Raychem JBM-100-STB Guide d'installation

Raychem
Marque
Raychem
Modèle
JBM-100-STB
Taper
Guide d'installation
nVent.com/RAYCHEM | 1
APPROVALS
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 1 and 2, Groups E, F, G
Class III
Temp Code*
CLI, ZN1, AEx e II*
(1)
Ex e ll T*
* For system Temperature Code, see heating cable or design documentation.
(1)
Except VPL, HTV
(2)
For HTV-CT only ** Per CE Code Table 18
Hazardous Locations
Class I Division 2 (Zone 2**), Groups A, B, C, D
(2)
Class I Zone 2 IIC
KIT CONTENTS
Item Qty Description
A 1 Stand assembly
B 2 Grommet plugs
C 1 Box plug, o-ring, and locknut
D 1 Cable lubricant
E 3 Core sealers
F 3 Green/yellow tubes
G 1 Box with terminals (max: 3/4" conduit & 8 AWG wire)
H 1 Lid
I 1 Spanner
J 1 Strain relief
Power Connection, Powered Splice, Powered Tee, Dual Power
Connection, Splice or Tee with Junction Box
DESCRIPTION
The nVent RAYCHEM JBM-100-STB is a NEMA 4X-rated connection
kit. It is designed for use with nVent RAYCHEM BTV-CR, BTV-CT, QTVR-
CT, XTV-CT, KTV-CT, HTV-CT and VPL-CT industrial parallel heating
cables. The kit can be used to connect one, two, or three heating
cables to power, to connect two separate heat-trace circuits, or to
splice or tee up to three heating cables.
Note: For two or more heating cables powered by a single circuit, the
length of each heating cable should not exceed the maximum allowable
circuit length published in the RAYCHEM self-regulating cables design
guide and the total current of all heating cables on the circuit should
equal no more than 80% of the circuit breaker current rating.
The JBM-100-STB utilizes screw terminal blocks to make electrical
connections.
This kit may be installed at temperatures as low as –67°F (–55°C). For
easier installation store above freezing until just before installation.
For technical support call your local nVent representative.
TOOLS REQUIRED
• Marking pen • Wire cutters
• Utility knife • Large slotted screwdriver
• Needle nose pliers • Adjustable pliers
• Wirestripper (forVPL-CT) • 1/4inorsmallerslottedscrewdriver
• 3/8 in hex key (required for splice and tee connections)
ADDITIONAL MATERIALS REQUIRED
• Pipe strap • GT-66 or GS-54 glass cloth tape
OPTIONAL MATERIALS
• Recommended conduit drain: JB-DRAIN-PLUG-3/4IN P/N 278621-000
• Small pipe adapter for 1 in (25 mm) and smaller pipes:
CatalognumberJBM-SPAP/ND55673-000
A
D
C
B
G
F
E
H
I
J
JBM-100-STB
NEMA 4X-rated connection kit Installation Instructions
2 | nVent.com/RAYCHEM
This component is an electrical device that must be installed correctly
to ensure proper operation and to prevent shock or fire. Read
these important warnings and carefully follow all of the installation
instructions.
• To minimize the danger of fire from sustained electrical arcing if
the heating cable is damaged or improperly installed, and to comply
with the requirements of nVent, agency certifications, and national
electrical codes, ground-fault equipment protection must be used.
Arcing may not be stopped by conventional circuit breakers.
• The power connection may be powered by more than one circuit. Be
sure all power sources are de-energized before opening box.
• Component approvals and performance are based on the use of nVent-
specified parts only. Do not use substitute parts or vinyl electrical tape.
• The black heating cable core and fibers are conductive and can short.
They must be properly insulated and kept dry.
• Damaged bus wires can overheat or short. Do not break bus wire
strands when scoring the jacket or core.
• Keep components and heating cable ends dry before and during
installation.
• Use only fire-resistant insulation materials, such as fiberglass wrap or
flame-retardant foam.
HEALTH HAZARD: Prolonged or repeated contact with the sealant
in the core sealer may cause skin irritation. Wash hands thoroughly.
Overheating or burning the sealant will produce fumes that may cause
polymer fume fever. Avoid contamination of cigarettes or tobacco.
Consult MSDS VEN 0058 for further information.
CHEMTREC 24-hour emergency telephone:
(800) 424-9300
Non-emergency health and safety information:
(800) 545-6258.
WARNING:
CAUTION:
Ce composant électrique doit être installé correctement pour éviter les
risques d'incendie ou de chocs électriques. Lire ces avertissements
importants et suivre attentivement toutes les instructions d'installation.
• Pour réduire le danger d'incendie causé par un arc électrique
entretenu, si le câble chauffant est endommagé ou mal installé,
et pour respecter les exigences de nVent et celles des codes
applicables, il est impératif d'utiliser une protection par disjoncteur
différentiel. Les disjoncteurs ordinaires ne sont pas toujours
capables de supprimer les arcs électriques.
• Les approbations et les performances des composants sont basées
sur l'utilisation des pièces nVent spécifiées seulement. N'utilisez pas
de pièces de rechange ou de ruban isolant en vinyle.
• Le noyau et les fibres du câble chauffant noir sont conducteurs et
peuvent provoquer un court-circuit. Ils doivent être correctement
isolés et gardés à sec.
• Les fils omnibus endommagés peuvent surchauffer ou subir un court-
circuit.
• Ne brisez jamais les fils omnibus lorsque vous incisez la gaine ou le
noyau.
• Maintenez les composants et les extrémités des câbles chauffants
secs avant et pendant l'installation.
• Les fils omnibus peuvent provoquer un court-circuit s'ils se touchent.
Les garder à l'écart les uns des autres
• N'utilisez que des matériaux isolants ininflammables, par exemple
une gaine de fibre de verre ou de la mousse ignifuge.
• Laissez ces instructions d'installation à l'utilisateur pour qu'il puisse
les consulter.
DANGER POUR LA SANTÉ: Le contact prolongé ou répété avec le
produit d'étanchéité du noyau peut provoquer une irritation de la peau.
Lavez-vous les mains soigneusement. La surchauffe et la combustion
du produit d'étanchéité produira des vapeurs qui peuvent causer la fièvre
des vapeurs de polymères. Évitez la contamination des cigarettes ou
du tabac. Consultez la fiche technique santé-sécurité (FTSS) VEN 0058
pour obtenir de plus amples informations.
Téléphone en cas d'urgence 24heures sur 24 de CHEMTREC:
(800) 424-9300
Renseignements non urgents en matière de santé et de sécurité:
(800) 545-6258
AVERTISSEMENT:
MISE EN GARDE:
Inner jacket
Outer jacket
Spacer
Conductive
fiber
Bus wire
Braid
Bus wire
Conductive
core
Inner jacket
Braid
Outer
jacket
Clear jacket
Inner jacket
Braid
Outer
jacket
Heating element
Insulated bus wire
Bus wire
connection
VPL
Go to Step 1A
XTV-CT, KTV-CT
Go to Step 1B
BTV-CR, BTV-CT, QTVR-CT
Go to Step 1B
HTV-CT
Go to Step 1B
Outer Jacket
Braid
Conductive Core + Electrical Insulation
Bus Wire
Inner jacket
Outer jacket
Spacer
Conductive
fiber
Bus wire
Braid
Bus wire
Conductive
core
Inner jacket
Braid
Outer
jacket
Clear jacket
Inner jacket
Braid
Outer
jacket
Heating element
Insulated bus wire
Bus wire
connection
VPL
Go to Step 1A
XTV-CT, KTV-CT
Go to Step 1B
BTV-CR, BTV-CT, QTVR-CT
Go to Step 1B
HTV-CT
Go to Step 1B
Outer Jacket
Braid
Conductive Core + Electrical Insulation
Bus Wire
HEATING CABLE TYPES
• Determine heating cable type
and continue as shown.
nVent.com/RAYCHEM | 3
24 in
(60 cm)
Centerline of
connection
BTV, QTVR, XTV, KTV, HTV
• Allow approximately 24 in
(60 cm) of heating cable
for installation.
• Cut off heating cable end
at a 45° angle for easier
instertion.
Go to Step 2
1B
24 in
(60 cm)
12 in
(30 cm)
Align heating
cable indentations
Centerline of
connection
12 in (30 cm) minimum Indentation
(bus wire
connection)
Cut at 45
angle
VPL
1A
• Cut each heating cable 12 in (30 cm) from the center of the
first indentation, cut at a 45° angle.
• After heating cable has been cut, align indentations. Allow
approximately 24 in (60 cm) of heating cable for installation.
Go to Step 2
18 in
(45 cm)
Box nut
2
• Do not remove box nut from stand.
Push heating cable through stand
and nut as shown. Use cable
lubricant if needed.
• Square off cable end
with 90° angle cut.
• Do not attach stand to
pipe until step 8.
Complete steps 2 through 6 for each heating cable before
going on to the next length of heating cable.
7 1/2 in
(190 mm)
Do not cut braid.
3
• Lightly score outer jacket around and down as
shown.
• Bend heating cable to break jacket at score,
then peel off jacket.
XTV, KTV
VPL
Go to Step 5B
Go to Step 5A
Go to Step 5C
BTV, QTVR
Go to Step 5D
HTV
4
• Determine heating cable type and continue as shown.
4 | nVent.com/RAYCHEM
1/2 in
(13 mm)
6 in
(152 mm)
VPL
6 in
(152 mm)
5A
• Push braid back and bunch
as tight as possible.
• Lightly score inner
jacket around and
down as shown.
• Peel off inner jacket.
• Unwind heating
element, cut and
remove as shown.
• Lightly score clear
jacket around and
down as shown.
• Bend heating cable to
break jacket at the score
then peel off jacket.
• Push braid forward.
Use a screwdriver to
open braid.
• Bend heating cable and work
it through opening in braid.
• Remove insulation
from ends of bus
wires.
• Pull braid tight to
make pigtail.
6 1/2 in
(165 mm)
XTV, KTV
5B
• Push braid back to create a pucker.
• At pucker use a screwdriver
to open braid.
• Bend heating cable and work it
through opening in braid.
• Lightly score inner
jacket around and
down as shown.
• Peel off inner jacket.
• Cut and remove all
fiber strands.
• Score and remove
center spacer.
• Remove any remaining
fiber material from
bus wires.
• Pull braid tight to make pigtail.
Go to Step 6Go to Step 6
nVent.com/RAYCHEM | 5
1/4 in
(5 mm)
6 1/2 in
(165 mm)
BTV, QTVR
5C
• Push braid back to create a pucker.
• At pucker use a screwdriver to
open braid.
• Bend heating cable and work it
through opening in braid.
• Lightly score inner
jacket around and
down as shown.
• Peel off inner jacket.
• Notch core.
• Peel bus wire from
core.
• Score core between bus
wires at inner jacket.
• Bend and snap core.
• Peel core from bus wire.
• Remove any remaining core
material from bus wires.
• Pull braid tight to make
pigtail.
6 1/2 inches
(165 mm)
180°
180°
6 1/2 inches
(165 mm)
HTV
5D
Go to Step 6Go to Step 6
• Push braid back
to create
a pucker.
• At pucker use
a screwdriver
to open braid.
• Bend heating
cable and work it
through opening
in braid.
• Score inner jacket
and conductive
core around and
down as shown.
• Peel off
inner jacket.
• Flip the cable
180ºC and score
the other side of
inner jacket and
conductive core.
• Remove the inner
jacket, conductive
core by using
needle-nose
pliers as shown.
• Remove any remaining
material from bus wires.
• Pull braid tight to
make pigtail.
• Score and remove
center insulation.
6 | nVent.com/RAYCHEM
5/8 in
(15 mm)
JBM-SPA
adapter
for small
pipes
Note: For 1 in (25 mm)
and smaller pipes, use
adapter (purchased
separately) and install
between stand and pipe.
Position
adapter
this side
up.
Glass cloth tape
Pipe strap
O-ring
6
8
9 10
1 1/4 in
(32 mm)
7
• Mark the jacket
as shown.
• Fasten stand to pipe. Do not
pinch heating cables.
• Loop and tape extra heating
cable to pipe.
• Remove box nut.
• Install grommet
plugs in unused
openings.
• Pull heating cable back into
stand as shown. Use cable
lubricant if needed.
• Repeat steps 2 through 7 for
other heating cables before
continuing to step 8.
• Place junction box onto stand.
Align key ways in large box
hole with alignment feature on
stand.
• Put box nut back
onto stand.
• Tighten box nut
with spanner.
nVent.com/RAYCHEM | 7
Optional: Knock
out drain hole
if installed on
bottom of pipe.
Make sure the bus
wires do not kink,
bunch, or crossover.
1/2 in
(13 mm)
1/2 in
(13 mm)
Tubes
Make sure all strands
go into the tubes.
11
13
15
12
14
16
• Slide strain relief
over heating cables,
down onto box nut.
• Secure strain
relief by tightening
screws.
• Push core sealer onto
the heating cable to the
mark made in step 6.
Note: Extra force may be
required for larger cables
or at lower temperatures.
• Trim bus wires and braid.
• Repeat steps 12 through 15 for
all heating cables.
• If needed, re-twist and straighten bus wires,
then insert bus wires into guide tubes as shown.
• Remove the guide tubes and
dispose of them in a plastic bag.
• Slip the green/yellow tube onto the
braid.
Finished view
of installed core
sealers.
CAUTION: Health Hazard. Wash hands after contact
with sealant in core sealer. Consult material safety data
sheet VEN 0058.
AVERTISSEMENT: risque pour la santé. Se laver les
mains après tout contact avec le produit d’étanchéité.
Consulter la fiche de données de sécurité VEN 0058.
8 | nVent.com/RAYCHEM
Bend conductors for
easier insertion into
terminal block.
1
2
17
This kit uses screw style terminals.
To connect wires, fully insert into opening on
side of terminal block
1
.Insertsmallat-blade
screwdriverthroughroundopeningandrmly
tighten screw
2
.
• Wire insertion
1
.
• Refer to wiring diagram,
step 18A, 18B, or 18C.
• Tighten screws
2
.
• Use green terminal for braid
and ground wires.
Repeat
1
and
2
for remaining
wires.
nVent.com/RAYCHEM | 9
L1
L2 or N
Power
supply
L1
L2 or N
Power
supply
Power connection for
one heating cable.
Power connection for two
or three heating cables.
Remove
jumper
Remove
jumper
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Power supply
Power connection for two
heating cable circuits.
L2 or N
L2 or N
L1 L1
18A
18C
L1
L2 or N
18B
Splice Wiring
Power Connection Wiring
Tee Wiring
WARNING: Shock Hazard. When the power connection is energized by two circuits, the L1 and L2
jumpers must be removed to prevent an electrical short.
AVERTISSEMENT: risque d’électrocution et d’incendie. Lorsque le raccordement électrique est
alimenté par deux circuits, les cavaliers L1 et L2 doivent être enlevés afin d’éviter un court-circuit.
10 | nVent.com/RAYCHEM
Weather seal
20
• Install lid. Torque = 1.02 to 1.47 Nm
• Apply insulation and cladding.
• Weather-seal the stand entry.
• Leave these instructions with the end user for future
reference.
3/4 in lock nut
O-ring
Box plug
19B
• Install box plug.
If used as a splice or tee connection
Make sure conductors
are not exposed.
Watertight
conduit seal
3/4 in lock nut
1/2"
(13 mm)
Power and ground wires
Conduit
drain
19A
• Install conduit and fittings as shown.
To minimize loosening due to
vibration, use flexible conduit.
• Pull in power and ground wires, strip
off insulation, and terminate.
• nVent recommends the use of
a conduit drain to prevent water
condensation build-up.
If used as a power connection
nVent.com/RAYCHEM | 11
WARNING: Explosion Hazard- Substitution of components may
impair suitablity for Class I Division 2 (Zone 2)
WARNING: Explosion Harzard- Do not disconnect equipment
unless power has been switched off or the area is known to be
non-hazardous.
AVERTISSEMENT: Risque d’explosion. La substitution de
composants peut rendre ce matériel inacceptable pour les
emplacements de Classe I, Division 2 (Zone 2).
AVERTISSEMENT: Risque D’explosion. Ne pas débrancher
l’appareil à moins d’avoir coupé l’alimentation électrique ou à
moins qu’il ne s’agisse d’un emplacement non dangereux
©2021 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its aliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specications without notice.
RAYCHEM-IM-H57742-JBM100STB-EN-2104 PN P000000364
nVent.com/RAYCHEM
North America
Tel +1.800.545.6258
Fax +1.800.527.5703
[email protected]
Europe, Middle East, Africa
Tel +32.16.213.511
Fax +32.16.213.604
[email protected]
Asia Pacific
Tel +86.21.2412.1688
Fax +86.21.5426.3167
[email protected]
Latin America
Tel +1.713.868.4800
Fax +1.713.868.2333
[email protected]
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Raychem JBM-100-STB Guide d'installation

Raychem
Marque
Raychem
Modèle
JBM-100-STB
Taper
Guide d'installation
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