WIKA FSD-3 Manuel utilisateur

Operating instructions

Betriebsanleitung

Mode d'emploi

Manual de instrucciones

EN

DE

FR

ES

Strömungsschalter, Typ FSD-3

Flow switch, model FSD-3

Capteur de débit, type FSD-3

Detector de caudal, modelo FSD-3

2 WIKA operating instructions ow switch, model FSD-3

EN

DE

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FR

ES

WIKA

®

is a registered trademark in various countries.

WIKA

®

ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!

Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum späteren Gebrauch aufbewahren!

Lire le mode d‘emploi avant de commencer toute opération !

A conserver pour une utilisation ultérieure !

¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!

¡Guardar el manual para una eventual consulta!

Betriebsanleitung Typ FSD-3 Seite 35 - 66

Operating instructions model FSD-3 Page 3 - 34

Mode d‘emploi type FSD-3 Page 67 - 98

Manual de instrucciones modelo FSD-3 Page 99-131

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Contents

Declarations of conformity can be found online at www.wika.com

Contents

1. General information 4

2. Design and function 5

3. Safety 7

4. Transport, packaging and storage 10

5. Commissioning, operation 11

6. Faults 22

7. Maintenance and cleaning 24

8. Dismounting, return and disposal 25

9. Specications 27

10. Accessories and spare parts 32

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1. General information

■

The instrument described in the operating instructions has been designed and manufactured using state-of-the-

art technology. All components are subject to stringent quality and environmental criteria during production. Our

management systems are certied to ISO 9001 and ISO 14001.

■

These operating instructions contain important information on handling the instrument. Working safely requires that

all safety instructions and work instructions are observed.

■

Observe the relevant local accident prevention regulations and general safety regulations for the instrument’s range

of use.

■

The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and

readily accessible to skilled personnel at any time. Pass the operating instructions on to the next operator or owner

of the instrument.

■

Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.

■

The general terms and conditions contained in the sales documentation shall apply.

■

Subject to technical modications.

■

Further information:

- Internet address: www.wika.de / www.wika.com

- Relevant data sheet: FL 80.01

- Application consultant: Tel.: +49 9372 132-8976

Fax: +49 9372 132-8008976

[email protected]

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2. Design and function

2.1 Overview



Display and control panel



Electrical connection



Installation mark



Process connection, spanner flats



Probe











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2.2 Functional description

The ow switch works by the calorimetric principle and is used to convert the ow rate into an electric signal. The

instrument shows the ow rate in per cent on the digital display.

Optionally, the instrument measures the medium temperature.

The instrument can output up to 2 output signals as parameterised.

■

Switching signal for ow limit values

■

Switching signal for temperature limit values

■

Switching signal for diagnostic function

■

Analogue signal ow

■

Analogue signal temperature

2.3 Scope of delivery

■

Flow switch

■

Operating instructions

■

Accessories process connection (optional)

■

Further certicates (optional)

Cross-check scope of delivery with delivery note.

2. Design and function

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3. Safety

3.1 Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries or damage to equipment or

the environment, if not avoided.

Information

... points out useful tips, recommendations and information for ecient and trouble-free operation.

3.2 Intended use

The ow switch has been designed and built solely for the intended use described here, and may only be used

accordingly.

■

Conversion of ow rates into an electric signal.

■

No assembly in downpipes open towards the bottom.

■

Use in buildings and outdoors (avoid high ambient temperatures and direct UV irradiation).

■

Ambience with max. pollution degree of 3.

■

Voltage supply of overvoltage category II.

■

Ambient temperature between -20 ... +80 °C.

■

Medium temperature between -20 ... +85 °C.

■

Relative humidity between 45 ... 75 % r. h.

■

Use for commercial purposes in industrial environment.

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3. Safety

The ow switch is used for monitoring ow losses and dry run. With analogue signal the ow switch should only be

used as a trend indicator, in order to monitor process changes, such as lter blocking.

Only use the ow switch in applications that lie within its technical performance limits.

→ For performance limits see chapter 9 “Specications”.

Refrain from unauthorised modications to the ow switch.

Any use beyond or dierent to the intended use is considered as improper use.

The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.

3.3 Personnelqualication

Skilled personnel

Skilled personnel, authorised by the operator, are understood to be personnel who, based on their technical training,

knowledge of measurement and control technology and on their experience and knowledge of country-specic regula-

tions, current standards and directives, are capable of carrying out the work described and independently recognising

potential hazards.

Special operating conditions require further appropriate knowledge, e.g. of aggressive media.

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3.4 Labelling, safety marks

Product label

If the serial number becomes illegible due to mechanical damage or overpainting, traceability will no longer be possible.



















S# Serial no.



Pin assignment (incl. specications)



P# Product no.



Approvals



Measuring range (temperature)



Coded date of manufacture



Measuring range (ow)



Max. pressure limitation

Before mounting and commissioning the instrument, ensure you read the operating instructions!

DC voltage

3. Safety

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4. Transport, packaging and storage

4.1 Transport

Check the ow switch for any damage that may have been caused by transport.

Obvious damage must be reported immediately.

4.2 Packaging and storage

Do not remove packaging until just before mounting.

Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for

repair).

Permissible conditions at the place of storage:

■

Storage temperature: -20 ... +80 °C

■

Humidity: 45 ... 75 % relative humidity (no condensation)

Avoid exposure to the following factors:

■

Direct sunlight or proximity to hot objects

■

Mechanical vibration, mechanical shock (putting it down hard)

■

Soot, vapour, dust and corrosive gases

■

Humid or wet environment

■

Hazardous environments, ammable atmospheres

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5. Commissioning, operation

5.1 Mechanical mounting

Only use the ow switch if it is in perfect condition with respect to safety.

Prior to commissioning, the ow switch must be subjected to a visual inspection.

Commissioning and operation of the instrument may only be carried out by skilled personnel, see chapter 3.3 “Person-

nel qualication”.

5.1.1 Requirements for mounting point

The mounting position and probe length are extremely important for the quality and reliability of the measuring results.

The mounting point must meet the following conditions:

■

Sealing faces are clean and undamaged.

■

Sucient space for a safe electrical installation.

■

For information on tapped holes and welding sockets, see

Technical information IN 00.14 at www.wika.com.

■

Permissible ambient and medium temperatures remain

within the performance limits. Consider possible restric-

tions on the ambient temperature range caused by mating

connector used.

→ For performance limits see chapter 9 “Specications”

■

The probe tip must be completely surrounded by medium.

■

Position the probe tip in the area of maximum ow rate

(pipe centre).

■

The minimum immersion depth of the probe is L ≥16 mm.

■

The probe tip must not touch the opposite wall.

Air

Medium

Deposits

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5.1.2 Recommended mounting positions

Horizontal pipes

Only if the pipeline is free from

deposits.

Only if the pipeline is completely lled

with medium.

Risers and vertical pipes

Mounting the ow switch in downpipes open towards the bottom is forbidden. This use does not comply with the intended use.

5. Commissioning, operation

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5.1.3 Probe alignment

During mechanical assembly of the FSD-3, make sure

that the installation mark points in the opposite direction

of the ow direction of the medium.

5.1.4 Sealing

For sealing the process connections with parallel

threads, use at gaskets, lens-type sealing rings or WIKA

prole sealings at the sealing face. With a tapered thread

(e.g. NPT thread), sealing is made in the thread using

additional sealing materials, e.g. PTFE tape (EN 837-2).

For further information on seals see WIKA

data sheet AC 09.08 or at www.wika.com.

5.1.5 Disturbing interferences in the piping system

For correct measurement, the ow switch requires a fully

characterised ow prole. This is why calming sections

must be provided in the pipeline after a pump, a pipe

elbow, installed parts and changes in cross-section.

Installation

mark

L > 3 ... 5 x D

5. Commissioning, operation

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5.1.6 Mounting the instrument

The max. torque depends on the mounting point (e.g. material and shape). If you have any questions,

please contact our application consultant.

→ For contact details see chapter 1 “General information” or the back page of the operating instructions.

If a process connection adapter (optional) is used, rst screw it into the mounting point by hand and then tighten it

using a torque spanner. Use enclosed sealing.

1. Depressurise the system and switch o the ow.

2

.

Seal the process connection (→ see “Sealing variants”).

3

.

At the mounting point, screw the ow switch in hand-tight.

4

.

Tighten with a torque spanner using the spanner ats.

5.2 Electrical mounting

Requirements for voltage supply

Power supply: DC 15 ... 35 V

The power supply for the ow switch must be made via an energy-limited electrical circuit in accordance with section

9.3 of UL/EN/IEC 61010-1 or an LPS to UL/EN/IEC 60950-1 or class 2 in accordance with UL1310/UL1585 (NEC or

CEC). The voltage supply must be suitable for operation above 2,000 m above sea level, should the ow switch be

used at this altitude.

Requirement for shielding and grounding

The ow switch must be shielded and grounded in accordance with the grounding concept of the plant.

The instrument must be grounded via the process connection.

Connecting the instrument

1. Assemble the mating connector.

→ see pin assignment

2

.

Establish the plug connection.

5. Commissioning, operation

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5. Commissioning, operation

Pin assignment

Circular connector M12 x 1 (4-pin)

4

3

1

2

U+ 1

U- 3

S+ 2

SP1 4

SP2 2

Legend:

U+ Positive power supply terminal

U- Negative power supply terminal

SP1 Switching output 1

SP2 Switching output 2

S+ Analogue output

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5.3 Operating modes

System start

■

Display is fully activated for 2 seconds.

■

When the ow switch is powered up within the range of the hysteresis, the output switch is set to “not active” by

default.

Display mode

Normal operation, display of ow or temperature value (depending on setting)

Programming mode

Setting the parameters

The in-factory adjustment is carried out with the medium water. It is recommended to carry out the adjustment, relative

to the minimum/maximum ows of the system, via the menu (→ see chapter 5.6 “Adjustment”)

5.4 Keys and functions

The ow switch has two operating modes, the display mode and the programming mode. The selected operating mode

determines the respective function of the key.

Key Function

Jumping into the programming mode

Keep the “MENU” key pressed for approx. 5 seconds. If the password is set to ≠ 0000, a

password will be requested rst.

If authentication is successful, then it enters the programming

mode, otherwise it reverts to display mode.

Returning to the display mode

Simultaneous pressing of both keys.

5. Commissioning, operation

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4-digit LED display

■

Display ow value

■

Display of menu item

■

Display of parameter

Status of switching output 1

Status of switching output 2 (optional)

Display mode

▶ Short press

Display of unit

▶ Long press

Display of the set parameters see chapter 5.5

“Parameters”

Programming mode

▶ Short press

Menu up

Parameter value up (step-wise)

▶ Long press

Menu up

Parameter value up (fast)

Display mode

▶ Short press

Display of unit

▶ Long press

Jumping into the programming mode

Programming mode

▶ Short press

Menu down

Parameter value down (step-wise)

▶ Long press

Menu down

Parameter value down (fast)

Display mode

▶ Short press

Display of unit

Programming mode

▶ Short press

Selection of menu item

Conrmation of input

5. Commissioning, operation

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5. Commissioning, operation

5.5 Parameter

Parameter Description

SP1/SP2 Hysteresis function: Switch point, switching output (1 or 2)

FH1/FH2 Window function: Window high switching output (1 or 2)

RP1/RP2 Hysteresis function: Reset point, switching output (1 or 2)

FL1/FL2 Window function: Window low switching output (1 or 2)

EF Extended programming functions

RES Reset the set parameters to the factory settings

DS1/DS2 Switch delay time, which must occur without interruption before any electrical signal change occurs (SP1 or SP2)

DR1/DR2 Switch delay time, which must occur without interruption before any electrical signal change occurs (RP1 or RP2)

OU1 / OU2 Switching function switching output (1 or 2)

HNO = hysteresis function, normally open

HNC = hysteresis function, normally closed

FNO = window function, normally open

FNC = window function, normally closed

UNIT Unit switching

SETF Adjustment: Minimum and maximum ow

SETT (option) Measuring range scaling of 4 ... 20 mA temperature output

“Min” determines at which temperature the output signal is to be 4 mA.

“Max” determines at which temperature the output signal is to be 20 mA.

DISM Display value in display mode

FLOW = current ow value; TEMP = current temperature value; OFF = display o;

SP1/FH1 = function switch point 1, RP1/FL1 = function reset point 1,

SP2/FH2 = function switch point 2, RP2/FL2 = function reset point 2

DISR Rotate display by 180°

PAS Password input, 0000 = no password; password input digit by digit

TAG Input of a 16-gure alphanumeric measuring point number

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Display mode

▲ ▼

Long pressing of the “MENU” key

Programming mode

▲ ▼

SP1 / FH1

Value Flow: 5 ... 100 % ; temperature -15 ... +85 °C

▲ ▼

RP1 / FL1

Value Flow: 0 ... 95 % ; temperature -20 ... +80 °C

▲ ▼

SP2 / FH2

Value Flow: 5 ... 100 % ; temperature -15 ... +85 °C

▲ ▼

RP2 / FL2

Value Flow: 0 ... 95 % ; temperature -20 ... +80 °C

▲ ▼

EF

RES

Yes / No Reset to factory settings

▲ ▼

DS1

Value 0 ... 50 s

▲ ▼

DR1

Value 0 ... 50 s

▲ ▼

DS2

Value 0 ... 50 s

▲ ▼

DR2

Value 0 ... 50 s

▲ ▼

OU1

PARA HNO, HNC, FNO, FNC

▲ ▼

OU2

PARA HNO, HNC, FNO, FNC

▲ ▼

UNIT

Unit °C, °F

▲ ▼

SETF

Min Value

Adjustment: Minimum ow

▲ ▼

Max Value

Adjustment: Maximum ow

SETT (option)

Min Value Measuring range scaling: Minimum temperature value

▲ ▼

Max Value Measuring range scaling: Maximum temperature value

DISM

PARA Flow, Temp, SP1, RP1, SP2, RP2, O

▲ ▼

DISR

Yes / No Rotate display by 180°

▲ ▼

PAS

Value Password

▲ ▼

TAG

Value TAG name (16 ASCI characters)

▲ ▼

END END

▼ ▼ ▼ ▼

Display mode

Menu

5. Commissioning, operation

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5. Commissioning, operation

5.6 Adjustment

1. Depressurise the system and switch o the ow.

2

.

Mount the ow switch and connect it electrically.

(→ refer to chapter 5.1 “Mechanical mounting” and 5.2 “Electrical mounting”)

3. Recall menu item “SETF” ▶ “MIN” and conrm “0”.

4. Set the maximum ow in the system.

Observe measuring ranges (→ see chapter 9 “Specications”).

5. Recall menu item “SETF” ▶ “MAX” and conrm “100”.

5.7 Switching functions

Hysteresis function

If the ow rate uctuates around the set point, the hysteresis keeps the

switching status of the outputs stable. With increasing ow rate, the output

switches when reaching the switch point (SP).

■

Contact normally open (HNO): Active

■

Contact normally closed (HNC): Inactive

With the ow rate falling again, the output will not switch back before the

reset point (RP) is reached.

■

Contact normally open (HNO): Inactive

■

Contact normally closed (HNC): Active

Fig.: Hysteresis function

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