Carrier ML5 Asset Tracker Telematics Module Manuel utilisateur

ML5 Asset Tracker Telematics Module
Carrier
Marque
Carrier
Modèle
ML5 Asset Tracker Telematics Module
Taper
Manuel utilisateur
ML5 Asset Tracker
Instructions for Installing the Telematics Module
For use with a ML5 controller only
Tools Required:
1) Phillips/Flat screwdriver
2) Wire tie cutter
3) Silicone Caulk
4) Surface Cleaner (Isopropyl Alcohol)
This instruction should be read through completely before proceeding.
WARNING
Power the unit on and update the ML5 controller software to the currently
released ML5 software (6320+) for the PrimeLINE models. Set the
controller date and time in GMT. You may refer to the operations and
service manual for detailed explanation.
Before proceeding with installation, set ON/OFF switch and circuit breaker to
OFF position. Disconnect power plug from the unit.
Follow local lockout tagout procedures for working on the equipment.
Parts required per assembly:
ITEM PART NUMBER PART NAME QTY
1 12-00930-00 TELEMATICS MODULE AND HARNESS 1
2 58-01441-01 STA-STRAP 1
3 02-00311-02 LUBRICANT 1
4 66-U---1—3882 WIRE TIE 12
5 62-12305-00 LABEL 1
6 62-11270-32 LABEL,WARNING 1
7 62-11114-00 TAG 1
8 98-02739-00 INSTALL INSTRUCTIONS 1
Installation Procedure:
1. Ensure The ML5’s software is updated to 6320+ prior to install.
2. Record the information shown in Table 1. If installed in the field, please report the
following data to [email protected].
Lynxfleet
Device
Serial
Number
Unit
S/N
Prefix
Unit
S/N Container
Prefix Container
No. Comm. Date
(mm/dd/yyy) Controller
S/N Software
Version Install
Location Customer
3. Open the control box door. See Figure 1.
Figure 1: Control Box with Door Open
4. Remove the rain shield by removing the screws using a flat head screwdriver.
Temporarily reinstall the two screws to hold display in place for the next step. See
Figure 2a and 2b.
5. Clean area of any residue caulk on either the rain shield or the control box door.
6. Remove the two lower screws on the display.
7. Position the Telematics module with the flat side of the module facing towards the door
and reinstall the two screws on the display to secure / mount the module in place. See
Figure 3.
Figure
2
a
:
Removal of Rain Shield
CIRCUIT
BREAKER
(CB-1)
RAIN SHEILD
ML5 CONTROLLER
Figure 2b: Screws reinstalled
Table 1: LynxFleet Device Warranty Information
8. Note the ground screw location and wire orientation. See Figure 4a. The module may
need to be pushed up when tightening it down to clear the ground screw.
9. Apply electrical contact dielectric grease to the micro-USB connector on the ML5 and
the micro-USB plug. See figure 5b.
10. Plug the micro-USB (item 1) to the ML5 controller connector and secure with the STA-
Strap (item 3) to the USB guard and pull tie wrap to secure USB cable. See Figure 5c
and 5d.
11. Locate the existing software tag and remove it from the unit. See figure 5d.
12. Take the clear plastic tag (item 7) and apply new label (item 6). See figure 5d.
13. Secure tag to the USB cable near the controller using wire tie. See figure 5d.
14. The power cable splits into QC and TRX2. Connect the wire marked QC to the QC
connector on ML5 controller. See Figure 5e.
Figure 3: Module
Installation
Figure 4a: Module
Installation Figure 4b: Module
Installed under rain shield
15. Loosen the mounting screws of the filter in front of the transformer using a flathead
screwdriver so it can be rotated out of the way. See fig. 6a and 6b.
Transformer
See Figure 6c for
installation of
TRX2 wire
Figure 5d: Add new warning
tag and label (item 7 and 6)
here on the USB harness.
Remove existing warning tag.
Figure 5e: QC
connection
Figure 5a: Harness Connections
USB Guard
Figure 5c: STA-STRAP (item
2
Secure to USB guard
Figure 5b: Lubricant (item 3) to be
applied to Micro-USB connection
16. Connect the wire marked TRX2 to the low voltage side of transformer at an open X2
connector. See Figure 6c.
Figure 6a: Filter location Figure 6b: Filter mounting screw
Mounting
Screws to be
loosened
17. Move the filter back to its original place and secure it with the mounting screw.
18. With the door fully open, neatly secure the wire harness using the wire ties and securing
to existing display cable conduit. See Figure 7a.
19. Remove the top screws on the display. Reinstall rain shield using these screws.
20. Caulk along the top of the rain shield to prevent water ingression. See figure 7b.
Step 12
Figure 7a: Securing wire harness
Figure 6c: TRX2 connection to Transformer
21. Secure the wire harnesses to the rain shield via the hole as shown below in figure 7c.
If there is no hole, drill a hole with a ¼” or 6mm drill bit.
22. Clean the rain shield with an appropriate cleaner and add the USB label (item 5) to the
rain shield to the right of the harness mounting hole. Location shown in figure 7c.
23. Power on the reefer unit.
24. Check the operation of the Telematics Module using the LED display. The LED on the
module will display accordingly.
NOTE: Ensure there is good cellular coverage for a successful telematics device
connection.
Standard Startup
Startup Gateway Connection Check Telemetry Ready/Sending
On power LED no LED GAGG ----… G-G- G--- ----…
Battery LED no LED AGAA ----… A-A- A--- ----…
Time < 30 seconds < 30 seconds With Good Cell signal
Warning/Error patterns
LED patern Error/Warning description Recommended Action
R-R- R-R- R--- ----… SIM Detection ERROR IoT device replacement
Figure 7c: Routing wire harness and label location
Figure 7b: Caulking of Rain Shield
KEY
A= Amber G= Green R= Red
A/G/R -> LED ON ~250MS
- -> LED OFF ~250MS
… -> Pattern repeats
R-R- R-R- ----… SIM CELL Network Reg ERROR IoT device replacement**
R-R- R-R- ----… SIM DATA Network Reg ERROR IoT device replacement**
R-R- R--- ----… SIM APN ERROR IoT device replacement**
R-R- ----… Controller serial number
incorrect on ML5 ML5 replacement**
AAAA ----
…
GGGG ----
… Connection to internet but not
to Lynx Fleet Ok; no action required.
No LED for more 2 minutes
Communication between ML5
controller and Telematics device
defective.
Step 1: Check Power Supply to ML5 and
Telematics Device.
Step 2: Check ML5 Connection
Step 3:Check ML5 USB port with a flash drive
(data download)
if flash drive is detected ML5 is probably fine
Return the IoT Gateway
If flash drive is not detected, ML5 USB port may
have an issue. Try the device on another ML5.
Other warning patterns:
Cell signal Marginal NO Cell Signal Action
On
power LED G-G- ----… G--- ----…
Battery LED A-A- ----… A--- ----…
Cell signal
inconsistent:
Data will be stored on
device and will be sent
when cell coverage is
recovered.
No cell signal detected -
Data will be stored on
device and will be sent
when cell coverage is
recovered.
Move reefer unit to area
with better cellular
coverage.
** Contact your assigned Carrier Field Service Manager or Lynx Fleet Support prior to any
replacement.
FCC/CE/ISED Compliance
FCC Warning
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
Any changes or modifications not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following
measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
No.: 98-02739-00 Rev: B
Authorization #: ECN1146067
Title: Telematics Device Instructions.
Kits 76-00980-00 Supersedes: Page: 10 of 11
Used On:
ML5 Controller Units Prepared By:
D. Eager Approved By:
Hoover, Navarro Date:
08/2022
ALL USES AND PUBLICATION RIGHTS RESERVED - PROPERTY OF CARRIER TRANSICOLD, SYRACUSE, NY
FCC / ISED RF exposure statement:
The equipment complies with FCC & ISED Radiation exposure limit set forth for uncontrolled
environment. This equipment should be installed and operated with minimum distance 20cm
between the radiator and your body.
ISED
This device complies with Part 15 of the FCC Rules and contains license-exempt
transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development
Canada’s licence-exempt RSS standard 247.
Operation is subject to the following two conditions:
this device may not cause harmful interference, and
this device must accept any interference received, including interference that may cause
undesired operation.
L’émetteur/récepteur exempt de licence contenu dans le présent appareil est conforme aux CNR
d’Innovation, Sciences et Développement économique Canada applicables aux appareils radio
exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes:
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement
CE Warning
This equipment should be installed and operated with minimum distance 20cm between the
radiator and your body
This device in compliance with the essential requirements and other relevant provisions of
Directive 2014/53/EU. All essential radio test suites have been carried out.
No.: 98-02739-00 Rev: B
Authorization #: ECN1146067
Title: Telematics Device Instructions.
Kits 76-00980-00 Supersedes: Page: 11 of 11
Used On:
ML5 Controller Units Prepared By:
D. Eager Approved By:
Hoover, Navarro Date:
08/2022
ALL USES AND PUBLICATION RIGHTS RESERVED - PROPERTY OF CARRIER TRANSICOLD, SYRACUSE, NY
CAUTION : RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT
TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
1. Adapter shall be installed near the equipment and shall be easily accessible.
2. The plug considered as disconnect device of adapter.
3. The device complies with RF specifications when the device used at 20mm form
your body.
SYM REVISION RECORD DATE BY ENGR ECN NO
A INITIAL RELEASE 23 MAY 2022 DE ECN1146067
B Updated photos 27 MAY 2022 DE
C Added FCC/CE Statement 13 OCT 2022 WD
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Carrier ML5 Asset Tracker Telematics Module Manuel utilisateur

ML5 Asset Tracker Telematics Module
Carrier
Marque
Carrier
Modèle
ML5 Asset Tracker Telematics Module
Taper
Manuel utilisateur
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