Magmaweld ID 250 TW DC PULSE Le manuel du propriétaire

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USER MANUAL

ID 250 T DC PULSE

ID 300 T DC PULSE

ID 250 TW DC PULSE

ID 300 TW DC PULSE



Magma Mekatronik may modify the information and the images without any prior notice.







3ID 250 - 300 T DC PULSE / TW DC PULSE

EN

TIG WELDING INVERTER

FR

POSTE DE SOUDAGE TIG

RU

TR





4ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.comUSER MANUAL

CONTENTS

Contents

1

1.1

1.2

1.3

1.4

1.5

2

2.1

2.2

2.3

2.4

2.5

2.5.1

2.5.2

2.5.3

2.5.4

2.5.5

2.6

2.7

3

3.1

3.2

3.3

3.3.1

3.3.2

3.3.3

4

4.1

4.2

4.3

5

5.1

5.2

SAFETY PRECAUTIONS

TECHNICAL INFORMATION

General Information

Machine Components

Product Label

Technical Data

Accessories

INSTALLATION

Delivery Control

Installation and Operation Recommendations

Mains Plug Connection

Connection to Mains

Connections for TIG Welding

Torch Connections

Gas Connections

Trigger and Pedal System Socket Connections

Grounding Clamps Connections

Installation of Torch Consumables

Connections for (MMA) Welding

Water Cooling Unit (for Water Cooled Models)

OPERATION

User Interface

TIG Cycle

Menu Structure

TIG Welding Process

Usage of the TIG Welding Trigger

MMA Welding Process

MAINTENANCE AND SERVICE

Maintenance

Non-Periodic Maintenance

Error Codes

ANNEX

Spare Parts List

Connection Diagrams

5

11

13

14

15

16

17

18

19

20

21

23

24

25

26

27

28

29

5ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.com USER MANUAL

Safety Precautions

Be Sure To Follow All Safety Rules In This Manual!

• Safety symbols found in the manual are used to identify potential hazards.

• When any one of the safety symbols are seen in this manual, it must be understood that there is

a risk of injury and the following instructions should be read carefully to avoid potential hazards.

• The possessor of the machine is responsible for preventing unauthorized persons from

accessing the equipment.

• Persons using the machine must be experienced or fully trained in welding / cutting they have to

read the user manual before operation and follow the safety instructions.

Explanation Of Safety

Information

• Read the user manual, the label on the machine and the safety instructions carefully.

• Make sure that the warning labels on the machine are in good condition. Replace missing and

damaged labels.

• Learn how to operate the machine, how to make the checks in a correct manner.

• Use your machine in suitable working environments.

• Improper changes made in your machine will negatively affect the safe operation and its

longevity.

• The manufacturer is not responsible for the consequences resulting from the operation of the

 

Comprehending Safety

Precautions

Explanation Of Safety

Symbols

ATTENTION

Indicates a potentially hazardous situation that could cause injury or damage.

In case if no precaution is taken, it may cause injuries or material losses / damages.

IMPORTANT



DANGER

Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.

Make certain that the installation procedures comply with national electrical standards



persons.

• Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and

working aprons.

 

operator must be protective against sparks, splashing and arc radiation.

• Do not work alone. In case of a danger make sure you have someone for help in your working

environment.

• Do not touch the electrode with the bare hand. Do not allow the electrode holder or electrode to

come in contact with any other person or any grounded object.

• Never touch parts that carry electricity.

• Never touch the electrode if you are in contact with the electrode attached to the work surface,

 



 

material that is large enough to cut off the operator’s contact with the work surface.

• Do not connect more than one electrode to the electrode holder.

• Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld

as practical.

• Check the torch before operating the machine. Make sure the torch and its cables are in good

condition. Always replace a damaged, worn torch.

• Do not touch electrode holders connected to two machines at the same time since double

open-circuit voltage will be present.

• Keep the machine turned off and disconnect cables when not in use.

• Before repairing the machine, remove all power connections and / or connector plugs or turn

off the machine.

• Be careful when using a long mains cable.

Electric Shocks

May Kill

SAFETY PRECAUTIONS

6ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.comUSER MANUAL

Safety Precautions

• Turn off the electric power.

• Use non-conducting material, such as dry wood, to free the victim from contact with live parts

or wires.

• Call for emergency services.



• If the victim is not breathing, Administer cardiopulmonary resuscitation (CPR) immediately

after breaking contact with the electrical source. Continue CPR (cardiac massage) until

breathing starts or until help arrives.



• Treat an electrical burn as a thermal burn by applying sterile, cold (iced) compresses. Prevent

contamination, and cover with a clean, dry dressing.

Procedures for

Electric Shock

Long-term inhalation of fumes and gases released from welding / cutting is very dangerous.

• Keep away from the moving parts.



closed and in locked position.

• Wear metal toe shoes against the possibility of heavy objects falling on to your feet.

• Burning sensations and irritations in the eyes, nose and throat are signs of inadequate

ventilation. In such a case, immediately boost the ventilation of the work area, and if the

problem persists, stop the welding / cutting process completely.



• Use a suitable fume extraction system where welding / cutting works are being carried out. If

necessary, install a system that can expel fumes and gases accumulated in the entire workshop.

 



cadmium, zinc, coated or painted materials, use masks that provide fresh air in addition to the

above precautions.

• If the gas tanks are grouped in a separate zone, ensure that they are well ventilated, keep the

main valves closed when gas cylinders are not in use, pay attention to possible gas leaks.

• Shielding gases such as argon are denser than air and can be inhaled instead of air if used in

 

• Do not perform welding / cutting operations in the presence of chlorinated hydrocarbon vapors

released during lubrication or painting operations.

• Some welded / cut parts require special ventilation. The safety rules of products that require

special ventilation should be read carefully. A suitable gas mask should be worn when

necessary.

Fumes and Gases

May Be Harmful To

Your Health

Moving Parts May

Cause Injuries

Make sure all connections are tight, clean, and dry.

• Keep cables dry, free of oil and grease, and protected from hot metal and sparks.

• Bare wiring can kill. Check all cables frequently for possible damage. If a damaged or an

uninsulated cable is detected, repair or replace it immediately.

• Insulate work clamp when not connected to workpiece to prevent contact with any metal

object.

• Make sure that the grounding of the power line is properly connected.

 

• Use AC output ONLY if required for the welding process.

• If AC output is required, use remote output control if present on unit.

Additional safety precautions are required when any of the following electrically hazardous

conditions are present :

• in damp locations or while wearing wet clothing,

 

• when in cramped positions such as sitting, kneeling, or lying,

• when there is a high risk of unavoidable or accidental contact with the workpiece or ground.

For these conditions, use the following equipment in order presented:

• Semiautomatic DC constant voltage (CV) MIG welding machine,

• DC manual MMA welding machine,

• DC or AC welding machine with reduced open-circuit voltage (VRD), if available.

7ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.com USER MANUAL

Safety Precautions

• Performing works such as welding / cutting, surface grinding, and brushing cause sparks and

metal particles to splatter. Wear approved protective work goggles which have edge guards

under the welding masks to prevent sustaining possible injuries.

Sparks and Spattering

Particles May Get

Into Eyes and Cause

Damage

• Do not touch the hot parts with bare hands.

• Wait until the time required for the machine to cool down before working on its parts.

• If you need to hold hot parts, use suitable tools, welding / cutting gloves with high-level thermal

 

Hot Parts May Cause

Severe Burns

 

• Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing

from these rays.



so that people around you will not sustain injuries from arc rays and hot metals.

• This machine is not used for heating of icebound pipes. This operation performed with the

 

Arc Light May Damage

Your Eyes and Skin

• The noise generated by some equipment and operations may damage your hearing ability.

• Wear approved personal ear protective equipment if the noise level is high.

Noise May Cause

Damage To Your

Hearing Ability

• Do not apply welding / cutting operations into completely closed tanks or pipes.

• Before welding to tanks and closed containers, open them, completely empty them, and clean

them. Pay the greatest attention possible to the welding / cutting operations you will perform in

such places.

• Do not weld in tanks and pipes which might have previously contained substances that may

 

• Welding / cutting equipment heats up. For this reason, do not place it on surfaces that could

easily burn or be damaged !

• Do not point the torch towards any part of the body, other persons, or any metal while

unwrapping the welding / cutting wire.

• When welding wire is run manually from the roller especially in thin diameters the wire can slip

out of your hand, like a spring or can cause damage to you or other people around, therefore you

must protect your eyes and face while working on this.

Welding Wires Can

Cause Injuries



explosions.

• Before starting the welding / cutting work, remove these materials form the environment or cover

 

• National and international special rules apply in these areas.

Welding Operations

May Cause Fire and

Explosion

 

extinguishers tubes, water, and sand in easily accessible places.



circuits. Make sure that they are periodically inspected and pay attention that they run reliably.

• Electrical equipment should not be repaired by unauthorized persons.

Errors occurred if failed to do so may result in serious injury or death when using the

equipment.

• The gas circuit elements operate under pressure; explosions may occur as a result of services

provided by unauthorized persons, users may sustain serious injuries.

• It is recommended to perform technical maintenance of the machine and its auxiliary units at

least once a year.

Maintenance Work



Persons To Machines

and Apparatus May

Cause Injuries

8ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.comUSER MANUAL

Safety Precautions



operations, accompanied by another person.

• Avoid performing welding / cutting operations in such enclosed areas as much as possible.

• Take all necessary precautions when moving the machine. The areas where the machine to be

transported, parts to be used in transportation and the physical conditions and health of the

person carrying out the transportation works should be suitable for the transportation process.

• Some machines are extremely heavy; therefore, make sure that the necessary environmental

safety measures are taken when changing their places.

• If the machine is to be used on a platform, it must be checked that this platform has suitable load

bearing limits.

• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure

of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts,

nuts, wheels, etc.) that connect the machine to this vehicle.

• If the machine will be carried manually, make sure the durableness of the machine apparatuses

(carrying suspenders, straps, etc.) and connections.

• Observe the International Labor Organization’s rules on carriage weights and the transport

regulations in force in your country in order to ensure the necessary transport conditions.

• Always use handles or carrying rings when relocating the power-supply sources. Never pull

from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.

• Remove all interconnections before transporting the welding / cutting equipment, each being

separately, lift and transport small ones using its handles, and the big ones from its handling

rings or by using appropriate haulage equipment, such as forklifts.

Welding / Cutting in





Failure To Take

Precautions During

Transport May Cause

Accidents



 

of tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent

 

 

way that they would not tip over for sure.

• Allow operators to easily access settings and connections on the machine.

Falling Parts May

Cause Injuries Improper positioning of the power-supply sources or other equipment can cause serious injury

to persons and physical damage to other objects.

• Allow the machine to cool down according to operation cycle rates.

• Reduce the current or operation cycle rate before starting the welding / cutting again.

• Do not block the fronts of air vents of the machines.



Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

• This device is in group 2, class A in EMC tests according to TS EN 55011 standard.

• This class A device is not intended for use in residential areas where electrical power is supplied

 

compatibility due to radio frequency interference transmitted and emitted in such places.

• Make sure that the work area complies with electromagnetic compatibility (EMC).

Electromagnetic interferences during welding / cutting operations may cause undesired effects

on your electronic devices and network; and the effects of these interferences that may occur

during these operations are under the responsibility of the user.

• If there is any interference, to ensure compliance; extra measures may be taken, such as the

use of short cables, use of shielded (armored) cables, transportation of the welding machine to

 

the work area under protection in terms of EMC.

• To avoid possible EMC damage, make sure to perform your welding / cutting operations as far

away from your sensitive electronic devices as possible (100 m).

This device is not compliant with IEC 61000 -3-12. In case if it is desired to be

connected to the low voltage network used in the home, the installer to make the

electrical connection or the person who will use the machine must be aware that

the machine has been connected in such a manner; in this case the responsibility

belongs to the user.

9ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.com USER MANUAL

Safety Precautions

• Ensure that your welding and/or cutting machine has been installed and situated in its place

according to the user manual.



Before installing the welding / cutting equipment, the person in charge of the operation and / or

the user must conduct an inspection of possible electromagnetic interference in the environment.

Aspects indicated below has to be taken into consideration;

a) Other supply cables, control cables, signal and telephone cables, above and below the welding

/ cutting machine and its equipment,

b) Radio and television transmitters and receivers,

c) Computer and other control hardware,

d) Critical safety equipment, e.g. protection of industrial equipment,

e) Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,

f) Equipment used for measuring or calibration,

g) Immunity of other equipment in the environment. The user must ensure that the other

equipment in use in the environment is compatible. This may require additional protection

measures.

h) Considering the time during which the welding / cutting operations or other activities take

place during the day, the boundaries of the investigation area can be expanded according to the

size of the building, the structure of the building and other activities that are being performed

in the building.



for solving the interfering effect. In case if deemed necessary, on-site measurements can also be



(Source: IEC 60974-9).

• The appliance must be connected to the electricity supply in the recommended manner by a

 

 

tube or with an equivalent shielded cable. The housing of the power supply must be connected

and a good electrical contact between these two structures has to be provided.

• The recommended routine maintenance of the appliance must be carried out. All covers on the

body of the machine must be closed and / or locked when the device is in use. Any changes,

other than the standard settings without the written approval of the manufacturer, cannot be

 

possibly occur.



the work area, in a side by side manner. Welding / cutting cables should not be wound in any

way.



machine to pull metal parts on to itself. To avoid this attraction, make sure that the metal

 

interconnected metal materials.

• In cases where the workpiece cannot be connected to the ground due to electrical safety, or

because of its size and position (for example, in building marine vessel bodies or in steel

construction manufacturing), a connection between the workpiece and the grounding may

reduce emissions in some cases, it should be kept in mind that grounding of the workpiece may

cause users to sustain injuries or other electrical equipment in the environment to break down.

In cases where necessary, the workpiece and the grounding connection can be made as a direct

connection, but in some countries where direct connection is not permissible, the connection

can be established using appropriate capacity elements in accordance with local regulations

and ordinances.

• Screening and shielding of other devices and cables in the work area can prevent aliasing

 

applications.

Evaluation Of

Electromagnetic

Suitability Of The

Work Area

Electromagnetic

Interferance

Reduction Methods



(EMF).

All operators must follow the following procedures to minimize the risk of exposure to EMF;



secured as far as possible with the joining materials (tape, cable ties etc.).

• The operator’s body and head should be kept as far away from the welding / cutting machine

and cables as possible,

Electromagnetic Field

(EMF)

10 ID 250 - 300 T DC PULSE / TW DC PULSE

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Safety Precautions

• Choose the welding / cutting method and welding machine for the welding work you are to

perform.

• Select the welding / cutting current and/or voltage to match the material and thickness you are

going to weld.

• If you have to wait for a long time before you start your welding / cutting work, turn off the machine

after the fan has cooled it down. Our machines with smart fan control will turn off on their own.

• This device is not domestic waste. It must be directed to recycling within the framework of the

European Union directive and national laws.

• Obtain information from your dealer and authorized persons about the waste management of

your used machines.

Waste Procedure



(EMF).

All operators must follow the following procedures to minimize the risk of exposure to EMF;



secured as far as possible with the joining materials (tape, cable ties etc.).

• The operator’s body and head should be kept as far away from the welding / cutting machine

and cables as possible,

• Welding / cutting and electric cables should not be wrapped around the body of the machine in

any way,

• The body of the machine should not get caught between the welding / cutting cables. The source

cables must be kept away from the body of the machine, both being placed side by side,

• The return cable must be connected to the workpiece as close as possible to the work area,

• The welding / cutting machine should not rest against the power unit, ensconce on it and not

work too close to it,

• Welding / cutting work should not be performed when carrying the wire supply unit or power

unit.

EMF may also disrupt the operation of medical implants (materials placed inside the body), such

as pacemakers. Protective measures should be taken for people who carry medical implants. For

example, access limitation may be imposed for passers-by, or individual risk assessments may be

conducted for welders. Risk assessment should be conducted and recommendations should be

made by a medical professional for users who carry medical implants.

• Do not expose the machine to rain, prevent the machine from splashing water or

pressurized steam.

Protection



WARRANTY FORM

Please visit our website www.magmaweld.com/warranty-form/wr for warranty form.

11ID 250 - 300 T DC PULSE / TW DC PULSE

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1- Torch Strap 7- Torch Control Connections

2- Control Panel 8- Earth Cable and Welding Cable Socket (-)

3- Pedal Control Connections 9- Gas Input

4- Earth Cable and Welding Cable Socket (+) 10- Remote Connection Input

5- Gas Output 11- Power Switch

6- Parameter Adjustment Pot 12- Line Cable Inlet

TECHNICAL INFORMATION

1.1 General Information

ID 250 T DC PULSE, ID 300 T DC PULSE, ID 250 TW DC PULSE and ID 300 TW DC PULSE are inverter type,

3-phase Pulse DC TIG and MMA welding machine. It is designed for TIG welding of other metals except

aluminum and MMA welding up to 5 mm diameter. It features advanced professional TIG controls such as HF



options are available in MMA mode. In TIG mode, 10 work programs can be stored in memory and can be

selected according to the job, giving the opportunity to regain exactly the same weld. All welding parameters

can be adjusted via the control panel and monitored via digital displays. It can also be used with a generator

that will provide the appropriate power and frequency. It can also be used with welding cables up to 25 meters

long. The machine is fan cooled and thermally protected against overheating.

Figure 1 : ID 250 T DC PULSE

11

12

10

9

4

8

3

5

7

1

2

6

1.2 Machine Components

Technical Information

12 ID 250 - 300 T DC PULSE / TW DC PULSE

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1- Control Panel

2- Pedal Control Socket

3- Welding and Ground Cable Socket (+)

4- Water Unit

5- Parameter Adjustment Pot

6- Trigger Control Socket

7- Welding and Ground Cable Socket (-)

8- Gas Output

9- Water Unit Hot Water Inlet

10- Water Unit Cold Water Outlet

11- Gas Inlet

12- Remote Connection Input

13- Water Unit Energy Socket

14- On / Off Switch

15- Line Cable Inlet

Figure 2 : ID 250 TW DC PULSE

1

2

3

4

5

6

7

8

10

9

11

12

13

14

15

Technical Information

13ID 250 - 300 T DC PULSE / TW DC PULSE

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1.3 Product Label

Technical Information







4 minutes should be kept idle for the machine cool down (zone 2).

Duty Cycle



6 min. 6 min.6 min.4 min. 4 min. 4 min. Time (min.)

Duty Cycle

Open Circuit Voltage

Rated Welding Current

Mains Voltage and Frequency

Protection Class

Rated Welding Voltage

Rated Power

Rated Mains Current

X

U

I

U

IP21S

U

S

I



Direct Current

MMA Welding

Vertical Characteristic

Mains Input 3-Phase Alternating Current

Suitable for Operation at Hazardous

Environments

TIG Welding

14 ID 250 - 300 T DC PULSE / TW DC PULSE

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Technical Information

1.4 Technical Data

UNIT

V

VDC

kVA

mm

ADC

kg

mm

ID 300 T DC PULSE

ID 300 TW DC PULSE

ID 250 T DC PULSE

ID 250 TW DC PULSE

400 400

1.60 - 4.00 1.60 - 5.00

85 85

5 - 250 5 - 300

 

 

1.00 - 2.40 1.00 - 2.40

598 x 252 x 661 598 x 252 x 661

22.5 22.5

IP 21S IP 21S

TECHNICAL DATA

Mains Voltage (3-phase 50-60 Hz)

Stick Electrode Diameter Range

Tungsten Electrode Diameter Range

Welding Current Range

Protection Class

Rated Power (MMA)

Rated Power (TIG)

Dimensions (l x w x h)

Rated Welding Current

Weight

Open Circuit Voltage

 

15ID 250 - 300 T DC PULSE / TW DC PULSE

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Technical Information

1.5 Accessories

STANDARD ACCESSORIES

Workpiece Clamp and Cable

Lava TIG 26 (4 m)

Air Cooled TIG Torch*

Gas Hose

Lava TIG 18W (4 m)

Water Cooled TIG Torch*

* Torch selection is according to the cooling type of the machine.

QTY

1

7905212503 (25 mm² - 3 m) 7905212503 (25 mm² - 3 m)

7907000002 7907000002

7110018004 7110018004

7110038004 7110038004

OPTIONAL ACCESSORIES

Electrode Clamp and Cable

Torch Control Tools

(2 Button / 4 Button)

Lava TIG 26 (8 m)

Air Cooled TIG Torch

Transport Trolley (4 Wheels)

Lava TIG 18W (8 m)

Water Cooled TIG Torch

Gas Regulator (Argon)

Water Cooling Unit (CST 60i)

TIG Accessory Set Air Cooled

(Torch + Regulator)

Foot Pedal (On / Off)

Water Cooled TIG Accessory Set

(Torch + Regulator)

Foot Pedal (Current Adjustable)

QTY

1

7906202503 (25 mm² - 3 m) 7906202503 (25 mm² - 3 m)

7910000003 / 7910000004 7910000003 / 7910000004

7110018008 7110018008

7910000200 7910000200

7110038008 7110038008

7020001004 7020001004

7910005250 7910005250

7910000510 7910000510

7910000120 7910000120

7910000530 7910000530

7910000140 7910000140

ID 300 T DC PULSE

ID 300 TW DC PULSE

ID 300 T DC PULSE

ID 300 TW DC PULSE

ID 250 T DC PULSE

ID 250 TW DC PULSE

ID 250 T DC PULSE

ID 250 TW DC PULSE

16 ID 250 - 300 T DC PULSE / TW DC PULSE

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INSTALLATION

2.1 Delivery Control

2.2 Installation and Operation Recommendations

Make sure that all the materials you have ordered have been received. If any material is missing or damaged,

contact your place of purchase immediately.

Scope of supply;

 

• Workpiece clamp and cable • Torch

• User manual

In case of a damaged delivery, record a report, take a picture of the damage and report to the transport

company together with a photocopy of the delivery note. If the problem persists, contact the customer service.

• For a better performance, place the machine at least 30 cm away from the surrounding objects. Pay attention

to overheating, dust and moisture near the machine.



machine at a lower current or a lower duty cycle.

• Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases,

protect the welding area and the welding machine with a curtain and canopy. If you weld indoors, use a

suitable fume extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas

 

• When positioning the machine, make sure that materials such as walls, curtains, panels, etc. do not impede

easy access to the controls and connections of the machine.



machine and this may invalidate the warranty.

• Use the fuse that is compliant with your system.

• Secure the ground cable as close as possible to the welding area.

• Do not allow the welding current to pass through equipment other than the welding cables.

• The welding cables and the mains cable must not be wrapped in the machine housing during operation.

• When the gas cylinder is placed on the machine, immediately fasten the chain to secure the gas cylinder. If you

do not place the gas cylinder on the machine, fasten it to the wall with a chain

Symbols and their meanings on the device

Welding may be dangerous. Proper working conditions should be ensured and necessary

precautions should be taken. Specialists are responsible for the machine and have to be equipped with the

necessary equipment and those who are not relevant should be kept away from the welding area.

This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used

in homes, it is essential that the installer or the person who will operate the machine to make the electrical

connection has information on the machine’s connectivity. In this case the responsibility will be assumed

by the person who will perform the installation or by the operator.

The safety symbols and warning notes on the device and in the operating instructions must be observed

and the labels must not be removed.

Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and

no foreign objects should be inserted.

Installation

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2.3 Mains Plug Connection

• No plug has been connected to the mains cable since there may different types of outlets available in plants,

 

• Make sure that the grounding cable is present.

• After connecting the plug to the cable, do not attach it to the outlet at this stage.

For your safety, never use the mains cable of the machine without a plug.

2.4 Connection to Mains



before connecting the machine to the mains. The plug must be plugged to the outlet once it is observed to be

correct.

• Turn the coarse on/off switch to position “1” to start the machine. Make sure that the indicators and leds on the

control panel are lit and the cooling fan is operating.

• Turn the machine off by turning the on / off switch back to the “0” position.

When plugging the power plug into the outlet, make sure that the on/off switch is set to “0”.

2.5 Connections for TIG Welding

2.5.1 Torch Connections

• Start the machine with the on/off switch and check whether the LEDs are on and the cooling fan is working.

• Insert the TIG torch’s plug into the negative pole welding socket and tighten it by turning to the right. Attach the

torch trigger connector that came with the machine to the trigger control cables of the torch. Then connect the

connector to the trigger control socket.

• Connect the gas hose of the torch to the gas outlet.

• In water-cooled models, connect the cold “blue” hose of the torch to the cold water outlet on the machine, and

the hot “red” hose to the hot water inlet on the machine.

Check for the correct mains voltage before connecting the machine to the mains.

When plugging the power plug into the outlet, make sure that the power switch is set to “0” in

the turned-off position.

Tungsten Electrode

Diameter (mm)

Recommended TIG

Welding Current

1.6

2.0

2.4

30-130

45-180

70-240

Installation

18 ID 250 - 300 T DC PULSE / TW DC PULSE

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Electrode

Diameter

(mm)

Nozzle

Diameter

(mm)

Welding

Current

(ADC)

Gas Flow

(lt/sec)

1.0

1.6

6.3

9.5

30-70

30-150

6-8

• Secure the argon gas cylinder (a) with a chain.

• Use safe high quality regulators (b) and heaters approved by the standards to work safely and achieve the best

results.

• Keep the gas cylinder valve (c) open for a while, so that possible sediment and particles are discharged.

• Connect the gas regulator to the gas cylinder, making sure that the thread on the gas outlet of the gas cylinder

and the nut of the regulator overlap.

• Connect one end of the cylinder hose (d) to the gas regulator and the other end to the gas inlet at the rear of the

machine and turn on the gas cylinder valve.

(e).

• Make sure the connections are free of leakages.

2.5.2 Gas Connections

a

c

b

d

e

Installation

Figure 3 : Gas Connections

• TIG Torch Connection; the trigger should be connected to the control socket with the terminals 1-2-3-4-5 as

shown.

(1) Soldering direction has been taken as the reference.

(2) Soldering direction has been taken as the reference.

2.5.3 Trigger and Pedal System Socket Connections

• The terminals 4 and 5 must be connected to the trigger control socket.

This welding machine can carry 10/20 Liter gas cylinders. Using larger sizes may cause the

gas cylinder and welding machine to tip over. When you place the gas cylinder on the



cylinder on the machine, fasten it to the wall with a chain.

19ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.com USER MANUAL

• Adjustable Pedal Connection; It should be secured to the pedal socket with the ends 3-4-5-6.

(3) Soldering direction has been taken as the reference.

2.5.4 Grounding Clamps Connections

2.5.5 Installation of Torch Consumables

• Insert the grounding clamps cable plug (a) into the positive

terminal socket and tighten it by turning right.



pliers (b) to the workpiece as close as possible to the welding

area.

• The ceramic gas nozzle (5) and the tungsten electrode (1) must be selected according to the operating current

and the shape of the workpiece. Accordingly, the diameters of the clamp (3) and the clamp holder (4) must

match with the diameter of the tungsten electrode.

• Remove the clamping cap (2).

• Remove the existing electrode from the electrode clamp and match the diameter of the new tungsten electrode.

• Secure the collect to the torch.



Figure 5 : Installation of Torch Consumables

Figure 4 : Grounding Clamps Connections

a

b

1

3

4

5

Installation

20 ID 250 - 300 T DC PULSE / TW DC PULSE

EN

www.magmaweld.comUSER MANUAL

• Start the machine with the on/off switch and check whether the leds are on and the cooling fan is working.

• Connect the electrode clamp cable plug (c) and the grounding clamp cable plug (a) to the welding and ground

cable sockets according to the electrode to be used and the polarity recommended by the electrode manufacturer.

(b) to the workpiece as close as possible to

the welding area.

2.6 Connections for (MMA) Welding

Check for the correct mains voltage before connecting the machine to the mains.

When plugging the power plug into the outlet, make sure that the power switch is set to “0”

in the turned-off position.

Covered

“mm”

Recommended Welding Current

Rutile

2.0

2.5

3.25

4.0

40-60 A

60-90 A

100-140 A

140-180 A

-

60-90 A

100-130 A

140-180 A

-

60-100 A

70-130 A

120-170 A

Alkaline Cellulosic

c

a

b

Installation

• Unit The water cooling unit is used to cool the torch It is a closed circuit system consisting of radiator, fan, pump

coolant reservoir.



• Connect the cold (blue) water hose to the cold water outlet on the water cooling system, and the hot (red) water

hose to the hot water inlet on the water cooling system.

• Magmaweld welding machines come with Magmaweld coolant, which is produced to give the best performance.

In case of lack of coolant, open the coolant reservoir cap and add Magmaweld coolant suitable for the

temperature of the working environment. The coolant must be within the minimum and maximum values

shown on the front panel of the unit.

• Different coolant or water should not be added. Different liquid additives can cause chemical reactions or

different problems.

• Magmaweld is not responsible for the risks that may arise in case of adding different liquids. All warranty

provisions will be void if different coolant or water is added to the Magmaweld coolant.

• If it is desired to use a different brand of coolant, the inside of the coolant tank should be completely empty and

there should be no residue or liquid in it.

• It is not suitable to use the water-cooling units with welding machines other than manufactured by Magma

 

2.7 Water Cooling Unit (for Water Cooled Models)

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