Wacker Neuson G14 Manuel utilisateur

Mobile Generator

G 14

OPERATOR’S MANUAL

0176741en 003

0609

0176741EN

DANGER

CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or

smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot

smell the exhaust, you could be breathing CO.

• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed

areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or

opening windows and doors does NOT supply enough fresh air.

• ONLY use a generator outside and far away from windows, doors, and vents. These

openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYS use a

battery-powered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh

air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

G 14 Foreword

wc_tx001167gb.fm 3

Foreword

Machines

covered in

this manual

Machine

Documentation

 Keep a copy of the Operator’s Manual with the machine at all times.

 Use the separate Parts Book supplied with the machine to order replacement

parts.

 If you are missing either of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

 Contact Wacker Neuson Product Support for information on servicing and

repairing the machine.

 When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

 This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

 Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

 The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right to

change any portion of this information without notice.

Copyright

notice

 All rights, especially copying and distribution rights, are reserved.

 Copyright June 8, 2009 by Wacker Neuson Corporation.

 This publication may be reproduced through photocopying by the original

purchaser of the machine. Any other type of reproduction is prohibited without

express written permission from Wacker Neuson Corporation.

 Any type of reproduction or distribution not authorized by Wacker Neuson

Corporation represents an infringement of valid copyrights, and violators will be

prosecuted.

CALIFORNIA

Proposition

65 Warning:

Diesel engine exhaust, some of its constituents, and certain vehicle components,

contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental

discharge of sparks or flames from the engine exhaust. Spark arresters are

qualified and rated by the United States Forest Service for this purpose. In order to

comply with local laws regarding spark arresters, consult the engine distributor or

the local Health and Safety Administrator.

Machine Item Number

G 14 0620689

Foreword G 14

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Trademarks

All trademarks referenced in this manual are the property of their respective

owners.

G 14 Table of Contents

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Foreword 3

1 Safety Information 7

1.1 Signal Words Found in this Manual ...................................................... 7

1.2 Safety Guidelines for Operating the Machine ....................................... 8

1.3 Operator Safety while Using Internal Combustion Engines ............... 10

1.4 Towing Safety ..................................................................................... 11

1.5 Guidelines for Service Safety ............................................................. 12

1.6 Label Locations .................................................................................. 13

1.7 Machine Labels .................................................................................. 15

1.8 Safety and Warning Labels ................................................................ 15

1.9 Informational Labels ........................................................................... 19

2 Initial Setup and Overview 23

2.1 Application .......................................................................................... 23

2.2 Included With the Machine ................................................................. 23

2.3 Control Panel ...................................................................................... 24

2.4 Battery ................................................................................................ 26

2.5 Fueling the Machine ........................................................................... 28

2.6 Generator Monitoring ......................................................................... 29

2.7 Engine Monitoring .............................................................................. 30

2.8 Convenience Receptacles .................................................................. 31

2.9 Emergency Stop Switch ..................................................................... 32

2.10 Main Line Circuit Breaker ................................................................... 33

2.11 Thermal Overload Relay .................................................................... 34

2.12 Connection Lugs ................................................................................ 34

2.13 Voltage Output ................................................................................... 35

2.14 Ground Connection ............................................................................ 35

2.15 Before Starting ................................................................................... 36

3 Transportation, Lifting, and Storage 37

3.1 Towing ................................................................................................ 37

3.2 Lifting .................................................................................................. 38

3.3 Storing the Generator ......................................................................... 38

Table of Contents G 14

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4 Operation 39

4.1 Breaking In New Machines ..................................................................39

4.2 Starting the Generator .........................................................................39

4.3 Operating the Generator .....................................................................40

4.4 Engine Shutdown Faults .....................................................................42

4.5 Stopping the Generator .......................................................................44

4.6 Operating in Cold Weather ..................................................................44

5 Maintenance 46

5.1 Periodic Maintenance Schedule ..........................................................46

5.2 Checking Fuses ...................................................................................47

5.3 Maintaining the Air Cleaner .................................................................48

5.4 Checking the Engine Oil ......................................................................49

5.5 Changing the Engine Oil and Filter .....................................................50

5.6 Checking the Engine Coolant Level ....................................................52

5.7 Replacing the Coolant .........................................................................53

5.8 Replacing the Fuel Filter Element .......................................................54

5.9 Bleeding Air From the Fuel System .....................................................55

5.10 Cleaning the Water Separator .............................................................56

5.11 Maintaining the Trailer .........................................................................57

5.12 Troubleshooting ...................................................................................58

6 Schematics 60

6.1 DC Schematic .....................................................................................60

6.2 AC Schematic ......................................................................................62

7 Technical Data 64

7.1 Engine .................................................................................................64

7.2 Generator Data ....................................................................................65

7.3 Trailer and Skid Data ...........................................................................66

7.4 Dimensions ..........................................................................................66

G 14 Safety Information

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1 Safety Information

1.1 Signal Words Found in this Manual

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

f Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

f Obey all safety messages that follow this symbol to avoid injury or death.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

f Obey all safety messages that follow this symbol to avoid possible injury or

death.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

f Obey all safety messages that follow this symbol to avoid possible minor or

moderate injury.

Safety Information G 14

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1.2 Safety Guidelines for Operating the Machine

Before

starting the

machine

Before starting this machine:

 Have a certified electrician set up the generator set. Do not allow untrained

personnel to operate or service the generator.

 Make a walk-around inspection of the generator set before starting it. Open

side doors and visually inspect engine compartment for obvious damage or the

presence of foreign objects which might affect operation.

 Follow starting and stopping instructions described in this manual. Know how

to operate and stop the generator before starting it.

 Do not start a machine in need of repair.

 Make sure the machine is on a firm, level surface and will not tip, roll, slide, or

fall while operating.

 Remove all tools, cords, and other loose items from the generator before

starting it.

Electrical

safety

To increase electrical safety while operating this machine:

 Do not operate the generator, or tools attached to the generator, with wet

hands.

 Do not use worn electrical cords. Severe electrical shock and equipment

damage may result.

 Do not operate generator in standing water.

 Make certain the machine is well-grounded and securely fastened to a good

earthen ground per national and local regulations.

 Do not overload the generator. The total amperage of the tools and equipment

attached to the generator must not exceed the load rating of the generator.

WARNING

Machines operated improperly or by untrained personnel can be hazardous.

f Read the operating instructions contained in both this Operator’s Manual and

the engine operator’s manual.

f Familiarize yourself with the location and proper use of all controls.

f Inexperienced operators should receive instruction from someone familiar with

the machine before being allowed to operate it.

WARNING

Backfeed from the generator into the public power distribution system can seriously

injure or kill utility workers!

f Improper connection of generator to a building’s electrical system can allow

electrical current from the generator to backfeed into utility lines. This may result

in electrocution of utility workers, fire, or explosion.

f Connections to a building’s electrical system must be made by a qualified

electrician and comply with all applicable laws and electrical codes.

f If connected to a building’s electrical system, the generator must meet the

power, voltage, and frequency requirements of the equipment in the building.

G 14 Safety Information

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Operating

safety

To increase operating safety while running this machine:

 Do not operate the generator when open containers of fuel, paint, or other

flammable liquids are in the vicinity of the generator.

 Do not place flammable material or liquids near the generator.

 Do not operate the machine indoors unless exhaust fumes can be adequately

ventilated.

 Do not touch the hot engine, exhaust, or generator components. Burns will

result.

 Do not use the emergency stop button except in case of an actual emergency.

Do not restart the engine until the cause of the trouble has been determined

and fixed.

Always do the following:

 Wear hearing protection when operating equipment.

 Keep the machine at least one meter (three feet) away from structures,

buildings, and other equipment during use.

 Keep the area immediately surrounding and underneath the machine clean,

neat, and free of debris and combustible materials. Make sure that the area

overhead is clear of debris that could fall onto or into the machine or exhaust

compartment.

Storing the

machine

Store the machine properly when it is not being used. The machine should be

stored in a clean, dry location out of the reach of children.

Safety Information G 14

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1.3 Operator Safety while Using Internal Combustion Engines

Generator

placement

 NEVER use this generator inside a home or garage, EVEN IF doors and

windows are open. Only use OUTSIDE and far away from windows, doors, and

vents. Using a generator indoors CAN KILL YOU IN MINUTES. Generator

exhaust contains carbon monoxide. This is a poison you cannot see or smell.

 NEVER use a generator inside an enclosed area such as a tunnel or a trench.

Refueling

safety

When refueling the engine:

 Do not smoke.

 Do not refuel a hot or running engine.

 Do not refuel the engine near an open flame.

 Refill the fuel tank in a well-ventilated area.

 Replace the fuel tank cap after refueling.

Operating

safety

 Check the fuel lines and the fuel tank for leaks and cracks before starting the

engine.

 Do not run the machine if fuel leaks are present or the fuel lines are loose.

 Do not run the engine near open flames.

 Do not start the engine if fuel has spilled or a fuel odor is present. Move the

generator away from the spill and wipe the generator dry before starting.

 Do not smoke while operating the machine.

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety standards could result in severe injury or

death.

f Read and follow the warning instructions in the engine owner’s manual and the

safety guidelines below.

G 14 Safety Information

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1.4 Towing Safety

Hitch and

coupling

Before towing, follow the instructions below to ensure that the hitch and coupling

are ready for use.

 Check that the hitch and coupling on the vehicle are rated equal to, or greater

than, the trailer's Gross Vehicle Weight Rating (GVWR).

 Inspect the hitch and coupling for wear or damage. DO NOT tow the trailer

using defective parts.

 Make sure the coupling is securely fastened to the vehicle.

 Connect the safety chains.

 Connect the breakaway cable safety hook to the bumper or rear of the vehicle.

Do not attach to the vehicle hitch.

Tires and

wheels

Before towing, follow the instructions below to ensure that the tires and wheels are

ready for use.

 Check the tires on the trailer for tread wear, inflation, and condition. Replace

worn tires.

 Check that the lug nuts holding the wheels are tight and that none are missing.

Brakes and

lights

Before towing, follow the instructions below to ensure that the brakes and lights are

ready for use.

 Test the surge brakes on the trailer.

 Test the brakes on the vehicle that will be used for towing.

 Make sure directional and trailer lights are connected and working properly.

WARNING

Towing a large trailer requires special care. To reduce the possibility of an accident:

f Both the trailer and vehicle must be in good condition.

f The trailer and the vehicle must be securely fastened to each other.

Safety Information G 14

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1.5 Guidelines for Service Safety

Prerequisites

Before servicing this machine:

 Stop the engine.

 If the engine has an electric starter, isconnect the negative terminal on the

battery.

 Attach a “DO NOT START” sign to the machine. This will notify everyone that

the machine is being serviced and will reduce the chance of someone

inadvertently trying to start the machine.

Ground

connection

 The generator must be connected to a good earthen ground for proper

operating safety!

 Ground the generator in accordance with the standards defined in national,

state, and local regulations.

Personal

injury

avoidance

 Let the engine and muffler cool before transporting or servicing the machine.

 Do not service the machine if your clothing or skin is wet.

 Do not allow untrained personnel to service this machine. Only trained

electrical technicians should be allowed to service the electrical components of

this machine.

Service safety

 Do not modify the machine without the express written approval of the

manufacturer.

 Do not allow water to accumulate around the base of the machine. If water is

present, move the machine and allow the machine to dry before servicing.

 When cleaning the unit, do not pressure wash the control panel or any other

electrical components.

..

Replacing

parts and

labels

 Replace worn or damaged components.

 Use only spare parts recommended by Wacker Neuson.

 Keep the fuel lines in serviceable condition. Leaking fuel and flames are

extremely explosive!

 Replace all missing and hard-to-read labels. Labels provide important

operating instructions and warn of dangers and hazards.

 Check all external fasteners at regular intervals.

WARNING

A poorly maintained machine can be a personal injury hazard.

f Follow the Periodic Maintenance schedule in this Operator’s Manual.

f Repair or replace any damaged or defective components immediately.

G 14 Safety Information

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1.6 Label Locations

wc_gr006198

R

B

BB

A

AA

OYO

RQ

Safety Information G 14

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wc_gr006199

N

J

OF

O

C

W

V

M

S

T

YGZEU

K

OO

CC

P

LX

DD

H

G 14 Safety Information

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1.7 Machine Labels

Wacker Neuson machines use international pictorial

labels where needed. These labels are described

below:

1.8 Safety and Warning Labels

Ref. Label Definition

A WARNING!

Lock doors. Access can cause electric

shock, arc flash, or injury.

B WARNING!

Pressurized contents. Do not open when hot!

C WARNING!

Read and understand the supplied

Operator’s Manual before operating the

machine. Failure to do so increases the risk

of injury to yourself or others.

D WARNING!

Electric shock and arc flash can cause

serious injury or death.

EDANGER!

Asphyxiation hazard. Read the Operator’s

Manual for instructions. No sparks, flames,

or burning objects near machine. Stop the

engine before adding fuel. Use only diesel

fuel.

Safety Information G 14

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F WARNING!

To prevent hearing loss, wear hearing

protection.

Hand injury if entangled in moving belt.

Rotating machinery! Do not reach inside

with engine running.

WARNING!

Hot surface!

NOTICE

Avoid spraying water into generator.

G

WARNING!

Hot surface!

HWARNING!

To prevent hearing loss, wear hearing

protection when operating the machine.

WARNING!

Pressurized contents. Do not open when hot!

WARNING!

Hand injury if entangled in moving belt.

WARNING!

Rotating machinery! Do not reach inside

machine with engine running.

J

WARNING!

Disconnect battery before servicing.

Read the Operator’s Manual.

Ref. Label Definition

G 14 Safety Information

wc_si000337gb.fm 17

K WARNING!

To reduce the risk of electrical shock and arc

flash, read the Operator’s Manual. Improper

connection of the generator to a building’s

electrical system can allow electrical current

from the generator to backfeed into utility

lines. This may result in electrocution of

utility workers, fire, or explosion.

Connections to a building’s electrical system

must be made by a qualified electrician and

comply with all applicable laws and electrical

codes.

LDANGER

Using a generator indoors CAN KILL YOU IN

MINUTES. Generator exhaust contains

carbon monoxide. This is a poison you

cannot see or smell.

NEVER use inside a home or garage, EVEN

IF doors and windows are open.

Only use OUTSIDE and away from windows,

doors, and vents.

Avoid other generator hazards. READ

MANUAL BEFORE USE.

– (On trailer)

CAUTION

Owner’s responsibility

Tighten wheel nuts to 90–100 ft.lbs.

Maintain rated tire pressure.

Failure could result in accident or injury.

Ref. Label Definition

Safety Information G 14

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– (On trailer)

DANGER

“Serious injury and/or property damage can

result if this vehicle is towed before

familiarizing yourself with the manufacturer’s

operating instructions and cautions listed to

the right.”

CAUTION

Before towing this trailer, check that:

 Coupler hitch and trailer ball are the

same size

 Coupler is latched

 Safety chains are crisscrossed under

tongue and attached to towing vehicle

 All trailer lighting is working correctly

 Load is secured to trailer front and rear

 Tongue jack (if trailer is equipped) is

retracted

 Tilt pin is latched

 Wheel lug bolts are properly tightened

 Tires are inflated to pressure indicated

on tire

 Trailer brakes (if trailer is equipped) are

properly adjusted and break-away

device is attached to towing vehicle

 Load is within trailer capacity and

distributed properly to maintain proper

tongue weight

WARNING

You are required to comply with local and

state requirements regarding brakes,

licensing, and any additional equipment that

may be necessary. Contact your state motor

vehicle department for more information.

Ref. Label Definition

G 14 Safety Information

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1.9 Informational Labels

Ref. Label Definition

M

N Operator’s Manual must be stored on

machine. Replacement Operator’s Manual

can be ordered through your local Wacker

Neuson distributor.

O

Tie-down point.

Safety Information G 14

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P

Electrical ground

QNOTICE

Lifting point

RNOTICE

Do not use as a lifting point.

S Operating the main circuit breaker supplies

or interrupts power to the customer

connection lugs.

T

Neutral bonded to frame

U Low sulfur fuel or ultra low sulfur fuel only

V Engine wiring (DC schematic)

Ref. Label Definition

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