WAGNER Control Pro 130 Power Tank Le manuel du propriétaire

0918 • Form No. 0580686B

CONTROL PRO

™

130 POWER TANK

OWNER‘S MANUAL • GUIDE D‘UTILISATION •

MANUAL DEL PROPIETARIO

READ THIS MANUAL FOR COMPLETE INSTRUCTIONS •

LIRE CE MANUEL POUR OBTENIR DES DIRECTIVES COMPLÈTES •

LEA ESTE MANUAL PARA OBTENER LAS INSTRUCCIONES COMPLETAS

wagner-group.com

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ENGLISH  P. 2

FRANÇAIS  P. 20

ESPAÑOL  P. 38

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IMPORTANT SAFETY INFORMATION

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ___________________ 24

Explanation of Symbols ________________________________ 2

Grounding Instructions ________________________________ 3

Important Electrical Information _________________________ 3

Safety Hazards _____________________________________ 3-4

GENERAL INFORMATION _______________________________ 5

Specications ________________________________________ 5

PARTS AND COMPONENTS _____________________________ 6

Assembly ___________________________________________ 6

BEFORE YOU BEGIN ____________________________________ 7

Locking the Spray Gun _________________________________ 7

Pressure Relief Procedure ______________________________ 7

Moving / Emptying the Sprayer __________________________ 7

LOAD MATERIAL ______________________________________ 8

SPRAYING ____________________________________________ 9

PRACTICE SPRAYING _________________________________ 10

SPRAYING TROUBLESHOOTING _____________________ 1112

Clear the Spray Tip ___________________________________ 11

Clean the Inlet Filter __________________________________ 12

SHORT TERM STORAGE _______________________________ 13

CLEANUP _________________________________________ 1415

LONG TERM STORAGE ________________________________ 16

MAINTENANCE ____________________________________ 1718

Cleaning the Inlet Valve _______________________________ 17

Cleaning the Outlet Valve _____________________________ 18

TROUBLESHOOTING __________________________________ 19

PARTS LIST _______________________________________ 5658

WARRANTY __________________________________________ 59

EXPLANATION OF SYMBOLS

Read all safety information before operating the equipment. Save

these instructions.

To reduce the risks of re or explosion, electrical shock and the

injury to persons, read and understand all instructions included in

this manual. Be familiar with the controls and proper usage of the

equipment.



This symbol indicates a potential hazard

that may cause serious injury or loss of life.

Important safety information will follow.

At

tention



This symbol indicates a potential hazard to you

or to the equipment. Important information

that tells how to prevent damage to the

equipment or how to avoid causes of minor

injuries will follow.



Danger of skin injection



Danger of re from solvent and paint fumes



Danger of explosion from solvent, paint fumes

and incompatible materials



Danger of injury from inhalation of harmful

vapors



Electric shock hazard

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

Notes give important information which

should be given special attention.

The Control Pro can only be used with spray

tips, hoses or spray guns that are Control Pro

compatible. Do not use any non-Control Pro

accessories with this system.

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IMPORTANT SAFETY INFORMATION

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short

circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a

cord having a grounding wire with an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed

and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding

plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not

connect the green grounding wire to either at blade terminal. The

wire with insulation having a green outer surface with or without

yellow stripes is the grounding wire and must be connected to the

grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the

plug provided. If the plug will not t the outlet, have the proper

outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a

grounding plug that looks like the plug illustrated below. Make

sure that the product is connected to an outlet having the same

conguration as the plug. No adapter should be used with this

product.

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

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tention

When the sprayer is used with a generator or

uncontrolled line voltage, the use of Wagner’s “Line

Surge Protector” (P/N 800-935) is recommended.

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Make sure to check for grounding continuity after

service is performed on any electrical components.

Use an ohmmeter to determine that there is

continuity between accessible dead-metal parts

of the product and the grounding blade of the

attachment plug.

IMPORTANT ELECTRICAL INFORMATION

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Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will

accept the plug on the product.

Make sure your extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough to carry the current

your product will draw. An undersized cord will cause a drop in line

voltage resulting in loss of power and overheating.

A 14 or 12 gauge cord is recommended (see chart). If an extension

cord is to be used outdoors, it must be marked with “SJW” or “SJTW”.

For example, a designation of SJTW would indicate that the cord

would be appropriate for outdoor use.

Cord gauge Maximum cord length

12 150 feet

14 100 feet

Wagner accessory extension cords recommended:

P/N 0090241 20 foot extension cord

P/N 0090242 35 foot extension cord

SAFETY HAZARDS

WARNING: INJECTION INJURY

A high pressure paint stream produced by this

equipment can pierce the skin and underlying

tissues, leading to serious injury and possible

amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For

example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not provide

protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case

where the nozzle tip clogs while spraying, ALWAYS lock gun

trigger, shut pump o, and release all pressure before servicing,

cleaning tip or guard, or changing tip. Pressure will not be

released by turning o the motor. The PRIME/SPRAY valve

or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF

PROCEDURE described in the pump manual (page 7).

• Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn o the unit and

relieve the pressure in accordance with the manufacturer’s

instructions.

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IMPORTANT SAFETY INFORMATION

• High-pressure spray is able to inject toxins into the body and

cause serious bodily injury. In the event that injection occurs,

seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace

any damaged hoses or parts. Only use Wagner original-high-

pressure hoses in order to ensure functionality, safety and

durability.

• This system is capable of producing 1600 PSI / 11.1 MPa. Only

use replacement parts or accessories that are specied by the

manufacturer and that are rated a minimum of 1600 PSI. This

includes spray tips, nozzle guards, guns, extensions, ttings, and

hose.

• Always engage the trigger lock when not spraying. Verify the

trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be released

by turning o the motor. The PRIME/SPRAY valve or pressure

bleed valve must be turned to their appropriate positions to

relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE

described in the pump manual (page 7).

• Always remove the spray tip before ushing or cleaning the

system.

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NOTE TO PHYSICIAN: Injection into the skin is

a traumatic injury which can lead to possible

amputation. It is important to treat the injury

as soon as possible. DO NOT delay treatment

to research toxicity. Toxicity is a concern with

some coatings injected directly into the blood

stream. Consultation with a plastic surgeon or

reconstructive hand surgeon may be advisable.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite.

Severe injury and/or property damage can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an

open ame, pilot lights or sources of ignition such as hot

objects, cigarettes, motors, electrical equipment and electrical

appliances. Avoid creating sparks from connecting and

disconnecting power cords.

• Do not spray or clean with liquids having a ash point of less

than 38ºC (100ºF). Flash point is the temperature at which a uid

can produce enough vapor to ignite.

• Paint or solvent owing through the equipment is able to result

in static electricity. Static electricity creates a risk of re or

explosion in the presence of paint or solvent fumes. All parts

of the spray system, including the pump, hose assembly, spray

gun and objects in and around the spray area shall be properly

grounded to protect against static discharge and sparks. Use

only conductive or grounded high-pressure airless paint sprayer

hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded to

prevent static discharge.

• Connect to a grounded outlet and use grounded extension

cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene

chloride and trichloroethane. They are not compatible with

aluminum. Contact the coating supplier about compatibility of

material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh

air moving through the area to keep the air within the spray

area free from accumulation of ammable vapors. Keep pump

assembly in well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark

producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and

other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all material Safety Data Sheets (SDS) and container labels

provided with the paints and solvents. Follow the paint and

solvent manufacture’s safety instructions.

• Place pump at least 20 feet (6 meters) from the spray object in

a well ventilated area (add more hose if necessary). Flammable

vapors are often heavier than air. Floor area must be extremely

well ventilated. The pump contains arcing parts that emit sparks

and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose

spray area. Do not use plastic drop cloths when spraying

ammable material.

• Fire extinguisher equipment shall be present and working.

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IMPORTANT SAFETY INFORMATION GENERAL INFORMATION

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact

with the body. Vapors can cause severe nausea,

fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all

instructions supplied with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and a

respirator or mask when painting.

• Do not operate or spray near children. Keep children away from

equipment at all times.

• Do not overreach or stand on an unstable support. Keep

eective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop

leaks from wear, kinking and abuse. A leak can inject material

into the skin.

• Do not expose the hose to temperatures or pressures in excess

of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes governing

ventilation, re prevention and operation.

• The United States Government Safety Standards have been

adopted under the Occupational Safety and Health Act

(OSHA). These standards, particularly part 1910 of the General

Standards and part 1926 of the Construction Standards should

be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion or

bulging of cover. Check for damage or movement of couplings.

Immediately replace hose if any of those conditions exist. Never

repair a paint hose. Replace with a conductive high-pressure

hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment

(electric models only).

SPECIFICATIONS

Control Pro 130 Power Tank

Maximum Pressure 1600 PSI (11.1 MPa)

Capacity 0.24 GPM (0.91 LPM)

Tank Capacity 1.5 gallon (5.7 l)

Horsepower 0.38

Max. tip 0.015”

Power Requirement 15 amp minimum circuit on 115 VAC,

60 Hz current

Generator power

requirement

2500 Watt (disable idle-down feature)

Overheating

protection

This sprayer has a built-in protective

device to prevent damage from

overheating. The sprayer may

automatically shut down after heavy

use. If this happens, turn switch OFF

(0), unplug the sprayer and allow to

cool for 20-30 minutes and resume

spraying.

CAPABILITY

Sprays a variety of paints (oil-based and latex), primers, stains,

preservatives and other nonabrasive materials.

DO NOT USE!

This pump should not be used with textured materials, block ller,

lacquers, industrial enamels, or asphalt sealer or materials containing

HHC. See coating supplier if ash point is not listed on the container.

Do not spray or clean with liquids having a ash point of less than

38ºC (100ºF). Flash point is the temperature at which a uid can

produce enough vapor to ignite.

SAFETY FEATURES

Spray gun trigger lock and pressure diuser; built-in tip safety guard;

PRIME/SPRAY knob for safe pressure release. Conforms to UL STD

1450. Certied to CSA C22.2 NO 68.

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PARTS AND COMPONENTS

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PRIME

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SPRAY

p

Spray hose

port

Tank

Inlet lter (A)

ON/OFF

switch

Tank lid

Material

return tube

PRIME/SPRAY

knob (B)

The PRIME/SPRAY

knob can be turned

in either direction to

desired setting

(vertical = PRIME,

horizontal = SPRAY ).

Spray gun

Spray tip

Tip guard

a

b

Washer (a) and

saddle seat (b)

come preassembled

inside the spray guard

Spray hose

A

B

ASSEMBLY

Do not plug in the power cord until assembly is

complete.

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Remove the plastic cap from the spray hose port and

the plastic plug from the end of the spray hose prior to

assembly.

TOOLS NEEDED

• Two 6” adjustable wrenches

1. Thread one end of the high pressure spray hose to the spray hose

port. Hold the port with an adjustable wrench, and tighten the hose

with the other. Do not over-tighten.

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If you purchased the accessory hose (sold separately),

make sure to attach this accessory hose rst to the

pump (the same way as step 1, above). Then attach the

hose included with the sprayer to the accessory hose.

2. Spin the gun onto the male tting on the other end of the spray hose.

Turning the gun instead of the hose will make it easier to align the

threads. Tighten the hose end with a wrench.

LOCKED

HANDLE

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BEFORE YOU BEGIN

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This section contains instructions that will be repeated

throughout this manual. Read and understand this

section before using the equipment.

SPRAY GUN TRIGGER LOCK

Engage the trigger lock whenever instructed.

The gun is locked when the trigger lock is at a 90º angle (perpendicular to

the trigger in either direction).

MOVING / EMPTYING THE SPRAYER

When lifting the sprayer in order to move it or empty the tank, secure with

both hands the grooved handle area on both sides of the tank.

The sprayer can be heavy when lled with spraying

material. Make sure to lift with your legs and not your

back in order to reduce the risk of injury.

Do not use the tank lid to carry the sprayer as it may slip

o, causing the sprayer to be dropped.

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Do not use the hose as a strength member to pull or lift

the equipment.

PRESSURE RELIEF PROCEDURE

Be sure to follow the Pressure Relief Procedure when

shutting the unit o for any purpose. This procedure

is used to relieve pressure from the spray hose.

1. Turn the power OFF (0).

2. Lock the spray gun. Turn the PRIME/SPRAY knob to PRIME.

3. Unlock the spray gun. Briey pull the trigger to fully relieve pressure

from the system.

4. Lock the spray gun.

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PUSH

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A

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B

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LOAD MATERIAL

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These steps will prime the system and get it ready

to spray.

www.wagnercontrolpro.com/howtoCP130

YOU WILL NEED

• The material you plan to spray

• Extension cord

• Waste bucket

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Recommendation: It is good practice to perform

the steps on this page using water to familiarize

yourself with the function of the unit as well as to

ensure the unit is set up properly.

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Recommendation: Always use new spray

material or material that has been thoroughly

strained. Old material often contains debris that

can clog the system.

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Take care to prevent material spills. Make sure to

use drop cloths and mask anything that is in the

spraying area and could accidentally be sprayed.

1. Push tab on lter twice to ensure inlet valve operation.

2. Fill the tank with spray material. Pull the return tube from the

tank and hold it over a waste container.

3. Plug in the sprayer.

Turn the PRIME/SPRAY knob to PRIME.

Turn the power ON (l).

4. Allow pump to run until you see spray material owing from the

return tube (A).

5. Turn power OFF (0).

Place return tube back into position over the tank (B).

Replace the tank lid.

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The tank lid should t snugly over the tank, but it

is not designed to be air- or liquid-tight. Do not tip

the unit when it is lled with spray material.

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OR

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SPRAYING

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Follow these steps to deliver spray material from the tank to

the spray gun.

YOU WILL NEED

• Waste bucket

• Scrap material / cardboard

• Drop cloths to protect oors and furnishings from overspray

1. Make sure the tip and spray guard are removed. Point the spray gun into

a separate waste container. Unlock the spray gun trigger.

Squeeze and hold trigger for steps 2-3.

2. Turn the power ON (l).

Turn the PRIME/SPRAY knob to SPRAY.

3. Continue to squeeze trigger until the material is owing freely through the

spray gun.

4. Perform the Pressure Relief Procedure, page 7.

5. IMPORTANT: Make sure the washer (a) and saddle seat (b) are installed

in the rear of the spray guard. Note the orientation of the saddle seat (b)

based on the orientation of the spray tip.

6. Make sure the spray gun trigger is locked. Thread the spray tip guard

assembly onto the gun. Tighten by hand.

7. Make sure the spray tip is rotated forward to the spray position, with the

arrow on the tip facing forward.

Unlock the spray gun trigger.

8. Turn the power ON (l). Turn the PRIME/SPRAY knob to SPRAY.

Point the spray gun at a piece of scrap material/cardboard.

Pull the trigger and practice spraying (see page 10).

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Motor will cycle ON and OFF while spraying to regulate

pressure. This is normal.

CORRECT INCORRECT

10” - 12”

(25 - 30 cm)

CORRECT

10” - 12”

(25 - 30 cm)

INCORRECT

Start

stroke

End

stroke

Pull

trigger

Release

trigger

Move

steadily

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If the spray pattern becomes distorted or stops spraying completely while the gun is triggered, follow any or all the

procedures listed on pages 11-12.

If you plan to be away from your spray project for more than one hour, follow the Short Term Storage instructions on page 13.

If you have diculty achieving a good spray pattern, your spray tip may not be ideal for the type of material you are

spraying. Refer to Troubleshooting page, 19.

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PRACTICE SPRAYING

YOU WILL NEED

• A surface to practice spraying (wood, carboard

or scrap drywall)

While spraying, the spray guard / tip assembly can be

rotated to better suit your spraying motion.

Lock the spray gun trigger prior

to rotating the spray guard / tip

assembly.

Make sure the spray guard nut is

not loosened after rotating.

Flex your wrist as you move in order to keep gun

parallel to the surface.

Hold the spray gun level.

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The distance from the spray gun

to the spray object should not

exceed 16 inches.

Trigger gun after starting the stroke. Release the

trigger before ending the stroke.

The spray gun should be moving when the trigger is

pulled and released.

Overlap each stroke by about 50%. This will ensure

an even coating.

50% Overlap

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SPRAYING TROUBLESHOOTING  CLEAR THE SPRAY TIP

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If the spray pattern becomes distorted or stops

spraying completely while the gun is triggered, the

spray tip could be clogged. Follow the steps below.

YOU WILL NEED

• Scrap material / cardboard

Do not attempt to unclog or clean the tip with your

nger. High pressure uid can cause injection injury.

1. Lock the spray gun.

2. Rotate spray tip 180 degrees from its current position.

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If spray tip is dicult to rotate, relieve pressure by:

1) slowly turn PRIME/SPRAY knob to PRIME,

2) unlock the spray gun and

3) squeeze trigger while pointing at scrap material/

cardboard.

Release trigger, lock the spray gun, and try rotating

spray tip again.

3. Make sure the PRIME/SPRAY knob is turned to SPRAY.

Unlock the spray gun.

Point at a piece of scrap material / cardboard and squeeze trigger

until material comes out in a high pressure stream. Release the

trigger and lock the spray gun.

4. Rotate spray tip forward to the spray position.

Unlock the spray gun and resume spraying.

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If tip clogs are persistent, an optional gun lter may

be purchased. See Accessories section (page 58) for

optional gun lters.

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SPRAYING TROUBLESHOOTING  CLEAN THE INLET FILTER

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If the spray pattern becomes distorted or stops

spraying completely while the gun is triggered, the

inlet lter could be clogged. Follow the steps below.

YOU WILL NEED

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

At

tention

Make sure your oors and furnishings are covered

with drop cloths to prevent accidental drips.

1. Perform the Pressure Relief Procedure, page 7.

2. Empty the tank of spray material (see Moving / Emptying the

Sprayer, page 7.

3. Remove inlet lter from tank.

Clean the inlet lter using the appropriate cleaning solution (warm,

soapy water with latex- and water-based materials, mineral spirits

with oil-based paints or stains).

4. Snap the inlet lter back into place.

Resume spraying (follow steps on pages 8-9)

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If the inlet lter clogs, it is a good idea to strain the

material you are using prior to lling the hopper.

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If after completing all of the steps in Spraying

Troubleshooting you are still experiencing problems

spraying, refer to the Troubleshooting section (page

19).

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AND

3

4

AND

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PAGE 9

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13

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This procedure should be used when taking a short term break or

when ending your project for the day. If your break is longer than 16

hours follow Cleanup instructions, pages 14-15.

YOU WILL NEED

• Water

• Plastic bag

• Damp rags

• Stir stick

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Instructions are for latex materials only! If using oil

based material follow instructions for Cleanup on

pages 14-15.

SHUTDOWN

1. Perform the Pressure Relief Procedure, page 7.

2. Turn spray tip 90º. This will prevent air from drying out any spray

material that may be inside the spray tip. Wrap spray tip and guard

in a damp rag and then place entire spray gun in plastic bag.

3. Pour 1/2 cup water slowly on the top of the paint to prevent the

paint from drying. Replace the hopper lid.

Place the entire spraying system out of the sun.

STARTUP

4. Remove the spray gun from the plastic bag. Turn the spray tip back

to the spraying position.

5. If water was added during shut down, stir water into material with

the stir stick.

6. Follow Spraying instructions, page 9.

SHORT TERM STORAGE

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CLEANUP

CLEANING NOTES  READ BEFORE CLEANING

• When using latex material, clean sprayer and components with

warm, soapy water. For oil based material use mineral spirits.

Never use mineral spirits with latex materials.

• NEVER use gasoline to clean sprayer.

• Dispose of used cleaning solution properly.

• Thorough cleaning and lubrication of sprayer is important to

ensure proper operation after storage.

• If you ush your sprayer with mineral spirits, repeat Cleanup

instructions using warm, soapy water.

YOU WILL NEED

• Warm, soapy water if using latex material

• Mineral spirits if using oil-based material

• Empty waste container

• Soft-bristled brush

1. Perform Pressure Relief Procedure (page 7).

2. Remove the tip guard from the spray gun.

3. Empty the tank of spray material (see Moving / Emptying the

Sprayer, page 7.

Rinse the tank with the appropriate cleaning solution until clean.

Dispose of the cleaning solution, and then ll the tank again with

NEW cleaning solution.

4. Remove the spray tip from the tip guard. Carefully place both into

the tank full of cleaning solution.

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Allowing the spray tip and tip guard to soak in the

tank while ushing will make it easier to clean them

afterwards.

Take care not to lose the saddle seat and washer

located inside the rear of the spray guard.

5. Point the spray gun at the side of a waste container.

Ground the gun against the side of a metal waste

container if ushing with mineral spirits.

While squeezing the trigger, turn the sprayer ON (l), and turn the

PRIME/SPRAY knob to SPRAY.

Continue squeezing the trigger until uid is coming out clear.

You may need to get new cleaning solution and repeat.

(Continued on the next page)

FOLLOW THESE STEPS WHENEVER CLEANING WITH MINERAL SPIRITS:

• If spraying or cleaning with oil-based materials, the spray gun

must be grounded while preparing the spray hose or cleaning.

• Ground the gun by holding it against the edge of a metal

container while purging. Failure to do so may lead to a static

electric discharge which may cause a re.

• Always ush spray gun at least one hose length from spray

pump.

• If collecting ushed solvent in one gallon metal container, place

it into an empty ve gallon container, then ush.

• Area must be free from vapors.

• Follow all cleanup instructions.

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CLEANUP  CONTINUED

6. Perform Pressure Relief Procedure (page 7).

7. Remove the inlet lter. Clean by hand using a soft-bristled brush.

Snap back into place when clean.

Remove the tip guard and spray tip from the cleaning solution.

Clean by hand using a soft bristled brush.

8. IMPORTANT STEP: Fill the tank with warm, soapy water. Following

steps 5-7 in the “Spraying” section, spray at least one gallon of warm,

soapy water. This will ensure that the spray tip will be completely

clean for the next use.

9. Perform Pressure Relief Procedure (page 7).

10. Remove the spray tip assembly.

Repeat step 5 from above, continuing to squeeze the trigger until

uid comes out clear.

At

tention

Do not allow the pump to run for more than 30

seconds without uid.

11. Turn PRIME/SPRAY knob to PRIME. Turn power OFF.

Replace the spray tip/tip guard assembly.

12. Grip the spray hose tting near the spray gun with a wrench. Loosen

and remove the spray hose from the gun.

13. Place a wrench on the outlet valve to secure it. Using the second

wrench, remove the spray hose.

Hold one end of the spray hose higher than the other and drain

the hose of all cleaning solution into a waste container. Properly

dispose of the cleaning solution.

Move on to the Long Term Storage steps, next page.

1 2

a

3

HOUSEHOLD

OIL

4

5

HOUSEHOLD

OIL

6

0

7

16

EN

LONG TERM STORAGE

i

Follow these steps to prepare your sprayer for long-

term storage.

YOU WILL NEED

• Light household oil (such as 10W30 motor oil or vegetable oil for

example) / All Guard

• Rags

• Two adjustable wrenches

1. Pull trigger guard from gun housing.

2. Tighten the wrench over the wrench ats (a). Unscrew the gun

housing using a wrench.

3. Tip the spray gun upside down and pour a few drops of All Guard

inside the gun housing nut (DO NOT remove the nut).

A light oil can be substituted (such as 10W30 motor oil or vegetable

oil for example).

Reassemble the spray gun.

4. Place a wrench on the outlet valve to secure it. Using the second

wrench, remove the spray hose.

5. Remove the inlet lter. Pour approximately 2 ounces of All Guard

inside the inlet valve housing. A light oil can be substituted (such

as 10W30 motor oil or vegetable oil for example).

6. Cover the outlet valve with a rag. Turn the power ON (l) and let the

pump run for 5 seconds.

Turn power OFF.

7. Replace inlet lter. Wipe entire unit, hose, and spray gun to

remove accumulated spray material.

At

tention

Store the unit indoors with the power cord wrapped

around the base.

1

2

3

6

4

5

TAPER

2

7

8

EN

17

MAINTENANCE  CLEANING THE INLET VALVE

i

Cleaning or servicing the inlet valve may be required if the unit has priming problems.

Priming problems may be prevented by properly cleaning the sprayer and following the

long-term storage steps.

YOU WILL NEED

• 8 mm (5/16”) hex wrench

• Needle nose pliers

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

• Household oil (such as 10W30 motor oil or vegetable oil for example)

1. Perform the Pressure Relief Procedure, found in the main instruction

manual, to ensure the pump is shut o and depressurized. Remove

the tank lid.

Remove the inlet lter (1).

Using the lid as a tray for the parts, insert an 8 mm (5/16”) hex wrench

into the hex opening (2) and unscrew the inlet valve tting (2) from

the sprayer.

You may need to use a ball point pen, tweezers, screwdriver, O-ring

pick, and/or needle nose pliers to remove the inlet valve seat (3),

inlet valve ball (4), spring (5), and O-ring (6). A spare spring (5) is

included with your sprayer.

i

Suggestion for removal of the inlet valve assembly

After removing the inlet lter (1) insert an 8 mm (5/16”)

hex wrench into the hex opening (2) and unscrew the inlet

valve tting (2) from the sprayer.

Snap the lid back onto the sprayer, turn it upside down,

and tap the bottom of the sprayer a few times to loosen

the inlet seat (3), ball (4), and spring (5).

With the sprayer still upside down carefully remove the

lid. Be careful not to lose any of the removed parts unless

you plan to replace them instead of clean them.

Flip the sprayer right-side up again and remove the O-ring

(6) with an O-ring pick or tweezers.

Inspect and clean the inlet valve housing area where the inlet valve

assembly was removed with the appropriate cleaning solution.

2. Lubricate the O-ring (7) with household oil and install onto the inlet

tting (8). Lubricate the O-ring (7) once more after it is installed on

the inlet tting.

3. Replace all parts back into the inlet valve housing in the reverse order

of how they were removed.

Note the correct orientation of the inlet valve seat (3). The taper

should be facing downward upon reinstallation.

Replace inlet valve tting (2) by screwing it into the sprayer. Tighten

securely with a 8mm (5/16”) hex wrench. Torque to 50-57 in. lbs (5.5

- 6.5 N.m). Do not overtighten the inlet valve tting.

Replace inlet lter (1).

i

If priming problems persist, you may need

to replace the inlet valve assembly. Call

Technical Service (1-800-328-8251) to

order a new inlet valve assembly.

1

2

3

4

5

18

EN

MAINTENANCE  CLEANING THE OUTLET VALVE

i

Cleaning or servicing the outlet valve may be necessary if spray performance remains poor

after following the steps in the Troubleshooting section. Call Technical Service (1-800-328-

8251) to order a new outlet valve assembly.

YOU WILL NEED

• Two 6” adjustable wrenches

• 2.5 mm hex wrench

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

1. Place a wrench on the outlet valve to secure it. Using the second

wrench, remove the spray hose.

2. Loosen (but do not remove) the set screw just underneath the

outlet valve with a 2.5 mm allen wrench.

3. Unscrew outlet valve from outlet valve housing using wrench.

Remove any accumulated material inside outlet valve housing using

appropriate solution for material being used.

Pay particular attention to the ball and seat area at the end of the

outlet valve (opposite the hose end). Remove any accumulated

material.

i

Recommendation: If used with latex-based paints,

ush out the outlet valve with water from a faucet.

4. Replace with new or cleaned outlet valve and tighten with wrench.

Do not over tighten. Torque to 90-110 in-lbs.

5. Tighten the set screw to secure the outet valve. Do not over tighten.

Torque to 20-25 in-lbs.

It is very important to tighten the set screw to ensure

proper grounding of the hose and gun

EN

19

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

A. The sprayer does not turn on. 1. The sprayer is not plugged in.

2. The sprayer is turned OFF (0).

3. The sprayer shuts o while under pressure.

4. No power is coming from power outlet.

5. The extension cord is damaged or is not the

proper gauge or length.

6. There is a problem with sprayer motor.

7. Spray tip clogged.

1. Plug the sprayer in.

2. Switch the sprayer ON (l).

3. Motor will cycle ON and OFF while spraying to

regulate pressure. This is normal.

4. Reset circuit breaker or nd another outlet.

5. Refer to General Information.

6. Call Technical Service (1-800-328-8251).

7. Refer to Clear the Spray Tip.

B. The sprayer starts but does not

draw material when the PRIME/

SPRAY knob is set to PRIME

1. The inlet valve is stuck from old material.

2. There is no suction at the inlet valve.

3. The inlet lter is clogged.

4. The outlet valve is stuck or contains debris.

5. The inlet valve or outlet valve is worn or

damaged.

6. The PRIME/SPRAY valve is plugged.

1. Push inlet lter tab to release. If still stuck refer

to Cleaning the Inlet Valve.

2. Remove inlet lter and check suction by placing

nger on inlet valve. If no suction, refer to

Cleaning the Inlet Valve.

3. Refer to Clean the Inlet lter or replace the inlet

lter.

4. Refer to Cleaning the Outlet Valve.

5. Replace the inlet valve or outlet valve.

6. Call Technical Service (1-800-328-8251).

C. The sprayer draws material but

the pressure drops when the gun

is triggered (bad spray pattern or

no spray pattern)

1. The spray tip is worn.

2. The inlet lter is clogged.

3. The spray tip is plugged.

4. The material is too heavy or thick.

5. The material is too coarse.

6. The outlet valve assembly is damaged or worn.

7. Spray hose is too long.

1. Replace spray tip with a new one.

2. Refer to Clean the Inlet lter, or replace with a

new inlet lter.

3. Refer to Clear the Spray Tip or replace with a

new spray tip.

4. Thin the material.

5. Strain the material or purchase the accessory

lter (see Accessories, page 58).

6. Replace the outlet valve.

7. Remove any extra hose length that has been

added.

D. The PRIME/SPRAY knob is set to

SPRAY and there is ow through

the material return tube

1. The PRIME/SPRAY valve is dirty or worn. 1. Call Technical Service (1-800-328-8251).

E. The spray gun leaks 1. Internal parts of spray gun are worn or dirty. 1. Call Technical Service (1-800-328-8251).

F. The spray tip assembly leaks 1. The tip guard nut is loose.

2. Tip guard was assembled incorrectly.

3. Tip seal is worn

1. Tighten tip guard nut.

2. Remove and assemble correctly.

3. Replace tip seal

G. The spray gun will not spray 1. The spray tip plugged.

2. The spray tip is in wrong position.

3. PRIME/SPRAY knob not set on SPRAY.

4. Accessory lter is dirty or plugged.

1. Refer to Clear the Spray Tip .

2. Rotate spray tip to SPRAY position.

3. Turn PRIME/SPRAY knob to SPRAY.

4. Clean or replace.

H. The spray pattern is poor (tailing) 1. The spray tip is plugged.

2. The inlet lter is clogged.

3. The spray tip is worn.

4. The material is too heavy or thick.

5. Spray hose is too long.

2. Refer to Clear the Spray Tip

3. Refer to Clean the Inlet lter or replace with a

new inlet lter.

4. Replace the spray tip.

5. Thin material per manufacturer’s

recommendations.

5. Remove any extra hose length that has been

added.

I. The spray tip will not turn 1. High pressure has locked the spray tip in place. 1. Refer to Clear the Spray Tip.

20

F

CONSIGNES DE SÉCURITÉ IMPORTANTES

TABLE DE MATIÈRES

CONSIGNES DE SÉCURITÉ IMPORTANTES ____________ 2022

Explication des symboles utilisés _______________________ 20

Directives de mise à la terre ____________________________ 21

Renseignements importants sur l’électricité_______________ 21

Dangers pour la sécurité ___________________________ 21-22

RENSEIGNEMENTS GÉNÉRAUX ________________________ 23

Specications _______________________________________ 23

PIÈCES ET COMPOSANTS ______________________________ 24

Assemblage ________________________________________ 24

AVANT DE COMMENCER ______________________________ 25

Verrou de détente ___________________________________ 25

Procédure de décompression __________________________ 25

Déplacer / vider le pulérisateur _________________________ 25

REMPLISSEZ DE MATIÈRE LIQUIDE _____________________ 26

PULVÉRISATION _____________________________________ 27

EXERCICES DE PULVÉRISATION ________________________ 28

PROBLÈMES POTENTIELS __________________________ 2930

Désobstruction de l’embout ___________________________ 29

Nettoyage du ltre d’entré ____________________________ 30

RANGEMENT À COURT TERME _________________________ 31

NETTOYAGE ______________________________________ 3233

RANGEMENT À LONG TERME __________________________ 34

ENTRETIEN _______________________________________ 3536

Nettoyage de la soupape de d’entrée ____________________ 35

Nettoyage de la soupape de sortie ______________________ 36

DÉPANNAGE _________________________________________ 37

LISTE DE PIÈCES ___________________________________ 5658

GARANTIE ___________________________________________ 59

EXPLICATION DES SYMBOLES UTILISÉS

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces

consignes.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique

et de blessure, vous devez lire et comprendre les directives

gurant dans ce manuel. Familiarisez-vous avec les commandes et

l’utilisation adéquate de l’équipement.



Ce symbole indique un risque potentiel

pouvant entraîner des blessures graves ou

même mortelles. Vous trouverez ci-après

d’importantes consignes de sécurité.

Attention



Ce symbole indique un risque potentiel

pour vous ou pour l’appareil. D’importantes

informations sur la manière d’éviter tout

dommage de l’équipement ou d’éviter des

blessures légères sont indiquées ci-après.



Danger de blessure par injection de produit



Danger d’incendie



Risque d’explosion



Vapeurs toxiques et/ou inammables.

Danger d‘intoxication et de brûlure



Risque de décharge électrique

i



Les notes contiennent des informations qui

doivent être consciencieusement respectées.

Le Control Pro peut être utilisé uniquement avec les

embouts, les tuyaux ou les pistolets de pulvérisation

compatibles avec le Control Pro. N’utilisez pas

d’accessoires non compatibles avec le Control Pro

pour ce système.

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WAGNER Control Pro 130 Power Tank Le manuel du propriétaire

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