Poulan 96042003800 Manuel utilisateur

REPAIR PARTS MANUAL

MODEL:

PB22H46YT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Man u al and follow all Warnings

and Safety Instructions. Fail ure to do so can

re sult in serious in ju ry.

IMPORTANT MANUAL Do Not Throw Away

Printed in the U.S.A.

411260 Rev. 7 03.27.08 AP/TH

03076

2

M

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

LIGHT

SWITCH

HEADLIGHTS

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

S

M

B

G

L

2

3

1

6

A2

A1

M

63

52

41

6

5

4

3

2

1

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

03094

LIGHTING SYSTEM

OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3AMPDC@3600RPM

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

ORANGE

BROWN

BLUE

BLACK

BLACKBLACK

BLACK

RED RED

WHITE

GRAY

BLACK

POWER OUTLET

(IF SO EQUIPPED)

12V

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

SCHEMATIC

3

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

DECALS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

6

2

1

3

11

4

10

5

9

8

7

wheel_art_1-vgt

WHEELS AND TIRES

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

7

1

1 59192 Cap, Valve, Tire

2 65139 Stem, Valve

3 106732X421 Rim Assembly, Front

4 59904 Tube, Front

5 106222X Tire, Front

6 278H Fitting, Grease

7 9040H Bearing, Flange

8 104757X421 Cap, Axle (Front Wheel Only)

9 138468 Tire, Rear

10 7152J Tube, Rear

11 106108X421 Rim Assembly, Rear

- - 144334 Sealant, Tire (10 oz. Tube)

3

2

1 186163 Decal, Hood RH

2 186164 Decal, Hood LH

3 408795 Decal, Side Panel

4 172740 Decal, Fender

5 408840 Decal, Engine

6 402104 Decal, Fender Operator's

7 411178 Decal, Lower Dash

8 170563 Decal, Warning

9 145005 Decal, Battery Dnge/Poi

10 408948 Decal, Fender Side RH

6

11 411143 Decal, Replacement

12 408949 Decal, Fender Side LH

13 172743 Decal, Steering Wheel

14 160396 Decal, Mower Schematic

- - 400981X428 Pad, Footrest, RH

- - 166960 Decal, Bypass

- - 193226X428 Pad, Footrest, LH

- - 411259 Manual, Operator's (Eng/French)

- - 411260 Manual, Parts

3

13

9

5

14

8

11

4

7

10

12

4

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

ELECTRICAL

30

33

34

90

22

79

21

41

42

26

8

1

99

100

91

2

27

43

27

24

40

71

28

55

16

87

With 12V Outlet Option

59

103

With Service Minder Option

4646

25

T03S

29

141

5

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 186491 Box Battery

16 176138 Switch Interlock Push-In

21 183759 Harness Socket Light w/4152J

22 4152J Bulb Light

24 400253 Cable Battery

25 401662 Cable Starter

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 145491 Cable, Ground

29 401545 Switch, Seat

30 193350 Switch, Ign

33 140401 Key, Ignition

34 110712X Switch Light / Reset

40 194276 Harness Ign.

41 17720408 Screw Thd Cut 1/4-20 x 1/2

42 131563 Cover, Terminal

43 192507 Solenoid

46 401763 Gauge Hourmeter

55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT

71 401098 Harness Ign. Dash

79 175242 Socket Asm Bulb Twistlock

87 197802 Switch Interlock Clutch Cable

90 180449 Cover Terminal Battery

91 190270 Strap Battery Mount Front

99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4

100 19091416 Washer 9/32 x 7/8 x 16 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

6

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

CHASSIS

37

181

194

189

184

183

152

159

2

180

162

196

229

230

68

222

chassis-tex_16_new

197

138

99

182

176

175

5

137

177

130

151

14

18

208

207

15

25

186

176

130

150

219

194

219

165

7

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

CHASSIS

KEY PART

NO. NO. DESCRIPTION

2 194263 Drawbar

5 199646X428 Dash

14 183393X428 Hood

15 183834X599 Lens Grille LH

18 183828 Grille (Included Key #'s 15,25,186,207,208)

25 183835X599 Lens Grille RH

37 401120 Fender

68 17490508 Screw THDROL 5/16-18 x 1/2

99 405092 Rod Bypass Asm

130 191611 Screw 10 x 3/4 Single Lead-Hex

137 184921 Bumper Hood

138 193224X428 Cupholder

150 189350 Duct Heat Hood

151 407807 Bracket Pivot

152 194329 Shield Browning/Debris

159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

165 194330 Bracket Support Tank

175 193243 Crossmember

176 400776 Screw 10-24 x 5/8 Wshd Qdrx

177 195227 Bushing Steering

180 194260 Chassis

181 193102X428 Bushing Mtg. Fender Crgo.

182 193057 Dash Lower

183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4

184 406129 Spacer Fender

186 183829X428 Insert Grille

189 17060512 Screw 5/16-18 x 3/4

194 73900500 Nut Lock Hex Flange 5/16-18

196 414581 Console Asm. Deck Lift

197 156524 Rod Pivot Chassis

207 183833 Bezel RH

208 183832 Bezel LH

219 195161 Stud Fastener

222 137729 Screw thd Roll 1/4-20 x 5/8

229 17000616 Screw 3/8-16 x 1

230 170165 Bolt Shoulder 5/16-18

- - 400796 Plug Cruise/Hook/Phone

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

8

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

DRIVE

56

213

185

206

26

207

209

171

186

189

49

187

50

51

190

52

51

52

208

210

170

211

125

166

64

188

17

161

35

184

167

160

42

drive-tex_19_r1

203

163

214

125

215

92

125

116

2

225

33

205

1

116

33

37

183

205

80

153

29

159

15

159

221

9

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle, Hydro HG0510

(Order Parts from Transaxle

Manufacturer)

2 123583X Key

15 19131316 Washer 13/32 x 13/16 x 16 Ga.

17 197296 Spring, Brake

26 199679 Spring Return Cruise

29 199467 Rod, Brake

33 12000001 Ring E

35 197722 Rod, Brake, Park

37 121749X Washer 25/32 x 1-1/4 x 16 Ga.

42 8883R Cover, Foot Pedal

49 72110614 Bolt

50 194327 Pulley Idler Flat

51 73900600 Lock Nut 3/8-16

52 194326 Idler V-Groove 910" Offset

56 140218 V-Belt, Drive

64 197865 Shaft Asm. Pedal Brake Control

80 400507 Bracket Strap Torque

92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25

116 73900500 Nut Lock Hex Flange 5/16-18

125 17000512 Screw 5/16-18 x 3/4

153 4497H Retainer Spring

159 76020412 Pin Cotter 1/8 x 3/4

160 169484 Retainer Clip

161 195403 Spring, Return, Clutch

163 199000 Rod Pedal Control

166 197290 Nut Push .625

167 405257 Latch Brake Parking

170 194322 Keeper Belt Centerspan

171 72110616 Bolt

183 137057 Spacer Axle

184 198403X505 Handle Parking Brake

185 72110620 Bolt

186 194321 Spacer Retainer

187 19133210 Washer

188 194323 Link Clutch Ground Drive

189 194317 Bellcrank Ground Drive

190 194318 Keeper Bellcrank Ground Drive

203 19111116 Washer 11/32 x 11/16 x 16 Ga.

205 121748X Washer 25/32 x 1-5/8 x 16 Ga.

206 197867 Bracket Mount Latch Cruise

207 197868 Latch Control Cruise

208 197869 Gear Sector Control Cruise

209 400769 Rod Control Cruise

210 400980 Rockr Asm. Pdeal Control

211 120183X Bearing Nylon

213 400799 x428 Knob control Cruise

214 197302 x428 Pad Pedal Forward

215 197301 x428 Pad Pedal Reverse

225 74490544 Bolt Hex 5/16-18 x 3.75

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

10

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

STEERING ASSEMBLY

6

55

5

13

53

8

9

8

7

62

4

35

16

19

63

57

60

59

58

28

13

22

64

50

70

65

68

69

67

54

67

66

54

65

15

14

21

51

26

1

20

45

61

55

2

6

steering-tex_6-vgt

11

KEY PART

NO. NO. DESCRIPTION

1 186093X428 Wheel, Steering

2 184706 Axle Asm., Front

4 403087 Spindle Asm., LH

5 403088 Spindle Asm., RH

6 6266H Bearing, Race Thrust Harden

7 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip #T5304-75

9 121232X Cap, Spindle

13 121749X Washer 25/32 x 1-1/4 x 16 Ga.

14 10040600 Washer, Lock Hvy Hlcl Spr 3/8

15 73540600 Nut, Crown Lock 3/8-24 unf

16 408219 Shaft Steering

19 194729 Plate Steering

20 199743X428 Boot, Steering

21 186737 Adapter, Wheel Steering

22 194845 Bushing, Strg. Blk

26 186095X428 Insert, Wheel Steering

28 17000612 Screw 3/8-16 x 3/4

35 194732 Gear, Sector Plate

45 19113812 Washer 11/32 x 2-3/8 x 12 Ga.

50 73900600 Nut Lock 3/8-16 UNC

51 73940800 Nut Hex Jam Toplock 1/2-20 unf

53 188967 Washer Hardened .793 x 1.637 x .060

54 74760636 Bolt Hex 3/8-16 UNC x 2-1/4

55 197636 Spacer Brace Axle

57 407465 Bracket Upstop

58 194747 Bolt Shoulder Sector Pivot CFM

59 194748 Washer Thrust Sector Steering

60 73971000 Nut Flange Lock 5/8-11

61 194740 Draglink LH

62 194741 Draglink, RH

63 17000512 Screw 5/16-18 x 3/4

64 199849 Retainer Clip Spring Steering

65 194734 Brace Axle Front

66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr

67 194737 Bushing PM Front Axle

68 73900700 Nut Lock Flange 7/16-14 Gr. 5

69 199162 Washer 1.5 x .505 x .118

70 196197 Bracket Deck Susp. Front

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

STEERING ASSEMBLY

12

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

ENGINE

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30!2+ª!22%34%2ª+)4







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ENGINETEX?

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13

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

For engine service and replacement parts, call the toll free

number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

1 - - - - - - Engine Briggs Model No.

441777

2 149723 Muffler

9 194319 Keeper Belt Engine

12 405140 Pulley Engine

15 400021 Tank Fuel 3.0

18 195951 Cap Asm

20 175437X428 Control Throttle

21 191611 Screw 10 x 3/4 Single Lead-Hex

22 187767X428 Control Choke

28 401135 Fuel Line

29 137180 Spark Arrester Kit

37 123487X Clamp Hose

42 10040700 Washer Lock 7/16

45 73510400 Nut Keps Hex 1/4-20 unc

62 146629 Shield Heat Muffler

69 165391 Gasket

KEY PART

NO. NO. DESCRIPTION

70 159955 Exhaust Tube RH

71 160589 Exhaust Tube LH

79 183906 Screw Socket Head

5/16-18 x 1

81 148456 Tube Drain Oil Easy

82 181654 Plug Drain Oil

84 17060620 Screw 3/8-16 x 1-1/4

85 173937 Bolt Hex 7/16-20 x 4 x 5 Ga.-1.5

87 171877 Bolt 5/16-18 x 3/4

90 17060616 Screw 3/8-16 x 1

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

ENGINE

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi-

neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and

corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,

among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod-

ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the

gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or

net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex-

haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,

humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton

may substitute an engine of higher rated power for this Series engine.

14

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

MOWER DECK

30

42

43

60

38

63

46

147

55

64

30

32

31

33

200

34

56

57

59

40

188

1

69

199

40

145

21

25

26

27

198

29

21

68

23

24

144

36

62

57

19

6

117

116

119

117

119

116

40

195

122

123

195

189

113

47

189

188

21

69

21

30

38

208

56

69

15

14

13

11

8

46_tex_lt_pred_3_r6

197

70

7

37

67

152

15

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

MOWER DECK

KEY PART

NO. NO. DESCRIPTION

1 405049 Mower Housing

2 405506 Cover Mandrel RH

3 405507 Cover Mandrel LH

6 195186 Arm Suspension

7 191611 Screw 10 x 3/4 Single Hex

8 193003 Bolt/Washer asm 7/16-20 unf

11 405380 Blade Mower

13 192872 Shaft Assembly, Mandrel

14 187281 Housing, Mandrel

15 110485X Bearing, Ball, Mandrel

19 196539 Bolt, Shoulder

21 73680500 Nut

23 192557 Bracket, Deflector

24 105304X Cap, Sleeve

25 197026 Spring, Torsion, Deflector

26 110452X Nut, Push

27 405357 Shield, Deflector

29 131491 Rod, Hinge

30 173984 Screw Thdrol Rolling Wsh Hd

31 187690 Washer, Spacer

32 195945 Pulley, Mandrel

33 400234 Nut, Toplock, Flanged

34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5

36 196106 Pulley, Idler, Flat

37 19131316 Washer 13/32 x 13/16 x 16 Ga.

38 199189 Keeper Belt LH Mandrel

40 73900600 Nut, Lock Flg. 3/8-16 unc

42 198410 Spring Torsion Brake

43 197256 Spring Torsion Retainer

46 137729 Screw

47 197250 Bracket Clutch Cable

55 197249 Arm, Idler

56 199092 Spacer, Retainer

57 17000616 Screw Hexwsh Thd 3/8-16 x 1

59 141043 Guard, Tuv Idler (94)

60 400132 Arm Brake Mower LH

62 74520636 Bolt 3/8-16 unc x 2-1/4 Gr. 5

63 199478 Arm Brake Mower

64 405139 Linkage Brake

67 198398X421 Handle, Clutch Cable

68 405143 V-Belt

69 72140505 Bolt

70 199779 Clutch Asm.

113 17000510 Screw 5/16-18

116 4898H Bolt, Shoulder

117 188606 Wheel, Gauge

118 73930600 Nut Centerlock 3/8-16 unc

119 19121414 Washer 13/32 x 1-1/4 x 12 Ga.

122 197258 Keeper Belt Eng. LH

123 197259 Keeper Belt Eng. RH

144 199204 Keeper Belt

145 177968 Pulley Idler

147 401872 Spring Return

149 403187 Retainer Spring

152 408714 Cable Clutch Manual w/Spr.

188 195161 Stud Fastener

189 73900500 Nut Lock Hex Flange

195 17000612 Screw 3/8-16 x 3/4

197 19131312 Washer 13/32 x 13/16 x 12 Ga.

198 403149 Baffle Center Front

199 403150 Baffle Front RH

200 19133210 Washer 13/32 x 2 x 10 Ga.

- - 192870 Mandrel Assembly (Includes housing,

shaft assembly, and bearing only -

pulley/nut/washer and blade bolt/

washers not included)

- - 402995 Replacement Mower, Complete

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

16

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

SEAT ASSEMBLY

1 406623 Seat

2 180166 Bracket Pivot Fender

3 140675 Strap, Asm Fender

5 145006 Clip, Push In, Hinged

6 73800600 Nut, Lock w/Ins. 3/8-16 unc

7 124181X Spring, Seat Cprsn

8 171877 Bolt 5/16-18 unc x 3/4 w/Sems

10 196977 Pan, Seat

21 171852 Bolt, Shoulder 5/16-18

37 73800500 Nut, Lock 5/16-18 unc

40 197661 Handle Slide Seat

41 198200 Spring Latch Seat

43 74760612 Bolt Fin Hex 3/8-16 unc x 3/4

44 19133812 Washer 13/32 x 2-3/8 x 12Ga.

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

2

6

1

40

10

37

21

3

5

41

7

8

7

8

seat-tex_7-vgt

44

43

17

TRACTOR - MODEL NO. PB22H46YT (96042003800), PRODUCT NO. 960 42 00-38

MOWER LIFT

7

3

87

10

88

2

89

90

87

98

97

91

lift-tex_4

2 195223 Shaft Asm., Lift

3 195231 Lever Asm., Lift RH

7 196492X421 Grip, Lever

10 196314 Spring Torsion

87 194209 Pin Cotter 7/16 Bow Tie Lock

88 195303 Spring Lift Assist

89 19191912 Washer Clear Zinc

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

90 194208 Pin Cotter 5/16 Bow Tie Lock

91 195181 Link Asm. Lift Rear

97 17060612 Screw 3/8-16 x .75 Smgml Tap/R.Z

98 195270 Link Lift Susp. Front Mower

18

SERVICE NOTES

19

SERVICE NOTES

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Poulan 96042003800 Manuel utilisateur

Poulan 96042003800 Manuel utilisateur

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