Wacker Neuson G14 Manuel utilisateur

Catégorie
Groupes électrogènes
Taper
Manuel utilisateur
Mobile Generator
G 14
OPERATOR’S MANUAL
0176741en 003
0609
0176741EN
DANGER
CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or
smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot
smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed
areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or
opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outside and far away from windows, doors, and vents. These
openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a
battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh
air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.
G 14 Foreword
wc_tx001167gb.fm 3
Foreword
Machines
covered in
this manual
Machine
Documentation
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
If you are missing either of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
Contact Wacker Neuson Product Support for information on servicing and
repairing the machine.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right to
change any portion of this information without notice.
Copyright
notice
All rights, especially copying and distribution rights, are reserved.
Copyright June 8, 2009 by Wacker Neuson Corporation.
This publication may be reproduced through photocopying by the original
purchaser of the machine. Any other type of reproduction is prohibited without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson
Corporation represents an infringement of valid copyrights, and violators will be
prosecuted.
CALIFORNIA
Proposition
65 Warning:
Diesel engine exhaust, some of its constituents, and certain vehicle components,
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Machine Item Number
G 14 0620689
Foreword G 14
wc_tx001167gb.fm 4
Trademarks
All trademarks referenced in this manual are the property of their respective
owners.
G 14 Table of Contents
wc_bo0176741en_003TOC.fm 5
Foreword 3
1 Safety Information 7
1.1 Signal Words Found in this Manual ...................................................... 7
1.2 Safety Guidelines for Operating the Machine ....................................... 8
1.3 Operator Safety while Using Internal Combustion Engines ............... 10
1.4 Towing Safety ..................................................................................... 11
1.5 Guidelines for Service Safety ............................................................. 12
1.6 Label Locations .................................................................................. 13
1.7 Machine Labels .................................................................................. 15
1.8 Safety and Warning Labels ................................................................ 15
1.9 Informational Labels ........................................................................... 19
2 Initial Setup and Overview 23
2.1 Application .......................................................................................... 23
2.2 Included With the Machine ................................................................. 23
2.3 Control Panel ...................................................................................... 24
2.4 Battery ................................................................................................ 26
2.5 Fueling the Machine ........................................................................... 28
2.6 Generator Monitoring ......................................................................... 29
2.7 Engine Monitoring .............................................................................. 30
2.8 Convenience Receptacles .................................................................. 31
2.9 Emergency Stop Switch ..................................................................... 32
2.10 Main Line Circuit Breaker ................................................................... 33
2.11 Thermal Overload Relay .................................................................... 34
2.12 Connection Lugs ................................................................................ 34
2.13 Voltage Output ................................................................................... 35
2.14 Ground Connection ............................................................................ 35
2.15 Before Starting ................................................................................... 36
3 Transportation, Lifting, and Storage 37
3.1 Towing ................................................................................................ 37
3.2 Lifting .................................................................................................. 38
3.3 Storing the Generator ......................................................................... 38
Table of Contents G 14
wc_bo0176741en_003TOC.fm 6
4 Operation 39
4.1 Breaking In New Machines ..................................................................39
4.2 Starting the Generator .........................................................................39
4.3 Operating the Generator .....................................................................40
4.4 Engine Shutdown Faults .....................................................................42
4.5 Stopping the Generator .......................................................................44
4.6 Operating in Cold Weather ..................................................................44
5 Maintenance 46
5.1 Periodic Maintenance Schedule ..........................................................46
5.2 Checking Fuses ...................................................................................47
5.3 Maintaining the Air Cleaner .................................................................48
5.4 Checking the Engine Oil ......................................................................49
5.5 Changing the Engine Oil and Filter .....................................................50
5.6 Checking the Engine Coolant Level ....................................................52
5.7 Replacing the Coolant .........................................................................53
5.8 Replacing the Fuel Filter Element .......................................................54
5.9 Bleeding Air From the Fuel System .....................................................55
5.10 Cleaning the Water Separator .............................................................56
5.11 Maintaining the Trailer .........................................................................57
5.12 Troubleshooting ...................................................................................58
6 Schematics 60
6.1 DC Schematic .....................................................................................60
6.2 AC Schematic ......................................................................................62
7 Technical Data 64
7.1 Engine .................................................................................................64
7.2 Generator Data ....................................................................................65
7.3 Trailer and Skid Data ...........................................................................66
7.4 Dimensions ..........................................................................................66
G 14 Safety Information
wc_si000337gb.fm 7
1 Safety Information
1.1 Signal Words Found in this Manual
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f Obey all safety messages that follow this symbol to avoid injury or death.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f Obey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f Obey all safety messages that follow this symbol to avoid possible minor or
moderate injury.
Safety Information G 14
wc_si000337gb.fm 8
1.2 Safety Guidelines for Operating the Machine
Before
starting the
machine
Before starting this machine:
Have a certified electrician set up the generator set. Do not allow untrained
personnel to operate or service the generator.
Make a walk-around inspection of the generator set before starting it. Open
side doors and visually inspect engine compartment for obvious damage or the
presence of foreign objects which might affect operation.
Follow starting and stopping instructions described in this manual. Know how
to operate and stop the generator before starting it.
Do not start a machine in need of repair.
Make sure the machine is on a firm, level surface and will not tip, roll, slide, or
fall while operating.
Remove all tools, cords, and other loose items from the generator before
starting it.
Electrical
safety
To increase electrical safety while operating this machine:
Do not operate the generator, or tools attached to the generator, with wet
hands.
Do not use worn electrical cords. Severe electrical shock and equipment
damage may result.
Do not operate generator in standing water.
Make certain the machine is well-grounded and securely fastened to a good
earthen ground per national and local regulations.
Do not overload the generator. The total amperage of the tools and equipment
attached to the generator must not exceed the load rating of the generator.
WARNING
Machines operated improperly or by untrained personnel can be hazardous.
f Read the operating instructions contained in both this Operator’s Manual and
the engine operator’s manual.
f Familiarize yourself with the location and proper use of all controls.
f Inexperienced operators should receive instruction from someone familiar with
the machine before being allowed to operate it.
WARNING
Backfeed from the generator into the public power distribution system can seriously
injure or kill utility workers!
f Improper connection of generator to a building’s electrical system can allow
electrical current from the generator to backfeed into utility lines. This may result
in electrocution of utility workers, fire, or explosion.
f Connections to a building’s electrical system must be made by a qualified
electrician and comply with all applicable laws and electrical codes.
f If connected to a building’s electrical system, the generator must meet the
power, voltage, and frequency requirements of the equipment in the building.
G 14 Safety Information
wc_si000337gb.fm 9
Operating
safety
To increase operating safety while running this machine:
Do not operate the generator when open containers of fuel, paint, or other
flammable liquids are in the vicinity of the generator.
Do not place flammable material or liquids near the generator.
Do not operate the machine indoors unless exhaust fumes can be adequately
ventilated.
Do not touch the hot engine, exhaust, or generator components. Burns will
result.
Do not use the emergency stop button except in case of an actual emergency.
Do not restart the engine until the cause of the trouble has been determined
and fixed.
Always do the following:
Wear hearing protection when operating equipment.
Keep the machine at least one meter (three feet) away from structures,
buildings, and other equipment during use.
Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials. Make sure that the area
overhead is clear of debris that could fall onto or into the machine or exhaust
compartment.
Storing the
machine
Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
Safety Information G 14
wc_si000337gb.fm 10
1.3 Operator Safety while Using Internal Combustion Engines
Generator
placement
NEVER use this generator inside a home or garage, EVEN IF doors and
windows are open. Only use OUTSIDE and far away from windows, doors, and
vents. Using a generator indoors CAN KILL YOU IN MINUTES. Generator
exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use a generator inside an enclosed area such as a tunnel or a trench.
Refueling
safety
When refueling the engine:
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near an open flame.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Operating
safety
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine.
Do not run the machine if fuel leaks are present or the fuel lines are loose.
Do not run the engine near open flames.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
generator away from the spill and wipe the generator dry before starting.
Do not smoke while operating the machine.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
G 14 Safety Information
wc_si000337gb.fm 11
1.4 Towing Safety
Hitch and
coupling
Before towing, follow the instructions below to ensure that the hitch and coupling
are ready for use.
Check that the hitch and coupling on the vehicle are rated equal to, or greater
than, the trailer's Gross Vehicle Weight Rating (GVWR).
Inspect the hitch and coupling for wear or damage. DO NOT tow the trailer
using defective parts.
Make sure the coupling is securely fastened to the vehicle.
Connect the safety chains.
Connect the breakaway cable safety hook to the bumper or rear of the vehicle.
Do not attach to the vehicle hitch.
Tires and
wheels
Before towing, follow the instructions below to ensure that the tires and wheels are
ready for use.
Check the tires on the trailer for tread wear, inflation, and condition. Replace
worn tires.
Check that the lug nuts holding the wheels are tight and that none are missing.
Brakes and
lights
Before towing, follow the instructions below to ensure that the brakes and lights are
ready for use.
Test the surge brakes on the trailer.
Test the brakes on the vehicle that will be used for towing.
Make sure directional and trailer lights are connected and working properly.
WARNING
Towing a large trailer requires special care. To reduce the possibility of an accident:
f Both the trailer and vehicle must be in good condition.
f The trailer and the vehicle must be securely fastened to each other.
Safety Information G 14
wc_si000337gb.fm 12
1.5 Guidelines for Service Safety
Prerequisites
Before servicing this machine:
Stop the engine.
If the engine has an electric starter, isconnect the negative terminal on the
battery.
Attach a “DO NOT START” sign to the machine. This will notify everyone that
the machine is being serviced and will reduce the chance of someone
inadvertently trying to start the machine.
Ground
connection
The generator must be connected to a good earthen ground for proper
operating safety!
Ground the generator in accordance with the standards defined in national,
state, and local regulations.
Personal
injury
avoidance
Let the engine and muffler cool before transporting or servicing the machine.
Do not service the machine if your clothing or skin is wet.
Do not allow untrained personnel to service this machine. Only trained
electrical technicians should be allowed to service the electrical components of
this machine.
Service safety
Do not modify the machine without the express written approval of the
manufacturer.
Do not allow water to accumulate around the base of the machine. If water is
present, move the machine and allow the machine to dry before servicing.
When cleaning the unit, do not pressure wash the control panel or any other
electrical components.
..
Replacing
parts and
labels
Replace worn or damaged components.
Use only spare parts recommended by Wacker Neuson.
Keep the fuel lines in serviceable condition. Leaking fuel and flames are
extremely explosive!
Replace all missing and hard-to-read labels. Labels provide important
operating instructions and warn of dangers and hazards.
Check all external fasteners at regular intervals.
WARNING
A poorly maintained machine can be a personal injury hazard.
f Follow the Periodic Maintenance schedule in this Operator’s Manual.
f Repair or replace any damaged or defective components immediately.
G 14 Safety Information
wc_si000337gb.fm 13
1.6 Label Locations
wc_gr006198
R
B
BB
A
AA
OYO
RQ
Safety Information G 14
wc_si000337gb.fm 14
wc_gr006199
N
J
OF
O
C
W
V
M
S
T
YGZEU
K
OO
CC
P
LX
DD
H
G 14 Safety Information
wc_si000337gb.fm 15
1.7 Machine Labels
Wacker Neuson machines use international pictorial
labels where needed. These labels are described
below:
1.8 Safety and Warning Labels
Ref. Label Definition
A WARNING!
Lock doors. Access can cause electric
shock, arc flash, or injury.
B WARNING!
Pressurized contents. Do not open when hot!
C WARNING!
Read and understand the supplied
Operator’s Manual before operating the
machine. Failure to do so increases the risk
of injury to yourself or others.
D WARNING!
Electric shock and arc flash can cause
serious injury or death.
EDANGER!
Asphyxiation hazard. Read the Operator’s
Manual for instructions. No sparks, flames,
or burning objects near machine. Stop the
engine before adding fuel. Use only diesel
fuel.
Safety Information G 14
wc_si000337gb.fm 16
F WARNING!
To prevent hearing loss, wear hearing
protection.
Hand injury if entangled in moving belt.
Rotating machinery! Do not reach inside
with engine running.
WARNING!
Hot surface!
NOTICE
Avoid spraying water into generator.
G
WARNING!
Hot surface!
HWARNING!
To prevent hearing loss, wear hearing
protection when operating the machine.
WARNING!
Pressurized contents. Do not open when hot!
WARNING!
Hand injury if entangled in moving belt.
WARNING!
Rotating machinery! Do not reach inside
machine with engine running.
J
WARNING!
Disconnect battery before servicing.
Read the Operator’s Manual.
Ref. Label Definition
G 14 Safety Information
wc_si000337gb.fm 17
K WARNING!
To reduce the risk of electrical shock and arc
flash, read the Operator’s Manual. Improper
connection of the generator to a building’s
electrical system can allow electrical current
from the generator to backfeed into utility
lines. This may result in electrocution of
utility workers, fire, or explosion.
Connections to a building’s electrical system
must be made by a qualified electrician and
comply with all applicable laws and electrical
codes.
LDANGER
Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you
cannot see or smell.
NEVER use inside a home or garage, EVEN
IF doors and windows are open.
Only use OUTSIDE and away from windows,
doors, and vents.
Avoid other generator hazards. READ
MANUAL BEFORE USE.
(On trailer)
CAUTION
Owner’s responsibility
Tighten wheel nuts to 90–100 ft.lbs.
Maintain rated tire pressure.
Failure could result in accident or injury.
Ref. Label Definition
Safety Information G 14
wc_si000337gb.fm 18
(On trailer)
DANGER
“Serious injury and/or property damage can
result if this vehicle is towed before
familiarizing yourself with the manufacturer’s
operating instructions and cautions listed to
the right.”
CAUTION
Before towing this trailer, check that:
Coupler hitch and trailer ball are the
same size
Coupler is latched
Safety chains are crisscrossed under
tongue and attached to towing vehicle
All trailer lighting is working correctly
Load is secured to trailer front and rear
Tongue jack (if trailer is equipped) is
retracted
Tilt pin is latched
Wheel lug bolts are properly tightened
Tires are inflated to pressure indicated
on tire
Trailer brakes (if trailer is equipped) are
properly adjusted and break-away
device is attached to towing vehicle
Load is within trailer capacity and
distributed properly to maintain proper
tongue weight
WARNING
You are required to comply with local and
state requirements regarding brakes,
licensing, and any additional equipment that
may be necessary. Contact your state motor
vehicle department for more information.
Ref. Label Definition
G 14 Safety Information
wc_si000337gb.fm 19
1.9 Informational Labels
Ref. Label Definition
M
N Operator’s Manual must be stored on
machine. Replacement Operator’s Manual
can be ordered through your local Wacker
Neuson distributor.
O
Tie-down point.
Safety Information G 14
wc_si000337gb.fm 20
P
Electrical ground
QNOTICE
Lifting point
RNOTICE
Do not use as a lifting point.
S Operating the main circuit breaker supplies
or interrupts power to the customer
connection lugs.
T
Neutral bonded to frame
U Low sulfur fuel or ultra low sulfur fuel only
V Engine wiring (DC schematic)
Ref. Label Definition
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136

Wacker Neuson G14 Manuel utilisateur

Catégorie
Groupes électrogènes
Taper
Manuel utilisateur

dans d''autres langues