Wacker Neuson DS70Y 13in Manuel utilisateur

Operator's manual

Vibratory rammer

DS70

Type DS

Document

5100043197

Issue 11.2017

Version 01

Language

en-fr

Notice d'emploi

Pilonneuse vibrante

2 100_0000_0001.fm

Printed in Germany

All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of

distribution.

This document may only be used by the recipient for the intended purpose. The document may not be

reproduced entirely or partially, or translated into any other language.

Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson

Produktion GmbH & Co. KG.

Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and

criminal prosecution.

Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products

as part of the technical further development. Therefore, we reserve the right to make changes to the

illustrations and descriptions in this documentation without incurring any obligation to make changes to

machines already delivered.

Errors excepted.

The machine on the cover may have special equipment (options).

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG

Wackerstraße 6

D-85084 Reichertshofen

www.wackerneuson.com

Tel.: +49 845 3340 3200

E-mail address: service-LE@wackerneuson.com

Original operator's manual

Table of contents

5100039140IVZ.fm 3

1 Preface ....................................................................................................................................5

2 Introduction ............................................................................................................................6

2.1 Using the manual......................................................................................................................... 6

2.2 Storage location of the manual.................................................................................................... 6

2.3 Accident prevention regulations................................................................................................... 6

2.4 More information.......................................................................................................................... 6

2.5 Target group................................................................................................................................ 6

2.6 Explanation of symbols................................................................................................................ 6

2.7 Wacker Neuson Contact partner ................................................................................................. 7

2.8 Disclaimer.................................................................................................................................... 7

2.9 Product identification of the machine........................................................................................... 7

3 Security ..................................................................................................................................8

3.1 Basics.......................................................................................................................................... 8

3.2 Intended use................................................................................................................................ 8

3.3 Incorrect use................................................................................................................................ 8

3.4 Structural changes....................................................................................................................... 8

3.5 Operator's responsibility .............................................................................................................. 9

3.6 The operator's duties................................................................................................................... 9

3.7 Personnel qualifications............................................................................................................... 9

3.8 Residual risks .............................................................................................................................. 9

3.9 General safety instructions.......................................................................................................... 9

3.10 Specific safety instructions - DS vibrating rammer.................................................................... 10

3.11 General safety instructions - Internal combustion engines........................................................ 10

3.12 General safety instructions - Fuels and lubricants..................................................................... 11

3.13 Maintenance.............................................................................................................................. 11

3.14 Personal protective equipment.................................................................................................. 11

3.15 Safety devices ........................................................................................................................... 12

3.16 Behavior in danger situations .................................................................................................... 13

4 Safety and information sticker ...........................................................................................14

5 Set-up and function .............................................................................................................17

5.1 Deliverables............................................................................................................................... 17

5.2 Uses .......................................................................................................................................... 17

5.3 Brief description......................................................................................................................... 17

5.4 Alternatives................................................................................................................................ 17

6 Components and operating elements ...............................................................................18

7 Transport ..............................................................................................................................19

7.1 Preparing the machine............................................................................................................... 19

8 Storage .................................................................................................................................20

9 Use and operation ...............................................................................................................21

9.1 Tests prior to start-up................................................................................................................. 21

9.2 Operating notes......................................................................................................................... 21

9.3 Starting ...................................................................................................................................... 22

9.4 Operation................................................................................................................................... 23

9.5 Stopping the machine................................................................................................................ 24

10 Maintenance .........................................................................................................................25

10.1 Servicing schedule..................................................................................................................... 26

10.2 Servicing tasks........................................................................................................................... 26

11 Fault clearance ....................................................................................................................32

11.1 Fault table.................................................................................................................................. 32

Inhalt

Table of contents

4 5100039140IVZ.fm

12 Accessories ......................................................................................................................... 33

13 Technical data .....................................................................................................................34

13.1 Noise and vibration information................................................................................................. 34

13.2 DS70.......................................................................................................................................... 34

13.3 Internal combustion engine........................................................................................................ 35

EC Declaration of Conformity ....................................................................................36

DIN EN ISO 9001 Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

1 Preface

100_0000_0002.fm 5

1 Preface

This operator's manual contains important information and procedures for the safe, proper and economic

operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to

avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life

of the machine.

This operator's manual is not a manual for extensive maintenance or repair work. Such work should be

carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine

should be operated and maintained in accordance with this operator's manual. An improper operation or

improper maintenance can pose dangers. Therefore, the operator's manual should be constantly

available at the location of the machine.

Defective machine parts must be exchanged immediately!

If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person

is always available.

2 Introduction

6 100_0000_0013.fm

2Introduction

2.1 Using the manual

This manual is to be considered part of the machine and should be carefully stored during the entire

service life of the machine. This manual shall be transferred to subsequent owners or users of the

machine.

2.2 Storage location of the manual

This manual is part of the machine and must be kept in the immediate vicinity of the machine and made

accessible to staff at all times.

If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:

 Download from the Internet: www.wackerneuson.com

 Contact your Wacker Neuson contact partner.

2.3 Accident prevention regulations

In addition to the notes and safety instructions in this manual, the local accident prevention regulations

as well as the national health and safety regulations apply.

2.4 More information

This manual applies to various machine types from one product series. For this reason, some figures

may vary slightly in appearance from the machine purchased. Depending on the model, there may be

descriptions of components that are not included in the standard package.

The information contained in this manual is based on machines manufactured up to the time of printing.

Wacker Neuson reserves the right to change this information.

The manufacturer shall immediately include any modifications or additions in this manual.

2.5 Target group

Individuals working with this machine must be regularly trained on the dangers of handling the machine.

This manual is intended for the following people:

Operating personnel:

These individuals have been trained on the machine and informed about the possible dangers in the

event of improper conduct.

Technically trained personnel:

These people have professional training as well as additional knowledge and experience. They are able

to assess the tasks assigned to them and recognize possible dangers.

2.6 Explanation of symbols

This manual contains specially emphasized safety instructions in the following categories: DANGER,

WARNING, CAUTION and NOTICE.

Before performing any work on or with this machine, the notes and safety instructions must be read and

understood. All notes and safety instructions in this manual must be passed on to the maintenance,

repair, and transport personnel.

DANGER

This combination of symbol and signal word indicates a hazardous situation that will lead

to death or serious injury if it is not avoided.

WARNING

This combination of symbol and signal word indicates a hazardous situation that can lead

to death or serious injury if it is not avoided.

CAUTION

This combination of symbol and signal word indicates a hazardous situation that can lead

to minor injury or damage to the machine if it is not avoided.

2 Introduction

100_0000_0013.fm 7

2.7 Wacker Neuson Contact partner

Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department,

a Wacker Neuson subsidiary, or a Wacker Neuson dealer.

On the Internet at www.wackerneuson.com.

2.8 Disclaimer

For the following violations, Wacker Neuson dismisses any liability for personal injury or material

damage:

 Failure to follow this manual.

 Unintended use.

 Deployment of untrained personnel.

 Using non-approved spare parts and accessories.

 Improper handling.

 Structural modifications of any kind.

 Failure to observe the "General Terms and Conditions" (GT&Cs).

2.9 Product identification of the machine

Data of the nameplate

The nameplate contains information that uniquely identifies this machine. This information is required for

ordering spare parts and when inquiring about technical issues.

 Enter information about the machine in the following table:

NOTICE

Supplementary information.

Designation Your information

Group and model

Year of manufacture

Machine number

Version no.

Item number

3 Security

8 100_0201_si_0006.fm

3 Security

3.1 Basics

State of the art

The machine is built in accordance with state-of-art technology and accepted technical safety rules.

However, if it is used incorrectly, risks to the operator’s or a third party’s health and safety may arise or

damage to the machine or other property occur.

3.2 Intended use

The machine may be used only for the following purposes:

The machine is intended for compacting cohesive, mixed and sandy soils.

The machine may be combined and operated only with approved components.

The machine may be operated only with approved accessoriesWacker Neuson.

Intended use also includes complying with all notes and safety instructions in this manual, as well as

observing the stipulated care and maintenance instructions.

3.3 Incorrect use

The machine must not be used for the following purposes:

 Compacting extremely cohesive soils.

 Compacting frozen soils.

 Compacting hard, incompressible soils.

 Compacting non-load-bearing soils.

 Compacting paving stones.

Any other or further use is considered to be improper use. The manufacturer denies liability for and

warranty for any resultant damage. The operator alone bears the risk.

Incorrect use is specifically deemed:

 Connecting unapproved components.

 Operating the machine outside the specification.

 Operation not complying with the notes and safety instructions attached to the machine and included

in this manual.

3.4 Structural changes

No structural changes may be made without the manufacturer's approval. Unauthorized structural

changes to this machine may occasion risks for operators and/or third parties, as well as damage to the

machine itself.

In addition, the manufacturer's liability, warranty and exhaust certification will all be void if unauthorized

structural changes are made.

A structural change is deemed specifically:

 Opening the machine and removing components permanently.

 Installing spare parts that are not sourced from Wacker Neuson or are not equivalent in design and

quality to the original parts.

 Attachment of accessories of any kind that are not sourced from Wacker Neuson.

Spare parts or accessories that originate from Wacker Neuson and can be installed or attached without

any problem are in the Internet at www.wackerneuson.com.

NOTE

Read and obey all the notes and security instructions in this manual. Failure to comply with

these instructions can cause electric shock, fire and/or serious injuries, as well as damage

to the machine and/or damage to other objects. Keep the safety instructions and notes for

future reference.

3 Security

100_0201_si_0006.fm 9

3.5 Operator's responsibility

The operator is that person who operates this machine for commercial or economic purposes personally

or transfers it to a third party for use/application and during operation bears product responsibility for

protecting personnel or third parties.

The operator must make the manual accessible to its personnel at all times and ensure that the user has

read and understood it.

3.6 The operator's duties

 To know and implement the applicable health and safety regulations.

 In a risk assessment, to determine the dangers that arise through the working conditions at the place

of use.

 Produce operating instructions for use with this machine.

 Check regularly whether the operating instructions comply with the current version of the rules.

 Control and establish unambiguously responsibilities for installation, operation, fault clearance,

servicing and cleaning.

 Train personnel at regular intervals and inform them of potential risks.

 Hold refresher courses at regular intervals.

 Maintain records of instruction given and make them available to the responsible body on request.

 Provide personnel with the required protection equipment.

3.7 Personnel qualifications

This machine may only be started and used by trained personnel.

If it is used incorrectly, misused or operated by untrained personnel, risks will threaten the health of the

user and/or third parties, as well as damage to or total machine failure.

The following requirements are also incumbent on the user:

 Physically and mentally robust.

 No influence on the ability to react caused by drugs, alcohol or medication.

 Familiar with the safety instructions in this manual.

 Familiar with the intended use of this machine.

 Instructed in independent operation of the machine.

3.8 Residual risks

Residual risks are particular dangers while handling the machine that cannot be eliminated despite a

safe design in compliance with the law.

These residual risks are not obviously detectable and may be the source of a potential risk of injury or

danger to health.

If unforeseeable risks arise, operation of the machine must cease immediately and the authorized line

manager informed. He will make further decisions and do everything necessary to rectify the existing

risk.

If necessary, the manufacturer must be informed.

3.9 General safety instructions

The general safety instructions in this section include the "General Safety Instructions" that are to be

listed in the manual in accordance with the applicable standards. Notes that are not relevant for this

machine may be included.

3.9.1 Workplace

 Keep your work area tidy. Untidiness or unlit work areas can lead to accidents.

 Before starting work, familiarize yourself with the work environment; e.g. the load capability of the

floor or obstacles in the environment.

 Protect the work area from the public movement area.

 Keep children and other persons at a distance while working with this machine. Distractions will

threaten loss of control of the machine.

 Always secure the machine against tipping, rolling, sliding and falling! Risk of injury!

3 Security

10 100_0201_si_0006.fm

3.9.2 Service

 Have the machine repaired or serviced only by qualified technicians.

 Use only original spare parts and accessories. This will achieve operational safety of the machine.

3.9.3 Safety of persons

 Working under the influence of drugs, alcohol or medications can lead to most serious injuries.

 Appropriate protective equipment must be worn for all work. Appropriate protective equipment

reduces the risk of injury significantly.

 Remove tools before starting the machine. Tools that are on a rotating part of the machine can be

ejected and lead to severe injuries.

 Ensure the machine is always in a safe state.

 During long periods of work with this machine, permanent damage caused by the vibrations cannot

be excluded completely. See the Technical Data section for the machine's vibration loading.

 Wear suitable clothing. Keep loose-fitting clothing, protective gloves, jewelry and long hair away from

moving/turning machine parts. Risk of being pulled in!

3.9.4 Handling and use

 Never start machines whose switches are defective. Have defective switches replaced immediately.

Machines with defective switches conceal a high risk of injury.

 Keep unused machines out of reach of children. The machine may be operated only by authorized

personnel.

 Treat the machine with care. Have defective parts exchanged immediately before starting this

machine. Defective machines conceal a high risk of accidents.

 Use machines, accessories and plug-in tools etc. in accordance with these instructions.

3.10 Specific safety instructions - DS vibrating rammer

3.10.1 External factors

The vibrating rammer must not be operated in the presence of the following external factors:

 In an environment where there is a risk of explosion.

 Oil field environments - Methane gas emission from the ground. Risk of explosion!

 In dry, easily ignited vegetation. Risk of fire!

3.10.2 Taking breaks at regular intervals.

When this machine is operated for protracted periods, it can cause circulation problems in your fingers,

hands or wrists.

Symptoms:

 Numbing of the body parts named, tingling, pain, a pricking feeling and skin color changes.

 If you have a personal propensity to poor circulation, it can be restricted despite gloves and regular

breaks.

3.10.3 Operating safety

 When operating the machine, ensure that no gas, water, electrical lines and piping is damaged.

 Pay maximum attention when in the vicinity of gaps or slopes. Risk of falling!

 In ditches and pits, pay peak attention to side walls, ensuring these are stable and do not fall through

vibration. Risk of burial!

 Never let the machine run unintentionally. Risk of injury!

 Limit the working area to a generous space and keep unauthorized persons away. Risk of injury!

 Users of this machine must ensure that persons who stay in the working area keep at least 5 meters

away from the running machine.

3.11 General safety instructions - Internal combustion engines

The following instructions must be obeyed:

 Before starting work, check the engine and the fuel line, tank and fuel cap for cracks and leaks.

 Do not start a defective engine. Replace damaged parts immediately.

 The pre-set engine speed must not be adjusted. This could lead to engine damage.

NOTE

If these symptoms are detected, consult a doctor immediately.

3 Security

100_0201_si_0006.fm 11

 Ensure that the engine exhaust system is free from waste. Risk of fire!

 Before fueling, switch off the engine and allow it to cool.

 Use the correct fuel. Fuel must not be mixed with other fluids.

 Use clean filling aids for fueling. Do not spill fuel; wipe up fuel spills immediately.

 The engine must not be started in the vicinity of spilt fuel. Risk of explosion!

 When working in confined spaces, adequate ventilation must be provided. Do not inhale exhaust

gases. Risk of poisoning!

 Engine surface and exhaust system can become very hot after a short time. Risk of burns!

3.12 General safety instructions - Fuels and lubricants

The following instructions must be obeyed:

 When handling fuels and lubricants, always wear goggles and gauntlets. Find a doctor if, say, oil or

grease gets in your eyes.

 Avoid your skin coming in direct contact with fuels and lubricants. Wash your skin immediately with

soap and water if this occurs.

 Do not eat and drink while working with fuels and lubricants.

 Oil contaminated by dirt or water can lead to premature wear or failure of the machine.

If fuels and/or lubricants leak from the machine, stop operating it and have it repaired immediately by the

Wacker Neuson contact.

3.13 Maintenance

The following instructions must be obeyed:

 This machine must not be serviced, repaired, adjusted or cleaned while it is switched on.

 Observe servicing intervals.

 Observe the servicing schedule. Unlisted work must be performed by the Wacker Neuson contact's

service department.

 Always replace worn or damaged parts of the machine immediately. Use only spare parts from

Wacker Neuson.

 Keep the machine clean.

 Missing, damaged or illegible safety stickers must be replaced immediately. Safety stickers contain

important information to protect the user.

Maintenance tasks must be carried out in a clean and dry environment (e.g. workshop).

3.14 Personal protective equipment

NOTE

To avoid injuries while handling it, personal protective equipment must be worn for all work

on and with this machine.

Pictogram Meaning Description

Use safety shoes! Safety shoes protect against crushing, falling parts and

sliding on a slippery base.

Use goggles! Goggles protect against flying objects and liquid sprays.

Use gauntlets! Gauntlets protect against scrapes, cuts, pricking and hot

surfaces.

3 Security

12 100_0201_si_0006.fm

3.15 Safety devices

Safety devices protect the user of this machine in advance from being exposed to the extant risks. These

are barriers (isolating protective devices) or other technical measures. These prevent the user from

being exposed to danger. In certain situations, the source of the risk will be switched off or the danger

reduced.

This machine has the following safety devices:

Burn protection

Burn protection guards the user against radiant heat.

Use ear defenders! Ear defenders protect against permanent hearing

damage.

Use a hard hat! A hard hat protects against injuries caused by falling

objects.

NOTE

It is possible for this machine to exceed permitted regional noise thresholds (personal

assessment level).

Ear defenders must therefore be worn. For exact noise measurement figures, refer to the

section Technical Data.

When working with ear defender on, work particularly attentively and carefully, as noises,

e.g. shouts or signals are perceived only to a limited degree.

Wacker Neuson recommends that you always wear ear defenders.

Item Description

1 Burn protection

Pictogram Meaning Description

1

3 Security

100_0201_si_0006.fm 13

3.16 Behavior in danger situations

Preventive measures:

 Always be prepared for accidents.

 Keep first aid equipment close at hand.

 Familiarize personnel with accident reporting, first aid and rescue equipment.

 Keep access routes free for ambulances.

 Train personnel in first aid measures.

Action in the event of a serious incident:

 Take the machine out of service immediately.

 Bring the injured and others out of the danger zone.

 Introduce first aid measures.

 Call the emergency services.

 Keep access routes free for ambulances.

 Inform management at the place of use.

4 Safety and information sticker

14 100_0201_ls_0005.fm

4 Safety and information sticker

The stickers on the machine are:

WARNING

Illegible symbols

Over time, stickers and plates on the machine become dirty or illegible in some other way.

 All safety, warning and operating instructions on the machine are to be maintained in a

legible state.

 Renew damaged stickers and plates immediately.

1

2

3

4

5

6

7

8

4 Safety and information sticker

100_0201_ls_0005.fm 15

Item Sticker Description

1 Start engine

1. Open fuel cock.

2. Set gas regulating lever to SLOW.

3. Pull the starter rope of the reverse starter.

Stopping the machine

1. Set gas regulating lever to OFF.

2. Close fuel cock.

Warning

 Wear ear defenders.

 Read the operating instructions.

Risk of suffocation

 Engines emit carbon monoxide.

 Do not operate the machine in confined spaces.

 Sparks, naked flames or burning objects are not allowed

in the vicinity of the machine.

 Stop the machine before filling with fuel.

2 Gas regulator lever 0 = OFF

Tortoise = no load/low engine speed

Hare = high/fast engine speed

3 Lift and transport the machine at the central suspension

point.

 Use only suitable and tested lifting gear and slings (safety

load hooks) with adequate lifting capacity.

 Do not lift the machine with an excavator bucket or a

forklift.

4

For best possible output control and minimum hand and arm

vibration, secure the left and right guidance

clips.

Read the operating instructions.

5 Guaranteed sound output level

4 Safety and information sticker

16 100_0201_ls_0005.fm

6 Warning: Hot surface.

7 Contact protection

 Warning: Hot surface.

 Do not operate the machine without a guard plate.

 Operate the machine only with a guard plate.

8 Warning

Release the cover slowly, so that the spring is not ejected.

Read the repair manual.

Item Sticker Description

5 Set-up and function

100_0201_sf_0005.fm 17

5 Set-up and function

5.1 Deliverables

The deliverables include:

 Vibrating rammer

 Operating Manual

5.2 Uses

The vibrating rammer serves to compact ground and is used in gardening and landscaping, excavations

and road building.

5.3 Brief description

The vibrating rammer consists Wacker Neusonfundamentally of an engine, rammer system, rammer

base and guidance clips.

It is driven by a diesel engine and started via a reversing starter. The rotary motion of the engine is

converted into a lifting motion via a centrifugal clutch, a single stage helical gear transmission and a

crank mechanism. The power is transferred to the ramming system and generates a striking force to

compact the ground.

It receives its preliminary impulse through the inclination of the vibrating rammer.

Rubber elements decouple the guidance clips from the rammer system. This reduces the vibration

transferred to the operator.

5.4 Alternatives

Various types of machine are listed in this operating manual:

Alternatives Description

Y Yanmar engine

6 Components and operating elements

18 100_0201_cp_0005.fm

6 Components and operating elements

Item Designation Item Designation

1 Central suspension 9 Air filter system

2 Guidance clip 10 Exhaust

3 Fuel cock 11 Oil sight glass

4

Fuel tank

12 Handle

5 Gas regulating lever 13 Rammer base

6 Reversing starter 14 Rammer system

7 Drive motor 15 Bellows

8 Vibration damper 16 Maker's plate

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

7 Transport

100_0201_tr_0005.fm 19

7 Transport

7.1 Preparing the machine

Carry out preparations

1. Stop the machine.

2. Lean the machine in an upright position against a solid object and secure it against tipping over.

3. Allow the machine and engine to cool.

7.1.1 Emptying the fuel system

4. Remove dirt in the area of the fuel cap.

5. Unscrew and remove the fuel cap.

6. Pump the fuel off into a suitable vessel or a tank, e.g. with a siphon.

7. Put the fuel cap on and tighten it.

8. Start the engine and allow it to run on no load until the fuel in the carburetor is consumed and the

engine stops.

WARNING

Incorrect handling can lead to injury or serious damage to property.

 Read and follow all the safety notes in these operating instructions.

WARNING

Danger from falling.

The falling machine can cause serious injuries through crushing.

 Use only suitable and tested lifting gear and slings with adequate lifting capacity.

 Secure the machine reliably to the lifting gear.

 Do not lift the machine with an excavator bucket or a forklift.

 Leave the danger area while lifting and do not stand under a suspended load.

WARNING

Danger of fire and explosion from fuel.

Escaping fuel can start a fire and cause serious burns.

 Lift the machine in an upright position.

NOTE

The fuel cap has over- and under pressure valves, through which fuel can escape in hot

conditions (e.g. under solar radiation).

Item Designation

1 Fuel cap

1

8 Storage

20 100_0201_tr_0005.fm

7.1.2 Lifting and lashing the machine

1. To lift the machine, hang suitable slings on the central suspension.

2. Load the machine carefully in or on a load-bearing and stable means of transport.

3. Move the machine forwards on to the transport roller.

4. After loading, lash the machine to the means of transport so that it is secured against rolling off,

slipping off and tipping over. At the same time, fit tensioning belts tightly over the vibration rammer.

8Storage

If the machine is not to be operated for a protracted period, e.g. during the winter months, carry out the

following activities:

 Do not store in the open.

 Store in a dry and dust-free place.

 Empty the fuel system.

NOTE

Appoint an expert guide for a safe lifting process.

Item Designation

1 Central suspension

1

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Wacker Neuson DS70Y 13in Manuel utilisateur

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