Sauder Carson Forge 415520 Mode d'emploi

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 356061 10/16/13

Purchased: __________________

Be sure to ive us a rin before

makin any returns. 1-800-523-3987

Dresser

Carson Fore Collection | 415520

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

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sauder.com

Holds more than

dresses.

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A RIGHT END (1)

B LEFT END (1)

C UPRIGHT (1)

D TOP (1)

E BOTTOM (1)

F BACK (1)

G RIGHT FRONT LEG (1)

H LEFT FRONT LEG (1)

I BACK LEG (2)

J SKIRT (1)

K RIGHT TOP DRAWER (1)

L LEFT TOP DRAWER (1)

M RIGHT BOTTOM DRAWER (2)

N LEFT BOTTOM DRAWER (2)

O END MOLDING (2)

P SUPPORT FOOT (2)

Q DRAWER BRACE (6)

D12 SMALL DRAWER RIGHT SIDE (2)

D13 SMALL DRAWER LEFT SIDE (2)

D30 LARGE DRAWER RIGHT SIDE (4)

D31 LARGE DRAWER LEFT SIDE (4)

D68 LARGE DRAWER BACK (4)

D128 SMALL DRAWER BACK (2)

D733 DRAWER BOTTOM (6)

Table of Contents Assembly Tools Required

2-3

4-5

6-22

23-25

26-28

29-30

31

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

415520 www.sauder.com/servicesPae 2

Part Identiﬁ cation

415520www.sauder.com/services

Pae 3

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

I

O

P

Q

D31

D733

D30

D68

D13

D733

D128

D12

D31

D733

D30

D68

D13

D733

D128

D12

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

35GA

CABINET RIGHT - 6

35GB

CABINET LEFT - 6

35GC

DRAWER RIGHT - 6

35GD

DRAWER LEFT - 6

10A

SLIDE CAM - 12

CAM SCREW - 6

8F

NAIL - 48

1N

HIDDEN CAM - 22

1F

CAM DOWEL - 16

2F

5E

CORNER CAP - 1

6E

FOOT BRACKET - 1

PULL - 4

53K

8E

CORNER ACCENT - 2 FOOT - 4

10E

KNOB - 4

52K

12E

TACK GLIDE - 4

5L

WARNING LABEL - 1

(Refer to Step 16 for proper

location and application)

WARNING

Serious or fatal crushing injuries can occur

from furniture tip-over. To help prevent

tip-over:

• Place heaviest items in the lowest drawers.

• Unless speciﬁ cally desined to accommodate, do not

set TVs or other heavy objects on top of this product.

• Never allow children to climb or han on drawers,

doors, or shelves.

• Never open more than one drawer at a time.

• If equipped with a drawer interlock system, do not

defeat or remove it.

Use of tip-over restraints may only reduce, but not

eliminate, the risk of tip-over.

This is a permanent label. Do not attempt to remove!

04/10 332296

415520 www.sauder.com/servicesPae 4

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

GOLD 1" MACHINE SCREW - 4

50S

BLACK 9/16" LARGE HEAD SCREW - 5

1S

15S

SILVER 5/8" MACHINE SCREW - 2

BLACK 1-7/8" FLAT HEAD SCREW - 2

2S

BLACK 2-1/4" FLAT HEAD SCREW - 6

26S

3S

GOLD 5/16" FLAT HEAD SCREW - 48

BLACK 9/16" FLAT HEAD SCREW - 4

32S

30S

BLACK 1-9/16" FLAT HEAD SCREW - 30

SILVER 1/2" MACHINE SCREW - 8

38S

415520www.sauder.com/services

Pae 5

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratchin your unit or the ﬂ oor.

å

Push twenty-two HIDDEN CAMS (1F) into the

ENDS (A and B), UPRIGHT (C), BOTTOM (E), and

DRAWER BRACES (Q). Then, insert the metal end of a

CAM DOWEL (2F) into each HIDDEN CAM except the

lon edes of the ENDS (A and B).

415520 www.sauder.com/servicesPae 6

Arrow

1F

2F

Do not tihten the HIDDEN CAMS in this step.

(16 used)

(22 used)

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not insert CAM

DOWELS into

these lon edes.

A

B

E

C

Q

Step

å

Turn six CAM SCREWS (8F) into the FRONT LEGS (G and H).

å

Fasten two CORNER ACCENTS (8E) to the FRONT LEGS (G and H).

Use two SILVER 5/8" MACHINE SCREWS (15S).

Step 2

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Pae 7

8F

(6 used)

SILVER 5/8" MACHINE SCREW

(2 used for the CORNER ACCENTS)

15S

Anled ede

8E

G

H

å

Fasten the REAR LEGS (I) to the ENDS (A and B). Use six

BLACK 2-1/4" FLAT HEAD SCREWS (26S).

Step 3

415520 www.sauder.com/servicesPae 8

A

B

I

BLACK 2-1/4" FLAT HEAD SCREW

(6 used in this step)

26S

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

End with HIDDEN CAMS

and CAM DOWELS

Flat ede

Bottom edes

should be even.

Bottom edes

should be even.

End with HIDDEN CAMS

and CAM DOWELS

å

Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into

the ENDS (A and B) until the shoulder of the SCREWS

rest on the surface of the ENDS.

å

Slide the END MOLDINGS (O) onto the ENDS (A and B).

Line up the roove in the MOLDINGS over the head of the

SCREWS in the ENDS.

Step 4

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Pae 9

BLACK 9/16" FLAT HEAD SCREW

(4 used in this step)

32S

These edes

should be even.

These edes

should be even.

Shoulder

Apply pressure with your hands

as you uide the MOLDINGS over

the SCREWS and onto the ENDS.

A

B

O

Surface without

HIDDEN CAMS

Surface without

HIDDEN CAMS

å

Turn the ENDS (A and B) over.

å

Fasten the FRONT LEGS (G and H) to the ENDS (A and B).

Tihten six HIDDEN CAMS.

Step 5

415520 www.sauder.com/servicesPae 10

A

B

G

H

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

12

End with HIDDEN

CAMS and CAM

DOWELS

End with HIDDEN

CAMS and CAM

DOWELS

Anled ede

Top edes

should be even.

Top edes

should be even.

Anled ede

å

Fasten three CABINET RIGHTS (35GA) to the RIGHT END (A) and three

CABINET LEFTS (35GB) to the LEFT END (B). Use twelve GOLD 5/16"

FLAT HEAD SCREWS (3S) throuh holes #1 and #3.

å

Fasten three CABINET RIGHTS (35GA) and three CABINET LEFTS (35GB)

to the UPRIGHT (C). Use twelve GOLD 5/16" FLAT HEAD SCREWS (3S)

throuh holes #1 and #3.

Step 6

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Pae 11

1

2

3

2

1

GOLD 5/16" FLAT HEAD SCREW

(24 used in this step)

3S

A

B

C

1

2

3

1

2

3

2

1

3

2

1

3

Roller end

1

2

3

1

2

3

1

2

3

1

2

3

1

Roller end

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Finished ede

å

Fasten the LEFT END (B) and UPRIGHT (C) to the TOP (D).

Tihten four HIDDEN CAMS.

Step 7

415520 www.sauder.com/servicesPae 12

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

Surface with holes

Surface

with

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

Start Tihten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

B

C

D

Finished ede

Curved ede

å

Fasten the BOTTOM (E) to the LEFT END (B). Tihten two

HIDDEN CAMS.

å

Fasten the BOTTOM (E) to the UPRIGHT (C) Use two BLACK

1-7/8" FLAT HEAD SCREWS (2S).

å

Slide the SKIRT (J) onto the notched ede of the BOTTOM (E).

*U.S. Patent No. 5,499,886

Step 8

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Pae 13

E

J

Arrow

Minimum

190 derees

Maximum

210 derees

BLACK 1-7/8" FLAT HEAD SCREW

(2 used in this step)

2S

Notched ede

Surface with HIDDEN CAMS

B

C

å

Fasten the RIGHT END (A) to the TOP (D) and

BOTTOM (E). Tihten four HIDDEN CAMS.

Step 9

415520 www.sauder.com/servicesPae 14

D

E

A

Surface without

HIDDEN CAMS

Arrow

Minimum

190 derees

Maximum

210 derees

å

Carefully turn your unit over onto its front edes. Unfold the

BACK (F) and lay it over your unit.

å

Make equal marins alon all four edes of the BACK (F). Push

on opposite corners of your unit if needed to make it “square”.

å

Fasten the BACK (F) to your unit usin the NAILS (1N).

å

NOTE: Be sure to tap NAILS into the holes that line up over

the UPRIGHT (C).

å

NOTE: The cut out squares must be toward the TOP (D).

Step 10

415520www.sauder.com/services

Pae 15

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

These holes must line up

over the UPRIGHT (C).

NAIL

(48 used in this step)

1N

D

F

Cut-out square

å

Push four FEET (10E) onto the LEGS (G, H, and I).

å

With your hammer, ently tap four TACK GLIDES (12E)

throuh the FEET and into the LEGS.

Step 11

415520 www.sauder.com/servicesPae 16

12E

10E

G

H

I

å

Fasten the FOOT BRACKET (6E) to the BOTTOM (E). Use

three BLACK 9/16" LARGE HEAD SCREWS (1S).

å

Slide two SUPPORT FEET (P) onto the FOOT BRACKET (6E).

Tihten the SUPPORT FEET with two BLACK 9/16" LARGE

HEAD SCREWS (1S).

å

Firmly push the CORNER CAP (5E) onto the SUPPORT FEET.

Step 12

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Pae 17

P

E

5E

P

6E

BLACK 9/16" LARGE HEAD SCREW

(5 used in this step)

1S

Step 13

415520 www.sauder.com/servicesPae 18

å

Insert the DRAWER SIDES (D30 and D31) at

an angle into the slot at each end of the

DRAWER FRONT (M).

å

Slide the DRAWER BOTTOM (D733) into the grooves

in the DRAWER SIDES (D30 and D31) and

DRAWER FRONT (M).

å

Fasten the DRAWER BRACE (Q) to the DRAWER

FRONT (M). Tighten one HIDDEN CAM.

å

Fasten the DRAWER BACK (D68) to the DRAWER

SIDES (D30 and D31) and DRAWER BRACE (Q). Use five

BLACK 1-9/16" FLAT HEAD SCREWS. (30S). Repeat this

step for the other DRAWERS.

The tabs should insert freely into the

slots. Gently tilt the DRAWER SIDES side

to side until the tabs slip into the slots.

UNFINISHED

Surface with

HIDDEN CAM

12

34

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

With the palm of your hand, tap the

DRAWER BOTTOM down into the roove.

Groove

Arrow

Maximum

210 derees

Minimum

190 derees

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(30 used in this step)

30S

Q

M

Q

VIEW THE T-LOCK BOX VIDEO

M

D31

D733

D68

D30

D31

D30

å

Insert a SLIDE CAM (10A) into the DRAWER SIDES (D30 and D31).

å

Fasten a DRAWER RIGHT (35GC) to the DRAWER RIGHT SIDE (D30) and a DRAWER LEFT (35GD) to the

DRAWER LEFT SIDE (D31). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #3.

å

NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.

å

Repeat this step for the other DRAWERS.

Step 14

415520www.sauder.com/services

Pae 19

1

2

3

1

2

3

GOLD 5/16" FLAT HEAD SCREW

(24 used in this step)

3S

10A

Screw head - turn CAM to line up holes in

the SLIDES with holes in DRAWER SIDES

Roller end

(12 used)

M

D31

D30

Step

å

Fasten the KNOBS (52K) to the TOP DRAWER FRONTS (K and L). Use

four GOLD 1" MACHINE SCREWS (50S).

å

Fasten the PULLS (53K) to the BOTTOM DRAWER FRONTS (M and N).

Use eiht SILVER 1/2" MACHINE SCREWS (38S).

Step 15

415520 www.sauder.com/servicesPae 20

(4 used)

52K

53K

SILVER 1/2" MACHINE SCREW

(8 used for the BOTTOM DRAWERS)

38S

GOLD 1" MACHINE SCREW

(4 used for the TOP DRAWERS)

50S

K

M

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