Red Rock 9208604 Le manuel du propriétaire

Marque: Red Rock

Modèle: 9208604

Taper: Le manuel du propriétaire

CRAWLER EXCAVATOR

Owner’s Manual

ASSEMBLY AND OPERATING INSTRUCTIONS

This safety alert symbol identifies important safety messages in

this manual. Failure to understand and follow safety, assembly and

operating instructions could result in serious injury or death.

REV12122023 TS8100

- 2 -

Table of Contents

Important Safety Information......................................................................... 3-4

Controls and Features Identification……………………………………………….5

Assembly Instructions.................................................................................. 6-10

Operating Instructions..................................................................................... 11

Maintenance Instructions…………...................................................................12

Troubleshooting………….................................................................................13

Specifications.................................................................................................. 14

Drawing and Parts List............................................................................... 15-24

Limited Warranty............................................................................................. 25

- 3 -

WARNING: Read and understand all instructions and safety information in this manual and on safety

decals before assembling or operating the crawler excavator. Failure to understand and follow all

instructions and safety information may result in serious injury or death. Persons who have not

read the manual should never operate the crawler excavator. A crawler excavator can be dangerous

when assembled and/or used improperly. Do not operate the crawler excavator if you have any

questions concerning safe operation. Please call the technical support department for answers to

any questions.

WARNING: This product can expose you to chemicals including lead and lead compounds which are

known to the State of California to cause cancer and birth defects or other reproductive harm. For

more information, go to www.P65Warnings.ca.gov

INTENDED USE

NEVER use the crawler excavator for any purposes other than trenching. The crawler excavator is designed for

trenching. Using the crawler excavator for any other purpose can result in serious injury or death and may void the

warranty.

PERSONAL PROTECTIVE EQUIPMENT

BEFORE operating the crawler excavator always be sure to put on appropriate safety gear, including eye protection

(goggles), steel-toed shoes and tight-fitting gloves (without loose cuffs or draw strings). Also, the use of proper hearing

protection (headphones) is required when operating the crawler excavator.

GENERAL SAFETY

* Read the Owner’s Manual completely before attempting to use this excavator.

* Do not allow anyone to operate your excavator who has not read the Operator’s Manual or has not been instructed on

the safe operation of the excavator.

* Never allow children or untrained adults to operate this machine.

* Never allow anyone to ride on the excavator while driving.

* Never transport cargo on the excavator.

* High fluid pressures are developed in hydraulic excavators. Pressurized fluid escaping though a pin hole opening can

puncture skin and cause severe blood poisoning. Therefore, the following instructions should be followed at all times.

DANGER

WARNING

CAUTION

IMPORTANT SAFETY INFORMATION

DANGER indicates a hazardous situation which, if not

avoided, will result in serious injury or death.

WARNING indicates a hazardous situation which, if

not avoided, could result in serious injury or death.

CAUTION indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to

personal injury.

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury or death.

NOTICE

- 4 -

(a) Do not operate the unit with frayed, kinked, cracked or damaged hoses, fitting, or tubing.

(b) Stop the engine and relieve hydraulic system pressure before leaving the excavator unattended or servicing

fittings, hoses, tubing, or other system components.

(d) Do not check for leaks with your hand. Leaks can be located by passing cardboard or wood over the suspected

area. Look for discoloration. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can

develop if proper medical treatment is not administered immediately.

* Keep the operator zone and adjacent area clear for safe trenching. Use extreme caution when operating near

structures, utility line, or when other workers are present. Call utilities before you dig. Don’t straddle trench with

excavator. Move excavator backward and away from the trench as you dig.

* If your excavator is intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust

should be equipped with a spark arrestor. Make sure you comply with applicable local, state, and federal codes. Take

appropriate fire-fighting equipment with you.

* Excavator s should be only used for trenching. Do not use for other purpose.

* Never alter the excavator or any part of its manufactured design.

PREPARATION

* Contact municipalities and utilities to locate buried lines before digging. Do not dig until you have fully investigated the

area. Use extreme caution when overhead or buried utility lines are present.

* Be thoroughly familiar with all controls and with the proper use of the equipment.

a) Always wear safety shoes or heavy boots

b) Always wear safety glasses or goggles and approved safety headgear when operating the machine.

c) Never wear jewelry or loose clothing that might become entangled in moving or rotating parts of the machine.

d) Always wear protective hearing devices when operating the excavator. Continued exposure to loud machinery

can cause hearing loss.

* Make sure the excavator is on a level surface with no more than 10°incline. Block the machine as required to prevent

unintended movement. Do not operate near soft-shouldered inclines that may not provide adequate support.

* Always operate the excavator from the operator seat with hands positioned near valve controls and feet flat on the

area provided.

* Handle fuel with care; it is highly flammable.

a) Use an approved fuel container.

b) Never add fuel to a running or hot engine.

c)Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

d)Replace gasoline cap securely and clean up spilled fuel.

* Only use the excavator in daylight or adequate artificial light.

- 5 -

The diagram below identifies the major components and features of the crawler excavator described in this manual.

1) Chassis Frame

2) Dozer Blade

3) Bucket

4) Swing Arm Kits

5) Operation Handle

6) Throttle Lever

7) Seat

8) ROPS Frame

9) Manual Canister

10) Choke Lever

11) Engine

12) Power Switch

CONTROLS AND FEATURES IDENTIFICATION

- 6 -

A) General information

The crawler excavator is almost ready for use upon delivery. However, it is still necessary to add engine oil, gasoline

and hydraulic oil. Then conduct a visual check of the connections (hydraulics, mechanical parts, tighten screws, if

necessary). Only start the machine if a person is in the seat. Read and ensure you understand the following

instructions before planning your first use of the excavator. Wear adequate protective clothing such as safety shoes

and safety gloves when working with the excavator.

Read the entire instructions BEFORE! using the excavator for the first time and familiarize yourself with the individual

operation steps! During the initial operation, slowly move the levers and develop an understanding of the machine. The

main boom can be controlled via a throttle valve.

B) Add engine oil

a) Make sure the crawler excavator is on a level surface.

b) Remove the dipstick to check the oil level.

c) Refer to the separate owner’s engine manual to determine the necessary quantity of engine oil; add engine oil to

the proper level and replace the dipstick.

d) Check the engine oil level daily and add oil as necessary to maintain the proper level.

NOTICE: During the break-in period check the engine oil level often. When initially using the excavator the operator

should check the engine oil level frequently to ensure proper function.

DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount

of engine oil. Damage to the excavator resulting from a failure to follow these instructions will void the warranty.

Engine Shipped Without Oil.

Before starting engine, fill with SAE 10W-30 motor oil.

See engine manual for engine oil capacity.

Hydraulic Oil Tank is Shipped Without Oil.

Check the oil level from the oil meter at the side of machine to make

sure the oil level is in middle of the oil meter for operation.

Inspect all Crawler Excavator Components.

If you have damaged components: Contact the freight company that

delivered the crawler excavator and file a claim.

ASSEMBLY INSTRUCTIONS

Maximum

- 7 -

C) Add gasoline to the engine

a) Use only clean, fresh, regular unleaded fuel with a minimum 87 octane rating.

b) DO NOT mix oil with fuel.

c) Before fill in fuel, please position the seat in the front-most position to access the fuel tank cap. To do so, simply

move the lever to the right and push the seat toward the front.

d) Remove the fuel tank cap and slowly add fuel to the tank. DO NOT overfill and allow for approximately a ¼ inch of

space for fuel expansion.

e) Tightly screw on the fuel cap and clean/wipe away any spilled fuel.

DANGER

Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide

may cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, immediately cease

operation and get to fresh air and seek medical attention.

Crawler excavator should be operated only outdoors and in well-ventilated areas.

DO NOT operate the excavator inside any building, enclosure or compartment.

DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.

DANGER CARBON MONOXIDE, using an excavator indoors CAN KILL YOU IN MINUTES.

CAUTION

Fuel and fuel vapors are highly flammable and extremely explosive.

Fire or explosion can cause severe burns or death.

Unintentional startup can result in entanglement, traumatic amputation or laceration.

Only use regular unleaded gasoline with a minimum 87 octane rating.

DO NOT mix oil and gasoline together.

Fill tank approximately ¼” below the top of the tank to allow for fuel expansion.

DO NOT fill fuel tank indoors or when the engine is running or hot.

DO NOT light cigarettes or smoke when filling the fuel tank.

D) Add hydraulic oil

a) The excavator needs to be on a flat, level surface before adding the hydraulic oil.

b) Remove the oil cap from the hydraulic oil tank.

c) Add 19L of hydraulic oil AW32, AW46 & universal hydraulic oil are all acceptable types of fluid.

Automatic transmission fluid should be used when operating in temperatures below 32 degrees

(all units are tested and have excess oil in the ram).

d) Check the hydraulic oil quantity, and the oil quantity need to expose to the oil level gauge.

- 8 -

WARNING

DO NOT remove the hydraulic oil cap when the engine is running or hot. Hot oil can escape causing severe

burns. Always allow the excavator to cool completely before removing the hydraulic oil cap.

High fluid pressure and temperatures are created in the excavator. Hydraulic fluid will escape through a

pin-size hole opening and can puncture skin and cause severe blood poisoning.

Inspect hydraulic system regularly for possible leaks. Never check for leaks with your hand while the

system is pressurized. Seek medical attention immediately if injured by escaping fluid.

Make sure all fittings are tight and secure before applying pressure. Relieve system pressure before

servicing.

Make sure the hydraulic hoses do not touch any hot surfaces or cutting areas.

E) Greasing the machine

Please lubricate the machine's grease nipples with a grease gun. Repeat this behavior in regular intervals to ensure a

long machine life. Also lubricate grease nipples on potential attachments.

- 9 -

F) Dozer blade

The dozer blade can be moved up or down as necessary. If you dig in a place for a long time, it is recommended to

keep the blade lowered.

G) Additional connection for hydraulic attachments

In addition, this excavator is equipped with two hydraulic connectors. They can be used to connect for additional

attachments.

H) Control units

The control units at the left and right side of the driver’s seat, as well as their functions. Before initial use, slowly

familiarize yourself with the control functions of your new excavator.

- 10 -

I) Adjusting the track tension

If needed, the track tension can be re-adjusted using the screws. To do so, loosen the lock nut and then adjust the

tension. Then, re-attach the lock nut. The track is manufactured with small holes in the middle; this is not a quality

defect!

J) Accessories:

Accessories sell separately.

Attach accessory on the excavator according to your purpose.

Grab

Ripper

35cm

Bucket

60cm

Bucket

- 11 -

BEFORE STARTING WORK

a) Check the oil level in the engine and hydraulic reservoir.

b) Lubricate the machine.

c) Move to the work zone.

d) Check tightness and condition of parts, check fuel.

TO START WORKING

a) Keep away at a distance of at least 15m from people, animals and all other objects.

b) Hold the top button to move the throttle lever in the middle of the gear; Gently Pull choke

lever and turn ignition key to start; Press choke lever.

c) Begin digging using the levers.

AT THE END OF THE EXCAVATOR OPERATIONS

a) Close the arm on itself, turn to the transport position.

b) Turn off the machine, close the fuel supply.

Regularly maintain safety accessories. (Check maintenance instructions)

Do not use the excavator under the influence of medication, alcohol, drugs or any substances that can cause any kind

of disorientation.

Work only during the day.

The machine must not be used if there are people, especially children or animals in the work zone.

The machine must be operated by trained personnel and after reading this manual.

Before turning the machine on, check the functions of the safety devices.

Before operating the machine, make sure the stabilizer blade is lowered.

Do not move, stop or work under the arm.

Do not work under or near power lines.

Do not use the machine to transport, lift people or for any other unforeseen uses.

Never exceed the usage limits set by the manufacturer.

Never leave the machine unattended when the engine is running or the key is inserted.

CAUTION: Using the machine is forbidden to children and people who are not familiar with these instructions. Local

regulations may prohibit the use of the machine depending on the age.

OPERATING INSTRUCTIONS

- 12 -

FIRST

START-UP

EVERYDAY

EVERY 150

HOURS

OR MONTHLY

EVERY 1200

HOURS OR

ANNUALLY

SAFETY

LABELS

Check condition Check condition Check condition Check condition

LEVER

CONTROL

Check automatic

return

Check automatic

return

Check automatic

return

Check automatic

return

HOSES Check tightness Check tightness Check tightness Check tightness

OIL TANK Check level Check level Check level Check level

OIL

MULTIPLIER

Check level Check level Check level Check level

PINS Check for

presence

Check for

presence

Check for

presence

Check for

presence

HARDWARE Check tightness Check tightness Check tightness Check tightness

LUBRICATION

Grease Grease Grease Grease

MAINTENANCE INSTRUCTIONS

- 13 -

Problem Cause Solution

The controls do not

work

Hoses unconnected Move switch to “ON” position

Hydraulic pump broken Move valve to “ON” position

Lack of oil Add fuel

The cylinders move

jerkily Air in the hydraulic system

Check the oil level in the tank

Check hose fittings

Work each cylinder for a few

minutes to push the air out

Loose arm and/or

stabilizers Worn out cylinder joints

Replace the seals

Check the wear of the

distributors

Oil overheating

Dirty oil filter Replace the filter

Crushed hoses Check and replace if necessary

Low oil level Fill up to level

Oil leak

Couplings not tight enough Tighten couplings

Worn out joints Replace the joints

Insufficient bucket

power

Worn out pump Replace the pump

Low oil level Level up the oil

Badly adjusted valves Check the setting

Dirty oil filter Replace the filter

Oil leak See above

Worn out joint Replace joint

TROUBLESHOOTING

- 14 -

This Crawler Excavator is a real compact multifunctional machine. It’s small, powerful and

versatile. At a compact width of 822 mm you can even use this micro excavator in difficult to

access areas. It has a powerful 13-15 HP petrol engine to power the high performance hydraulic

system.

 360 Degree Rotation

 Working Width: 822mm

 Maximum Gradeability: 15 Degree

 Platform Rotation Speed: 6.5r/min

 Maximum Digger Depth: 1456mm

 Maximum Digging Strength: 2.2T

 Separate Oil Tank to avoid oil leaking.

 Seat with Safety Belt and Gravity Switch

 Comes with 20CM Bucket

 Optional Accessory: 60CM Bucket

 Optional Accessory: 35CM Bucket

 Optional Accessory: Log Grapple

 Optional Accessory: Ripper

NOTE: For Engine Details Refer to the Engine Owner’s Manual.

SPECIFICATIONS

- 15 -

DRAWING AND PARTS LIST

- 16 -

Ref#

Drawing No.

Description

Qty.

TS8100-12000

Swing Bearing

2 TS8100-11000 Chassis Weldment 1

TS8100-00059-DX

Adjust Kit

4 9101-12110-DX8.8Q Hex Bolt M12x110 4

TS8100-00064-DX

Angle Connector

7 TS600-00009-DX O Lock Pin 2

8 TS8100-18000 Dozer Blade 1

TS8100-19000

Cylinder

10 TS8100-00062-DX Pin Ø20x87 2

TS8100-00061-DX

Front Axle

12 TS8100-00052-DX Long Connector 3

9901-6x1.5

O Ring Ø6x1.5

14 TS8100-00053-DX Short Connector 6

TS8100-00060-DX

Shaft

16 TS8100-00066 Hydraulic Tube 2

17 TS8100-00054 Sealing Ring 12

18 TS8100-14000 Hydraulic Distributor 1

19 9306-12000-DX Lock Washer Ø12 32

9201-12000-DX

Hex Nut M12

21 9101-08025-DX8.8 Hex Bolt M8x25 6

9301-12000-DX

Flat Washer Ø12

23 9101-12025-DX8.8 Hex Bolt M12x25 6

TS8100-00058

Bottom Cover Plate

25 TS8100-00055-DX Mounting Sleeve 2

TS8100-00056

Adapter Connection Plate

27 9101-12040-DX8.8 Hex Bolt M12x40 20

28 TS8100-00050 Hydraulic Tube 2

9901-8x1.8

O Ring Ø8x1.8

30 TS8100-00051 Hydraulic Tube 2

9302-12000-DX

Large Flat Washer Ø12

32 TS8100-00043 Side Plate 2

TS8100-00046

Rubber Track

34 9101-08040-DX Inner Hex Socket Screw M8x40 2

9306-08000-DX

Lock Washer Ø8

36 TS8100-00044-DX Plug 2

DRAWING AND PARTS LIST

- 17 -

Ref#

Drawing No.

Description

Qty.

37 TS8100-09000 Driving Wheel 2

38 TS8100-00057-DX Sleeve 8

9306-80205

Bearing 80205

40 TS8100-00045 Flat Key 10x8/20 2

TB50X65X8

Oil Seal 50x65x8

42 9105-12030-FH Inner Hex Socket Screw M12x30 4

TS8100-10000

Burden Wheel

44 9206-10000-DX Hex Lock Nut M10 4

9306-10000-FH

Lock Washer Ø10

46 TS8100-00047-DX Bearing Block 2

47 9609-2207 Bearing NF207EM 2

9309-07200-FH

Circlip for Hole

49 TS8100-00048-FH Bearing Sleeve 2

4R16N1 5/31

Motor

51 TS8100-00049-DX Bolt 4

TS8100-00030

Sealing Ring 23.5

53 TS8100-00029-DX Pipe Connector 4

TS8100-00063-DX

Middle Connector

55 9101-12050-DX8.8 Hex Bolt M12x50 2

DRAWING AND PARTS LIST

- 18 -

DRAWING AND PARTS LIST

- 19 -

Ref#

Drawing No.

Description

Qty.

1 TS8100-00068 Bucket Teeth 3

2 9206-10000-DX Nylon Lock Nut M10 10

9104-10030-DX12.9

Inner Hex Socket Screw M10x30

4 TS8100-23000 Bucket A 1

TS8100-00069-DX

Hitch Pin 20-124

6 TS8100-24000-DX Pin Seat 20-132 2

TS8100-22000

Quickt Hitch Weldment

8 TS8100-25000 Moon Bracket Weldment 1

TS8100-00067-DX

Hitch Pin 20-100

10 TS8100-26000 Moon Bracket Weldment 1

11 TS8100-27000 Bucket Cylinder 1

TS8100-21000

Arm Weldment

13 TS8100-20000-DX Pin Seat 25-105 1

TS8100-30000-DX

Pin Seat 25-145

15 9105-08035-FH Inner Hex Socket Screw M8x35 2

TS8100-36000

Clip

17 TS8100-00064-DX 90°Angle Connector 4

TS8100-17000-DX

Pin Seat 25-135

19 9301-06000-DX Flat Washer Ø6 9

20 9306-06000-DX Lock Washer Ø6 9

21 9101-06016-DX Bolt M6x16 9

22 TS600-00009-DX O Lock Pin 12

TS8100-16000

Boom Weldment

24 TS8100-15000 Boom Cylinder 2

TS8100-13000-DX

Pin Seat 25-153

26 TS8100-00076 Throttle Gasket 1

TS8100-00073-DX

Impedance Screw

28 TS8100-00065-DX Angle Connector 2

TS8100-29000

Plate

30 9112-10030-FH8.8 Inner Hex Socket Screw M10x30 4

31 9306-08000-DX Lock Washer Ø8 2

9701-06000

Oil Cup

DRAWING AND PARTS LIST

- 20 -

Ref#

Drawing No.

Description

Qty.

XR2100-420CC

Engine

LGS13-10000

Air Filter

9108-06020-FH

Inner Hex Socket Screw M6x20

TS8100-00001-DX

Cover Plate

LSP25-00021

Pad

N900-00008

Oil Level Gauge

LSP25-00010-DX

Plug

TS8100-07000

Hydraulic Tank

LSP25-00022

Filter

TS8100-05000-DX

Filter Mounting Plate

TS8100-00009-DX

Suction Connector

TS8100-00008-DX

Three Links 1/2

TS8100-00038

Oil Suction Pipe

LSE12D-00004-BXG

Clamp 21-32

CBW3.5-3.5

Double Gear Pump 3.5+3.5

9101-10035-DX8.8Q

Hex Bolt M10x35

TS8100-00013-DX

Straight Connector M18-G3/8

TS8100-00014

Sealing Ring

Flat Key

TS8100-07000

Plum Coupling

Flat Key 7x7x40

9201-10000-DX

Hex Nut M10

TS8100-06000-DY

Gear Pump Stand

9101-08030-DX8.8

Hex Bolt M8x30

9306-08000-DX

Lock Washer Ø8

9306-10000-DX

Lock Washer Ø10

9306-06000-DX

Lock Washer Ø6

DRAWING AND PARTS LIST

La page charge ...

Red Rock 9208604 Le manuel du propriétaire

Marque: Red Rock

Modèle: 9208604

Taper: Le manuel du propriétaire

Télécharger le PDF

rapport

dans d''autres langues

English: Red Rock 9208604 Owner's manual

Red Rock 9208604 Le manuel du propriétaire

Red Rock 9208604 Le manuel du propriétaire

dans d''autres langues

Documents connexes

Autres documents