Stanley HP210 HYDRAULIC POWER UNIT Manuel utilisateur

HP210 HYDRAULIC POWER UNIT
Stanley
Marque
Stanley
Modèle
HP210 HYDRAULIC POWER UNIT
Taper
Manuel utilisateur
© 2017 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
81119 10/2017 Ver. 2
USER MANUAL
Safety, Operation and Maintenance
HP210
HYDRAULIC
POWER UNIT
(HP210BA, HP210B, HP210BK,
HP210BBA, HP210BY)
*
*Model HP210BA & HP210BBA Only
Ź+3User Manual
DECLARATION OF CONFORMITY
Test Report #07072016GTR20
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
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+\GUDXOLF7RROV
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
1XHUHQEHUJ'DYLG
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
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déclare que l’pTXLSHPHQWYLVpFL-GHVVRXV
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'LFKLDURFKHOHDSSDUHFFKLDWXUHVSHFLILFDWHGLVHJXLWR
1. Category: +\GUDXOLF 3RZHU8QLW
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca 6WDQOH\
3. Type/Typ/Type/Tipo/Tipo: GT5% $XWR7KURWWOH+3%$ 0DQXDO7KURWWle)
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
+DVEHHQPDQXIDFWXUHGLQFRQIRUPLW\ZLWK
:XUGHKHUJHVWHOOWLQhEHUHLQVWLPPXQJPLW
Est IDEULTXpFRQIRUPpPHQW
+DVLGRIDEULFDGRGHDFXHUGRFRQ
E’ stata costruita in conforPLWiFRQ
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN ISO
Noise Directive
ISO
Machinery Directive
12100:2010
2000/14/EC:2005
3744:2010
2006/42/EC:2006
Self
AkustikNet (Notified body ID 1585)
Bagsvard Hovedgade 141, 2880 Bagsvard, Denmark
Certificate #863/2016/001 (Verification 2015-08-06) Valid 12-31-2018
Self
6. Special Provisions: 1RQH 7. Measurements: 0HDVXUHG6RXQG3RZHU/HYHO /Z$
Spezielle Bestimmungen: Messungen GXDUDQWHHG6RXQG3RZHU/HYHO /Z$
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones Noise related value: Installed Power 13,4 kW
Disposizioni speciali: Misurazioni
8. Representative in the Union: 3DWULFN9HUYLHU, 6WDQOH\'XEXLV-UXH-XOHV%HUWKRQQHDX-%3%ORLV&HGH[)UDQFH
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 7-21-2016
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione North America Quality Manager
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6(59,&,1* This manual contains safety, operation and routine maintenance instructions. Stanley Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
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TABLE OF CONTENTS
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SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS ..........................................................................................................................................5
TOOL STICKERS & TAGS ........................................................................................................................................6
HOSE TYPES ............................................................................................................................................................7
OPERATION ............................................................................................................................................................10
MAINTENANCE & TESTING ..................................................................................................................................12
TROUBLESHOOTING ............................................................................................................................................13
ACCESSORIES.......................................................................................................................................................14
SPECIFICATIONS ...................................................................................................................................................14
HP210 FRAME PARTS ILLUSTRATION .................................................................................................................15
HP210 CONTROL PANEL PARTS ILLUSTRATION ...............................................................................................16
HP210 ENGINE PARTS LIST - FRONT ..................................................................................................................17
HP210 ENGINE PARTS LIST - BACK.....................................................................................................................18
HP210 ENGINE PARTS LIST - BASE .....................................................................................................................
HOSES, FITTINGS & CLAMPS ..............................................................................................................................20
MAIN WIRING HARNESS .......................................................................................................................................21
ELECTRICAL SCHEMATIC .....................................................................................................................................22
Ź+3User Manual
SAFETY SYMBOLS
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
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Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the equipment.
These safety precautions are given for your safety.
Review them carefully before operating the tool and
before performing general maintenance or repairs.
Supervising personnel should develop additional
SUHFDXWLRQVUHODWLQJWRWKHVSHFL¿FZRUNDUHDDQGORFDO
safety regulations. If so, place the added precautions in
the space provided on page 4.
In addition to this manual, read and understand safety
and operating instructions in the engine “Operation &
Maintenance Instructions” manual furnished with the
HP210 power unit.
The HP210 will provide safe and dependable service
if operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the unit. Failure to do so
could result in personal injury or equipment damage.
• Operator must start in a work area without
bystanders. The operator must be familiar with all
prohibited work areas such as excessive slopes
and dangerous terrain conditions.
• Establish a training program for all operators to
ensure safe operation.
• Do not operate the power unit unless thoroughly
trained or under the supervision of an instructor.
• Always wear safety equipment such as goggles,
ear protection, head protection and safety shoes at
all times when operating the power unit.
• Do not inspect or clean the power unit while it is
running. Accidental engagement of the unit can
cause serious injury.
• $OZD\VXVHKRVHVDQG¿WWLQJVUDWHGDWSVL
bar with a 4-to-1 safety factor. Be sure all hose
connections are tight.
• %HVXUHDOOKRVHVDUHFRQQHFWHGIRUFRUUHFWÀRZ
direction to and from the tool being used.
• 'RQRWLQVSHFWKRVHVDQG¿WWLQJVIRUOHDNVE\XVLQJ
bare hands. “Pin-hole” leaks can penetrate the
skin.
• 1(9(523(5$7(7+(32:(581,7,1$
&/26('63$&( Inhalation of engine exhaust can
be fatal.
• Do not operate a damaged or improperly adjusted
power unit.
• Never wear loose clothing that can become
entangled in the working parts of the power unit.
• Keep all parts of your body away from the working
parts of the power unit.
• Keep clear of hot engine exhaust.
• Do not add fuel to the power unit while it is running
or is still hot.
• Do not operate the power unit if gasoline odor is
present.
• 'RQRWXVHÀDPPDEOHVROYHQWVDURXQGWKHSRZHU
unit engine.
• Do not operate the power unit within 3.3 ft/1 m of
EXLOGLQJVREVWUXFWLRQVRUÀDPPDEOHREMHFWV
• Do not reverse tool rotation direction by changing
ÀXLGÀRZGLUHFWLRQ
• Allow power unit engine to cool before storing in an
enclosed space.
• Always keep critical tool markings, such as labels
and warning stickers, legible.
• To avoid personal injury or equipment damage,
all tool repair, maintenance and service must only
be performed by authorized and properly trained
personnel.
Ź+3User Manual
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TOOL STICKERS & TAGS
73306 Lifting Point Decal
HP210BA
HP210BBA
'XDO&LUFXLW'HFDO
28322 CE Decal
HP210BA
HP210BBA
66653 Sound Power Decal
HP210BA
HP210BBA
76783 Emission Control Decal
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The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the
hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley hydraulic tools. They are:
&HUWL¿HGQRQFRQGXFWLYH²FRQVWUXFWHGRIWKHUPRSODVWLFRUV\QWKHWLFUXEEHULQQHUWXEHV\QWKHWLF¿EHUEUDLG
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled FHUWL¿HG QRQ
FRQGXFWLYH is the only hose authorized for use near electrical conductors.
:LUHEUDLGHG (conductive) — constructed of synthetic rubber inner tube, single or double wire braid
reinforcement, and weather resistant synthetic rubber cover. This hose is FRQGXFWLYH and must never be used
near electrical conductors.
)DEULFEUDLGHGQRWFHUWL¿HGRUODEHOHGQRQFRQGXFWLYH ²FRQVWUXFWHG RIWKHUPRSODVWLF RUV\QWKHWLF UXEEHU
LQQHUWXEHV\QWKHWLF¿EHUEUDLGUHLQIRUFHPHQWDQGZHDWKHUUHVLVWDQWWKHUPRSODVWLFRUV\QWKHWLFUXEEHUFRYHU
This hose is QRWFHUWL¿HGQRQFRQGXFWLYH and must never be used near electrical conductors.
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To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley. DO NOT
REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.
7+(7$*6+2:1%(/2:,6$77$&+('72³&(57,),('121&21'8&7,9(´+26(
7+(7$*6+2:1%(/2:,6$77$&+('72³&21'8&7,9(´+26(
(Shown smaller than actual size)
SIDE 1
DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN
DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH
SAFETY DEPARTMENT INSTRUCTIONS.
SEE OTHER SIDE
SIDE 2
DO NOT REMOVE THIS TAG
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-
AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE
DANGER
DO NOT REMOVE THIS TAG
DANGER
(Shown smaller than actual size) SIDE 2
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
DANGER
DO NOT REMOVE THIS TAG
DANGER
SIDE 1
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-
TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
DO NOT REMOVE THIS TAG
DANGER
SEE OTHER SIDE SEE OTHER SIDE
+26(7<3(6
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0LQ:RUNLQJ3UHVVXUH
*30 /30 FEET METERS ,1&+ MM 36, BAR
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 15-34 up to 10 up to 3 3/8 10 Both 2250 155
&RQGXFWLYH+RVH:LUH%UDLGRU)LEHU%UDLG'212786(1($5(/(&75,&$/&21'8&7256
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5  up to 50 up to 15 1/2 13 Both 2500 175
5-10.5  51-100 15-30 5/8 16 Both 2500 175
5-10.5  100-300  5/8 16 Pressure 2500 175
3/4  Return 2500 175
10-13  up to 50 up to 15 5/8 16 Both 2500 175
10-13  51-100 15-30 5/8 16 Pressure 2500 175
3/4  Return 2500 175
10-13  100-200 30-60 3/4  Pressure 2500 175
1 25.4 Return 2500 175
13-16  up to 25 up to 8 5/8 16 Pressure 2500 175
3/4  Return 2500 175
13-16  26-100 8-30 3/4  Pressure 2500 175
1 25.4 Return 2500 175
Figure 1. Typical Hose Connections
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The chart to the right shows recommended
minimum hose diameters for various
hose lengths based on gallons per minute
(GPM)/liters per minute (LPM). These
recommendations are intended to keep return
line pressure (back pressure) to a minimum
acceptable level to ensure maximum tool
performance.
This chart is intended to be used for hydraulic
tool applications only based on Stanley tool
operating requirements and should not be
used for any other applications.
All hydraulic hose must have at least a
rated minimum working pressure equal to
the maximum hydraulic system relief valve
setting.
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VSHFL¿FDWLRQVDVVHWIRUWKE\6$(-
35(6685(
RETURN
<<< FLOW
)/2:!!!
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Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet)
Maximum back pressure
(at tool end of the return hose)
(at min. operating temperature)
(at max. expected ambient temperature)
Min. cooling capacity at a temperature
temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
Filter
(For cold temp. startup and max.
dirt-holding capacity)
(premium grade, anti-wear, non-conductive)
Viscosity (at min. and max. operating temps)
NOTE:
over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
1500 psi 1500 psi 1500 psi 1500 psi
(103 bar) (103 bar) (103 bar) (103 bar)
2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 6 hp 7 hp
(2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
HTMA
HYDRAULIC SYSTEM REQUIREMENTS
NOTE:
TOOL TYPE
HTMA / EHTMA REQUIREMENTS
TYPE I TYPE II TYPE III
TYPE RR
BCD
3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(129 bar) (103 bar) (103 bar) (103 bar) (103 bar)
EHTMA
HYDRAULIC SYSTEM
REQUIREMENTS
CLASSIFICATION
Flow Range
Nominal Operating Pressure
(at the power supply outlet)
System relief valve setting
(at the power supply outlet) 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(172 bar) (138 bar) (138 bar) (138 bar) (138 bar)
.
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Ź+3User Manual
35(3$5$7,21)2586(
Do not operate HP210 until you have completed the
following steps:
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Check the oil level before starting the engine. Make sure
the oil level is at the FULL MARK on the dipstick. Do not
RYHU¿OO8VHGHWHUJHQWRLOFODVVL¿HG)RU6HUYLFH6(6)
6*DVVSHFL¿HGLQWKHHQJLQH³2SHUDWLQJ0DLQWHQDQFH
Instructions” manual. See the “Operating & Maintenance
Instructions” manual for oil viscosity grade.
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minimum).
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Below is a list of recommended oils.
Brand Biodegradable Description
CITGO No Hydurance AW32
AMS Oil No HVH 32
Exxon Mobil No Univis HVI26*
Exxon Mobil No DTE 10 Excel
Shell No S2 V 32
Chevron No Rando HDZ 32
Conoco Phillips No Unax AW-WR-32
Clarion (CITGO) Yes Green Bio 32
Exxon Mobil Yes EAL 224H
Chevron Yes Clarity AW32
Terresolve Yes Envirologic 132
Shell Yes Naturelle HF-E-32
*Recommended for extreme cold temperatures
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STANLEY recommends you use hose lengths of 25 ft/8 m
with 1/2 inch/12.7 mm inside diameter. Hoses must have a
working pressure rating of at least 2500 psi/175 bar. Hose
ends must have male threads compatible with H.T.M.A.
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H.T.M.A. approved quick disconnect couplings are installed
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,IDGDSWHU¿WWLQJVDUHXVHGWKH\PXVWEHDSSURYHGVWHHO
K\GUDXOLF¿WWLQJVPHHWLQJDPLQLPXPRSHUDWLQJSUHVVXUH
rating of 2500 psi/172 bar. Do not use galvanized pipe
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Use thread tape or pipe joint compound when installing
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the instructions furnished with the selected thread sealant.
DO NOT OVERTIGHTEN THE FITTINGS.
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outlet is ON at all times.
Accessories left in the 12VDC outlet can drain the
battery if the HP210 is not running.
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CONTROLS
HP210 can provide two 5 GPM/20 LPM circuits (up to 2000
psi/140 bar) or one 10 GPM/40 LPM circuit (up to 2000
psi/140 bar).
67$5783
1. Toggle both Flow Switches to the “FLOW OFF”
position.
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2. Pull the choke knob out
3. 6HOHFWWKHGHVLUHGÀRZXVLQJWKH)ORZ6HOHFWRU.QRE
4. Turn the Ignition Switch to the “START” position. After
the engine starts, release the switch.
5. Gradually push in the choke knob as the engine begins
to idle smoothly.
6. Allow the engine to warm up.
7. Connect hoses and the tool.
8. 7RJJOHWKH)ORZ6ZLWFKHVWRWKHGHVLUHGÀRZIRUHDFK
circuit.
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1. Toggle the Flow Switches to the “FLOW OFF” position.
2. 6HOHFWWKHGHVLUHGFLUFXLWÀRZXVLQJWKH)ORZ6HOHFWRU
Knob.
3. 7RJJOHWKH)ORZ6ZLWFKHVWRWKHGHVLUHGÀRZIRUHDFK
circuit.
6+87'2:1
1. Toggle the Flow Switches to the “FLOW OFF” position.
2. Allow the engine to idle for approximately one minute.
3. Turn the Ignition Switch to the “OFF” position.
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recommends that the engine be run at a low idle (5
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temperature up to a minimum of 50°F/10°C. Allow the
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are warm.
Once the hydraulic oil is warm, you may operate the HP210
as normal.
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Ignition Switch Flow Switches
Female Hydraulic
Hose Fitting
Throttle / Flow
Selector Knob
Female Hydraulic
Hose Fitting
Male Hydraulic
Hose Fitting
Male Hydraulic
Hose Fitting
Ź+3User Manual
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Follow the maintenance instructions provided in the engine
“Operating & Maintenance Instructions” manual.
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• &KHFNK\GUDXOLFÀXLGOHYHOGDLO\DQG¿OOLIQHHGHG
• &KHFNK\GUDXOLFOLQHVDQG¿WWLQJVGDLO\IRUOHDNVNLQNV
or damage. Do not use your hand to perform this
check.
• 5HPRYHFRQGHQVHGPRLVWXUHIURPWKHK\GUDXOLFÀXLG
1. 6HWWKHÀRZVHOHFWRUWRD*30/30FLUFXLW
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2. 6WDUWWKHHQJLQHDQGSXPSWKHÀXLGRXWRIWKH
pressure port, into a 5 gal. container.
3. When hydraulic tank is empty, turn the Ignition
Switch to the “Off” position.
4. Let the water settle to the bottom of the
container.
5. 3RXUWKHK\GUDXOLFÀXLGEDFNLQWRWKHWDQNEHLQJ
careful to not disturb the water sitting at the
bottom of the container.
• &KDQJHWKHK\GUDXOLF¿OWHUHYHU\KRXUVRI
operation. Change more often if used in cold, moist or
dusty conditions.
• Check oil cooler. Remove debris with air pressure.
BATTERY
• Do not charge the battery with an automotive battery
charger. Charging at higher than 2 amps will damage
the battery.
• If the engine stalls during operation, set the Ignition
Switch to the “OFF” position to preserve battery charge.
STORAGE
• Clean the unit thoroughly. Do not pressure wash.
• Always store the unit in a clean and dry location.
• If storing for over 30 days, add an additive to the fuel
tank to prevent the fuel from gumming. Run the engine
to circulate the additive.
• Replace the crankcase oil.
GENERAL
Tests should be performed periodically to ensure HP210
LVRSHUDWLQJDWPD[LPXPHI¿FLHQF\6WDQOH\&LUFXLW7HVWHU
(part number 04182) can be used to isolate problems in
both the engine and hydraulic system.
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Test to ensure the hydraulic pump is supplying the correct
ÀRZDQGSUHVVXUHDQGWKDWWKHV\VWHPUHOLHIYDOYHLV
operating properly. Before testing, make sure the engine is
warm and operating smoothly.
1. Turn the Flow Switch to the “FLOW OFF” position.
2. 6HWWKH)ORZ6HOHFWRU.QREWRWKHÀRZ\RXZRXOGOLNH
to test.
3. Connect the Stanley Circuit Tester to the tool hoses.
4. Fully open the tester restrictor valve (counterclockwise).
5. Start the engine.
6. 7KHWHVWÀRZJDXJHVKRXOGUHDG*30RIWKH
VHOHFWHGÀRZ
7. Slowly turn the restrictor valve clockwise while
ZDWFKLQJWKHSUHVVXUHJDXJH7KHÀRZUDWHVKRXOGQRW
change as the pressure reaches 2100-2200 psi/148-
155 bar.
8. At 2100-2200 psi/148-155 bar, the relief valve should
EHJLQWRRSHQ7KHÀRZUDWHVKRXOGVWDUWWRGURS
EHFDXVHWKHUHOLHIYDOYHLVDOORZLQJÀXLGWRE\SDVVWR
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factory. If it does not open within the above range, the
relief valve must be reset as follows:
a. The relief valve is located on the right side of the
unit, behind the dash panel (10, page 16). Use a
wrench to loosen the nut on the relief valve.
b. Use an Allen wrench to adjust the relief valve.
Turn clockwise to raise the opening pressure, and
counterclockwise to reduce the opening pressure.
c. Tighten the nut and repeat the test.
MAINTENANCE & TESTING
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Engine will not start. Flow Switch is not in the “FLOW OFF”
position. Make sure the Flow Switch is in the
“FLOW OFF” position before attempting
to start the power unit.
Battery is not connected. Check the battery cables for continuity
and re-attach to the battery.
Weak battery charge. Test the battery voltage and charge if
necessary. If the battery will not hold a
charge, replace.
No Fuel. Ensure the power unit is cool, then add
fuel.
)XHO¿OWHULVSOXJJHG 5HSODFHWKHIXHO¿OWHU
Defective spark plugs. Remove the spark plugs and check the
gap. Replace if necessary.
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+\GUDXOLFÀXLGWDQNLVRYHU¿OOHG 5HPRYHK\GUDXOLFÀXLGIURPWKHWDQN
Hydraulic pump is leaking. Check the pump connections (see page
20. Tighten if necessary.
The hydraulic tool connected
to the power unit will not
operate.
The Flow Selector Knob is not in the
proper position for the connected tool. Ensure that the Flow Selector Knob is
SRVLWLRQHG IRU WKH FRUUHFW ÀXLG ÀRZ IRU
your tool.
The tool is not properly connected to
the power unit. Check the connection hoses from
the power unit to the tool. Ensure the
pressure and the return hoses are in the
proper ports on the tool.
7KH TXLFN GLVFRQQHFW ¿WWLQJV DUH
defective. 'LVFRQQHFW WKH ¿WWLQJV IURP WKH KRVH
DQGHQVXUHWKHUHLVIUHHÀRZIURPHDFK
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7KHK\GUDXOLFÀXLGOHYHOLQWKHUHVHUYRLU
is too low. &KHFN WKH ÀXLG OHYHO LQ WKH K\GUDXOLF
ÀXLGWDQN$GGPRUHÀXLGLIQHFHVVDU\
The pump coupling is defective. Power down the unit and check the
coupling between the hydraulic pump
and the engine (10, page 18).
The relief valve is stuck open. Adjust the valve or replace if necessary.
Suction hoses are kinked. Visually check the suction hose for a
kink. The hose should have a smooth
curve.
The solenoid is not working. Check electrical connections (see page
21). Replace if necessary.
The attached tool is defective. Refer to the tool manual.
Ź+3User Manual
32:(581,7675$&+256(*$6)8(/'5,9(1(48,30(17$. Federal Emission Component Compliance
40CFR part 1060.120 Stanley warrants all fuel system emission components for 2 years from the date of original
SXUFKDVHSURYLGHGWKHUHKDVEHHQQRDEXVHQHJOHFWPRGL¿FDWLRQVRULPSURSHUPDLQWHQDQFH
&RPSRQHQWV &RYHUHG The emission-related warranty covers all components whose failure would increase
the evaporative emissions. Your emission-related warranty does not cover components whose failure would not
increase evaporative emissions. Coverage under this warranty extends only to the following parts; fuel tank, fuel
cap, fuel hose and vapor hose from the fuel tank to the engine and any connectors that are apart of the fuel system.
The equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser and each
subsequent purchaser and is in compliance with 40 C.F.R. 1060.120 standards. The equipment is free from defects
in materials and workmanship that may keep it from meeting these requirements.
63(&,),&$7,216
Engine: ....................................................................................................................................................18 hp Briggs
Capacity (Flow)............................................................Two 5 GPM/20 LPM Circuits or One 10 GPM/40 LPM Circuit
Length:................................................................................................................................................LQFP
Width: ................................................................................................................................................. 23 in: / 58.4 cm
Height: ..............................................................................................................................................LQFP
Weight (Wet): Dual Circuit Briggs ...................................................................................................334 lbs / 151.5 kg
Fuel Tank Capacity: ...........................................................................................................................5.5 gal. / 20.8 ltr
Estimated Gas Consumption Per Hour ...................................................................................................1.3 gal / 4 ltr
Hydraulic Reservoir Capacity: ................................................................................................................. 3 gal. / 11 ltr
Nominal Operating Pressure ..........................................................................................................1500 psi / 103 bar
5HOLHI9DOYHFUDFNVHWWLQJ .............................................................................................................2100 psi / 145 bar
Full relief setting .............................................................................................................................2500 psi / 172 bar
EHTMA Category...............................................................................................................................................C or E
HTMA Category .............................................................................................................................Type 1 or Type RR
ACCESSORIES
Coupler Male, 3/8 -8 SAE, Parker .....................................................................................................................58857
Coupler Female, 3/8 -8 SAE, Parker .................................................................................................................58856
Coupler Male, 3/8 -8 SAE, Aeroquip..................................................................................................................66785
Coupler Female, 3/8 -8 SAE, Aeroquip .............................................................................................................66784
Hose Assy, 50 ft., with couplers (2 wire braid RR) .............................................................................................58448
Hose Assy, 50 ft., with couplers .........................................................................................................................31848
Hose Assy, 25 ft., with couplers .........................................................................................................................
Hose Assy, 25 ft., with couplers (2 wire braid RR) .............................................................................................58451
Wheel Kit (Converts a Skid Mount unit into a wheeled unit).............................................................................
Oil Filter .............................................................................................................................................................18384
Air Filter .............................................................................................................................................................18382
Fuel Filter...........................................................................................................................................................
Foam Air Filter ...................................................................................................................................................18383
Hydraulic Oil Filter .............................................................................................................................................40408
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ITEM # PART # QTY DESCRIPTION
1. 76755 1 Frame Weldment
76712 1 Frame Weldment
(HP2510B05)
2.  2 Flange Bolt
3.  1 Cooler Guard
4.  2 Washer
5. 15476 2 Capscrew
6.  7 Nut
7. 370502 7 Capscrew
8. 62268 2 Lift Handle
66064 2 Lift Handle (HP2510B05)
 23530 2 Flange Bolt
10.  2 Flange Bolt
11. 62267 1 Rear Lift Handle
66063 1 Rear Lift Handle
(HP2510B05)
12.  1 Handle Lock
1 2 3 4 5
6
7
6
6
7
810
11
12
Ź+3User Manual
+3&21752/3$1(/3$576,//8675$7,21
1
ITEM # PART # QTY DESCRIPTION
1.  1 Dash Decal
2.  1 Choke Cable Assembly
3. 204332 1 Throttle Knob
4. 17134 1 Nut
5. 76758 1 Throttle Rod
6. 76757 1 Throttle Stop
7. 208887 1 Throttle Cable Assembly
8. 15476 2 Capscrew
  1 Manifold
10.  2 Relief Valve
11.  2 Directional Valve and Cap
12.  2 Solenoid Coil
13. 08104 1 Hollow Hex Plug
14.  1 Combiner Valve and Nut
15. 62320 1 Solenoid Coil
16.  1 Dual Circuit Decal
2 3 456 7 8
10
12
ITEM # PART # QTY DESCRIPTION
72783 1 Dual Circuit Decal, Metric
(HP210BBA)
17.  4 Capscrew
18. 58856 2 3/8in. Female Coupler, -8 SAE
 58857 2 3/8in. Male Coupler, -8 SAE
20.  2 Rotary Switch
21.  1 3 Position Rotary Switch
22.  1 12V Receptacle Assembly
23.  1 Hour Meter
24. 28322 1 CE Decal (HP210BBA,
HP210BA)
25. 66653 1 Sound Power Decal
(HP210BBA, HP210BA)
26.  1 Wire Harness (see page 21)
11 13
1514
1617
18
2021
22 23 24 25
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ITEM # PART # QTY DESCRIPTION
1.  1 Hydraulic Oil Tank
2.  1 Front Grille
3. 17821 4 Capscrew
4.  4 Capscrew
5.  4 Lock Washer
6. 65107 1 Blower Wheel
7. 00111 3 Capscrew
8. 65108 1 Blower Hub
  1Key
10.  1 Bushing
11.  1 Blower Housing
12. 40433 5 Flange Bolt
13. 26831 2 Washer
14. 01213 2 Capscrew
15.  1 Grip Plate
ITEM # PART # QTY DESCRIPTION
16. 43687 2 Capscrew
17. 40080 1 Filter Assembly
18.  1 Standard Thread Union
 66215 1 Cooler Mount (HP210BY)
20.  2 Flange Bolt (HP210BY)
21.  3 Flange Nut (HP210BY)
22. 60774 1 Hose Clamp (HP210BY)
23.  1 Flange Bolt (HP210BY)
24. - - Provided with Engine
(HP210BY)
25.  1 Cooler
26.  2 Weather Strip
1 2 3
4567
8
10
1112
13
14
15
16 18
26
17
25
 20 21
22 23
24
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ITEM # PART # QTY DESCRIPTION
1. 62324 1 Heat Shield
66214 1 Heat Shield (HP210BY)
2. 65456 1 Spark Arrester (HP210BA,
HP210BBA)
3. 36152 2 Screw
4. 36151 1 Heat Shield
5. 76753 1 (QJLQHZLWK0XIÀHU
76721 1 Engine(HP210BY)
6. 31765 1 Pressure Switch
7. 40433 4 Flange Bolt
8. 62385 2 Stud
  1 Square Key
10. 56656 1 Coupling
11. 56655 1 Pump Mount
12.  4 Washer
13. 07860 4 Capscrew
1 2 3 45
67
8
1011
1213
1213
ITEM # PART # QTY DESCRIPTION
14.  2 Flange Nut
15. 371503 1 Nut
16.  1Pump
17. 73050 1 Fuel Tank
18. 04303 1 Battery
  1 Battery Cover
20. 15476 1 Capscrew
21.  1 Washer
22.  1 Fuel Cap
23.  2 Grommet
24. 72401 1 Grommet Connector
25.  1 Fuel Elbow
26. 72317 2 Hose Clamp
27.  1 Fuel Hose
28. 72571 1 Fuel Vapor Hose
 72451 2 Hose Clamp
14
15
16
1718
20 21
22
23 2324
25
26 27
28 
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ITEM # PART # QTY DESCRIPTION
1.  1 Capscrew
2.  1 Cable Clamp
3. 76753 1 Engine
76721 1 Engine (HP210BY)
4. 01212 1 Pipe Plug
5. 12787 4 Flange Nut
6. 24287 1 Hose Clamp
7.  4 Flange Bolt
8.  1 Axle
 56633 2 Foam Filled Tires
10. 21318 2 Washer
11. 31240 2 Retaining Ring
12. 21714 2 Handle Bumper
13.  4 Flange Bolt
14.  2 Flange Nut
15.  2 Foot
16.  1 Frame Base Weldment
1 2
3
45 6
78
10 11
12
13
14
15
16
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ITEM # PART # QTY DESCRIPTION
1. 350104 2 Connector
2.  2 Hose
3.  1 Hose Barb
4.  4 Hose Clamp
5.  2 Hose
6. 40364 1 Elbow
7.  1 Elbow
8.  1 Hose Barb
 350000 4 Elbow
10. 02773 1 Adapter
21
3
4
5
6
7
8
10
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Stanley HP210 HYDRAULIC POWER UNIT Manuel utilisateur

HP210 HYDRAULIC POWER UNIT
Stanley
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Stanley
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HP210 HYDRAULIC POWER UNIT
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Manuel utilisateur
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