Poulan 96042003800 Manuel utilisateur
- Catégorie
- Tondeuses à gazon
- Taper
- Manuel utilisateur
REPAIR PARTS MANUAL
MODEL:
PB22H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
IMPORTANT MANUAL Do Not Throw Away
Printed in the U.S.A.
411260 Rev. 7 03.27.08 AP/TH
03076
2
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
03094
LIGHTING SYSTEM
OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
ORANGE
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(IF SO EQUIPPED)
12V
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
SCHEMATIC
3
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X421 Rim Assembly, Front
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 138468 Tire, Rear
10 7152J Tube, Rear
11 106108X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
3
2
1 186163 Decal, Hood RH
2 186164 Decal, Hood LH
3 408795 Decal, Side Panel
4 172740 Decal, Fender
5 408840 Decal, Engine
6 402104 Decal, Fender Operator's
7 411178 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
10 408948 Decal, Fender Side RH
6
11 411143 Decal, Replacement
12 408949 Decal, Fender Side LH
13 172743 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 400981X428 Pad, Footrest, RH
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 411259 Manual, Operator's (Eng/French)
- - 411260 Manual, Parts
3
13
9
5
14
8
11
4
7
10
12
4
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ELECTRICAL
30
33
34
90
22
79
21
41
42
26
8
1
99
100
91
2
27
43
27
24
40
71
28
55
16
87
With 12V Outlet Option
59
103
With Service Minder Option
4646
25
T03S
29
141
5
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 194276 Harness Ign.
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 401098 Harness Ign. Dash
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 180449 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
6
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
CHASSIS
37
181
181
194
189
184
183
152
159
2
180
162
196
229
230
68
222
chassis-tex_16_new
197
138
99
182
176
175
5
137
177
130
151
14
18
208
207
15
25
186
176
176
130
150
219
194
219
165
7
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199646X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15,25,186,207,208)
25 183835X599 Lens Grille RH
37 401120 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
99 405092 Rod Bypass Asm
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
184 406129 Spacer Fender
186 183829X428 Insert Grille
189 17060512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
197 156524 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
219 195161 Stud Fastener
222 137729 Screw thd Roll 1/4-20 x 5/8
229 17000616 Screw 3/8-16 x 1
230 170165 Bolt Shoulder 5/16-18
- - 400796 Plug Cruise/Hook/Phone
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
8
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DRIVE
56
213
185
206
26
207
209
171
186
189
49
187
50
51
190
52
51
51
52
208
210
170
211
211
125
125
166
64
188
17
161
35
184
167
160
160
42
drive-tex_19_r1
203
163
214
125
215
92
125
116
2
2
225
225
33
205
1
116
33
37
37
183
183
205
80
153
29
159
15
15
159
221
221
9
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
DRIVE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 199467 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
163 199000 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
225 74490544 Bolt Hex 5/16-18 x 3.75
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
10
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
STEERING ASSEMBLY
6
55
5
13
13
53
8
9
9
8
8
7
7
62
4
35
16
19
63
63
57
60
59
58
28
13
22
64
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
21
51
26
1
20
45
61
55
2
6
steering-tex_6-vgt
11
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 184706 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 199743X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19113812 Washer 11/32 x 2-3/8 x 12 Ga.
50 73900600 Nut Lock 3/8-16 UNC
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex 3/8-16 UNC x 2-1/4
55 197636 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
STEERING ASSEMBLY
12
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ENGINE
30!2+ª!22%34%2ª+)4
ENGINETEX?
13
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
1 - - - - - - Engine Briggs Model No.
441777
2 149723 Muffler
9 194319 Keeper Belt Engine
12 405140 Pulley Engine
15 400021 Tank Fuel 3.0
18 195951 Cap Asm
20 175437X428 Control Throttle
21 191611 Screw 10 x 3/4 Single Lead-Hex
22 187767X428 Control Choke
28 401135 Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
62 146629 Shield Heat Muffler
69 165391 Gasket
KEY PART
NO. NO. DESCRIPTION
70 159955 Exhaust Tube RH
71 160589 Exhaust Tube LH
79 183906 Screw Socket Head
5/16-18 x 1
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt Hex 7/16-20 x 4 x 5 Ga.-1.5
87 171877 Bolt 5/16-18 x 3/4
90 17060616 Screw 3/8-16 x 1
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
ENGINE
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi-
neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod-
ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex-
haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
14
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
MOWER DECK
30
42
43
60
38
63
46
147
55
64
30
32
31
33
200
34
56
57
59
40
188
1
69
69
199
40
145
21
25
26
27
198
29
21
21
68
23
24
144
36
62
57
19
19
6
6
117
116
119
117
119
116
40
40
195
122
123
195
189
113
47
189
188
21
21
69
69
69
21
30
38
208
56
69
15
14
13
11
8
46_tex_lt_pred_3_r6
197
70
7
7
37
67
152
15
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
1 405049 Mower Housing
2 405506 Cover Mandrel RH
3 405507 Cover Mandrel LH
6 195186 Arm Suspension
7 191611 Screw 10 x 3/4 Single Hex
8 193003 Bolt/Washer asm 7/16-20 unf
11 405380 Blade Mower
13 192872 Shaft Assembly, Mandrel
14 187281 Housing, Mandrel
15 110485X Bearing, Ball, Mandrel
19 196539 Bolt, Shoulder
21 73680500 Nut
23 192557 Bracket, Deflector
24 105304X Cap, Sleeve
25 197026 Spring, Torsion, Deflector
26 110452X Nut, Push
27 405357 Shield, Deflector
29 131491 Rod, Hinge
30 173984 Screw Thdrol Rolling Wsh Hd
31 187690 Washer, Spacer
32 195945 Pulley, Mandrel
33 400234 Nut, Toplock, Flanged
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
36 196106 Pulley, Idler, Flat
37 19131316 Washer 13/32 x 13/16 x 16 Ga.
38 199189 Keeper Belt LH Mandrel
40 73900600 Nut, Lock Flg. 3/8-16 unc
42 198410 Spring Torsion Brake
43 197256 Spring Torsion Retainer
46 137729 Screw
47 197250 Bracket Clutch Cable
55 197249 Arm, Idler
56 199092 Spacer, Retainer
57 17000616 Screw Hexwsh Thd 3/8-16 x 1
59 141043 Guard, Tuv Idler (94)
60 400132 Arm Brake Mower LH
62 74520636 Bolt 3/8-16 unc x 2-1/4 Gr. 5
63 199478 Arm Brake Mower
64 405139 Linkage Brake
67 198398X421 Handle, Clutch Cable
68 405143 V-Belt
69 72140505 Bolt
70 199779 Clutch Asm.
113 17000510 Screw 5/16-18
116 4898H Bolt, Shoulder
117 188606 Wheel, Gauge
118 73930600 Nut Centerlock 3/8-16 unc
119 19121414 Washer 13/32 x 1-1/4 x 12 Ga.
122 197258 Keeper Belt Eng. LH
123 197259 Keeper Belt Eng. RH
144 199204 Keeper Belt
145 177968 Pulley Idler
147 401872 Spring Return
149 403187 Retainer Spring
152 408714 Cable Clutch Manual w/Spr.
188 195161 Stud Fastener
189 73900500 Nut Lock Hex Flange
195 17000612 Screw 3/8-16 x 3/4
197 19131312 Washer 13/32 x 13/16 x 12 Ga.
198 403149 Baffle Center Front
199 403150 Baffle Front RH
200 19133210 Washer 13/32 x 2 x 10 Ga.
- - 192870 Mandrel Assembly (Includes housing,
shaft assembly, and bearing only -
pulley/nut/washer and blade bolt/
washers not included)
- - 402995 Replacement Mower, Complete
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
16
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
SEAT ASSEMBLY
1 406623 Seat
2 180166 Bracket Pivot Fender
3 140675 Strap, Asm Fender
5 145006 Clip, Push In, Hinged
6 73800600 Nut, Lock w/Ins. 3/8-16 unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 unc x 3/4 w/Sems
10 196977 Pan, Seat
21 171852 Bolt, Shoulder 5/16-18
37 73800500 Nut, Lock 5/16-18 unc
40 197661 Handle Slide Seat
41 198200 Spring Latch Seat
43 74760612 Bolt Fin Hex 3/8-16 unc x 3/4
44 19133812 Washer 13/32 x 2-3/8 x 12Ga.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
6
1
40
10
37
37
21
21
3
5
41
7
8
7
8
seat-tex_7-vgt
44
43
17
TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38
MOWER LIFT
7
3
87
10
88
2
89
90
87
98
97
97
91
lift-tex_4
2 195223 Shaft Asm., Lift
3 195231 Lever Asm., Lift RH
7 196492X421 Grip, Lever
10 196314 Spring Torsion
87 194209 Pin Cotter 7/16 Bow Tie Lock
88 195303 Spring Lift Assist
89 19191912 Washer Clear Zinc
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
90 194208 Pin Cotter 5/16 Bow Tie Lock
91 195181 Link Asm. Lift Rear
97 17060612 Screw 3/8-16 x .75 Smgml Tap/R.Z
98 195270 Link Lift Susp. Front Mower
18
SERVICE NOTES
19
SERVICE NOTES
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Poulan 96042003800 Manuel utilisateur
- Catégorie
- Tondeuses à gazon
- Taper
- Manuel utilisateur
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Poulan 96042004001 Manuel utilisateur
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