Hormann Speed-Guardian™ 5000 42 Guide d'installation

EN Instructions for Fitting, Operating and Maintenance

High-Speed Door SG5000U42

2091709 / SG 5000U42 RE / Stand: 11.2023 / Druck: 11.2023

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22091709 / SG 5000U42 RE / 11.2023

T20; T30; T40

#2

7; 8; 13; 15; 17; 19

2.5; 3; 4;

5;

6

7; 8; 10; 13; 17

2091709 / SG 5000U42 RE / 11.2023 3

=

DW > 3500 (137-13/16)

DW > 5000 (196-7/8)

Optional Accessory:

thermal break for wall

Optional accessory:

Supplied only if hood is

ordered

ENGLISH / FRANÇAIS / ESPAÑOL

Important Installation Instructions

WARNING

▶ To reduce the risk of severe injury or death

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS

2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury.

Have qualiﬁed service personnel make repairs to cables, spring, assemblies, and other hardware before installing the

operator.

3. Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electrically interlocked to

the power unit) connected to the door before installing the operator.

4. A commercial/industrial door operator that has exposed moving parts capable of causing injury to persons or employs a

motor deemed indirectly accessible by UL325 10.6 by virtue of its location above the ﬂoor shall include:

– Install the door operator at least 2.44m (8ft) or more above the ﬂoor;

or

– if the operator must be installed less than 2.44m (8ft) above the ﬂoor, then exposed moving moving parts must be

protected by covers or guarding, provided by the manufacturer;

or

– both (a) and (b)

5. Do not connect the door operator to the source of power until instructed to do so.

6. Locate the control station: (a) within sight of the door, and (b) at a minimum height of 1.53m (5ft) above ﬂoors, landings,

steps, or any other adjacent walking surface and (c) away from all moving parts of the door.

7. Ensure that the track attached Entrapment Warning Label is visible.

8. For products having a manual release, instruct the end user on the operator of the manual release.

Instructions de montage importantes

AVERTISSEMENT

▶ Pour réduire le risque de blessures graves ou de décès

1. LISEZ ET SUIVEZ TOUTES LES INSTRUCTIONS DE MONTAGE

2. N’installez que sur une porte en bon état de fonctionnement et équilibrée. Une porte qui ne fonctionne pas correctement

risque de causer des blessures graves. Avant d’installer la motorisation, demandez au personnel qualiﬁé de réparer les

câbles, ressorts, assemblages et tout autre outil.

3. Avant d’installer la motorisation, enlevez toutes les cordes de traction et retirez, ou rendez inopérants, tous les

mécanismes de verrouillage (sauf s’ils sont verrouillés mécaniquement et/ou électriquement à la source d’énergie) reliés à

la porte.

4. Une motorisation de porte commerciale/industrielle à pièces mobiles exposées susceptibles de causer des blessures aux

personnes ou utilisant un moteur considéré indirectement accessible par la norme UL325 10.6 en raison de son

emplacement au-dessus du sol, doit inclure :

– une installation à au moins 2,44 m (8 pieds) ou plus au-dessus du sol;

ou

– des caches ou un capot fournis par le fabricant pour les pièces mobiles exposées, si la motorisation doit être installée

à moins de 2,44 m (8 pieds) au-dessus du sol;

ou

– à la fois (a) et (b)

5. Ne connectez pas la motorisation de porte à la source d’alimentation avant d’avoir reçu l’instruction de le faire.

6. Localisez le poste de commande : (a) à portée de vue depuis la porte, et (b) à une hauteur minimum de 1,53 m (5 pieds)

au-dessus des étages, paliers, marches ou toute autre surface de marche adjacente et (c) loin de toute les parties mobiles

de la porte.

7. Assurez-vous que l’étiquette d’avertissement de piégeage attachée à la voie est visible.

8. Pour les produits à déverrouillage manuel, indiquez à l’utilisateur ﬁnal le nom de la motorisation pour le déverrouillage

manuel.

42091709 / SG 5000U42 RE / 11.2023

ENGLISH / FRANÇAIS / ESPAÑOL

Instrucciones importantes de instalación

ADVERTENCIA

▶ Para reducir el riesgo de lesiones grave y muerte

1. LEA Y SIGA TODAS LAS INSTRUCCIONES DE INSTALACIÓN

2. Instale solo en una puerta que funcione correctamente y esté balanceada. Una puerta que funciona incorrectamente

podría causar lesiones graves. Haga que personal de servicio caliﬁcado repare los cables, resortes, ensambles y

cualquier otro accesorio antes de instalar el operador.

3. Retire todas las cuerdas de tracción y quite, o mantenga inoperantes, todas las cerraduras conectadas a la puerta antes

de instalar el operador (a menos que estén trabadas mecánica y/o eléctricamente a la unidad de potencia).

4. Si un operador de puerta comercial / industrial tiene expuestas partes móviles capaces de causar lesiones a personas o

emplea un motor al que la norma UL325 10.6 considere indirectamente accesible como resultado de su ubicación sobre

el piso, se deberá realizar lo siguiente:

– Instale el operador de la puerta al menos a 2.44 m (8 pies) o más sobre el piso;

o

– si el operador debe instalarse a menos de 2.44 m (8 pies) sobre el piso, las partes móviles expuestas deben

protegerse con cubiertas o protecciones, suministradas por el fabricante;

o

– tanto (a) como (b).

5. No conecte el operador de la puerta a la fuente de energía hasta que se le indique.

6. Ubique la estación de control: (a) a la vista de la puerta, y (b) a una altura mínima de 1.53 m (5 pies) sobre los pisos,

descansos, escalones o cualquier otra superﬁcie adyacente para caminar y (c) lejos de todas las partes móviles de la

puerta.

7. Asegúrese de que la etiqueta de advertencia de atrapamiento adjunta a la vía esté visible.

8. Para los productos que tienen una liberación manual, indique al usuario ﬁnal sobre el operador de liberación manual.

2091709 / SG 5000U42 RE / 11.2023 5

Dissemination as well as duplication of this document and the use and

communication of its content are prohibited unless explicitly permitted.

Noncompliance will result in damage compensation obligations. All rights

reserved in the event of patent, utility model or design model registration.

Contents Dear Customer,

We are delighted that you have decided to choose a high-

quality product from our company.

1 About These Instructions

These instructions are divided into a text section and an illus-

trated section. The illustrated section can be found after the

text section.

These instructions are original instructions as outlined in

the EC Directive2006 / 42 / EC. Read through all of the inst-

ructions carefully: they contain important information about

the product. Pay attention to and follow the instructions pro-

vided, particularly the safety instructions and warnings.

Please keep these instructions in a safe place and make sure

that they are available to all users at all times.

The manufacturer is not liable for any damage caused as a

result of non-compliance with the operating instructions and

the information contained therein or due to non-customary

use of the industrial door.

Competent operation and proper maintenance inﬂuence the

performance and availability of your industrial door to a con-

siderable degree. Operating errors and inadequate mainte-

nance lead to avoidable failures. Only competent operation

and proper maintenance will guarantee satisfactory, long-

term operational safety.

Our customer service department will be happy to assist you.

Please contact them if you have any questions after working

through these operating instructions.

1.1 Further applicable documents

Depending on the ordered accessories, the delivery includes

further instructions, e.g. instructions on how to control the

door. Also read these instructions carefully and thoroughly.

Pay attention to and follow the instructions provided herein,

particularly the safety instructions and warnings.

1.2 Warnings used

The general warning symbol indicates a danger that

can lead to injury or death. In the text, the general warning

symbol will be used in connection with the caution levels

described below. In the illustrated section, an additional

instruction refers back to the explanation in the text.

DANGER

Indicates a danger that leads directly to death or serious

injuries.

WARNING

Indicates a danger that can lead to death or serious injuries.

CAUTION

Indicates a danger that can lead to minor or moderate

injuries.

ATTENTION

Indicates a danger that can lead to damage or destruction

of the product.

1 About These Instructions .....................................6

1.1 Further applicable documents ................................6

1.2 Warnings used ........................................................6

1.3 Symbols used ......................................................... 7

1.4 Abbreviations used ................................................. 7

2 Safety Instructions ........................................ 7

2.1 Intended use ...........................................................7

2.2 Qualiﬁcation of personnel .......................................8

2.3 Standards and regulations .....................................8

2.4 General safety instructions ..................................... 8

2.5 Safety instructions for operation ............................8

2.6 Safety instructions for maintenance and

troubleshooting .......................................................8

3 Fitting ..................................................................... 9

4 Putting into Service .............................................. 9

4.1 Setting the end-of-travel positions ......................... 9

4.2 Test run ................................................................. 10

5 Operation .............................................................10

5.1 Instructed personnel .............................................10

5.2 Normal wear .........................................................10

5.3 Emergency-OFF ...................................................10

6 Inspection and Maintenance .............................10

6.1 Maintenance intervals ...........................................11

6.2 Wearing parts .......................................................11

7 Control .................................................................11

8 Malfunctions and Troubleshooting ...................12

9 Cleaning and Care ..............................................12

10 Extension and Conversion ................................. 12

11 Dismantling and Disposal ..................................12

...................................................................13

62091709 / SG 5000U42 RE / 11.2023

ENGLISH

1.3 Symbols used

Important advice to prevent injury to persons or

damage to property

Warning of dangerous electrical voltage

Tighten the screws ﬁrmly

Tighten the screws by hand

Optional or door size dependent components

Drilling in steel

Drilling in concrete

Use suitable lifting devices (e.g.forklift,crane)

Remove residue

Inspect

Danger of crushing

Risk of shearing

Risk of impact

Risk of trapping during door travel

Grease

Thread lock

Correct arrangement or activity

Non-permissible arrangement or activity

Remove and dispose of component or

packaging

See text section

See illustrated section

See separate Fitting Instructions for the control

or for the additional electrical control elements

1.4 Abbreviations used

EN European Standard

FFL Top edge of ﬁnished ﬂoor line

DW Door opening width

DH Door opening height

Units mm and (inches)

NM and (Ft-Lbs)

mm ² and (FT ²)

2 Safety Instructions

When used properly and for the intended purpose, industrial

doors are reliable and safe to operate. Nevertheless, when

used incorrectly or for purposes other than those intended,

they can pose a risk. We therefore expressly draw your atten-

tion to the safety instructions contained in the individual

chapters.

2.1 Intended use

Industrial doors are used to close passage openings, to

safely shut off rooms, to make machines safe and secure, to

save energy costs, to improve the room air conditions and to

accelerate the ﬂow of materials.

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ENGLISH

Intended use also includes paying attention to these instruc-

tions and observing inspection and maintenance conditions.

Any other or further use is regarded as non-intended use.

The manufacturer / supplier is not liable for any damage

resulting from this. The risk is borne solely by the user.

2.2 Qualiﬁcation of personnel

Only qualiﬁed and instructed personnel may ﬁt, operate and

maintain the industrial door.

Before commencing work the assigned personnel must read

these instructions, particularly chapter2.

For safety reasons, specify distinct responsibilities for opera-

tion, maintenance and repairs to ensure that there are no

unclear assignments.

2.3 Standards and regulations

At the least, observe the following European standards and

directives, as well as country-speciﬁc safety requirements,

standards and regulations.

Standards

ANSI/DASMA

108-2017

Standard Method for Testing Sectional

Garage Doors, Rolling Doors and Flexible

Doors: Determination of Structural Perfor-

mance Under Uniform Static Air Pressure

Difference

UL325 Standard for safety: Door, drape, gate,

louver, and window operators and systems

Electrical regulations

NFPA70 Electrical installations with electronic equip-

ment

**Note that local regulations must be consi-

dered but are not listed**

Accident prevention regulations

NFPA70 Electrical installations and equipment

OSHA1910 Technical Rules for Workplaces

2.4 General safety instructions

• In addition, also observe the generally applicable

statutory regulations and other binding regulations for

accident prevention and environmental protection,

country-speciﬁc regulations, and the recognized

specialist technical rules for safe and competent

working. Before beginning work, instruct personnel in

accordance with these rules and regulations.

• Always keep these instructions ready to hand at the

location where the industrial door is used.

• Without the supplier‘s prior approval, do not carry out

any modiﬁcation, attachment or conversion work on the

industrial door which might compromise safety.

• Do not make any modiﬁcations to the software on

programmable control systems.

• The location and operation of ﬁre extinguishers must be

indicated by appropriate information signs. Observe the

statutory ﬁre alarm and ﬁre-ﬁghting regulations.

• All work on the industrial door (such as maintenance,

cleaning work and inspections) may only be performed

during an operational shutdown.

• Only qualiﬁed electricians may perform work on the

mains supply.

• Before undertaking any work, disconnect the system

from the mains supply and ensure that it cannot be

inadvertently turned on. If available, deactivate the

emergency opening lever.

2.5 Safety instructions for operation

• Before actuating the door, make sure that no persons or

objects are located in the door‘s area of travel.

• Do not reach into the guide or guide area while the door

is in operation.

• Only actuate the industrial door if it is safe and

functional. All protective devices and safety-related

devices (e.g. detachable protective devices and

emergency-OFF devices) must be present and

functioning.

• Do not modify or put the safety devices out of operation.

2.6 Safety instructions for maintenance and

troubleshooting

• Perform inspection and maintenance work as described

in chapter6. Comply with the maintenance intervals and

note the information on the replacement of parts / partial

equipment.

• Maintenance and troubleshooting may only be carried

out by specialist personnel.

• Only use spare parts that comply with the technical

requirements speciﬁed by the manufacturer. This is

always guaranteed when original spare parts are used.

• Only carry out welding, burning and grinding work on the

industrial door if this work has been expressly approved.

Forexample, there may be a risk of ﬁre and explosion!

Prior to welding, burning and grinding, remove dust and

combustible materials from the industrial door and its

surroundings and ensure that there is adequate

ventilation (risk of explosion)!

• Before disassembling the operator, ﬁx the shaft on the

operator side (e.g. with a forklift).

82091709 / SG 5000U42 RE / 11.2023

ENGLISH

3 Fitting

DANGER

Mains voltage!

Contact with the mains voltage presents the danger of a

deadly electric shock. For that reason, observe the fol-

lowing warnings under all circumstances:

▶ Only qualiﬁed electricians may perform work on the

mains supply.

▶ Make sure that the on-site electrical installation

complies with the applicable safety requirements.

▶ Ensure that the national regulations governing the

operation of electrical equipment are complied with.

▶ Install the control unit for the industrial door operator

within sight of the door.

▶ Before undertaking any electrical work, disconnect the

system from the mains supply and ensure that it

cannot be inadvertently turned on.

ATTENTION

External voltage

External voltage on the connecting terminals of the control

will destroy the electronics.

▶ Do not apply any external voltage (e.g. mains voltage)

to the connecting terminals of the control unit.

ATTENTION

Pull forces on electric cables

Pull forces on electric cables will destroy the electronics.

▶ Never pull on the connecting leads of the electrical

components.

NOTE:

The included ﬁxing material is approved for the following

subsurfaces.

Concrete screws: Fitting subsurface cracked concrete

C20 / 25, uncracked concrete C20 / 25

and brickwork.

Long shaft plug: Fitting subsurface concrete C12 / 15,

gas concrete, sand-lime solid brick

and solid brick.

Metric screws: Fitting subsurface steel, a suitable

material thickness and strength must

be observed.

For deviating subsurfaces, suitable ﬁxing material must

beselected (not in scope of delivery).

NOTE:

Also follow the other enclosed instructions for installation of

electrical connections and ﬁtting additional electrical control

elements.

To ﬁt the door:

1. Take precautionary measures to make the site safe.

2. Check the on-site ﬁtting conditions for the door (check

measurements).

3. Check the quality of the structure for its strength.

4. Choose suitable fastenings.

5. Unpack the door and check for damage.

6. If delivered by a freight forwarder: Report any damage

immediately.

7. Check that the delivery is complete.

8. Dispose of the packaging material.

9. Fit the door as shown in the illustrated section.

4 Putting into Service

WARNING

Faulty door

A faulty door may injure persons or damage objects.

▶ Only put the door into service if it is in perfect

condition.

WARNING

Door movements

Door travel may injure persons or damage

objects.

▶ Make sure that no persons or objects are

in the door's closing area during operation.

▶ Never use the door to lift objects or

persons.

▶ Never reach into the guide, guide area,

chain, toothed wheel or return pulley

during door operation.

4.1 Setting the end-of-travel positions

The end-of-travel positions of the door are set on the control

cabinet.

NOTE:

Please follow the instructions supplied with the operator and

control unit.

4.1.1 CLOSE end-of-travel position

ATTENTION

Exceeding the CLOSE end-of-travel position

If the door travels beyond the Close end-of-travel position,

the bottom proﬁle may be compressed. This could disrupt

the diode deactivation of the light grille.

▶ Never exceed the CLOSE end-of-travel position.

2091709 / SG 5000U42 RE / 11.2023 9

ENGLISH

▶ Set the CLOSE end-of-travel position so that the bottom

proﬁle makes full contact with the ﬂoor. If the guide is

supported or the ﬂoor uneven, select the bottom edge of

the side element as the end-of-travel position.

4.1.2 OPEN end-of-travel position

ATTENTION

Exceeding the OPEN end-of-travel position

If the door travels beyond the OPEN end-of-travel position,

there is a risk of the door curtain slipping out of the side

guides and sustaining damage.

▶ Never exceed the OPEN end-of-travel position.

▶ Set the OPEN end-of-travel position so that the lower

edge of the bottom proﬁle corresponds to the dimension

for the door height.

4.2 Test run

1. After ﬁtting the door, test the functional safety according

to the acceptance / handing-over report.

2. Verify in the test log book (dated and signed) that a test

run has been successfully completed.

3. Hand the entire door documentation over to the owner or

operator of the door.

5 Operation

WARNING

Door movements

Door travel may injure persons or damage

objects.

▶ Make sure that no persons or objects are

in the door's closing area during operation.

▶ Make sure that the door has opened

completely before driving in or out! Never

drive or walk through doorways unless the

door has reached the OPEN end-of-travel

position.

▶ Whenever driving in or out of the opening,

always check that the door curtain has

traveled up far enough to provide the

necessary passage height.

▶ Never use the door to lift objects or

persons.

▶ Do not reach into the guide or guide area

while the door is in operation.

ATTENTION

Emergency operation devices

Too frequent use of the emergency operation devices may

damage them. This will also void the warranty for the door.

▶ Only use the emergency operation devices in the case

of a power failure or during repair work.

ATTENTION

Aggressive media, wind and heat

Aggressive media, wind and heat may damage the door.

▶ Protect the door from aggressive media:

– Saltpeter from stone or concrete

– Cement

– Plaster

– Acids

– Alkali

– Road salt

– Aggressive paints or sealants

– Aggressive sealants

▶ Do not open or close the door if it is windy (no outside

door).

▶ Avoid temperatures greater than 50°C near the door.

5.1 Instructed personnel

The door may only be operated by persons who have been

instructed in its proper use. A person is considered to be ins-

tructed (EN12453), if they have received instruction as to

how to operate the door safely and has received permission

from the owner to use the door system.

5.2 Normal wear

The design of the door represents state-of-the-art techno-

logy. Pressure marks and abrasive wear are design-related

and cannot be avoided.

5.3 Emergency-OFF

▶ In emergency situations, deenergize the control by

actuating the main switch, pulling the mains plug or, if

available, actuating the red emergency-OFF button.

6 Inspection and Maintenance

WARNING

Unmaintained doors

There is a danger of injury and damage if the door is not

regularly maintained. This will also void the warranty.

▶ Inspect and maintain the door regularly as described in

these instructions or entrust this work to the

manufacturer's service department.

DANGER

Mains voltage!

Contact with the mains voltage presents the danger of a

deadly electric shock.

▶ Before undertaking any electrical work, disconnect the

system from the mains supply and ensure that it

cannot be inadvertently turned on.

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ENGLISH

WARNING

Door movements

There is a danger of injury and damage if the

door is actuated during inspection or mainte-

nance work.

▶ Before undertaking any work, disconnect

the system from the mains supply and

ensure that it cannot be inadvertently

turned on.

▶ If available, deactivate the emergency

opening lever / handle.

WARNING

Falling parts

During dismantling, parts may fall and injure

persons or damage property.

Cladding (option)

▶ Fix the cladding (e.g. with a forklift) before

dismantling.

Shaft

▶ Fix the shaft (e.g. with a forklift) before

dismantling the operator.

Only inspect and maintain the door yourself if you are a

qualiﬁed specialist (competent person according to

EN12635). In other words, you have the suitable training,

specialist knowledge and practical experience to allow you

to carry out inspection and maintenance correctly and safely.

Observe all the applicable regulations governing work safety.

In general, we recommend entrusting maintenance / inspec-

tion to the manufacturer‘s service department.

The high-speed door is low-maintenance. In normal opera-

ting conditions, all the bearings, including the gears, are lub-

ricated for life and are maintenance-free.

6.1 Maintenance intervals

In compliance with the guidelines for power-operated win-

dows, doors and gates, testing and maintenance of the door

must be carried out once a year, and as far as possible at the

same intervals.

Depending on the size of the door and the annual number of

door cycles, we recommend the following maintenance inter-

vals:

In the case of a high number of door cycles

(>50000peryear):

Servicing of the functional elements every six months:

• Electric operator and brake

• All screw connections

• Travel limit cut-off / creep speed switch-over

• Control / impulse generator

In the case of a smaller number of door cycles:

Annual servicing in conjunction with the stipulated test pro-

cedures.

▶ Check the function of the “D” devices (photocell / light

grille) every six months.

ATTENTION

▶ Maintenance will be

necessary, service

counter expires soon

▶ Malfunction, maintenance

required

NOTE:

It is mandatory to replace the elements

marked with (✱) within the next 5,000 door

cycles.

6.2 Wearing parts

If provided, the indicated maximum assumable cycles

ordoor cycles apply to the following wearing parts:

Wearing parts Cycles Period

Operator (60% ON time) 500,000 2 years

Operator (tubular drive;

60%ON time) 1) 700,000 2 years

Brake 250,000 2 years

Radio crash switch battery – / – 2 years

Energy chain with cable 250,000 2 years

Springs 100,000 2 years

Fabric belts 100,000 2 years

Flat belts (counter

weight,sections) 500,000 2 years

Rollers / slider 100,000 2 years

UPS battery – / – 1.5 years

UPS battery (RW doors) – / – 1 years

Hinges 100,000 2 years

Seals / sealing strip 150,000 2 years

Light grille / photocell – / – 2 years

1) It is compulsory that components are replaced at the above-

mentioned cycles.

7 Control

The control system is manufactured individually for each

door ordered. The respectively applicable wiring diagram is

included in the operator instructions.

▶ Add the wiring diagram and software description to

these instructions.

Each control cabinet has its own identiﬁcation number.

▶ Always quote this number in the case of queries.

2091709 / SG 5000U42 RE / 11.2023 11

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8 Malfunctions and Troubleshooting

In the case of malfunctions, contact the Customer Service.

Operator power

The operating voltage must be 230V±5%or 460V ±5%. If

the voltage deviates greatly from this, there may be problems

with the operator power. Verify with factory.

9 Cleaning and Care

Use warm water together with a neutral, non-abrasive

cleaning agent (household detergent, pH value7, Isopro-

panol 99.9%).

To clean the surface, use only a soft cloth or window leather.

Rinse off any dirt and dust particles with clear water.

10 Extension and Conversion

WARNING

Unsuitable components

Unsuitable components could overload the door construc-

tion. This could lead to serious injury.

▶ Only use components approved by the manufacturer.

Only extend or convert this door system with the

manufacturer‘s permission.

Carrying out any structural alterations to the product without

the manufacturer‘s permission renders the warranty and

product liability null and void.

11 Dismantling and Disposal

WARNING

Falling parts

During dismantling, parts may fall and injure

persons or damage property

Cladding (option)

▶ Fix the cladding (e.g. with a forklift) before

dismantling.

Shaft

▶ Fix the shaft (e.g. with a forklift) before

dismantling the operator.

Only dismantle this door if you are qualiﬁed to do so. In other

words, you have the suitable training, specialist knowledge

and practical experience to allow you to dismantle the door

correctly and safely.

Observe all the applicable regulations governing work safety

when dismantling the door.

To dismantle and dispose of the door:

1. Open the door fully.

2. Carefully roll up the door manually (emergency manual

operation).

3. Tape round the door curtain several times with strong

adhesive tape (e.g.packing tape) to prevent it from

unrolling.

4. Drive a forklift truck with suitable pallet or supporting

frame underneath the shaft, so that the shaft rests on the

pallet or supporting frame.

5. Release the fastenings securing the bearing and the

operator.

6. Lift the shaft or top part together with the operator off

the support brackets.

CAUTION

The operator may slide off the barrel journal

▶ When letting the shaft or top part down, take care to

keep it level.

7. Dismantle the side guides or side elements and support

brackets.

8. Disassemble the door into component parts and dispose

of them properly.

12 2091709 / SG 5000U42 RE / 11.2023

ENGLISH

2091709 / SG 5000U42 RE / 11.2023 13

1.2

1.1

1.2

1

T30 #2

Unpacking side tracks

Attention: Leave fasteners in place until

the tracks are installed against the wall.

See step 2.1

Attention: Do not discard

metal bracket!

14 2091709 / SG 5000U42 RE / 11.2023

2.4

CheckDim

2.1

2.2

2.3

2.4

2.1

2.2

2.3

CheckDim

2

2.1

15

Installing side

tracks Attention: Tracks must be installed

using CheckDim as outlined below!

Measurement taken from backs of

aluminum wheel guides

Do not remove fasteners until the

tracks are vertical and ready to be

fastened to the wall

2091709 / SG 5000U42 RE / 11.2023 15

70 Nm

(51.5 ft-lb)

60 Nm

(44.5 ft-lb)

2.3

60 Nm

(44.5 ft-lb)

2.4

2.2

3.3

Skip to step 2.3 if optional

component was not ordered

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16 2091709 / SG 5000U42 RE / 11.2023

3.1

3.2

3.3

3.4

X

≈150

(5-7/8) ≈150

(5-7/8)

≈400

(15-3/4)

≈400

(15-3/4)

≈400

(15-3/4)

X

70 Nm

(51.5 ft-lb)

3.4b

3.3

60 Nm

(44.5 ft-lb)

3.4a

3.2b3.2a

3

3.1

X

4

Installation position of lintel

seal is included on the yellow

label at the top of the tracks

Installing lintel seal

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2091709 / SG 5000U42 RE / 11.2023 17

=

4.1

4.2

4.1

4.2

4.1

4.2

70 Nm

(51.5 ft-lb)

4

2.5; 3

19

Rest spiral on installation

support bolts to aide in

alignment of post bolts

Loosen wheel guide

support fasteners

Ensure that everything is aligned;

up-down and left-right

Align aluminum wheel guides.

Slide the splice bracket up and

center over the splice

Move the aluminum wheel

guide up until it butts against

the spiral guide. Re-tighten

the fasteners

Attention: Do not fully torque as

adjustments may be needed in the

next steps

Installing Spirals

18 2091709 / SG 5000U42 RE / 11.2023

5.1

5.2

5.3

5.1

5.2

5.3

5.4

5

5.1

5.2

185 (7-5/16)

340 (13-3/8)

17

3; 5

17

Drive axle installation

Do not torque completely to

allow adjustment in next steps

2091709 / SG 5000U42 RE / 11.2023 19

10 Nm

(7.5 ft-lb)

10 Nm

(7.5 ft-lb)

5.3

50 (1-15/16)50 (1-15/16)

105 (4-1/8)

50 (1-15/16) 50 (1-15/16)

50

(1-15/16) 50

(1-15/16)

105 (4-1/8) 105 (4-1/8)

The quantity of springs

depends on door size

Ensure pulley clamp is in the correct position

20 2091709 / SG 5000U42 RE / 11.2023

20 Nm

(15 ft-lb)

20 Nm

(15 ft-lb)

DW

5.4

DW > 3500

(137-3/4)

DW > 5000

(196-7/8)

= =

Lift the shaft support until the shaft is level.

Tighten fasteners and add grease to shaft / support

Attention: Ensure shaft support is centered to avoid installation issues

for optional accessories.

There is no shaft support DW ≤ 3500 (11'-6")

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Hormann Speed-Guardian™ 5000 42 Guide d'installation

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