Speedaire 15D802 Operating Instructions Manual

Taper
Operating Instructions Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.
15D802
Speedaire
Gasoline Air Compressor,
Generator and Welder
Unpacking
Operating Instructions & Parts Manual
Specifications
Form 5S5289
When unpacking the unit, carefully inspect for signs of obvious or concealed
freight damage. If damage does exist, file a claim with the transportation com-
pany immediately. Be sure that all damaged parts are replaced and that the
mechanical and electrical problems are corrected prior to operation of the unit.
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Description
Speedaire gasoline air compressor with a generator and welder was constructed with
the highest level of precision and accuracy. Each component has been rigorously
tested by technicians to ensure the quality, endurance and performance of this unit.
Unit .......................................................................................................... 15D802
Engine ....................................................................................................... Subaru
Modelo ..........................................................................................................EX40
Engine Oil ................................................................................................ 40.5 oz.
Watts w/o Comp ...........................................................................................5000
Watts w Comp .............................................................................................. 3000
Rated Voltage ..............................................................................................120 V
Frequency ....................................................................................................60 Hz
Comp. Pump .............................................................................................1 Stage
Pump Oil .................................................................................................. 40.6 oz.
Air Tank ................................................................................................30 Gallons
Max. Pressure ............................................................................................ 175 PSI
Printed in U.S.A.
06273
0405/102/VCPVP
®
37-1188-011111
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GENERAL SAFETY INFORMATION
1. Read Operating Instructions
Always become familiar with all the
instructions and warnings before
operating this unit.
2. Risk of Carbon Monoxide -
Poisonous Gas: Use unit outdoors,
away from open windows, vents,
or doors. Keep unit at least 1 meter
(3 feet) away from any structure
or building during use. The unit's
exhaust contains carbon monoxide
- a poisonous gas that can kill you.
You CAN NOT smell or see this gas.
Never use the unit in enclosed or
partially-enclosed spaces. The unit
can produce high levels of carbon
monoxide very quickly. When you
use this unit, remember that you
cannot smell or see carbon monox-
ide. Even if you can’t smell exhaust
fumes, you may still be exposed to
carbon monoxide.
If you start to feel sick, dizzy, or
weak while using the unit, get to
fresh air RIGHT AWAY. DO NOT
DELAY. The carbon monoxide from
the unit can rapidly lead to full
incapacitation and death.
If you experience serious symptoms,
get medical attention immediately.
Inform medical staff that carbon
monoxide poisoning is suspected.
If you experienced symptoms while
indoors, have someone call the fire
department to determine when it
is safe to re-enter the building.
NEVER operate the unit in an ex-
plosive atmosphere, near combus-
tible materials or where ventila-
tion is not sufficient to carry away
exhaust fumes. Exhaust fumes can
cause serious injury or death.
NEVER use the unit indoors, includ-
ing in homes, garages, basements,
crawl spaces, and other enclosed or
partially-enclosed areas, even with
ventilation. Opening doors and
windows or using fans will not
prevent carbon monoxide build-up
in the home.
Follow the instructions that come
with your unit. Locate the unit
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
outdoors and away from doors,
windows, and vents that could
allow the carbon monoxide gas to
come indoors.
ONLY run unit outdoors and away
from air intakes.
If you start to feel sick, dizzy, or
weak while using the unit, shut it
off and get fresh air RIGHT AWAY.
See a doctor. You may have carbon
monoxide poisoning.
Install battery-operated carbon
monoxide alarms or plug-in carbon
monoxide alarms with battery
back-up in your home, according
to the manufacturer’s installation
instructions. The carbon monoxide
alarms should be certified to the
requirements of the latest safety
standards for carbon monoxide
alarms. (UL 2034, IAS 6-96, or CSA
6.19.01).
Test your carbon monoxide alarm fre-
quently and replace dead batteries.
3. Safety Warning When Refueling
Gasoline is extremely flammable
and its vapors can explode if ig-
nited.
Observe all safety regulations for
the safe handling of fuel. Handle
fuel in safety containers. If the con-
tainer does not have a spout, use a
funnel.
Do not overfill the fuel tank, leave
room for the fuel to expand.
Do not refill fuel tank while the
engine is running. Before refuel-
ing the unit, turn it off and let it
cool down. Gasoline spilled on hot
engine parts could ignite.
Fill the tank only on an area of
bare ground. While fueling the
tank, keep heat, sparks and open
flame away. Carefully clean up any
spilled fuel before starting engine.
Always fill fuel tank in an area with
plenty of ventilation to avoid
inhaling dangerous fumes.
NEVER store fuel for your unit
in the home. Gasoline, propane,
kerosene, and other flammable
liquids should be stored outside
of living areas in properly-labeled,
non-glass safety containers. Do not
store them near a fuel-burning
appliance, such as a natural gas
water heater in a garage. If the
fuel is spilled or the container is
not sealed properly, invisible vapors
from the fuel can travel along the
ground and can be ignited by the
appliance’s pilot light or by arcs
from electric switches in the appli-
ance.
4. Electrical Hazards
This product must be grounded.
If it should malfunction or break-
down, grounding provides a path
of least resistance for electric cur-
rent to reduce the risk of electric
shock.
IMPROPER CONNECTION OF THE
EQUIPMENT- Grounding conductor
can result in a risk of electrocution.
Check with a qualified electrician or
service person if you are in doubt
as to whether the unit is properly
grounded.
This unit is equipped with a
grounding terminal for your
protection. Always complete the
ground path from the unit to an
external ground source as instruct-
ed in the section labeled “Ground-
ing Instructions” in the Installation
section of this manual.
The unit is a potential source of
electrical shock if not kept dry.
Keep the unit dry and do not use in
rain or wet conditions. To protect
from moisture, operate it on a dry
surface under an open, canopy-like
structure. Dry your hands if wet
before touching the unit.
Plug appliances directly into the
unit. Or, use a heavy duty, outdoor-
rated extension cord that is rated
(in watts or amps) at least equal to
the sum of the connected appliance
loads. Check that the entire cord is
free of cuts or tears and that the
plug has all three prongs, especially
a grounding pin.
NEVER try to power the house wir-
ing by plugging the unit into a wall
outlet, a practice known as “back
feeding”. This is an extremely danger-
ous practice that presents an elec-
trocution risk to utility workers and
neighbors served by the same utility
transformer. It also bypasses some of
the built-in household circuit protec-
tion devices.
If you must connect the unit to the
house wiring to power appliances,
have a qualified electrician install the
appropriate equipment in
accordance with local electrical codes.
Or, check with your utility company
to see if it can install an appropriate
power transfer switch.
For power outages, permanently
installed stationary units are better
suited for providing backup power to
the home. Even a properly connected
unit can become overloaded. This
may result in overheating or stressing
the unit components, possibly leading
to a unit failure.
5. Risk of Explosion or Fire
Serious injury or death may occur
from normal sparks in the engine
ignition system or engine exhaust/
muffler. Always operate the unit in a
well ventilated area free of flam-
mable vapors, combustible dust, gases
or other combustible materials.
DO NOT SMOKE if spraying flamma-
ble material. Locate the unit at least
20 feet away from the spray area.
(An additional hose may be required.)
Injury or death may occur as a result
of improper fueling. Do not smoke
while filling engine fuel tank.
Warning: This product contains lead, a
chemical known to the State of California
to cause birth defects or other reproductive
harm.
Wash your hands after handling this product.
DANGER
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Speedaire Operating Instructions & Parts Manual
15D802
3
Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
Never fill the engine fuel tank
while the engine is running or
hot. Allow the engine to cool
two minutes before refueling. Do
not refuel indoors or in a poorly
ventilated area.
Always refuel slowly to avoid the
possibility of spilled fuel which
may cause a risk of fire.
Do not operate the unit if gasoline
is spilled. Wipe the unit clean and
move it away from the spill. Avoid
creating any ignition until the
gasoline has evaporated.
Do not store the unit near an
open flame or any equipment such
as a stove, furnace, water heater,
etc. which utilizes a pilot light or
sparking device.
A spark arrester must be added to
the muffler of this engine if it is
to be used on any forest covered,
brush covered or grass covered
unimproved land. The arrester
must be maintained in effective
working order by the operator.
Serious injury may occur if any of
the unit's ventilation openings
are restricted, causing the unit to
overheat and start a fire. Never
place objects against or on top of
the unit. Operate the unit at least
12 inches away from any wall or
obstruction that would restrict
proper ventilation.
6. Risk of Bursting
Serious injury or death may occur
from an air tank explosion if air
tanks are not properly maintained.
Drain air tank daily or after each
use to prevent moisture buildup in
the air tank.
If air tank develops a leak, replace
the air tank immediately. Never
repair, weld or make modifications
to the air tank or its attachments.
Use only genuine manufacturer
repair parts for your unit. NEVER
make adjustments to the factory
set pressures.
Serious injury may occur from
the unit malfunction or explod-
ing accessories if incorrect system
components, attachments or ac-
cessories are used. Never exceed
manufacturers maximumallowable
pressure rating of attachments.
Because of extreme heat, do not
use plastic pipe or lead tin sol-
dered joints for a discharge line.
Never use the unit to inflate small,
low pressure objects such as toys.
7. Risk of Breathing
Serious injury or death could occur
from inhaling compressed air. The
air stream may contain carbon
monoxide, toxic vapors or solid
particles. Never inhale air from
the unit either directly or from a
breathing device connected to the
unit.
Serious injury or death may occur
from inhaling engine exhaust. This
unit was designed for outdoor
use. Never operate this unit in an
enclosed area. Always make cer-
tain there is adequate ventilation
(fresh outside air) for breathing
and combustion. This will prevent
the buildup of dangerous carbon
monoxide gases. Beware of poorly
ventilated areas, or areas with
inadequate exhaust fans. Sprayed
materials such as paint, solvents,
paint remover, insecticides, weed
killers, etc. contain harmful vapors
and poisons. Operate the unit only
in a well ventilated area. Follow
all safety instructions provided
with the materials you are spray-
ing. Use of a respirator may be
required when working with some
materials.
Welding produces fumes and
gases. Breathing these fumes and
gases can be hazardous to your
health. Keep your head out of the
fumes. Do not breathe the fumes.
Do not weld in locations near
degreasing, cleaning, or spraying
operations. The heat and rays of
the arc can react with vapors to
form highly toxic and irritating
gases.
Do not weld on coated metals,
such as galvanized, lead, or cad-
mium plated steel. The coatings
and any metals containing these
elements can give off toxic fumes
if welded.
8. Risk of Burns
Serious injury could occur from
touching exposed metal parts.
These areas can remain hot for
some time after the unit is shut-
down. Never allow any part of
your body or other materials to
make contact with any exposed
metal parts on the unit.
Never allow any part of your body
to contact the engine muffler,
compressor head or adjacent ar-
eas.
9. Risk of Flying Objects
Soft tissue damage can occur from
the compressed air stream. Always
wear safety glasses to shield the
eyes from flying debris.
Never point the air stream at any
part of your body, anyone else or
animals.
Never leave pressurized air in the
unit. Shut off the unit and relieve
pressure when storing or attempt-
ing maintenance.
Serious injury can occur from loose
debris being propelled at a high
speed from the compressed air
stream. Always maintain a safe
distance from people and animals
while operating the unit.
Do not move the unit while air
tank is under pressure. Do not
attempt to move the unit by pull-
ing on the hose.
10. Risk from Moving Parts
Risk of bodily injury from moving
parts. Before performing mainte-
nance, always turn off the unit.
Bleed pressure from the air hose
and disconnect spark plug wire to
prevent engine from starting un-
expectedly. All repairs to the unit
should be made by an Authorized
Service person.
Do not operate without protective
covers/guards. Always turn off the
unit before removing any guard.
Replace damaged covers/guards
before using the unit.
11. Risk from Negligence
Risk of injury from negligent use.
Never allow children or adoles-
cents to operate this unit! Stay
alert-watch what you are doing.
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
-where there is evidence of oil or gas
leaks.
-where flammable gas vapors or mate-
rials may be present.
-where air temperatures fall below
32°F or exceed 104°F.
-where extremely dirty air or water
could be drawn into the unit.
SERVICE TRUCK INSTALLATION:
Installations may vary. Mounting
should be done to a rigid frame mem-
ber. Installer is responsible for securing
the equipment in a safe manner.
30 Gallon Units:
Optional Hardware: IX-0001 (Isolators).
GROUNDING INSTRUCTIONS:
This product must be grounded. If it
should malfunction or breakdown,
grounding provides a path of least
resistance for electric current to reduce
the risk of electric shock.
The screw and ground terminal on the
frame must always be used to connect
the unit to a suitable ground source.
The ground path should be made with
#8 size wire. Connect the terminal
of the ground wire between the star
washers and screw then tighten the
screw fully. Connect the other end of
the wire securely to a suitable ground
source.The National Electric Code con-
tains several practical ways in which
to establish a good ground source.
Examples given below illustrate a few
of the ways in which a good ground
source may be established.
A metal underground water pipe in di-
rect contact with the earth for at least
10 feet can be used as a grounding
source. If a pipe is unavailable, an 8
foot length of pipe or rod may be used
Do not operate the unit when
fatigued or under the influence
of alcohol or drugs. Know how
to stop the unit. Be thoroughly
familiar with controls.
12. Risk of Unit Damage
Risk of major repair. Do not oper-
ate the unit without an air filter.
Do not operate the unit in a cor-
rosive environment. Always oper-
ate the unit in a stable, secure
position to prevent the unit from
falling. Follow all maintenance
instructions listed in this manual.
13. Important Safety Instructions
When starting the unit, using
recoil starter grip, be sure that
nothing is in a position to be hit
by the operator’s hand or arm.
Be sure the switch on electric
power tools is in the “OFF” posi-
tion before plugging them into
the unit.
Do not operate the unit or any
electrical tool in any area where
water or similar materials consti-
tute an electrical hazard to the
operator. Do not operate on wet
surfaces, in rain or in snow.
Always be sure that the unit is on
secure footing so that it cannot
slide or shift around, endangering
workers.
Avoid contacting the hot exhaust
manifold, muffler or cylinder(s).
Keep clear of all rotating parts.
Unless the tool or appliance is
double insulated, it must be
grounded through a properly
grounded receptacle. Tools and
appliances which have 3 prong
plugs must be plugged into
extension cords and electrical
receptacles with 3 holes. Before
operating any electrical item, be
sure it is in good repair.
Beware of using this equipment
in confined spaces. Confined
spaces, without sufficient fresh air
ventilation, can contain danger-
ous gases. Running gasoline
engines in such environments can
lead to deadly explosions and/or
asphyxiation.
Use extreme caution when lift-
ing this unit. This unit is heavy so
proper lifting techniques should be
used.
Wear close fitting clothing and
safety equipment appropriate to
the job. Wear dry, hole-free insulat-
ing gloves and body protection.
Wear a suitable hearing protective
device such as earmuffs or earplugs
to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely
requires the full attention of the
operator. Do not wear radio or
music headphones while operating
machine.
Arc rays from the welding process
produce intense visible and invis-
ible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks
fly off from the weld. ARC RAYS
can burn eyes and skin. Wear an
approved welding helmet fitted
with a proper shade of filter lenses
to protect your face and eyes
when welding or watching. Wear
approved safety glasses with side
shields under your helmet.
Use protective screens or barri-
ers to protect others from flash,
glare and sparks; warn others not
to watch the arc. Wear protec-
tive clothing made from durable,
flame-resistant material and foot
protection.
Welding, chipping, wire brushing,
and grinding cause sparks and
flying metal. As welds cool, they
can throw off slag. Wear approved
safety glasses with side shields even
under your welding helmet.
INSTALLATION
Read safety warnings before setting-up
the unit.
Ensure the oil level in the unit's pump
is adequate. If low, add SAE-30W non-
detergent oil.
Location:
In order to avoid damaging the unit,
do not incline the unit transversely or
longitudinally more than 10°.
Place unit at least 12 inches away from
obstacles that may prevent proper ven-
tilation. Do not place unit in an area:
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Speedaire Operating Instructions & Parts Manual
15D802
5
Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
IMPROPER CONNECTION OF THE-
EQUIPMENT - Grounding conductor
can result in a risk of electrocution.
Check with a qualified electri-
cian or service person if you are
in doubt as to whether the unit is
properly grounded.
RISK OF EXPLOSION OR FIRE CAUS-
ING SERIOUS INJURY OR DEATH! Do
not smoke while fueling!
Do not fill fuel tank while the unit
is running or hot. Allow the unit
and engine to cool down for two
minutes before refueling.
Do not fill fuel tank to point of
overflowing. Allow approximately
1/4" of tank space for fuel expan-
sion.
Do not place unit in an area where
flammable gas vapors may be pres-
ent. A spark could cause an explo-
sion or fire.
Always store fuel away from the
unit while it is running or hot.
RISK OF EXPLOSION OR FIRE CAUS-
ING SERIOUS INJURY OR DEATH! Do
not allow the engine or muffler to
come in contact with flammable
vapors, combustible dust, gases
or other combustible materials. A
spark may cause a fire.
When using the unit for spray
painting, place the unit as far away
from the work area as possible, us-
ing extra air hoses if needed.
RISK OF ASPHYXIATION! Do not
operate in an enclosed area. Use
this product only in well venti-
lated areas! The exhaust from the
engine contains carbon monoxide,
a poisonous, odorless and invisible
gas. Breathing the gas can cause
serious injury, illness and possible
death.
RISK OF BODILY INJURY!
Never attempt to open the Air Tank
Drain Valve when more than 10 PSI
of air pressure is in the air tank!
DANGER
as the ground source. The pipe should
be 3/4 inch trade size or larger and the
outer surface must be noncorrosive.
If a steel or iron rod is used it should
be at least 5/8 inch diameter and if a
nonferrous rod is used it should be at
least 1/2 inch diameter and be listed as
material for grounding. Drive the rod
or pipe to a depth of 8 feet. If a rock
bottom is encountered less than 4 feet
down, bury the rod or pipe in a trench.
All electrical tools and appliances oper-
ated from this unit, must be properly
grounded by use of a third wire or be
“Double Insulated”.
It is recommended to:
1. Use electrical devices with 3 prong
power cords.
2. Use an extension cord with a 3
hole receptacle and a 3 prong plug
at the opposite ends to ensure
continuity of the ground protec-
tion from the unit to appliance.
We strongly recommend that all appli-
cable federal, state and local regula-
tions relating to grounding specifica-
tions be checked and followed.
Line Transfer Switch:
If this unit is used for standby service,
it must have a transfer switch between
the utility power service and the unit.
The transfer switch not only prevents
the utility power from feeding into the
unit, but also prevents the unit from
feeding out into the utility company’s
lines. This is intended to protect the
serviceman who may be working on a
damaged line.
THIS INSTALLATION MUST BE DONE
BY A LICENSED ELECTRICIAN AND ALL
LOCAL CODES MUST BE FOLLOWED.
GASOLINE ENGINE:
Review "Risk of Fire or Explosion" be-
fore fueling. Read the engine manual
accompanying this unit for correct en-
gine start-up maintenance procedures.
Read and understand the safety labels
located on the unit.
A minimum of 86 octane fuel is recom-
mended for use with this air compres-
sor. Do not mix oil with gasoline.
Use of clean, fresh, lead free gasoline
is recommended. Leaded gasoline
may be used if lead free is not avail-
able. Do not use gasoline containing
methanol or alcohol.
Refer to the engine manual for all nec-
essary maintenance and adjustments.
High Altitude:
At high altitude, the standard carbure-
tor air/fuel mixture will be too rich.
Performance will decrease, and fuel
consumption will increase. A very rich
mixture will also foul the spark plu-
gand cause hard starting. Operation
at an altitude that differs from that at
which this engine was certified, for ex-
tended periods of time, may increase
emissions.
High altitude performance can be
improved by specific modifications to
the carburetor. If you always oper-
ate yourunit at altitudes above 5,000
feet (1,500 meters), have your dealer
perform this carburetor modification.
Thisengine, when operated at high
altitude with the carburetor modifica-
tions for high altitude use, will meet
each emission standard throughout its
useful life.
Even with carburetor modification, en-
gine horsepower will decrease about
3.5% for each 1,000-foot (300-meter)
increase in altitude. The effect of
altitude on horsepower will be greater
than this if no carburetor modification
is made.
NOTE: When the carburetor has been
modified for high altitude operation,
the air/fuel mixture will be too lean for
low altitude use. Operation at altitudes
below 5,000 feet (1,500 meters) with
a modified carburetor maycause the
engine to overheat and result in serious
engine damage.
For use at low altitudes, have your
servicing dealer return the carburetor
to original factory specifications.
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
If you notice any unusual noise or
vibration, stop the unit and refer to
"Troubleshooting".
SHUTDOWN
1. Remove all load by turning off
electrical appliances and unplug-
ging electric cords.
2. Move the Engine Switch to the
"Off" position. (Refer to the
Engine Manual accompanying this
unit.)
PRE-OPERATION
Check the engine oil level before start-
ing. (See engine manual.) Fill the fuel
tank according to the engine manual
instruction.
Pump oil level should be checked
before each use. Check the oil levelin-
dicator on the pump crankcase. Make
certain the oil is in the center of theoil
sight glass. If the level appears to be
low, fill with SAE20 or 30 non-deter-
gent pump oil.
Remove any moisture in the unit's air
tank. NEVER attempt to open the Air
Tank Drain Valve when more than 10
PSI of air pressure is in the air tank!
emove excessive pressure with an air
tool, then open the Air Tank Drain
Valve in the bottom of the air tank.
Close tightly when drained.
Make sure the Engine Switch is in the
"OFF" position.
Make sure the Safety Relief Valve is
working correctly.
Make sure all guards and covers are in
place and securely mounted.
OPERATION
Read safety warnings before perform-
ing operation.
Make sure the unit is grounded. See
Grounding Instructions.
NOTE: Unplug all equipment from the
power receptacles before starting the unit.
Flip the toggle on top of the Pilot Valve
to the upright position. This provides a
loadless start. The unit will unload and
allow easier engine start-up.
Start the engine. (Refer to the Engine
Manual accompanying this unit.)
When the engine has run for 1-2 min-
utes, flip toggle back to the original
position.
Set pressure by adjusting the Pressure
Regulator counterclockwise for less pres-
sure and clockwise for more pressure.
Ensure breakers are in on position.
Test the GFCI receptacle(s) on the unit.
Push the test button. The reset but-
ton should pop out and there should
be no power at the receptacle. Apply
a test load or lamp to each recep-
tacle to verify. IF THE RESET BUTTON
DOES NOT POP OUT, DO NOT USE THE
RECEPTACLES(S). SEE DEALER FOR SER-
VICE IMMEDIATELY.
If GFCI receptacle(s) test correctly,
firmly push the reset button to re-
store power. A distinctive click should
be heard or felt when this is com-
plete. IF THE RECEPTACLE(S) DO NOT
RESET PROPERLY, DO NOT USE THE
RECEPTACLE(S). SEE DEALER FOR SER-
VICE IMMEDIATELY.
Turn idle control switch to AUTO-IDLE
DOWN position.Loads can now be ap-
plied to the unit.
WELDING START-UP:
1. Remove all AC electrical loads from
the unit.
2. Move GEN/WELD switch to WELD
position.
3. Position selector switch and min/
max switch for amperage setting.
4. Move idle control to full throttle
setting.
5. Check grounding.
6. Welding Cable Diagram (Selecting
Weld Cable Sizes)*:
Do not use worn, damaged, under-
sized, or Poorly spliced cables. Turn
off power before connecting to
weld output terminals.
NOTE: This engine is equipped with a
“Low Oil” shutdown system for engine
protection. The engine stops whenthe oil
level gets too low. The engine will not
restart without adding oil.
Weld Output Terminals
Weld Cable Size**
and Total Cable (Copper) Length in Weld Circuit Not Exceeding***
Welding
Amperes
100 ft (30
m) or Less
150 ft
(45 m)
200 ft
(60 m)
250 ft
(70 m)
300 ft
(90 m)
350 ft
(105 m)
400 ft
(120 m)
100% Duty
Cycle
10 − 100% Duty Cycle
100 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 2 (35) 1 (50) 1 (50) 2/0 (70) 3/0 (95) 3/0 (95)
* This chart is a general guideline and may not suit all applications. If cable over-
heats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current
density of at least 300 circular mils per ampere ( ) = mm2 for metric use.
***For distances longer than those shown in this guide, call a representative.
3/32
1/8
5/32
3/16
1/16
5/64
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
6010
and
6011
6013
7014
7018
ELECTRODE
AMPERAGE RANGE
DIAMETER
34-2670 081711
50
100
150
200
250
300
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
3. Move the GEN/WELD switch to the
GEN position.
NOTE: Failure to allow the engine to cool
at idle for two (2) minutes may result in
damage to the generator.
4. Drain air from the air tanks by
releasing air with an attached air
tool or by pulling on the Safety
Relief Valve.
5. Once the Air Tank Pressure Gauge
registers under 10 pounds, open
the drain valve under each air tank
to drain any moisture.
6. Close fuel valve on unit or engine.
7. Allow the unit to cool down.
8. Wipe the unit clean and store in a
safe, non-freezing, dry area.
OPERATING CONTROLS
Idle Control Operation:
Note: Idle control is disabled in welding
mode. Idle control switch must be at full
throttle setting.
The idle control is factory installed.
This electrical device is designed to let
the engine run at fuel saving low idle
speed when the generator or compres-
sor are not loaded, and at full normal
governed speed when a load is applied.
The idle system overrides the engine
governor to provide idle speed. When
a load is applied, the electronic circuit
reacts to de-energize the idle system
so that the engine can resume full gov-
erned operating speed.
The idle control system controls the
engine speed in the following manner:
1. With the idle control switch in the
“FULL THROTTLE” position, start
the engine.
2. After one or two minute warm up
period, apply load and move the
switch to the “IDLE CONTROL”
position. The engine will throttle
back to idle speed following a 5-8
second delay.
3. When a load is applied to the
generator or air compressor tank
pressure drops below regulated
set point, the idle control system
becomes de-energized. The engine
then accelerates to normal op-
erating speed, controlled by the
governor.
4. When the load is removed or
air compressor tank pressure is
restored, the idle system becomes
re-energized and throttles the en-
gine back to idle speed after a 5-8
second delay.
NOTE: While the engine is idling, the
generator voltage is automatically
reduced to reduce generator
temperatures. The voltage will return
to normal levels immediately upon the
application of load.
MAINTENANCE
Cable Size:
Equipment damage can result from low
voltage. Therefore, to prevent excessive
voltage drop between the unit and the
equipment, the cable should be of ad-
equate gauge for the length used. The
cable selection chart gives the maxi-
mum cable lengths for various gauges
of wire which can adequately carry the
loads shown.
Electric Motor Loads:
It is characteristic of common electric
motors in normal operation to draw up
to six times their running current while
starting. This table may be used to esti-
mate the watts required to start “CODE
G” electric motors.
If an electric motor fails to start or
reach running speed, turn off the
appliance or tool immediately to
CURRENT LOAD IN
WATTS
MAXIMUM CABLE LENGTH (FEET)
IN AMPS 120
VOLTS
240
VOLTS
#8
WIRE
#10
WIRE
#12
WIRE
#14
WIRE
#16
WIRE
2.5 300 600 1000 600 375 250
5 600 1200 500 300 200 125
7.5 900 1800 350 200 125 100
10 1200 2400 250 150 100 50
15 1800 3600 150 100 65
20 2400 4800 175 125 75 50
25 3000 6000 150 100 60
30 3600 7200 125 65
40 4800 9600 90
CAUTION
WATTS REQUIRED TO START MOTOR
MOTOR
(H.P.)
RUNNING
WATTS
REPULSION
INDUCTION
CAPACITOR SPLIT
PHASE
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600
1 1100 2500 3300
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
duce the risk of burn injury, handle
with care. Dispose of used oil prop-
erly.4. Drain oil while engine is
warm, into a suitable container.
5. Reinstall the oil drain plug.
6. Remove oil gauge and refill with
new oil.
7. Check the oil level as instructed in
the engine manual.
8. Wipe up any spilled oil.
Air Cleaner:
RISK OF FIRE OR EXPLOSION. Do not
use gasoline or low flashing point
solvents to clean the element.
Clean the element in a well venti-
lated area. Ensure that no sparks or
flames are near the working area,
this includes any appliance with a
pilot light.
Never run the engine without
the air filter, serious damage can
result.
Check the air cleaner daily or before
starting the engine. Check for and cor-
rect heavy buildup of dirt and debris
along with loose or damaged compo-
nents.
1. Unscrew the air cleaner cover and
remove the elements.
2. Clean the element:
Foam Pre-Cleaner Element:
Wash the foam precleaner element
in warm water with detergent. Rinse
the foam pre-cleaner element thor-
oughly until all traces of detergent are
eliminated. Squeeze out excess water,
but do not wring. Allow the foam pre-
cleaner element to air dry. Saturate the
foam pre-cleaner element with new
engine oil. Squeeze out all excess oil.
DO NOT put engine oil on the foam
damper.
NOTE: Clean the foam pre-cleaner
element every 25 hours of operation
(more often under extremely dusty or
dirty condition)
Paper Air Cleaner Element:
Do notwash the paper element or use
avoid equipment damage. Always
check the requirements of the tool
or appliance being used compared
to the rated output of the unit.
Read the instruction manual before
performing maintenance. Keep all air
vents clear. Keep the unit clean. DO
NOT spray with water. Periodically
check all fasteners and tighten, see the
periodic maintenance chart.
The following procedures must be
performed when stopping the unit for
maintenance or service.
1. Turn off the unit.
2. Disconnect spark plug wire from
engine.
3. Open all drains.
4. Wait for the unit to cool before
starting service.
Engine:
The engine for this unit is governed to
operate at speeds close to 3600 RPM
(60Hz) throughout the operating load
range.
Do not tamper with the governor-
mechanism, change the setting
experimentally, or push the throt-
tle open in an attempt to generate
more electrical current; Equipment
damage or personal injury may
result. Governor speed adjustment
should be made only by an autho-
rized servicing dealer.
Checking Engine Oil:
Check oil level before each operation-
and ensure that it is maintained per
engine manual.
Changing Engine Oil:
Change oil after the first 25 hours
ofoperation. Thereafter it should be
changed every 50 hours.
1. Make sure the unit is on level
ground. Run the engine to warm
the oil.
2. Stop the engine.
3. Remove the oil drain plug.
Oil being drained may be hot. To re-
CAUTION
CAUTION
pressurized air, as this will damage the
element. Clean by gently tapping the
element to remove dust. Replace the
element if damaged, bent or extremely
dirty. Handle new element carefully; do
not use if the sealing surfaces are bent
or damaged.
NOTE: Replace the paper element every
100 hours (more often under extremely
dusty conditions.)
3. Reinstall the foam pre-cleaner
element and the paper air cleaner
element. Close air cleaner cover
and screw shut.
Idle Control Adjustment:
NOTE: The automatic idle speed is set
between 2640 and 2940 RPM.
The idle speed has been pre-set at the
factory and should rarely require read-
justment.
Erratic idle operation of the engine
usually indicates a need for carburetor
adjustment to provide a smooth idle.
The idle control will not function prop-
erly when the idle speed is below the
recommended limits or the carburetor
is improperly adjusted.
HAVE THE UNIT SERVICED BY AN
AUTHORIZED Customer Service
Representative.
GFCI Test Records:
As with any other safety devices, the
GFCIs supplied with these generators
must be checked every month to insure
that they are functioning properly. To
test the GFCIs, follow the instructions
and then enter the date of the test
below.
1. With the generator running and
the idle control switch in the
“START” position, push the “TEST”
button. The “RESET” button should
pop out. This should result in the
power being off at both outlets of
the duplex receptacle. Veri-
fy this by plugging a test lamp into
each outlet.
If The Reset Button Does Not Pop
Out, Do Not Use The Receptacle(S).
See Authorized Customer Service
Representative For Service Immedi-
ately.
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
2. If the GFCI test correctly, restore
power by FIRMLY pushing the
“RESET” button back in until you
hear or feel a distinctive “click”. IF
THE GFCI FAILS TO RESET PROP-
ERLY, DO NOT USE EITHER OUTLET
OF THE DUPLEX RECEPTACLE. Have
the unit serviced by an authorized
Customer Service Representative
immediately.
3. High vibration or severe mechani-
cal shock loads may cause the GF-
CIs to trip. IF EITHER GFCI TRIPS BY
ITSELF AT ANY TIME, reset it and
perform test procedures 1 and 2.
4. Repeat steps 1-3 for the second
GFCI.
ALTHOUGH THE ABOVE TEST PROCE-
DURES WILL INDICATE PROPER GFCI
OPERATION ON AN UNGROUNDED
OR IMPROPERLY GROUNDED GENER-
ATOR, THE GENERATOR MUST STILL
BE GROUNDED PER THE GROUND-
ING INSTRUCTIONS LISTED IN THIS
MANUAL FOR THE GFCI TO FUNC-
TION PROPERLY AND PROTECT THE
USER FROM ELECTRICAL FAULTS.
Cleaning And Gapping Spark Plug:
If the plug is contaminated with car-
bon, remove it using a plug cleaner or
wire brush.
Check the spark plug gap and reset it
if necessary. The spark plug gaps are
listed below. To change the gap, bend
the side-electrode only, using a spark
plug tool.
Spark Plug: NGK BPR6ES
Spark Plug Gap: 0.7-0.8 mm (0.03 in.)
Install and tighten the spark plug.
Torque - New: 8.7-10.9 ft-lb Torque -
Retighten: 16.6-19.5 ft-lb Connect the
spark plug lead.
Belt Tension Adjustment:
To maintain peak performance of your
unit, it may be necessary to adjust the
belt tension on occasion.
Follow the procedure outlined below.
1. Remove the beltguard and loosen
the two nuts on each side of the
pump or engine. There are a total
of 4 nuts. For loose alternator
belts, loosen the engine and pump
to adjust belts. If only the pump
belt is loose, only the pump will
need adjustment.
2. Turn the cap screw clockwise until
a 1/2 inch belt deflection is noticed
between the pulleys.
3. Tighten the side nuts.
4. Put a straight edge across both
pulleys. If necessary, loosen one set
of pulley screws and adjust in or
out to properly align. Tighten the
pulley screws and check the ten-
sion again.
5. Replace the beltguard and tighten
the fasteners securely.
YEAR JAN. FEB. MARCH APRIL MAY JUNE JULY AUG. SEPT. OCT. NOV. DEC.
NOTE: Situations exist where a GFCI will not afford any protection against the hazards of electrical shock.
Example: if a person touches two or more conductors from a damaged cord set and is not in direct contact with the ground,
he or she may receive a shock. Since there is no path to ground for a ground fault current to flow through, the GFCI will
not operate and serious injury may result.
The GFCI are merely an added safety feature. There are no substitutes for good safety precautions, correct electrical
practices and proper maintenance of cords, equipment and connections.
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
To ensure satisfactory operation over an extended period of time, an engine requires normal maintenance at regular
intervals. The Periodic Maintenance Chart below shows periodic inspection and maintenance items and suitable intervals.
The bullet mark designates that the corresponding item should be performed at that interval.
NOTE: Some adjustments require the use of special tools or other equipment. An electronic tachometer will facilitate
setting idle and running speeds.
Check Pump Oil Level X
Check Engine Oil Level X
Oil Leak Inspection X
Check Engine Air Filter X
Drain Condensation in Air Tank (s) X
Inspect Guards/Covers X
Check for Unusual Noise/Vibration X
Check for Air Leaks X
Check cylinder and head fins for dust
and dirt X
Check battery electrolyte level X
Check fuel lines (replace if necessary) X
Clean Exterior of Compressor X
Inspect Air Filter X
Inspect Belt X
Check Safety Relief Valve X
Change engine oil (••) X
Clean fuel filter X
Clean dust and dirt from
cylinder and cylinder head ns (•••) X
Change Pump Oil (•) X
Replace Air Filter X
Check Engine Spark Plug X
Add fuel stabilizer X
Run unit dry X
Procedure
Daily Weekly Monthly 100 200 Before
Hours Hours Storage
• The pump oil must be changed after the rst 50 hours of operation and every 200 hours or 3 months, whichever
comes first.
•• The engine oil must be changed after the rst 5 hours of operation and every 50 hours or 3 months, whichever comes
first.
••• Service more frequently under dusty conditions.
Every 2 years, an Authorized Service Technician should check the safety valve, intake valves and delivery valves.
Maintenance
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
Symptom
Possible Cause (s) Corrective Action
Troubleshooting Chart
Engine will not start
Various engine problems
Refer to the engine manual
accompanying your unit
Noisy operation
1. Loose pulley or pump flywheel
2. Lack of oil in the pump
3. Carbon deposits on pistons or
valves
4. Bearing, piston or connecting
rod failure
1. Tighten pulley and or flywheel
2. Add correct amount of oil. Check
for bearing damage
3. Remove cylinder head and inspect.
Clean or replace
4. STOP THE UNIT! Contact your
Customer Service
1. Air leaks at connections 1. Allow the unit to build pres-
sure to the maximum allowed.
Turn off and brush a soapy water
solution onto all connections.
Check connections for air bubbles.
Tighten the connections where
leaks are present
2. Air tank must be replaced. Do not
attempt to repair air tank!
3. Clean or replace
2. Air leak in air tank
3. Defective Pilot Valve
Insufficient pressure at air tool or
accessory
1. Pressure Regulator not turned
to high enough pressure or
defective
2. Restricted air intake
3. Air leaks or restrictions
4. Hose or hose connections are
too small or long
5. Slipping belt
6. The unit is not large
enough for air requirement
7. Restriction in Pilot Valve
1. Adjust Pressure Regulator to proper
setting or replace
2. Clean or replace Air Intake Filter
3. Check for leaks and repair
4. Replace with larger hose or
connectors
5. Tighten or replace
6. Check the accessory air require
ment. If it is higher than the CFM
or pressure supply to the air com-
pressor, use a larger unit
7. Clean or replace
Pressure drop in air tank or rapid
pressure loss when the unit is
shut off.
15D802
Speedaire Operating Instructions & Parts Manual
For Warranty and Service Call:
1-800-648-8478
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Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
Air leaks from Safety Relief
Valve
1. Possible defective Safety Relief
Valve.
2. Excessive air tank pressure
1. Operate Safety Relief Valve manually by
pulling on ring. If it still leaks, it should be
replaced
2. Clean, reset or replace Pilot Valve
Air leaks at pump Defective gaskets
Air blowing from Air Intake Filter
Defective inlet (reed) valve Contact your Customer Service
Symptom
Possible Cause (s) Corrective Action
Troubleshooting Chart
Excessive oil consumption or oil in
hose
1. Restricted Air Intake Filter
2. The unit on unlevel
surface
3. Crankcase overfilled with oil
4. Wrong viscosity
5. Plugged crankcase breather
6. Oil leaks
7. Worn piston rings or scored
cylinder
1. Clean or replace
2. Do not incline the unit more than 10° in
any direction while running
3. Drain oil. Refill to proper level with
SAE-30W non-detergent oil
4. Drain oil. Refill to proper level with
SAE-30W non-detergent oil
5. Clean or replace
6. Tighten bolts on compressor to proper
torque or replace gaskets
7. Contact your Customer Service
Oil has milky appearance Water in oil due to condensation
Change oil and move air compressor to a less
humid environment
Condensation in air tank caused
by high level of atmospheric
humidity or the unit is not
run long enough
Run the unit a minimum of one hour to
prevent condensation buildup. Drain air tank
after every use. Drain air tank more often in
humid weather and use an air line filter
Moisture in discharge air
Tighten bolts on compressor head to proper
torque or replace gaskets
Unit has no output
1. Circuit breakers tripped
2. Inadequate cord sets or
extension cords
1. Reset circuit breakers
2. Check cord sets or extension cords
capabilities
Unit has no output Inadequate cord sets or extension
cords
Circuit breakers tripped
Check cord sets or extension cords capabili-
ties in section Maintenance; Cable Size in this
manual. Consult your customer service.
Reset circuit breakers
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15D802
13
Speedaire
Gasoline Air
Compressor, Generator
and Welder
®
LIMITED WARRANTY
SPEEDAIRE
ONE-YEAR LIMITED WARRANTY. Speedaire by Speedaire Gasoline Air Compressor with Unit,
Models covered in this manual, are warranted by Electric Mfg. Co. to the original user against defects in work-
manship or materials under normal use for one year after date of purchase. Any part which is determined to
be defective in mate rial or workmanship and returned to an authorized service location, as Speedaire desig-
nates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Speedaire’s option. For
limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers
specific legal rights which vary from jurisdiction to jurisdiction.
LIMITATION OF LIABILITY. To the extent allowable under applicable law, Speedaire’s liability for consequen-
tial and incidental damages is expressly disclaimed. Speedaire’s liability in all events is limited to and shall not
exceed the purchase price paid.
WARRANTY DISCLAIMER. Speedaire has made a diligent effort to provide product information and illustrate
the products in this literature accurately; however, such information and illustrations are for the sole purpose
of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A
PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions. Except
as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in the “LIM-
ITED WARRANTY” above is made or authorized by Speedaire.
PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, instal-
lation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While
Speedaire attempts to assure that its products comply with such codes, it cannot guarantee compliance, and
cannot be responsible for how the product is installed or used. Before purchase and use of a product, review
the product applications, and all applicable national and local codes and regulations, and be sure that the
product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not al-
low the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty
lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited
Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to
consumer products purchased by consumers, may not be excluded or otherwise disclaimed.
PROMPT DISPOSITION. Speedaire will make a good faith effort for prompt correction or other adjustment
with respect to any product which proves to be defective within limited warranty. For any product believed to
be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer
will give additional directions. If unable to resolve satisfactorily, write to Speedaire at address below, giving
dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and
risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim
with carrier.
Manufactured for Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A.
Speedaire Operating Instructions & Parts Manual
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For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
Figure 1 - Repair Parts Illustration AGW-SR14-30G 071012
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Speedaire Operating Instructions & Parts Manual
15
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
57 Fastener 33-0197 3
58 Decal- Warning(See 71-0089) N/A 1
59 Decal - Operations(See 71-0089) N/A 1
60 Bushing 9-0094 1
61 Sheave 10-0043 1
62 Locknut 30-0157 10
63 Washer 28-0003 20
64 Decal - Warning (See 71-0089) N/A 1
65 Bolt 27-9524 3
66 Bolt 27-0066 2
67 Elbow 24-0074 1
68 Pump 3-0298 1
69 Bolt 27-0121 4
70 Lift Hook 13-0215A01 1
71 Bolt 27-0118 6
72 Lockwasher 29-0008 10
73 Hose 15-0275 1
74 Adapter 23-0072 1
75 Tee 23-0235 1
76 Barb 23-0045 1
77 Bolt 27-0576 2
78 Tightner Bracket 20-0812A01 1
79 Bolt 27-8807 1
80 Decal- Ground Pictorial
(See 71-0089) N/A 1
81 Nut 30-6001 2
82 Decal - Data Plate 34-1311 1
83 Baseplate 5-0314A37 1
84 Tightener Bracket 20-0650A01 1
85 Washer 28-0005 1
86 Bolt 27-0117 5
87 Washer 28-0004 2
88 Mounting Bolt 20-1274A01 2
89 Filter Canister 19-0237 1
90 Air Filter 19-0226 1
91 Elbow 23-0088 1
92 Isolator 14-0109 4
93 Bolt 27-0019 4
94 Pressure Relief Valve 22-0267 1
95 Reducer 23-0017 1
96 Manifold Block 51-0033 1
97 Locknut 30-0155 4
98 Hose Barb 23-0105 1
99 Hose Clamp 42-0011 2
100 Plug 24-0082 2
101 Hose *(One Foot Required) 15-0007 1
102 Pressure Gauge 22-0271 2
103 Reducer 23-0111 2
104 Nipple 24-0175 2
105 Regulator 22-0231 1
106 Qc Socket 17-0068 2
107 Manifold Block 51-0039 1
108 Plug 24-0034 1
- Decal Set 71-0089 1
(*) Must Order In One Foot Lengths
(**) Contact Your Sales Representative When Ordering
Replacement Tank
1 Elbow 24-0272 1
2 Pilot Valve 22-0270 1
3 Elbow 23-0316 1
4 Tank Assembly 12-0209A37 1
5 Petcock 23-0312 1
6 Decal - Speedaire 34-1280 1
7 Decal - Operations (See 71-0089) N/A 1
8 Foot 20-1149A01 2
9 Lockwasher 29-0007 16
10 Bolt 27-0067 24
11 Plug 39-0016 1
12 Strain Relief 32-0586 1
13 Electrical Locknut 32-0587 1
14 Idler Board Bracket 13-0217A01 1
15 Star Washer 28-1009 9
16 Screw 27-2811 4
17 Decal - Maintenance
(See 71-0089) N/A 1
18 Idler Board 32-1101 1
19 Control Panel Assembly N/A Sep 1
20 Lockwasher 29-0006 4
21 Bolt 27-0015 8
22 Cable Tie 33-0022 2
23 Mounting Base 32-0621 2
24 Copper Tube *(Three Feet Required) 54-0034 1
25 Strain Relief 32-0437 1
26 Adapter 23-0328 1
27 Solenoid 22-0469 1
28 Solenoid Bracket 13-0216A01 1
29 Screw 27-8933 2
30 Throttle Control 33-0401 1
31 Conduit *(Two Feet Required) 32-0253 1
32 Conduit Elbow 32-0254 2
33 Decal - Welder Control Panel N/A 1
34 Bolt 27-0122 4
35 Washer 28-0023 33
36 Locknut 30-0159 11
37 Engine 1-0177 1
38 Decal - Risk Of Burns (See 71-0089) N/A 1
39 Decal - Risk Of Fire (See 71-0089) N/A 1
40 Key 43-0078 1
41 Welder/Generator 32-1096 1
42 Decal - Welder Operating Inst.
(See 71-0089) N/A 1
43 Decal - Risk Of Shock (See 71-0089) N/A 1
44 Decal - Welding Chart (See 71-0089) N/A 1
45 Spacer 33-0425 2
46 Bracket 13-0189A01 1
47 Bolt 27-8071 2
48 Decal - Risk Of Burns (See 71-0089) N/A 3
49 Beltguard Back 6-0153A01 1
50 Edging *(Four Feet Required) 33-0020 1
51 Sheave 10-0011 1
52 Bushing 9-0005 1
53 Belt 11-0049 2
54 Belt 11-0090 1
55 Edging *(Six Feet Required) 33-0020 1
56 Beltguard Front 6-0154A01 1
Repair Parts List
Ref.
No.
Description
Description
Ref.
No.
Part Numbers for Model:
15D802 Qty.
Part Numbers for Model:
15D802 Qty.
Speedaire Operating Instructions & Parts Manual
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For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
Figure 2 - Repair Parts Illustration AGW-SR14-30G CONTROL BOX ASSEMBLY 111511
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Speedaire Operating Instructions & Parts Manual
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For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
Control Box Assembly Parts List
Ref.
No.
Description
Description
Ref.
No.
Part
Numbers Qty.
Part
Numbers Qty.
10 Rocker Switch 32-1103 1
11 Screw 27-9574 4
12 Toggle Breaker - 20A 32-0835 1
13 Nut 30-0154 1
14 Din Rail 32-0835 1
15 Star Washer 28-1009 1
16 Screw 27-2811 1
17 Dc Power Supply 32-0951 1
- Wire Kit (Not Shown) 32-9115 1
1 Screw 27-8881 6
2 Lockwasher 29-1013 10
3 Gfci Duplex Receptacle 32-0830 2
4 Locknut 30-0152 6
5 Decal - Agw Control Panel
(See 71-0089) N/A 1
6 Control Box Cover 20-1265A01 1
7 Circuit Breaker 32-0438 2
8 Circuit Breaker Boot 32-0441 2
9 125/250 Volt Receptacle 32-0833 1
Speedaire Operating Instructions & Parts Manual
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18
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
Figure 3 - Repair Parts Illustration 3-0298 092110
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Speedaire Operating Instructions & Parts Manual
19
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
1 Screw 27-8043 9
2 Washer 28-1058 9
3 Head 46-1272 1
4 Safety Relief Valve 22-0362 1
5 Elbow 24-0304 1
6 Elbow 24-0305 1
7 Intercooler Tube 46-1273 1
8 Valve Plate Assy (Inc. 9-16) 70-0473 1
9 Gasket -Valve Plate Upper N/A 1
10 Screw N/A 4
11 Valve Seat- Upper N/A 1
12 Valve Reed N/A 2
13 Valve Reed N/A 4
14 Gasket -Valve Plate Middle N/A 1
15 Valve Seat- Lower N/A 1
16 Gasket -Valve Plate Lower N/A 1
17 Cylinder 46-1274 1
18 Hexnut 30-7203 6
19 Lockwasher 29-0055 7
20 Gasket -Cylinder N/A 1
21 Stud 27-8991 6
22 Pump Crankcase 46-1275 1
23 Breather Assy 46-1276 1
24 Breather Pipe 46-1277 1
25 Bolt 27-8992 7
Single Stage Compressor (3-0298) Parts List
Ref.
No.
Description
Description
Ref.
No.
Part
Numbers Qty.
Part
Numbers Qty.
26 Rear Crankcase Cover 46-1278 1
27 Gasket - Rear Crankcase Cover N/A 1
28 Obstruct Oil Net 46-1279 1
29 Oil Level Sight Glass 46-1280 1
30 O-Ring 25-0150 1
31 Plug 24-0009 1
32 O-Ring 25-0160 1
33 Oil Fill Cap 46-1281 1
34 Ball Bearing 48-0024 2
35 Pump Crankshaft 46-1282 1
36 Key 43-0125 1
37 Oil Seal 26-0302 1
38 Flywheel 10-0139 1
39 Washer 28-1060 1
40 Connecting Rod Assy 70-0468 1
41 Piston 46-1283 1
42 Snap Ring 46-1284 1
43 Piston Pin 46-1285 4
44 Piston Ring 70-0469 1
45 Piston Ring 70-0470 1
46 Piston Pin 46-1286 1
47 Piston 46-1287 1
48 Connecting Rod Assy 70-0471 1
49 Connecting Rod Bushing 46-1288 4
50 Pump Gasket (Inc. 9, 14, 16, 20, 28) 70-0472 1
Speedaire Operating Instructions & Parts Manual
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20
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts lists
Address parts correspondence to:
Grainger Parts
P. O. Box 3074
1657 Shermer Road
Northbrook, IL 60065-3074 U.S.A.
15D802
Figure 4 - Repair Parts Illustration 22-0270 062905
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Speedaire 15D802 Operating Instructions Manual

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