Manitowoc Ice RNS-12 & RNS-20 CounterTop Nugget Ice Dispenser Guide d'installation

Marque: Manitowoc Ice

Modèle: RNS-12 & RNS-20 CounterTop Nugget Ice Dispenser

Catégorie: Fabricants de glaçons

Taper: Guide d'installation

Part Number: 000008276 10/13

CounterTop Nugget Ice Machines

RNS12 / RNS20 Models

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Table of Contents

2 Part Number 000008276 10/13

Section 1

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Touchless Sensing Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 2

Installation Instructions

Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ice Machine Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Total Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . 7

Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 3

Operation

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

15 Minute Time Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Prior to Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Initial Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Freeze Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Restart After Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table of Contents (continued)

Part Number 000008276 10/13 3

Section 4

Maintenance

Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . 12

Procedure to Clean Heavily Scaled Flake/Nugget Ice Machines . . . . . . . . . . . 13

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Component Disassembly for Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Section 5

Customer Support

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Flake/Chiplet/Nugget Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . 21

Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 Part Number 000008276 10/13

Section 1

General Information

Model Numbers

This manual covers the following models:

Accessories

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner and Sanitizer are

available in convenient 16 oz. (473 ml) and 1 gal (3.78 l)

bottles. These are the only cleaner and sanitizer

approved for use with Manitowoc products.

LEGS

Optional four inch adjustable legs are available.

TOUCHLESS SENSING OPTION

Touchless sensing can be ordered installed on the ice

machine from the factory or a field conversion kit is

available. The field conversion kit includes a

replacement front panel and instructions for installation.

Lever Activated

Touchless Sensor

Activated

RNS12A

Self Contained Air-Cooled

Nugget Ice Machine

RNS12AT

Self Contained Air-Cooled

Nugget Ice Machine

RNS20A

Self Contained Air-Cooled

Nugget Ice Machine

RNS20AT

Self Contained Air-Cooled

Nugget Ice Machine

N/A

RNS20ATS

Self Contained Air-Cooled

Nugget Ice Machine

Warning

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given

supervision concerning use of the appliance by a

person responsible for their safety.

Cleaner Part Number Sanitizer Part Number

16 oz. 000000084

16 oz. 94-0565-3

1 Gallon 94-0581-3

Part Number 000008276 10/13 5

Section 2

Installation Instructions

These instructions are provided to assist the qualified

installer. Check your local Yellow Pages for the name of

the nearest Manitowoc distributor, or call Manitowoc

Foodservice for information regarding start-up services.

Location of Ice Machine

The location selected for the ice machine must meet the

following criteria. If any of these criteria are not met,

select another location.

• The location must be free of airborne and other

contaminants.

• The air temperature must be at least 45°F (7°C), but

must not exceed 110°F (43°C).

• The water temperature must be at least 45°F (7°C),

but must not exceed 90°F (32°C).

• The location must not be near heat-generating

equipment or in direct sunlight.

• The location must be capable of supporting the

weight of the ice machine and a full bin of ice and

allow the ice machine to be level front to back and

side to side.

• The location must allow enough clearance for water

and electrical connections in the rear of the ice

machine. The drain can be routed out the rear or

bottom of dispenser.

• The location must not obstruct airflow through or

around the ice machine. Airflow is in the left side and

out the top. Refer to chart for clearance

requirements.

These ice machines are intended for use in household

and similar applications such as:

• Staff kitchen areas in shops, offices and other work

environments.

• Clients in hotels, motels, farmhouses, bed and

breakfast and other residential type environments.

• Catering and similar non-retail applications.

Ice Machine Clearance Requirements

* - 5" (13 cm) is recommended for servicing the ice machine.

Clearance can be 0" when water and drain connections exit the

bottom of the ice machine.

Important

Failure to follow these installation guidelines may

affect warranty coverage.

Warning

To avoid instability the ice machine must be

installed in an area capable of supporting the

weight of the ice machine and a full bin of ice.

RNS12 RNS20

Top 24" (61 cm) 24" (61 cm)

Sides 8" (20 cm) 8" (20 cm)

Back* 5" (13 cm) 5" (13 cm)

Caution

The ice machine head section must be protected if it

will be subjected to temperatures below 32°F (0°C).

Failure caused by exposure to freezing

temperatures is not covered by the warranty. See

“Removal from Service/Winterization”.

Installation Instructions Section 2

Part Number 000008276 10/13

Electrical Service

VOLTAGE

The maximum allowable voltage variation is ±10% of the

rated voltage on the ice machine model/serial number

plate at start-up (when the electrical load is highest).

FUSE/CIRCUIT BREAKER

A separate fuse/circuit breaker must be provided for

each ice machine. Circuit breakers must be H.A.C.R.

rated (does not apply in Canada).

115/60/1 ice machines are factory pre-wired with a

power cord and 5-15P plug.

230/50/1 ice machines are factory pre-wired with a

power cord, no plug is supplied.

TOTAL CIRCUIT AMPACITY

The total circuit ampacity is used to help select the wire

size of the electrical supply.

The wire size (or gauge) is also dependent upon

location, materials used, length of run, etc., so it must be

determined by a qualified electrician.

Electrical Requirements

Water Supply and Drains

POTABLE WATER SUPPLY

Local water conditions may require treatment of the

water to inhibit scale formation, filter sediment, and

remove chlorine odor and taste.

POTABLE WATER INLET LINES

Follow these guidelines to install water inlet lines:

• Do not connect the ice machine to a hot water

supply. Be sure all hot water restrictors installed for

other equipment are working. (Check valves on sink

faucets, dishwashers, etc.)

• If water pressure exceeds the maximum (80 psig/

551.5 kPA) recommended pressure, obtain a water

pressure regulator from your Manitowoc distributor.

• Install a water shut-off valve and union for the ice

making water lines.

• Insulate water inlet lines to prevent condensation.

DRAIN CONNECTIONS

Follow these guidelines when installing drain lines:

• Drain lines must have a 1.5 inch drop per 5 feet of

run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to

accommodate drainage from all drains.

• Insulate drain lines to prevent condensation.

• Drains must have a union or other suitable means to

allow in place disconnection from the ice machine

when servicing is required.

Warning

All wiring must conform to local, state and national

codes.

Warning

The ice machine must be grounded in accordance

with national and local electrical codes.

Warning

PERSONAL INJURY POTENTIAL

If the supply cord is damaged, do not operate the

equipment until the cord is replaced by a service

agent or similarly qualified person.

Ice Machine

Voltage

Phase

Cycle

Air-Cooled

Total

Circuit

Amps

RNS12

RNS20

115/1/60 10.3 amps

230/1/50 5.4 amps

Warning

PERSONAL INJURY POTENTIAL

For ice making, connect to a potable water supply

only.

Important

If you are installing a Manitowoc water filter system,

refer to the Installation Instructions supplied with the

filter system for ice making water inlet connections.

Section 2 Installation Instructions

Part Number 000008276 10/13 7

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

Typical Water Supply Drain Installation

Caution

Plumbing must conform to state and local codes.

Location Water Temperature Water Pressure Ice Machine Fitting

Tubing Size Up to Ice

Machine Fitting

Ice Making

Water Inlet

45°F (6°C) Min.

90°F (32°C) Max.

20 psi (137.9 kPA) Min.

80 psi (551.5 kPA) Max.

3/8" Female

Pipe Thread

3/8" (10 mm) minimum

inside diameter

Ice Machine

Drain

--- ---

3/4" Female

Pipe Thread

3/4" (19 mm) minimum

inside diameter

DRAIN

ICE MAKING

WATER INLET

TUBING 3/8" MIN.

I.D. (.95 cm)

DRAIN CONNECTION IS

INTERCHANGEABLE

DRAIN IS PREINSTALLED TO RUN OUT

THE BACK

MOVE DRAIN PLUG TO RUN DRAIN

OUT THE BOTTOM IF DESIRED

Installation Instructions Section 2

Part Number 000008276 10/13

Before Starting the Ice Machine

INSTALLATION CHECKLIST All Manitowoc ice machines are factory-operated and

adjusted before shipment. Normally, new installations do

not require any adjustment. To ensure proper operation,

follow the Operational Checks in Section 3 of this

manual.

Adjustments and maintenance procedures outlined in

this manual are not covered by the warranty.

X Checklist Item

Is the Ice Machine level?

Has all of the internal packing been removed?

Have all of the electrical and water connections

been made?

Has the supply voltage been tested and checked

against the rating on the nameplate?

Is there proper clearance around the ice machine

for air circulation?

Has the ice machine been installed where ambient

temperatures will remain in the range of 45° -

110°F (7° - 43°C)?

Has the ice machine been installed where the

incoming water temperature will remain in the

range of 45° - 90°F (7° - 32°C)?

Are all electrical leads free from contact with

refrigeration lines and moving equipment?

Has the owner/operator been instructed regarding

maintenance and the use of Manitowoc Cleaner

and Sanitizer?

Has the warranty registration card been sent to the

factory?

Has the ice machine and dispenser been

sanitized?

Has this manual been given to the owner/operator?

Is the water reservoir approximately 2/3 full of

water?

Has the toggle switch been placed in the ICE

position? (Switch is located behind front cover)

Warning

Potential Personal Injury Situation

Do not operate equipment that has been misused.

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

Part Number 000008276 10/13 9

Section 3

Operation

Sequence of Operation

15 MINUTE TIME DELAY

The 15 minute delay must be expired before the

gearmotor or compressor will energize.

The delay period starts to time out upon application of

power or movement of the toggle switch from OFF to

ICE.

The delay period starts when:

• The ice machine enters Automatic Shutoff

• Power is disconnected and reconnected

• The toggle switch is moved from OFF to ICE

This time delay period can not be overridden and will

reset to 15 minutes if any of the above conditions occur.

PRIOR TO START-UP

When the toggle switch is placed in the ICE position the

following must occur in the listed order before ice

making will start.

• The ice chute damper must be in the closed or down

position.

• The 15 minute delay period must be expired. The

delay period starts upon application of power or

toggle switch movement from OFF to ICE.

• The water sensing switch must be closed (water

reservoir full of water and water sensing float in the

up position).

INITIAL START-UP

Applying power and/or moving the toggle switch from

OFF to ICE will start a 15 minute delay period. This

delay period can not be overridden. With the water

sensing switch closed (reservoir full of water) the gear

motor will energize at the end of the 15 minute time

delay. The compressor and condenser fan motor

energize 5 seconds after the gearmotor.

FREEZE CYCLE

The float valve automatically maintains the water level in

the reservoir. The ice damper will open and close to

verify ice production. The ice machine will continue to

make ice until the ice damper is held open (up) as ice

fills the bin.

AUTOMATIC SHUT-OFF

When the ice damper is held open by ice, the gearmotor,

compressor and condenser fan de-energize. The fifteen

minute delay period starts to time out. The ice machine

will remain off until the 15 minute delay period expires

and the ice damper closes.

RESTART AFTER AUTOMATIC SHUT-OFF

1. Less than 4 hours have passed since automatic

shut-off.

With the water sensing switch closed (reservoir full of

water) the gear motor will energize at the end of the 15

minute time delay. The compressor and condenser fan

motor energize 5 seconds after the gearmotor.

2. More than 4 hours have passed since automatic

shut-off.

The dump valve energizes to drain the evaporator. After

30 seconds the dump valve de-energizes. When the

reservoir fills with water, the water sensing switch closes

and the gearmotor energizes. The compressor and

condenser fan motor energize 5 seconds after the

gearmotor.

Operation Section 3

Part Number 000008276 10/13

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and

adjusted before shipment. Normally, a newly installed ice

machine does not require any adjustment.

To ensure proper operation, always follow the

Operational Checks:

• when starting the ice machine for the first time

• after a prolonged out of service period

• after cleaning and sanitizing

NOTE: Routine adjustments and maintenance

procedures outlined in this manual are not covered by

the warranty.

Blue Light

The blue light on the dispensing spout is energized

when the toggle switch is in the ICE position and the ice

machine is operational. If the light is not energized the

ice machine will not make ice. Refer to section 5

Customer Support if the ice machine has power and the

light will not energize.

Toggle Switch

The toggle switch must be placed in the ON position to

make ice.

Water Reservoir

The water reservoir must be 2/3 full of water and the

water sensing float must be up (switch closed) before

the ice machine will start.

Ice Production

Allow the ice machine to produce ice for 15 minutes

before testing the dispense mechanism. This will insure

a sufficient quantity of ice in the bin for dispensing.

OPERATION

1. Set Selector Switch (When Used)

Depress the button adjacent to the text.

• Select ICE for ice dispense only

• Select ICE/WATER for water and ice

• Select WATER for water only

2. Dispense

Lever Activated

Use glass or container to press dispenser arm

backward. Release the arm and the ice machine will

stop dispensing.

Touchless Center Activated

Place a glass or container underneath the dispensing

spout within 1" (2.5 cm) of the sensor. The ice machine

will automatically dispense. Remove the glass or

container to stop dispensing.

WATER

SENSING

FLOAT

Part Number 000008276 10/13 11

Section 4

Maintenance

Cleaning and Sanitizing

GENERAL

You are responsible for maintaining the ice machine in

accordance with the instructions in this manual.

Maintenance procedures are not covered by the

warranty.

Clean and sanitize the ice machine every six months for

efficient operation. If the ice machine requires more

frequent cleaning and sanitizing, consult a qualified

service company to test the water quality and

recommend appropriate water treatment. If required, an

extremely dirty ice machine may be taken apart for

cleaning and sanitizing.

EXTERIOR CLEANING

Weekly: remove grill from scrap ice tray and wipe splash

panel, scrap ice tray and grill with sanitizer & water

solution (refer to

Page 14). Pour excess solution in scrap

ice tray to clear drain.

TOUCHLESS SENSOR ONLY

Wipe sensor window with a soft cloth and mild detergent.

Rinse with clear water and dry with a clean soft cloth.

PROCEDURES

This Manitowoc Ice Machine has three separate

cleaning procedures.

Preventative Maintenance Cleaning Procedure

Perform this procedure as required for your water

conditions. Recommended monthly.

• Allows cleaning the ice machine without removing all

of the ice from the bin

• Removes mineral deposits from areas or surfaces

that are in direct contact with water during the freeze

cycle (reservoir, evaporator, auger, drain lines)

Cleaning/Sanitizing Procedure

This procedure must be performed a minimum of once

every six months.

• All ice must be removed from the bin

• The ice machine and bin must be disassembled

cleaned and sanitized

• The ice machine produces ice with the cleaner and

sanitizer solutions

• All ice produced during the cleaning and sanitizing

procedures must be discarded

Heavily Scaled Cleaning Procedure

Perform this procedure if you have some or all of these

symptoms.

• Grinding, popping or squealing noises from the

evaporator

• Grinding noise from gearbox

• Ice machine stops on Safety Shutdown

• Your water has a high concentration of minerals

• The ice machine has not been on a regular

maintenance schedule.

Run a cleaning procedure as described above after this

procedure is complete.

NOTE: A Sanitizing Procedure must be performed after

all cleaning procedures have been completed.

Caution

Use only Manitowoc approved Ice Machine Cleaner

(part number 000000084) and Sanitizer (part

number 94-0565-3). Do not mix Cleaner and

Sanitizer solutions together. It is a violation of

Federal law to use these solutions in a manner

inconsistent with their labeling. Read and

understand all labels printed on bottles before use.

Warning

Wear rubber gloves and safety goggles (and/or face

shield) when handling Ice Machine Cleaner or

Sanitizer.

Maintenance Section 4

Part Number 000008276 10/13

PREVENTATIVE MAINTENANCE CLEANING PROCEDURE

Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime.

Refer to “Sanitizing Procedure” for removal of algae and slime. To initiate a cleaning cycle using Manitowoc’s

Cleaning Technology use the following procedure.

Step 1 To start a cleaning cycle, move the toggle switch

to the CLEAN position. Water will flow through the water

dump valve and down the drain.

Step 2 Remove the top panel and translucent plastic

ice chute cover. Wait about one minute then add the

proper amount of Manitowoc Ice Machine Cleaner.

Rinse the cleaner from the top of the evaporator with

ounces (60 ml) of clear water and re-install cover.

Step 3 The ice machine will run a wash cycle, a series

of rinse cycles and then stop. This entire cycle lasts

approximately 30 minutes.

NOTE: Periodic cleaning must be performed on adjacent

surface areas not contacted by the water distribution

system.

NOTE: The ice machine may be set to start and finish a

cleaning procedure, and then automatically start ice

making again.

A. After cleaner is added move the switch from

CLEAN to ICE position.

B. When the cleaning cycle is complete ice making

will start automatically.

Changing toggle switch position during clean cycle:

1. Less than 60 seconds into Clean cycle - The Clean

cycle will end when the toggle switch is moved to the

OFF position.

2. More than 60 seconds into Clean cycle - The ice

machine will complete the Clean cycle. Toggle

switch position will determine the next cycle after the

Clean cycle is completed.

• CLEAN POSITION - The ice machine will wait for a

change in toggle switch position.

• OFF POSITION - The ice machine will wait for a

change in toggle switch position.

• ICE POSITION - The ice machine will start making

ice automatically.

Manitowoc recommends disassembling, cleaning and

sanitizing the ice machine and dispenser every six

months.

Model Amount of Cleaner

RNS12 RNS20 2 ounce (60 ml)

Caution

Use only Manitowoc approved Ice Machine Cleaner.

It is a violation of Federal law to use these solutions

in a manner inconsistent with their labeling. Read

and understand all labels printed on bottles before

use.

Add Cleaner To Evaporator Here

Section 4 Maintenance

Part Number 000008276 10/13 13

PROCEDURE TO CLEAN HEAVILY SCALED FLAKE/

NUGGET ICE MACHINES

Ice machines that are heavily scaled or have not been

cleaned on a regular basis will need to run this

procedure. Failure to do so may result in binding of the

auger as the lime scale releases from the auger and

evaporator barrel.

Step 1 Remove panels and set the ICE/OFF/CLEAN

toggle switch to the OFF position.

Step 2 Remove all ice from the bin.

Step 3 Turn off the water supply to the ice machine.

Step 4 Place ICE/OFF/CLEAN toggle switch in the

CLEAN position. The dump valve will open and drain the

water from the evaporator and reservoir.

Step 5 Wait approximately 30 seconds (or until the

evaporator is drained) and place the toggle switch in the

OFF position.

Step 6 Refer to chart and add the correct amount of

cleaner for your model ice machine.

Step 7 Turn on the water supply to the ice machine.

Step 8 Move the toggle switch to the ICE position. The

compressor will energize and produce ice with the

cleaning solution. Continue the freeze cycle for 15

minutes.

Step 9 Move the toggle switch to the OFF position,

then follow the standard cleaning (

Page 13) and

sanitizing procedures (Page 14).

CLEANING PROCEDURE

Ice machines that are heavily scaled or have not been

cleaned on a regular basis will need to run the Heavily

Scaled Cleaning Procedure before this one. Failure to

do so may result in binding of the auger as the lime scale

releases from the auger and evaporator barrel.

Ice machine cleaner is used to remove lime scale or

other mineral deposits. It is not used to remove algae or

slime. Refer to the “Sanitizing Procedure” for removal of

algae and slime.

Step 1 Remove panels and set the ICE/OFF/CLEAN

toggle switch to the OFF position.

Step 2 Turn off the water supply to the ice machine.

Step 3 Remove all ice from the bin.

Step 4 Place ICE/OFF/CLEAN toggle switch in the

CLEAN position. The dump valve will open and drain the

water from the evaporator and reservoir.

Step 5 Wait approximately 30 seconds (or until the

evaporator is drained) and place the toggle switch in the

OFF position.

Step 6 Refer to chart and premix the correct solution of

cleaner and cool water for your ice machine.

Model Amount of Cleaner

RNS12 RNS20 12 ounce (355 ml)

Important

Leave the cleaner/water solution in the evaporator

for a minimum of 4 hours.

Model

Amount of

Cleaner

Part Number

000000084

Amount of Water

RNS12 RNS20 2 ounces (60 ml) 32 ounces (1 liter)

Maintenance Section 4

Part Number 000008276 10/13

Step 7 Remove the top cover from the ice chute and

pour the cleaner/water solution into the evaporator. Add

the entire amount of premixed solution (excess solution

will exit through the overflow tube in the water reservoir).

Step 8 Replace the ice chute cover and allow the ice

machine to stand for 30 minutes.

Step 9 Turn on the water supply to the ice machine.

Step 10 Move the toggle switch to the ICE position.

After the 15 minute delay period expires the compressor

will energize and produce ice with the cleaning solution.

Step 11 The ice machine will freeze and discharge the

cleaning solution into the bin. Allow the cycle to run for

15 minutes.

Step 12 Place the toggle switch in the OFF position

and refer to sanitizing procedure.

NOTE: Discard all ice produced during the cleaning

process. Cleaning and sanitizing must be performed on

adjacent surface areas not contacted by the water

distribution system. Refer to Component Disassembly

for Cleaning/Sanitizing (

Page 15) - Disassemble, clean

and sanitize the ice machine a minimum of once every

six months.

SANITIZING PROCEDURE

Ice machine sanitizer is used to remove algae or slime. It

is not used to remove lime scale or other mineral

deposits. Refer to the “Cleaning Procedure” for removal

of lime scale or other mineral deposits.

NOTE: Sanitizing must be performed on adjacent

surface areas not contacted by the water distribution

system. Always perform Component Disassembly for

Cleaning/Sanitizing procedure and a Cleaning

Procedure before sanitizing the ice machine.

Step 1 Turn off the water supply to the ice machine.

Step 2 Place ICE/OFF/CLEAN toggle switch in the

CLEAN position. The dump valve will open and drain the

water from the evaporator and reservoir.

Step 3 Wait approximately 30 seconds (or until the

evaporator is drained) and place the toggle switch in the

OFF position.

Step 4 Refer to the chart and add the correct amount of

sanitizer and cool water for your model ice machine.

Step 5 Remove the top cover from the ice chute and

pour the sanitizer/water solution into the evaporator. Add

the entire amount of premixed solution (excess solution

will exit through the overflow tube in the water reservoir).

Step 6 Replace the ice chute cover and allow the ice

machine to stand for 30 minutes.

Step 7 Turn on the water supply to the ice machine.

Step 8 Move the toggle switch to the ICE position. After

the 15 minute delay period expires the compressor will

energize and produce ice with the sanitizing solution.

Step 9 The ice machine will freeze and discharge the

sanitizing solution into the bin. Allow the cycle to run for

15 minutes.

NOTE: Discard all ice produced during the sanitizing

process.

Step 10 Place the toggle switch in the CLEAN position.

The ice machine will run a wash cycle, a series of rinse

cycles and then stop. This entire cycle lasts

approximately 30 minutes.

Step 11 Refer to Component Disassembly for

Cleaning/Sanitizing, (

Page 15) remove clean and

sanitize all parts listed.

Model

Amount of

Sanitizer

Amount of Water

RNS12 RNS20 2 ounces (60 ml) 3 gallons (11 liters)

Section 4 Maintenance

Part Number 000008276 10/13 15

Component Disassembly for Cleaning/

Sanitizing

The ice machine must be disassembled cleaned and

sanitized every six months.

1. Turn off water supply to ice machine.

2. Place toggle switch in the CLEAN position for 30

seconds to drain water from reservoir, then move

toggle switch to OFF position.

3. Run dispenser to transfer all ice from the bin to a

container.

4. Disconnect electrical power to the ice machine.

5. Remove top cover.

A. Remove two thumbscrews.

B. Lift up on top cover to remove.

6. Remove front cover.

A. Lift up on front cover.

B. Pull forward to disengage keyhole slots.

7. Remove ice chute cover.

A. Turn the two thumbscrews 1/4 turn.

B. Lift to remove cover.

Caution

Do not mix Cleaner and Sanitizer solutions together.

It is a violation of Federal law to use these solutions

in a manner inconsistent with their labeling.

Warning

Wear rubber gloves and safety goggles (and/or face

shield) when handling Ice Machine Cleaner or

Sanitizer.

Warning

Disconnect electric power to the ice machine at the

electric switch box before proceeding.

Remove

Screws

Loosen Thumbscrews

Maintenance Section 4

Part Number 000008276 10/13

8. Lift out ice damper.

9. Lift out ice strainer ramp.

10. Turn ice wiper counterclockwise to remove.

11. Loosen ice chute hose clamp.

12. Disconnect ice chute drain.

13. Lift up on ice chute to remove. The ice chute must

be removed before the bin cover can be removed.

14. The ice chute can be cleaned in place. If complete

removal is desired use a phillips screwdriver to

remove the Hall Effect Switch assembly from the ice

chute.

Ice Chute

Hose Clamp

Ice

Chute

Drain

Remove Screw

Section 4 Maintenance

Part Number 000008276 10/13 17

15. Remove three thumbscrews, then remove bin cover.

16. Remove agitator bar and ice breaker on RNS020.

NOTE: Bar must be reassembled by inserting front edge

into the paddle wheel, then lowering the back edge

(rounded 90 angle) to prevent water leakage into the

compressor compartment.

17. Remove ice deflector.

A. Remove the two thumbscrews.

B. Lift the ice deflector out.

18. Remove ice dispensing wheel by lifting straight out.

19. Remove the water reservoir cover.

A. Push up on cover to snap off.

20. Mix a solution of cleaner and warm water.

Depending upon the amount of mineral buildup, a

larger quantity of solution may be required. Use the

ratio in the table below to mix enough solution to

thoroughly clean all parts.

21. Use the cleaner/water mixture to clean all

components. The cleaner solution will foam when it

contacts lime scale and mineral deposits; once the

foaming stops use a soft-bristle nylon brush, sponge

or cloth (NOT a wire brush) to carefully clean the

parts. Soak parts for 5 minutes (15 - 20 minutes for

heavily scaled parts). Rinse all components with

clean water.

Remove Thumbscrews

RNS012 - Remove Thumbscrew &

Agitator Bar

RNS020 - Remove Upright Agitator

& Agitator Bar Then Ice Breaker

Thumbscrews, Bolts & Breaker Bar

Remove

Wingnuts

Solution Type Water Mixed With

Cleaner 1 gal. (4 l) 16 oz (500 ml) cleaner

Caution

Do not pour cleaner or sanitizer solutions into the

bin. The solution will leak out of the front of the bin

and into the compressor compartment.

Maintenance Section 4

Part Number 000008276 10/13

22. While components are soaking clean all foodzone

surfaces of the bin. Rinse all areas thoroughly with

clean water.

23. Mix a solution of sanitizer and warm water.

24. Use 1/2 of the sanitizer/water solution to sanitize all

removed components. Use a cloth or sponge to

liberally apply the solution to all surfaces of the

removed parts or soak the removed parts in the

sanitizer/water solution. Do not rinse parts after

sanitizing.

25. Use 1/2 of the sanitizer/water solution to sanitize the

dispenser bin, water trough and delivery spout. Use

a cloth or sponge to liberally apply the solution. Do

not rinse the sanitized areas.

26. Reinstall the removed parts, restore water and

power supply and test run the ice machine.

NOTE: Disconnecting and reconnecting the power

supply activates a 15 minute time delay. This delay

period can not be over ridden. The delay period will start

when power is restored and the ice machine starts after

the 15 minute delay period expires.

Cleaning the Condenser

Air-Cooled Condenser

A dirty condenser restricts airflow, resulting in

excessively high operating temperatures. This reduces

ice production and shortens component life. Clean the

condenser at least every six months. Follow the steps

below.

1. The washable filter is designed to catch dust, dirt,

lint and grease. This helps keep the condenser

clean. Clean the filter with a mild soap and water

solution.

2. Clean the outside of the condenser with a soft brush

or a vacuum with a brush attachment. Clean from

top to bottom, not side to side. Be careful not to

bend the condenser fins.

3. Shine a flashlight through the condenser to check

for dirt between the fins. If dirt remains:

A. Blow compressed air through the condenser fins

from the inside. Be careful not to bend the fan

blades.

B. Use a commercial condenser coil cleaner.

Follow the directions and cautions supplied with

the cleaner.

4. Carefully wipe off the fan blades and motor with a

soft cloth. Do not bend the fan blades. If the fan

blades are excessively dirty, wash with warm, soapy

water and rinse thoroughly.

Solution Type Water Mixed With

Sanitizer 6 gal. (23 l) 4 oz (120 ml) sanitizer

Do Not Allow

Solutions To Drain

Through Center Hole

Warning

Disconnect electric power to the ice machine and

the remote condenser at the electric service switch

before cleaning the condenser.

Caution

The condenser fins are sharp. Use care when

cleaning them.

Caution

If you are cleaning the condenser fan blades with

water, cover the fan motor to prevent water

damage.

Section 4 Maintenance

Part Number 000008276 10/13 19

Removal from Service/Winterization

GENERAL

Special precautions must be taken if the ice machine

head section is to be removed from service for an

extended period of time or exposed to ambient

temperatures of 32°F (0°C) or below.

Follow the procedure below.

1. Disconnect the electrical power at the circuit breaker

or the electric service switch.

2. Turn off the water supply.

3. Disconnect and drain the incoming ice-making water

line at the rear of the ice machine.

4. Disconnect drain tubing (from the inlet to dump

valve) and drain water into container and discard.

5. Make sure water is not trapped in any of the water

lines, drain lines, distribution tubes, etc.

Caution

If water is allowed to remain in the ice machine in

freezing temperatures, severe damage to some

components could result. Damage of this nature is

not covered by the warranty.

20 Part Number 000008276 10/13

Section 5

Customer Support

Checklist

If a problem arises during operation of your ice machine, follow the checklist below before calling for service. Routine

adjustments and maintenance procedures are not covered by the warranty.

Problem Possible Cause To Correct

Ice machine does not operate

Blue light on dispenser spout is

off

Blue light on dispenser spout is

No electrical power to the ice machine Reset the breaker/turn on main power switch/

plug cord into receptacle

ICE/OFF/CLEAN toggle switch set improperly Move toggle switch to the ICE position

Control Board fuse open Replace the fuse

15 minute delay has not expired Wait 15 minutes for ice machine to start

High Pressure Control is open Clean filter and condenser

Water reservoir is empty. (Water sensing

switch must be closed to start the gearmotor)

Open water service valve or clean float valve

screen

Gear Motor runs but

compressor will not start.

Dirty air filter and/or condenser causes the

high pressure cutout and compressor overload

to open

Clean air filter and condenser - Disconnect

power for minimum 4 hours then energize. If

problem persists contact a qualified service

company to determine cause.

Ice machine stops and can be

restarted by moving the toggle

switch to OFF and back to ICE

The SafeGuard feature is stopping the ice

machine

Refer to “SafeGuard Feature” in this section

Ice quality is poor Poor incoming water quality Contact a qualified service company to test the

quality of the incoming water and check filter

Water filtration is poor Replace filter

Incoming water temperature is above 90°F

(32°C)

Correct water temperature. (Verify check/

mixing valves in other equipment are working

properly). Connect the ice machine to a cold

water supply

Water pressure is low Water pressure must remain between 20 and

80 psig (138 and 552 kPA)

Water softener is working improperly (if

applicable)

Repair the water softener

Low ice capacity

Ice machine turns Off & On

repeatedly

Water float valve screen is dirty Remove and clean the filter screen

Incoming water supply is shut-off Open the water service valve

Water dump valve is leaking Clean the dump valve

Water Pressure is low. The water sensing

switch turns off the ice machine repeatedly

Water pressure must remain between 20 and

80 psig (138 and 552 kPA)

Incoming water temperature is above 90°F

(32

°C)

Correct water temperature. (verify check/

mixing valves in other equipment is working

properly)

Frequent power interruptions or power surges/

dips

Verify ice machine is on a separate circuit and

power is stable

Water float valve stuck open or leaking Remove the float valve and clean it

Objects stacked around ice machine, blocking

airflow to condenser

Remove items blocking airflow

High air temperature around ice machine Air temperature must not exceed 110°F (43°C)

Inadequate clearance around the ice machine Provide adequate clearance

The condenser is dirty Clean the condenser

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Manitowoc Ice RNS-12 & RNS-20 CounterTop Nugget Ice Dispenser Guide d'installation

Marque: Manitowoc Ice

Modèle: RNS-12 & RNS-20 CounterTop Nugget Ice Dispenser

Catégorie: Fabricants de glaçons

Taper: Guide d'installation

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Manitowoc Ice RNS-12 & RNS-20 CounterTop Nugget Ice Dispenser Guide d'installation

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