Allmand NL GR-Series Liquid-Cooled 3kW Parts Manual

Parts Manual

NIGHT-LITE™ GR-SERIES

Liquid-Cooled 3kW

Part No.: 122010

Revision: C

en

Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

i

TABLE OF CONTENTS

1.0 TRAILER BASE PARTS

Axle and Wheels .............................................................................................(1.1)

Fenders ...........................................................................................................(1.2)

Tongue .............................................................................................................(1.3)

Tongue Coupler Options .................................................................................(1.4)

Outriggers ........................................................................................................(1.5)

Enclosure Base Parts I ...................................................................................(1.6)

Enclosure Base Parts II ..................................................................................(1.7)

Lift Bow ...........................................................................................................(1.8)

Manual Canister ...............................................................................................(1.9)

2.0 TOWER GROUP

Tower Pedestal ................................................................................................(2.1)

Manual Winch Tower Section 1 ......................................................................(2.2)

Electric Winch Tower Section 1 ...................................................................(2.3)

Tower Section 2 ...............................................................................................(2.4)

Tower Section 3 ...............................................................................................(2.5)

Tower Round Section and Light Bar ...............................................................(2.6)

3.0 ELECTRICAL AND LIGHTING GROUP

Control Box Interior and Install Group ...........................................................(3.1)

Control Box Deep Sea Controller and Light Switches I .................................(3.2)

Control Box Deep Sea Controller and Light Switches II ................................(3.3)

Control Box (60Hz) Main Breaker and GFCI Group .....................................(3.4)

Electric Winch Tower Switch and Breaker I ..................................................(3.5)

Electric Winch Tower Switch and Breaker II .................................................(3.6)

Emergency Stop Button .................................................................................(3.7)

Teledyne Tower Cord ....................................................................................(3.8)

Philatron Tower Cord ....................................................................................(3.9)

350W LED Lighting ......................................................................................(3.10)

NIGHT-LITE™ GR-SERIES

ii

5.0 DECALS

Right Side Decals ...........................................................................................(5.1)

Left Side Decals .............................................................................................(5.2)

Front Side Decals ............................................................................................(5.3)

Rear Side Decals I ..........................................................................................(5.4)

Rear Side Decals II .........................................................................................(5.5)

Top View Decals .............................................................................................(5.6)

Door Interior Decals I .......................................................................................(5.7)

Door Interior Decals II ......................................................................................(5.8)

TABLE OF CONTENTS

4.0 ENGINE AND GENERATOR GROUP

Kubota Z482 Diesel Engine ..........................................................................(4.1)

Coolant Reservoir Tank Replacement ............................................................(4.2)

Remote Oil Drain ............................................................................................(4.3)

Engine and Generator Mounting ....................................................................(4.4)

Linz 4.3kW 60Hz Generator ...........................................................................(4.5)

10/3 Generator Cord ......................................................................................(4.6)

Fuel Tank .........................................................................................................(4.7)

Fuel Lines ........................................................................................................(4.8)

Heater Fuel Water Separator ..........................................................................(4.9)

Battery Group ................................................................................................(4.10)

3.0 ELECTRICAL AND LIGHTING GROUP (CONTINUED)

350W LED Light Diuser .............................................................................(3.11)

250W LED Lighting ......................................................................................(3.12)

250W LED Light Diuser .............................................................................(3.13)

Trailer Lighting ...............................................................................................(3.14)

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.1

1.1 - Axle and Wheels

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1.1

1.1 - Axle and Wheels

Item Part No. Part Description Qty.

1 114113 NIGHT-LITE PRO II & GR-SERIES LIQUID-COOLED AXLE 1

2 117120 SINGLE AXLE SUSPENSION KIT 1

3 112801 13” RADIAL WHEEL/TIRE ASSEMBLY 2

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.2

1.2 - Fenders

RIGHT FENDER INSTALL

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LEFT FENDER INSTALL

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1.2

1.2 - Fenders

Item Part No. Part Description Qty.

1 118337 13 INCH RIGHT FENDER NL GR-SERIES 1

2 118338 13 INCH LEFT FENDER NL GR-SERIES 1

3 057006 5/16-18 SERRATED FLANGE NUT 8

4 053020 5/16-18 x 1 CARRIAGE BOLT 8

5 045217 5/16 PUSH NUT 8

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.3

1.3 - Tongue

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1.3

1.3 - Tongue

Item Part No. Part Description Qty.

1 047015 3/8 FLAT WASHER 2

2 056025 1/2-13 x 4 HEX FLANGE SCREW 1

3 057009 1/2-13 NYLOCK FLANGE NUT 1

4 046159 7/16-14 X 1 1/4 HEX HEAD 2

5 116374 1/2 x 4 SNAP LOCK PIN W/ WIRE COIL & 1 1/4 WASHER 2

6 117553P TONGUE WELDMENT NL GR-SERIES 1

7049040 27 IN. CLASS III TOW CHAIN (STANDARD) 2

049038 36 IN. CLASS IV TOW CHAIN (BULLDOG & LUNETTE OPTIONS) 2

8 108726 TOP CRANK TUBE JACK 1

9 057011 7/16-14 HEX NYLOCK FLANGE NUT 2

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.4

1.4 - Tongue Coupler Options

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1.4

Item Part No. Part Description Qty.

1 056025 1/2-13 x 4 HEX FLANGE SCREW 3

2 057009 1/2-13 NYLOCK FLANGE NUT 3

3 116989 2 INCH BALL COUPLER CLASS II 3500LBS 2.5 INCH TONGUE 1

4 118666 COUPLER MOUNT UNIVERSAL 2.5 INCH TONGUE 1

5 047031 5/8 FLAT WASHER 4

6 044053 5/8-11 NYLOCK HEX NUT 2

7 046255 5/8-11 x 5 HEX HEAD 2

8 106720 PINTLE RING 3.0 ADJUSTABLE 1

9 109978 COUPLER 2.00 BALL BULLDOG 7000 LBS ADJUSTABLE 1

10 046245 5/8-11 x 1 1/2 BOLT 4

11 044050 5/8-11 HEX NUT 4

12 043101 5/8 SPLIT LOCK WASHER 4

13 118667 REVERSIBLE COUPLER MOUNT 2-1/2” TONGUE W/ 2-1/2” RING 1

*NS - NOT SHOWN

1.4 - Tongue Coupler Options

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.5

1.5 - Outriggers

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1.5

1.5 - Outriggers

Item Part No. Part Description Qty.

1 650723 RETENSION PIN 2

2 041070 1/4-20 x 3/4 SLOTTED HEX WASHER HEAD 4

3 108726 TOP CRANK TUBE JACK 2

4 117748P OUTRIGGER WELDMENT ROAD SIDE NL GR-SERIES 2

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.6

1.6 - Enclosure Base Parts I (1 of 2)

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NIGHT-LITE™ GR-SERIES

1.6

1.6 - Enclosure Base Parts I (1 of 2)

Item Part No. Part Description Qty.

1 041070 1/4-20 x 3/4 SLOTTED HEX WASHER HEAD 20

2 120420P PANEL CURBSIDE NIGHT-LITE GR-SERIES LIQUID-COOLED 1

3 120421P PANEL ROADSIDE NIGHT-LITE GR-SERIES LIQUID-COOLED 1

4 117967P STRINGER WELDMENT NLGR LIQUID-COOLED 1

5 120448P STRINGER FRONT COVER NLGR LIQUID-COOLED 1

6 045216 1/4-20 TINNERMAN NUT 1

7 057005 #6-32 SERRATED FLANGE HEX NUT 4

8 041259 #6-32 X 1/2 PH-FLAT HEAD MACHINE SCREW 4

9 115243 RETAINER PUSH ON 1

10 115244 KNOB KNURLED FAST THREAD 1

11 120446P RADIATOR CAP ACCESS PANEL NLGR LIQUID-COOLED 1

12 045023 HINGE CONTROLLER COVER 1

13 120449P BRACKET SLAM LATCH NLGR LC 1

14 057008 5/16-18 HEX NYLOCK FLANGE NUT 4

15 053022 5/16-18 X 1 1/4 CARRIAGE BOLT 2

16 102081 5/16-18 X 3/4 CARRIAGE BOLT 2

17 120451P PANEL CURBSIDE TRIM NLGR LIQUID-COOLED 1

18 120452P PANEL CURBSIDE TRIM NLGR LIQUID-COOLED 1

NS 056009 3/8-16 X 3/4 HEX FLANGE SCREW 2

NS 115260 SEAL 1/4 x 1/2 x 25.25 1

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.6

1.6 - Enclosure Base Parts I (2 of 2)

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NIGHT-LITE™ GR-SERIES

1.6

1.6 - Enclosure Base Parts I (2 of 2)

Item Part No. Part Description Qty.

1 680459 SLAM LATCH 1

2 115306 DOOR PROP ROD NLV & NLGR LC 1

3 120460P BRACKET RIGHT DOOR HINGE MOUNT NLGR LC 1

4 120459P BRACKET LEFT DOOR HINGE MOUNT NLGR LC 1

5 120439P WELDMENT HINGE COVER REAR NLGR LC 1

6 120442P REAR DOOR WELDMENT NLGR LC 1

7 057010 #10-24 HEX NYLOCK FLANGE NUT 4

8 056005 #10-24 X 3/4 SERRATED FLANGE HEX SCREW 4

9 053006 1/4-20 X 3/4 CARRIAGE BOLT 7

10 057000 1/4-20 HEX SERRATED FLANGE NUT 7

11 045041 5/64 x 1 COTTER PIN 2

12 111456 PIN HINGE 2

NS 115259 SEAL 1/8 x 1/2 x 29.25 1

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.7

1.7 - Enclosure Base Parts II (1 of 2)

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1.7

1.7 - Enclosure Base Parts II (1 of 2)

Item Part No. Part Description Qty.

1 041070 1/4-20 x 3/4 SLOTTED HEX WASHER HEAD 20

2 120420P PANEL CURBSIDE NIGHT-LITE GR-SERIES LIQUID-COOLED 1

3 120421P PANEL ROADSIDE NIGHT-LITE GR-SERIES LIQUID-COOLED 1

4 120457P

STRINGER WELDMENT NLGR LIQUID-COOLED STAMPED DOOR

1

5 120463P STRINGER FRONT COVER NLGR LIQUID-COOLED 1

6 045216 1/4-20 TINNERMAN NUT 1

7 057005 #6-32 SERRATED FLANGE HEX NUT 4

8 041259 #6-32 X 1/2 PH-FLAT HEAD MACHINE SCREW 4

9 115243 RETAINER PUSH ON 1

10 115244 KNOB KNURLED FAST THREAD 1

11 120446P RADIATOR CAP ACCESS PANEL NLGR LIQUID-COOLED 1

12 045023 HINGE CONTROLLER COVER 1

13 120449P BRACKET SLAM LATCH NLGR LC 1

14 057008 5/16-18 HEX NYLOCK FLANGE NUT 4

15 053022 5/16-18 X 1 1/4 CARRIAGE BOLT 2

16 102081 5/16-18 X 3/4 CARRIAGE BOLT 2

17 120451P PANEL CURBSIDE TRIM NLGR LIQUID-COOLED 1

18 120452P PANEL CURBSIDE TRIM NLGR LIQUID-COOLED 1

NS 056009 3/8-16 X 3/4 HEX FLANGE SCREW 2

NS 115260 SEAL 1/4 x 1/2 x 25.25 1

*NS - NOT SHOWN

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Night-Lite™ GR-Series Liquid-Cooled Parts Catalog

1.7

1.7 - Enclosure Base Parts II (2 of 2)

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Allmand NL GR-Series Liquid-Cooled 3kW Parts Manual

Allmand NL GR-Series Liquid-Cooled 3kW Parts Manual

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