Pride Wrangler Le manuel du propriétaire

Catégorie
Scooters
Taper
Le manuel du propriétaire

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Serial #
MV600
OWNER’S MANUAL
USA
182 Susquehanna Avenue
Exeter, PA 18643-2694
Canada
5096 South Service Road
Beamsville, Ontario L0R 1B3
Australia
20-24 Apollo Drive
Hallam, Victoria 3803
www.pridemobility.com.au
New Zealand
38 Lansford Crescent
Avondale
Auckland, New Zealand 1007
www.pridemobility.co.nz
UK
32 Wedgwood Road
Bicester, Oxfordshire OX26 4UL
www.pride-mobility.co.uk
B.V.
(Authorised EU Representative)
De Zwaan 3
1601 MS Enkhuizen
The Netherlands
www.pride-mobility.nl
Italy
Via del Progresso, ang. Via del Lavoro
Loc. Prato della Corte
00065 Fiano Romano (RM)
www.pride-italia.it
France
26 rue Monseigneur Ancel
69 800 Saint-Priest
www.pridemobility.fr
Spain
Calle Velazquez 80 6D
28001 Madrid
www.pridemobility.com
4
SAFETY GUIDELINES
Copyright © 2019
INFMANU5056/Rev A/February 2019
WARNING! An authorized Pride dealer or quali ed technician must perform the initial setup of
this vehicle and must perform all of the procedures in this manual.
The symbols below are used throughout this owners manual and on the vehicle to identify warnings and import-
ant information. It is very important for you to read them and understand them completely.
WARNING! Indicates a potentially hazardous condition/situation. Failure to follow designated
procedures can cause either personal injury, component damage, or malfunction. On the
product, this icon is represented as a black symbol on a yellow triangle with a black border.
MANDATORY! These actions should be performed as speci ed. Failure to perform mandatory
actions can cause personal injury and/or equipment damage. On the product, this icon is
represented as a white symbol on a blue dot with a white border.
PROHIBITED! These actions are prohibited. These actions should not be performed at any
time or in any circumstances. Performing a prohibited action can cause personal injury and/or
equipment damage. On the product, this icon is represented as a black symbol with a red circle
and red slash.
INTENDED USE
The intended use of the mobility device is to provide mobility to persons limited to a seated position that have the
capability of operating a scooter.
NOTE: This owners manual is compiled from the latest speci cations and product information available at
the time of publication. We reserve the right to make changes as they become necessary. Any changes to our
products may cause slight variations between the illustrations and explanations in this manual and the product
you have purchased. The latest/current version of this manual is available on our website.
NOTE: This product is compliant with WEEE, RoHS, and REACH directives and requirements.
NOTE: This product meets IPX4 classi cation (IEC 60529).
NOTE: The MV600 and its components are not made with natural rubber latex. Consult with the manufacturer
regarding any after-market accessories.
Dealer:
Address:
Phone Number:
Purchase Date: Serial Number:
Please fi ll out the following information for quick reference:
MV600 3
CONTENTS
SAFETY GUIDELINES ............................................................................................... 2
I. SAFETY ............................................................................................................ 4
II. YOUR VEHICLE ............................................................................................... 7
III. BATTERIES AND CHARGING .......................................................................... 15
IV. OPERATION ................................................................................................... 22
V. COMFORT ADJUSTMENTS ............................................................................ 24
VI. DISASSEMBLY AND ASSEMBLY .................................................................... 28
VII. BASIC TROUBLESHOOTING ......................................................................... 29
VIII. CARE AND MAINTENANCE ........................................................................... 31
4 MV600
Manufactured in
Fully charge batteries before operating.
Remove key from an unattended vehicle.
Battery Set Con guration:
+ = Positive (Red) Terminal Post
- = Negative (Black) Terminal Post
Connect Red wires to Red Positive (+) Terminal Posts.
Connect Black wire to Black Negative (-) Terminal Posts.
Read and follow the information in the owner’s manual.
I. SAFETY
PRODUCT SAFETY SYMBOLS
The symbols below are used on the vehicle to identify warnings, mandatory actions, and prohibited actions. It is
very important for you to read and understand them completely.
NOTE: There are more warnings identi ed and explained in the Consumer Safety Guide that is included with
your vehicle. Please become familiar with all the warnings and safety information found in the Consumer
Safety Guide and refer to this resource often.
Indicates UNOCCUPIED vehicle securement points
Does not meet ISO 7176-19 standards for occupied transport in a motor
vehicle. When travelling in a motor vehicle, do not sit in your vehicle.
MODEL #
Vehicle information label
MV600 5
I. SAFETY
GENERAL
MANDATORY! Do not operate your new vehicle for the rst time without completely reading and
understanding this owner’s manual and the Consumer Safety Guide.
Your vehicle is a state-of-the-art product. We provide an extensive variety of products to best t the individual
needs of the vehicle user.
There are certain situations where the vehicle user will need to practice operating the vehicle.
As you begin using your vehicle during daily activities, you will probably encounter situations in which you will
need some practice. Simply take your time and you will soon be in full and con dent control as you maneuver
through doorways, on and off elevators, up and down ramps, and over moderate terrain.
Additional general information can be found on the supplemental information sheets and booklets included in your
Owners Package. Please fully read and review the information, and keep it readily available for future reference.
Below are some precautions, tips and other safety considerations that will help you become accustomed to operating
the vehicle safely.
PRE-RIDE SAFETY CHECK
Get to know the feel of your vehicle and its capabilities. We recommend that you perform a safety check before
each use to make sure your vehicle operates smoothly and safely.
Perform the following inspections prior to using your vehicle:
Check the condition of the tires. Make sure they are not damaged or excessively worn.
Check all electrical connections. Make sure they are tight and not corroded.
Check all harness connections. Make sure they are secured properly.
Check the brakes to ensure they operate properly.
Check the battery condition meter to ensure the batteries are fully charged.
Ensure the manual freewheel lever is in drive mode before sitting on the vehicle.
If you discover a problem, contact your authorized dealer for assistance. Please refer to the Contact Information
insert in your Owners Package.
BRAKING INFORMATION
Your vehicle is equipped with these powerful brake systems:
Regenerative: Uses electricity to rapidly slow the vehicle when the throttle control lever returns to the center/
stop position.
Disc Park Brake: Activates mechanically after regenerative braking slows the vehicle to near stop or when
power is removed from the system for any reason.
Handbrake: This lever provides you with emergency stopping power. See II. “Your Vehicle.”
6 MV600
I. SAFETY
HANDBRAKE LEVER
The handbrake lever contains hydraulic uid. When the lever is depressed, the uid is pushed through the brake
line to engage the brake pads against the brake discs. The handbrake lever is a completely sealed unit, meaning
that the hydraulic uid should not leak; however, there are certain safety measures that should be taken if the
handbrake lever becomes cracked or damaged.
Do not touch spilled material unless wearing protective equipment, such as safety goggles and gloves.
For small spills, cover the material with dry earth, sand or other non-combustible absorbent material. Once
absorbed, enclose the material in a plastic bag and contact your local waste disposal agency for proper disposal
measures. Do not expose the material to waterways or sewers.
If the eyes are exposed, check for and remove contact lenses. Flush eyes with cool, clean, low-pressure water
while occasionally lifting and lowering the eyelids. Seek medical attention if excessive tearing, redness or
pain persists.
If the skin is exposed, remove all contaminated clothing. Wipe off excess material and wash exposed skin
with soap and water. Seek medical attention if skin appears damaged or if irritation persists. Thoroughly clean
contaminated clothing before reuse. Discard contaminated leather goods.
If ingested, do not induce vomiting or give anything to drink unless directed to by a physician. Never give
anything by mouth to a person who is not fully conscious. Seek medical attention immediately.
If inhaled, move the affected individual to fresh air. If the affected individual is not breathing, immediately
begin rescue breathing. If breathing is dif cult, 100% humidi ed oxygen should be administered by a quali ed
individual. Seek medical attention immediately and keep the affected individual warm and at rest.
If ignited, use dry chemical, foam, carbon dioxide or water fog to extinguish.
WARNING! Do not modify the handbrake lever or attempt to replace the hydraulic uid. If damage
occurs, follow the safety information in this section and contact your authorized dealer for
handbrake replacement. The hydraulic handbrake should only be serviced or replaced by your
authorized dealer.
WARNING! The handbrake contains hydraulic uid that can cause mild skin, eye and nasal/
bronchial irritation. Do not attempt to adjust or service the handbrake without proper protective
equipment such as safety goggles and gloves and wash hands after handling.
MV600 7
II. YOUR VEHICLE
TILLER CONSOLE
The tiller console houses all of the controls needed to drive your vehicle, including the LCD control panel,
handbrake lever, tiller adjustment lever, and the throttle control lever. See gure 1.
PROHIBITED! Do not expose the tiller console to moisture. In the event that the tiller console
does become exposed to moisture, do not attempt to operate your vehicle until the tiller console
has dried thoroughly.
IDENTIFICATION KEY
Figure 1. Tiller Console
Horn Buttons
These buttons activate a warning horn. Your vehicle must be powered up for the horn to be operational. Do not
hesitate to use the warning horn when doing so may prevent accident or injury.
Speed Adjustment Buttons
These adjustment buttons enable you to pre-select and limit your vehicle’s speed. This is indicated by the maximum
speed indicator on the LCD screen.
Press the image of the tortoise to decrease the speed of the vehicle.
Press the image of the rabbit to increase the speed of the vehicle.
Turn Signal Buttons
Press the appropriate turn signal button once to activate it. The turn signal will ash on the LCD screen.
Press the same signal button to turn it off.
14
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5
8
9
8
6
4
7
4
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101112
13
8
15
1. HORN BUTTON
2. SPEED ADJUSTMENT
(INCREASE)
3. SPEED ADJUSTMENT
(DECREASE)
4. TURN SIGNAL BUTTONS
5. THROTTLE CONTROL LEVER
6. HI-LOW SWITCH
7. LIGHTS BUTTON
8. MIRROR AND MIRROR PLUGS
9. HANDBRAKE LEVER
10. MODE BUTTON
11. HAZARD LIGHTS BUTTON
12. SET BUTTON
13. LCD SCREEN
14. TILLER ADJUSTMENT LEVER
15. BRAKE LOCK
8 MV600
II. YOUR VEHICLE
Throttle Control Lever
This lever allows you to control the forward speed and the reverse speed of your vehicle up to the maximum speed
you preset with the speed adjustment. A throttle control lever is located on the underside of the left and right side
of the tiller handle. See gure 1.
To use throttle control lever:
To move Forward, use either of the following:
Use your left thumb to push the left side of the throttle control lever.
Use your right hand ngers to pull back on the right side of the throttle control lever.
To move Rearward, use either of the following:
Use your right thumb to push the right side of the throttle control lever.
Use your left hand ngers to pull back on the left side of the throttle control lever.
Release the throttle control lever and allow your vehicle to come to a complete stop before engaging the other side
of the lever. When the throttle control lever is completely released, it automatically returns to the center “stop”
position and engages your vehicle’s brakes.
High-Low Button
This button toggles the vehicle’s speed between HIGH and LOW.
Press the High-Low button once to set the speed adjustment to high. The High-Low indicator will display on
the LCD screen. See gure 1. Using this setting in conjunction with the speed adjustment buttons will allow
the vehicle to achieve speeds up to the maximum preprogrammed speed for the vehicle.
Press the High-Low button again to set the speed adjustment to Low. The High-Low indicator will not display
on the LCD screen. Using this setting in conjunction with the speed adjustment buttons will allow the vehicle
to achieve speeds up to the half the maximum preprogrammed speed for the vehicle.
Lights Switch
This switch controls your vehicle’s lighting system.
Press the lights button once to activate the lighting system. The light symbol will be shown on the LCD screen.
Press the lights button again to turn the lighting system off.
WARNING! Vehicle users are required to use their lights when visibility is restricted—day or night.
Hazard Lights Button
This button activates the 4-way yellow ashers on your vehicle.
Press the button once to turn on the ashers.
Press the button again to turn off the ashers.
NOTE: The 4-way ashers will ash and a warning beep will sound as long as the hazard lights are on. See
gure 6 for volume control.
Tiller Adjustment Lever
For information on positioning and adjusting your tiller, see V. “Comfort Adjustments.”
Mirror Positioning and Adjustment
For information on positioning and adjusting your mirror, see V. “Comfort Adjustments.”
MV600 9
II. YOUR VEHICLE
IDENTIFICATION KEY
IDENTIFICATION KEY
1. KEY SWITCH
2. OFF-BOARD CHARGER PORT
3. TILLER CONSOLE FUSES
1. OFF-BOARD CHARGER PORT
2. USB PORT
3. BATTERY FUSE
4. KEY FUSE
Figure 3. Lower Tiller Components
Figure 4. Off-board Charger Port/Tiller Console Fuses
Figure 2. Handbrake Lever and Brake Lock (in the
Locked Position)
LCD Screen and control panel settings
The LCD control panel offers easily intuited feedback
information via the LCD screen. See gure 1. The LCD
screen is also used during the set-up (activation) of the
various control panel settings.
Handbrake Lever
This lever provides you with emergency stopping power.
When in motion, release the throttle control lever and gently
squeeze the handbrake lever to come to a stop. Handbrake
effectiveness can be modi ed by tightening or loosening
the setscrew located on the handbrake lever. See gure 2.
The handbrake can be locked and used as as a parking brake
by squeezing the handbrake lever fully and moving the
brake lock to the locked position. See gure 2. To release
the brake lock, fully squeeze the handbrake.
WARNING! The handbrake is intended for
use as an emergency brake and/or parking
brake only.
Mode Button
Use the mode button to scroll between the odometer,
tripometer, temperature, and clock.
Off-board Charger Port
The off-board charger power cord plugs into this port during
battery charging. The off-board charger port is located on
the tiller.
Key Switch
Insert the key into the key switch and turn it clockwise
to power up (turn on) your vehicle.
Turn the key anticlockwise to power down (turn off)
your vehicle.
WARNING! If the key is turned to the “off
position while your vehicle is in motion,
the electronic brakes will engage and your
vehicle will come to an abrupt stop!
Electrical System Fuses
Your vehicle is equipped with a series of electrical system
fuses, which help protect the off-board charging system,
key switch and lighting system from receiving an overload
of electrical current. These fuses are the same type used in
automobiles and are located in a compartment on the tiller.
NOTE: Keep all electrical areas clean and free of moisture
and foreign material.
IDENTIFICATION KEY
1. HANDBRAKE LEVER
2. SETSCREW
3. BRAKE LOCK
3
1
2
1
2
3
1
2
4
3
10 MV600
LCD SCREEN AND CONTROL PANEL SETTINGS
The LCD control panel offers easily intuited feedback information via the LCD screen. See gure 5. The LCD
screen is also used during the set-up (activation) of the various control panel settings. See chart 1.
II. YOUR VEHICLE
IDENTIFICATION KEY
Figure 5. LCD Screen
1. BATTERY CONDITION INDICATOR
2. LIGHTS INDICATOR
3. SPEED/ERROR CODE/VOLUME
4. HI-LOW INDICATOR
5. UNIT INDICATOR
6. MAXIMUM SPEED INDICATOR
7. RIGHT TURN INDICATOR
8. AM/PM
9. CLOCK
10. TEMPERATURE
11. DISTANCE/TIME/TEMP/ERROR MESSAGE
12. TRIPOMETER
13. ODOMETER
14. LEFT TURN INDICATOR
10121314 11
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6
5
4
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1
NOTE: To program control panel settings, Hi-Low Indicator must be switched off, and Maximum Speed
Indicator must be set to full.
MV600 11
II. YOUR VEHICLE
SETTING INFORMATION CHART
SETTING CODE INFORMATION
Odometer
ODO
Measures mph, km/h, and hours of use.
Also displays total distance traveled
over life of vehicle. (Cannot be reset.)
Tripometer
TRIP
Displays trip distance traveled. (Can be
reset to “0”.)
Temperature
TEMP
Displays current temperature in °F or
°C.
Clock Displays time in 12-hour (AM/PM) or
24-hour.
ODO TRIP
TEMP
Operation
Press Mode Press MODE
for 2 seconds
then release
Press Mode Press MODE (hour digits ash)
Selection
Use SET to
select option
Press and hold
SET until
option resets to
0.0
Use SET to
choose °F or
°C
Use SET to change hours. Alternate
pressing MODE and SET to change
minutes and AM/PM.
Exit
Press MODE Press MODE Press MODE Press
Chart 1. LCD Control Panel Information
Chart 2. LCD Control Panel Information
Battery Charging Mode
During battery charging, the console will display the clock and the battery condition indicator.
Battery Condition Indicator
When the key is turned to the “on” position, this LED indicator gives an approximate reading of battery strength.
When the vehicle’s battery voltage reaches a low enough level, a warning beep will sound once, indicating the
batteries need charging. The warning beep will not sound again until the vehicle is restarted or the throttle control
lever is pressed.
Maximum Speed Indicator LED
The maximum speed indicator displays the maximum speed selected with the speed adjustment buttons. The more
bars that are lit, the faster the speed. The maximum vehicle speed will be determined by the HIGH-LOW setting,
which limits the maximum speed to half when set to LOW. The actual travel speed will be shown in the speed
display on the LCD screen.
Press MODE until the setting you want to change appears on the LED screen. Press and hold SET then follow
the steps corresponding to your setting in chart 2.
12 MV600
REAR COMPONENTS
The manual freewheel lever, anti-tip wheels, motor/transaxle assembly, and optional safety ag brackets are
located on your vehicle as shown. See gure 7. Although not shown, the batteries and main circuit breaker (reset
button) are also located on the rear component section of your vehicle.
WARNING! Before placing your vehicle into or taking it out of freewheel mode, remove the key
from the key switch. Never sit on a vehicle when it is in freewheel mode. Never put a vehicle in
freewheel mode on any incline.
II. YOUR VEHICLE
FUNCTION BUTTONS FUNCTION INDICATOR
Hazard Lights SET + HAZARD LIGHTS
SET 1
Horn SET + HORN
SET 2
Low Voltage SET + LEFT TURN INDICATOR
SET 3
Turn Signals SET + RIGHT TURN INDICATOR
SET 4
Error Message
Language
Option
SET + LIGHTS
SET 5
6 - Spanish
5 - Italian
4 - French
3 - German
2 - Dutch
1 - English
0 - Close
Chart 3. Volume Control Information
Volume Control
The volume of the hazard lights, horn, low voltage, turn
signals, and error message can be turned on or off separately.
See gure 6.
To set the volume on or off:
1. Ensure the key is in the “off” position.
2. Press the appropriate two buttons simultaneously (see
chart 3), and turn the key to the “on” position.
3. Once the volume control screen appears, release the
buttons.
4. Press the rabbit button or the tortoise button to cycle
through modes (0-3 indicates off and 4 indicates on).
NOTE: The horn may be turned on or off. In Set 2, volume
control must be set at 4 for the horn to operate.
5. To exit, press any button except the rabbit or tortoise.
NOTE: The error message language option is set the same
way as the volume.
IDENTIFICATION KEY
1. VOLUME/LANGUAGE OPTION
2. FUNCTION INDICATOR
Figure 6. Volume Control Display
1
2
MV600 13
Manual Freewheel Lever
Whenever you need or want to push your vehicle for short
distances, you can put it in freewheel mode.
1. Remove the key from the key switch.
2. Push forward on the manual freewheel lever to
disable the drive system and the brake system. This
will enable you to push the vehicle.
NOTE: If your vehicle is equipped with a 2-position
manual freewheel lever, you must pull up on the lever
and then push forward on the manual freewheel lever to
disable the drive system and the brake system. This will
enable you to push the vehicle.
3. Pull back on the manual freewheel lever to reengage
the drive and the brake systems and take your vehicle
out of freewheel mode.
IDENTIFICATION KEY
1. MANUAL FREEWHEEL LEVER
2. MOTOR/TRANSAXLE ASSEMBLY
Figure 7. Rear Components
II. YOUR VEHICLE
2
1
WARNING! When your vehicle is in freewheel mode, the braking system is disengaged.
Disengage the drive motors only on a level surface.
Ensure the key is removed from the key switch.
Stand to the side of the vehicle to engage or disengage freewheel mode. Never sit on a
vehicle to do this.
After you have nished pushing your vehicle, always return it to the drive mode to lock the
brakes.
NOTE: If the vehicle is placed in freewheel mode (manual freewheel lever forward) while the key is in the “on”
position, the vehicle will not run until the manual freewheel lever is pushed rearward and the key is turned to
the “off” position, then back to the “on” position.
Motor/Transaxle Assembly
The motor/transaxle assembly is an electromechanical unit that converts electrical energy from your vehicle’s
batteries into the controlled mechanical energy that drives the vehicle’s wheels.
Batteries
The batteries store electrical energy that powers your vehicle. See III. “Batteries and Charging ” for information
on how to charge your vehicle batteries.
Back-Up Sensor
Your vehicle is equipped with an automatic backup sensor and reverse light to alert you of objects that may be
behind you. When the vehicle is driven in the reverse direction and a solid obstacle such as a wall is detected, an
audible tone is emitted alerting you to the presence of a detected object. This feature can be turned off using the
switch located on the backup sensor module on the rear of your vehicle.
WARNING! The back up sensor should not take the place of looking behind you prior to and while
driving in a reverse direction. The sensors may not detect objects that are moving, or ones with
poor re ective properties such as persons, pets or shrubbery.
To ensure reliable operation, keep the sensor free of dirt, mud, and water.
If exposed to water, allow sensor to dry before using.
If sensor screens become covered with dust, debris, or water, wipe with a dry cloth prior to use.
14 MV600
II. YOUR VEHICLE
Main Circuit Breaker (Reset Button)
When the voltage in the batteries becomes low or your vehicle
is heavily strained because of excessive loads, the main circuit
breaker may trip to protect the motor and electronics from
damage. When the breaker trips, the entire electrical system
shuts down. See gure 8.
The reset button pops out when the breaker trips.
Allow a minute or so for the electronics to “rest.”
Push in the reset button to reset the breaker.
If the breaker trips frequently, you may need to charge the
batteries more often or have your authorized dealer perform
a load test on the batteries.
If the main circuit breaker trips repeatedly, see your authorized
dealer for service.
Figure 8. Main Circuit Breaker (Reset Button)
SECURING THE VEHICLE
Always secure the vehicle in a forward-facing position in the motor vehicle. Attach the four tie-down straps to the
designated securement points. See gures 9. Tighten the straps to suf ciently remove all slack. Never attach tie-
downs to adjustable, moving or removable parts of the vehicle such as armrests, shrouds and wheels. These items
should be removed. Position the anchor points for the rear tie-down straps directly behind the rear securement
points on the vehicle. The front tie-down straps should anchor to oor points that are spaced wider than the vehicle
to provide increased lateral stability.
WARNING! Ensure vehicles are properly secured to the motor vehicle during transport. Vehicles
that are not properly secured can become a hazard to the user and to other motor vehicle
passengers in the event of a crash, sudden stopping, or swerving, as the vehicle could tip or
slide out of place. Do not secure a vehicle by any of its removable parts such as armrests, seat,
basket, accessory brackets, etc.
Figure 9. Securement Points (Identifi ed with black dots)
IDENTIFICATION KEY
1. FRONT SECUREMENT POINTS
2. REAR SECUREMENT POINTS
1 2
IDENTIFICATION KEY
1. RESET LEVER
2. MANUAL SHUT-OFF BUTTON
NOTICE: If you are preparing the vehicle for transport or service, or if there is a situation that requires you
to manually shut down the electrical system, press the manual shut-off button on the circuit breaker. This will
cut all power to the vehicle.
1
2
MV600 15
IDENTIFICATION KEY
1. BATTERY CONDITION LED
III. BATTERIES AND CHARGING
BATTERIES AND CHARGING
Your vehicle requires two long-lasting, 12-volt, deep-cycle batteries that are sealed and maintenance-free. They
are recharged by an off-board charging system.
Charge your vehicle’s batteries for at least 8 to 14 hours prior to using it for the rst time.
Keep the batteries fully charged to keep your vehicle running smoothly.
READING YOUR BATTERY VOLTAGE
The battery condition LED on the tiller console indicates the approximate
strength of your batteries. To ensure the highest accuracy, the battery
condition LED should be checked while operating your vehicle at full speed
on a dry, level surface. See gure 10.
CHARGING YOUR BATTERIES
PROHIBITED! Removal of grounding prong can create
electrical hazard. If necessary, properly install an
approved 3-pronged adapter to an electrical outlet having
2-pronged plug access.
Figure 10. Battery Condition Meter
PROHIBITED! Never use an extension cord to plug in your battery charger. Plug the charger
directly into a properly wired standard electrical outlet.
PROHIBITED! Do not allow unsupervised children to play near the vehicle while the batteries
are charging. We recommend that you do not charge the batteries while the vehicle is occupied.
MANDATORY! Read the battery charging instructions in this manual and in the manual supplied
with the battery charger before charging the batteries.
WARNING! Explosive gases may be generated while charging the batteries. Keep the vehicle and
battery charger away from sources of ignition such as ames or sparks and provide adequate
ventilation when charging the batteries.
WARNING! You must recharge your vehicle’s batteries with the supplied off-board charger. Do
not use an automotive-type battery charger.
WARNING! Inspect the battery charger, wiring and connectors for damage before each use.
Contact your authorized dealer if damage is found.
WARNING! Do not attempt to open the battery charger case. If the battery charger does not
appear to be working correctly, contact your authorized dealer.
WARNING! If the battery charger is equipped with cooling slots, then do not attempt to insert
objects through these slots.
WARNING! Be aware that the battery charger case may become hot during charging. Avoid skin
contact and do no place on surfaces that may be affected by heat.
WARNING! If your battery charger has not been tested and approved for outdoor use, then do
not expose it to adverse or extreme weather conditions. If the battery charger is exposed to
adverse or extreme weather conditions, then it must be allowed to adjust to the difference in
environmental conditions before use indoors. Refer to the manual supplied with the battery
charger for more information.
1
16 MV600
III. BATTERIES AND CHARGING
Follow the 6 easy steps in gure 11 to charge your batteries safely:
1 2
4 5 6
8-14H
3
Figure 11. Battery Charging Procedures Diagram
WARNING! The LED lights on the charger indicate different charger conditions at various times.
If the LED does not indicate that charging is complete within 24 hours, unplug the charger from
the outlet and contact your dealer. Refer to the operating instructions supplied with the charger
for a complete explanation of these indicators.
NOTE: There is a charger inhibit function on your vehicle. The vehicle will not run and the battery condition
meter will not operate while the batteries are charging.
FREQUENTLY ASKED QUESTIONS
How does the charger work?
When your vehicle’s battery voltage is low, the charger works harder, sending more electrical current to the batteries
to bring up their charge. As the batteries approach a full charge, the charger sends less and less electrical current.
When the batteries are fully charged, the current sent from the charger is at nearly zero amperage. Therefore, when
the charger is plugged in, it maintains the charge on your vehicle’s batteries, but does not overcharge them. Refer
to the manual supplied with the battery charger for charging instructions.
Can I use a different charger?
Chargers are selected precisely for particular applications and are especially matched to the type, size and
chemical formulation of speci c batteries. For the safest and most ef cient charging of your vehicle’s batteries,
we recommend only use of the charger supplied as original equipment with your product. Any charging method
resulting in batteries being charged individually is especially prohibited.
What if my vehicle’s batteries won’t charge?
Ensure the red (+) and black (-) battery cables are connected properly to the battery terminals.
Ensure both battery harnesses that extend from the batteries are plugged into their mating harness leading to
the charger.
Ensure both ends of the charger power lead are inserted fully.
MV600 17
How often must I charge the batteries?
Two major factors must be considered when deciding how often to charge your vehicle’s batteries:
All-day vehicle use on a daily basis.
Infrequent or sporadic vehicle use.
With these considerations in mind, you can determine how often and for how long you should charge your vehicle’s
batteries. The battery charger was designed so that it will not overcharge your vehicle’s batteries. However, you
may encounter some problems if you do not charge your batteries often enough and if you do not charge them
on a regular basis. Following the guidelines below will provide safe and reliable battery operation and charging.
If you use your vehicle daily, charge its batteries as soon as you nish using it for the day. Your vehicle will
be ready each morning. We recommend that you charge your vehicle’s batteries for at least 8 to 14 hours
after daily use. We recommend that you charge the batteries for an additional 4 hours after the battery charger
indicates that charging is complete.
If you use your vehicle once a week or less, charge its batteries at least once a week for at least 24 hours.
NOTE: Keep your batteries fully charged and avoid deeply discharging your batteries. Refer to the manual
supplied with the battery charger for charging instructions. We recommend charging your batteries for at least
48 continuous hours once per month to improve battery performance and battery life.
How can I get maximum range or distance per charge?
Fully charged deep-cycle batteries provide reliable performance and extended battery life. Keep your vehicle’s
batteries fully charged whenever possible. Protect your vehicle and batteries from extreme heat or cold. Batteries
that are regularly and deeply discharged, infrequently charged, stored in extreme temperatures or stored without a
full charge may be permanently damaged, causing unreliable performance and limited service life.
Always fully charge your vehicle’s batteries prior to daily use.
Maintain but do not exceed the psi/bar/kPa air pressure rating indicated on each tire.
Plan your route ahead to avoid as many hills, cracked, broken or soft surfaces as possible.
Limit your baggage weight to essential items.
Try to maintain an even speed while your vehicle is in motion.
Avoid stop-and-go driving.
We recommend charging your batteries for at least 48 continuous hours once per month to improve battery
performance and battery life.
Make sure all harness connections are secured properly.
How can I ensure maximum battery life?
Fully charged deep-cycle batteries provide reliable performance and extended battery life. Keep your vehicle’s
batteries fully charged whenever possible. Protect your vehicle and batteries from extreme heat or cold. Batteries
that are regularly and deeply discharged, infrequently charged, stored in extreme temperatures or stored without a
full charge may be permanently damaged, causing unreliable performance and limited service life.
NOTE: To extend battery life, always turn off vehicle and remove the key when not in use.
What type and size of battery should I use?
We recommend deep-cycle batteries that are sealed and maintenance-free. Both AGM and Gel-Cell are deep-
cycle batteries that are similar in performance. Do not use wet-cell batteries, which have removable caps. Refer
to the speci cations table for size as batteries differ depending on manufacturer.
WARNING! Corrosive chemicals are contained in batteries. Use only AGM or Gel-Cell
batteries to reduce the risk of leakage or explosive conditions.
NOTE: Sealed batteries are not serviceable. Do not remove the caps.
III. BATTERIES AND CHARGING
18 MV600
III. BATTERIES AND CHARGING
Why do my new batteries seem weak?
Deep-cycle batteries employ a different chemical technology than that used in car batteries, nickel-cadmium
batteries (nicads) and other common battery types. Deep-cycle batteries are speci cally designed to provide
power, drain down their charge and then accept a relatively quick recharge.
We work closely with our battery manufacturer to provide batteries that best suit your vehicle’s speci c electrical
demands. Fresh batteries are shipped fully charged to our customers. During shipping, the batteries may encounter
temperature extremes that can in uence their initial performance. Heat diminishes the charge on the battery; cold
slows the available power and extends the time needed to recharge the battery.
It may take a few days for the temperature of your vehicle’s batteries to stabilize and adjust to their new room or
ambient temperature. More importantly, it takes a few charging cycles (partial draining followed by full recharging)
to establish the critical chemical balance that is essential to a deep-cycle battery’s peak performance and long life.
Follow these steps to properly break in your vehicle’s new batteries for maximum ef ciency and service life:
1. Fully recharge any new battery prior to its initial use. This charging cycle brings the battery up to about 88%
of its peak performance level.
2. Operate your new vehicle in familiar and safe areas. Drive slowly at rst and do not travel too far from
your home or familiar surroundings until you have become accustomed to your vehicle’s controls and have
properly broken in your vehicle’s batteries.
3. Fully recharge the batteries. They should be at over 90% of their peak performance level.
4. Operate your vehicle again, and fully recharge the batteries again.
5. After four or ve charging cycles, the batteries are able to receive a charge of 100% of their peak performance
level and are able to last for an extended period of time.
What about public transportation?
AGM and Gel-Cell batteries are designed for application in vehicles and other mobility vehicles. These batteries
are Federal Aviation Administration (FAA) approved (United States only), allowing safe transportation on aircraft,
buses, and trains, as there is no danger of spillage or leakage. We suggest you contact the carriers ticket counter
in advance to determine that carriers speci c requirements.
How do I change a battery in my vehicle?
MANDATORY! Battery posts, terminals and related accessories contain lead and lead
compounds. Wear goggles and gloves when handling batteries and wash hands after
handling.
PROHIBITED! Always use two batteries of the exact same type, chemistry and amp-
hour (Ah) capacity. Refer to the speci cations table with this manual and in the
manual supplied with the battery charger for recommended type and capacities.
WARNING! Do not mix old and new batteries. Always replace both batteries at the
same time.
WARNING! Contact your authorized dealer if you have any questions regarding the
batteries in your vehicle.
WARNING! Do not replace the batteries while the vehicle is occupied.
WARNING! The batteries on your vehicle should only be serviced or replaced by an
authorized dealer or a quali ed technician.
PROHIBITED! Keep tools and other metal objects away from battery terminals.
Contact with tools can cause electrical shock.
MV600 19
III. BATTERIES AND CHARGING
You may need the following to change your batteries:
Metric/standard socket set and ratchet
Adjustable wrench
WARNING! Do not lift beyond your physical capability. Ask for assistance when necessary while
disassembling or assembling your vehicle.
WARNING! Do not pull on electrical harness wires directly to detach them from the vehicle.
Always grasp the connector itself when disconnecting the harness to prevent wire damage.
NOTE: If you encounter a damaged or cracked battery, immediately enclose it in a plastic bag. Contact your
local waste disposal agency or your authorized dealer for instructions on disposal and battery recycling, which
is our recommended course of action.
To change batteries in your vehicle:
1. Remove the seat by lifting it straight up and off of the vehicle. If
you encounter resistance when removing the seat, disengage the
seat rotation lever and swivel the seat back and forth while lifting
up on the seat.
2. Remove the rear shroud by lifting it straight up and off the vehicle.
The shroud is secured to the vehicle with reusable fasteners and two
(2) thumbscrews. See gure 12.
3. Remove the battery shroud by removing the four (4) thumbscrews
that secure it to the vehicle frame, and then lifting the shroud straight
up and off of the vehicle. See gure 12.
4. Disconnect the battery tie-down straps.
5. Disconnect the battery cables from the battery terminals by sliding
back the terminal boots and unscrewing the nut from the bolt. See
gure 14.
6. Remove the old batteries from the battery wells.
7. Place a new battery in each battery well. Face the battery terminals
of each battery away from the seat post.
See gure 15.
NOTE: Use battery straps to secure batteries in the battery wells.
Please refer to gures 13 and 16 for battery strap installation
procedures.
8. Connect the red battery cable to the positive (+) battery terminal on
each battery.
9. Connect the black battery cable to the negative (-) battery terminal
on each battery.
10. Reposition the terminal boots over the battery terminals.
11. Reconnect the battery tie-down straps.
12. Reinstall the battery shroud, the rear shroud and the seat.
Figure 12. Battery Shroud Removal/
Installation
1
3
1
2
IDENTIFICATION KEY
1. THUMBSCREW
2. REAR SHROUD
3. BATTERY SHROUD
20 MV600
III. BATTERIES AND CHARGING
Figure 14. Battery Terminal Hardware Figure 15. Battery Wiring Diagram
IDENTIFICATION KEY
1. MAIN CIRCUIT BREAKER
2. BATTERY TERMINALS UNDER BOOTS
3. BATTERY TIE-DOWN STRAP
Figure 13. Battery Removal/Installation Terminals and Connections
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