EKOM DK50 2x4VR/110 Manuel utilisateur

DK50 4VR/50/M

DK50 2x4VR/110/M

USER MANUAL

EN

BENUTZERHANDBUCH

DE

MANUEL DE L’UTILISATEUR

FR

РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ

RU

INSTRUKCJA OBSŁUGI

PL

NÁVOD NA POUŽITIE

SK

NÁVOD K POUŽITÍ

CS

COMPRESSOR

KOMPRESSOR

COMPRESSEUR

КОМПРЕССОР

SPRĘŻARKA

KOMPRESOR

DK50 4VR/50/M

DK50 2x4VR/110/M

EKOM spol. s r. o.

Priemyselná 5031/18

SK-921 01 Piešťany

Slovak Republic

tel.: +421 33 7967255

fax: +421 33 7967223

www.ekom.sk

email: ekom@ekom.sk

DATE OF LAST REVISION

DATUM DER LETZTEN ÜBERARBEITUNG

DATE DE LA DERNIÈRE RÉVISION

ДАТА ПОСЛЕДНЕЙ РЕДАКЦИИ

DATA OSTATNIEJ AKTUALIZACJI

DÁTUM POSLEDNEJ REVÍZIE

DATUM POSLEDNÍ REVIZE

11/2023

NP-DK50 4VR 50, DK50

2x4VR 110-AD-7_11-2023

112000571-000

CONTENTS .................................................................................................. 5

INHALT ........................................................................................................ 77

TABLES DES MATIÈRES ........................................................................... 150

ОГЛАВЛЕНИЕ ............................................................................................ 223

SPIS TREŚCI ............................................................................................... 296

OBSAH ........................................................................................................ 369

OBSAH ........................................................................................................ 442

CONTENTS

11/2023 5 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

CONTENTS

IMPORTANT INFORMATION ........................................................................................................ 6

1. CONFORMITY WITH THE REQUIREMENTS OF EUROPEAN UNION DIRECTIVES .... 6

2. INTENDED USE .............................................................................................................. 6

3. CONTRAINDICATIONS AND SIDE-EFFECTS ................................................................ 6

4. SYMBOLS ........................................................................................................................ 6

5. WARNINGS ..................................................................................................................... 7

6. STORAGE AND TRANSPORT CONDITIONS ................................................................. 9

PRODUCT DESCRIPTION .......................................................................................................... 10

7. VARIANTS ..................................................................................................................... 10

8. ACCESSORIES ............................................................................................................. 11

9. PRODUCT FUNCTION .................................................................................................. 12

TECHNICAL DATA ...................................................................................................................... 19

INSTALLATION ........................................................................................................................... 31

10. INSTALLATION CONDITIONS ...................................................................................... 31

11. COMPRESSOR ASSEMBLY ......................................................................................... 31

12. PNEUMATIC CONNECTION ......................................................................................... 36

13. ELECTRICAL CONNECTION ........................................................................................ 38

14. PLACEMENT OF THE COMPRESSOR IN THE CABINET ............................................ 39

15. COMMISSIONING ......................................................................................................... 46

16. PNEUMATIC AND ELECTRICAL DIAGRAMS ............................................................... 47

OPERATION ................................................................................................................................ 54

17. SWITCHING ON THE COMPRESSOR .......................................................................... 55

18. SWITCHING OFF THE COMPRESSOR ........................................................................ 55

AD DRYER .................................................................................................................................. 56

19. PRINCIPLE OF OPERATION ........................................................................................ 56

20. USER INTERFACE / SETTINGS ................................................................................... 57

21. MAIN SCREENS ............................................................................................................ 59

22. INDICATION OF MAINTENANCE AND ALARM STATES.............................................. 61

PRODUCT MAINTENANCE ........................................................................................................ 63

23. PRODUCT MAINTENANCE ........................................................................................... 63

24. LONG-TERM SHUTDOWN ............................................................................................ 73

25. DISPOSAL OF DEVICE ................................................................................................. 73

TROUBLESHOOTING ................................................................................................................. 74

26. REPAIR SERVICE ......................................................................................................... 76

ANNEX ...................................................................................................................................... 515

26. INSTALLATION RECORD ........................................................................................... 515

IMPORTANT INFORMATION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 6 11/2023

IMPORTANT INFORMATION

1. CONFORMITY WITH THE REQUIREMENTS OF EUROPEAN UNION DIRECTIVES

This product conforms to the requirements of the Regulation (EU) on medical devices (MDR

2017/745) and is safe for the intended use if all safety instructions are followed.

2. INTENDED USE

The compressor is used as a source of clean, oil-free compressed air to power active medical

devices where the parameters and properties of the compressed air are suitable for the specific

application.

Compressed air supplied by the compressor is unsuitable for use with artificial

lung ventilation devices without further filtration

Any other use of the product beyond its intended use is considered an incorrect use. The

manufacturer is not liable for any damages or injuries resulting from the incorrect use.

3. CONTRAINDICATIONS AND SIDE-EFFECTS

There are no contraindications or side-effects known.

4. SYMBOLS

The following symbols and marks are used in the User manual, on the device and its packaging:

General warning

Warning - risk of electric shock

Warning - compressor is controlled automatically

Warning - hot surface

General caution

Read the operating instructions

Refer to instruction manual

CE – marking

Medical device

Serial number

Article number

IMPORTANT INFORMATION

11/2023 7 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

Unique Device Identifier

Swiss Authorised Representative

Swiss Importer

Protecting earthing

Fuse

Package handling label – fragile

Package handling label – this side up

Package handling label – keep dry

Package handling label – temperature limits

Package handling label – limited stacking

Package label – recyclable material

Manufacturer

5. WARNINGS

The product is designed and manufactured to be safe for the user and the surrounding environment

when used in the defined manner. Keep the following warnings in mind.

5.1. General warnings

READ THE USER MANUAL CAREFULLY BEFORE USING THE DEVICE AND KEEP IT FOR

FUTURE USE!

• The user manual supports the correct installation, operation and maintenance of the product.

Careful review of this manual will provide the information necessary for the correct operation of

the product for its intended use.

• Original packaging should be retained for the return of the device. Only the original packaging

ensures protection of the device during transport. If it is necessary to return the product during

the warranty period, the manufacturer is not liable for damages caused by improper packaging.

• This warranty does not cover damages originating from the use of accessories other than those

specified or recommended by the manufacturer.

• The manufacturer only guarantees the safety, reliability and function of the device if:

- installation, new settings, changes, expansion, and repairs are performed by the

manufacturer or an organisation authorised by the manufacturer

IMPORTANT INFORMATION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 8 11/2023

- the product is used pursuant to the user manual

• The user manual corresponds to the configuration of the product and its compliance with the

applicable safety and technical standards at the time of printing. The manufacturer reserves all

rights for the protection of its configuration, methods and names.

• Translation of the user manual is performed in accordance with the best available knowledge.

The Slovak version is to be used in the event of any uncertainties.

• This user manual is the original instructions. Translation is performed in accordance with the best

available knowledge.

5.2. General safety warnings

The manufacturer designed and manufactured the product to minimise all risks when used correctly

for the intended use. The manufacturer considers it its obligation to lay down the following general

safety precautions.

• Use and operation of the product must comply with all laws and local regulations valid in the

place of use. The operator and user are responsible for following all the appropriate regulations

in the interests of performing work safely.

• Only the use of original parts guarantees the safety of operating personnel and the flawless

operation of the product itself. Only the accessories and parts mentioned in the technical

documentation or expressly approved by the manufacturer should be used.

• The operator must ensure that the device is functioning correctly and safely before every use.

• The user must be familiar with the operation of the device.

• Do not use the product in environments with a risk of explosion.

• The user must inform the supplier immediately if any problem directly related to the operation of

the device occurs.

• Any serious incident that has occurred in relation to the device should be reported to the

manufacturer and the competent authority of the Member State in which the user and / or patient

is established.

5.3. Safety warnings on protection from electric current

• The device must only be connected to a properly installed, earthed socket.

• Before the product is plugged in, ensure that the mains voltage and frequency stated on the

product are in compliance with the values of the mains.

• Prior to putting the device into operation check for any damage to the connected pneumatic lines

and electrical wiring. Replace damaged pneumatic lines and electrical wirings immediately.

• Immediately disconnect the product from the mains (remove power cord from the socket) in

hazardous situations or in the case of a technical malfunction.

• During all repairs and maintenance, ensure that:

- the mains plug is removed from the power socket

- pressure is vented from the air tank and pipes

• The product shall only be installed by a qualified technician.

IMPORTANT INFORMATION

11/2023 9 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

6. STORAGE AND TRANSPORT CONDITIONS

The compressor is shipped from the manufacturer in transport packaging. This protects the product

from damage during transport.

Potential for damage to pneumatic components.

The compressor must be transported only when all air has been vented. Before

moving or transporting the compressor, release all the air pressure from the tank

and pressure hoses and drain condensate from the tank and from the condensate

separator on the dryer.

Keep the original factory packaging in case the device needs to be returned Use

the original factory packaging during transport as it provides optimum protection

for the product. If it is necessary to return the product during the warranty period,

the manufacturer is not liable for damages caused by improper packaging.

The compressor is shipped in a vertical position and must be secured using

transport straps.

Protect the compressor from humid and dirty environments and extreme temperatures

during transport and storage. Do not store near any volatile chemical substances.

If not, please dispose of the original packaging material in an environmentally-friendly

way. The packaging cardboard can be recycled with old paper.

6.1. Ambient conditions

Products may only be stored and transported in vehicles that are free of any traces of volatile

chemicals under the following climactic conditions:

Temperature

–25°C to +55°C

Relative humidity

max. 90% (non-condensing)

Storing or shipping the equipment in any conditions other than those specified below is

prohibited.

PRODUCT DESCRIPTION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 10 11/2023

PRODUCT DESCRIPTION

7. VARIANTS

The compressor is manufactured according to its intended application in the following variants:

DK50 4VR/50/M

Compressor with adsorption dryer.

DK50 4VR/50 S/M

Compressor in cabinet with adsorption dryer

Cabinet S50R

It decreases noise level of the compressor

DK50 2x4VR/110/M

Compressor with adsorption dryer

DK50 2x4VR/110S/M

Compressor in cabinet with adsorption dryer

Cabinet S110R

It decreases noise level of the compressor.

DK50 4VR/50/M

S50R

DK50 4VR/50S/M

DK50 2x4VR/110/M

S110R

DK50 2x4VR/110S/M

PRODUCT DESCRIPTION

11/2023 11 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

8. ACCESSORIES

Accessories that are not included in the standard order must be ordered separately.

Set of compressed air outlet filters

The compressor may be equipped with a set of filters if specified. The filter set may be equipped

with an air pressure regulator.

Where a different level of air filtration is required, this requirement must be

agreed upon with the supplier and specified in the order.

Type

Use

Level of filtration (µm)

Article number

FS 30F

DK50 4VR/50/M

1

604014119-014

FS 30M

1+0.1

604014119-015

FS 30S

1+0.01

604014119-017

FS 30A

1+0.01+A**

604014119-018*

FS 40F

DK50

2x4VR/110/M

1

604014119-000

FS 40M

1+0.1

604014119-004

FS 40S

1+0.01

604014119-024

FS 40AH

1+AC+HC (0.01)

604014119-005

**) A –submicrofilter with activated carbon

*) - set FS 30A, in the standard configuration, this cannot be combined with a pressure regulator on

products DK50 4VR/50/M; please contact your supplier if you are interested in such set (with a

regulator)

Filter set regulator assembly

The compressor may be equipped with a pressure regulator of the compressed air outlet if specified.

The regulator must be selected according to the application to the filter set, or separately The

regulator shall ensure constant pressure at the outlet.

Type

Use

Article number

Regulator complete

(to the filter assembly)

DK50 4VR/50/M

604014130-000

REG12 (separate)

447000001-088

Regulator complete

DK50 2x4VR/110/M

604014125-000

REG15

447000001-243

Filter set brackets

A suitable bracket must be ordered for every filter set.

3KOM modules for controlling multiple compressors in Master-Slave functionality

A 3KOM control module may be ordered to manage the operation of 2 or 3 identical compressors

with the same pressure range in Master-Slave functionality. In use, the controller in the module

takes over the compressor switching function. The control module may be ordered in the

configurations shown in the following table.

Type

Use

Article number

Compressor-mounted bracket

DK50 4VR/50/M

603014177-000

Compressor-mounted bracket

DK50 2x4VR/110/M

604014131-000

Wall-mounted bracket

603014120-000

PRODUCT DESCRIPTION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 12 11/2023

Compressor model

Control schematic

Article number

System air outlet

DK50 4VR/50/M

DK50 2x4VR/110/M

1+1

1+1+1

603002152-000

G3/4“

Equipotential bonding socket

The socket allows an equipotential bonding

Type

Use

Name

Article number

POAG-KBT6-EC

DK50 4VR/50S/M

DK50 2x4VR/110S/M

Mains plug connector

033400075-000

FLEXI-S/POAG-HK6

Conductor (1m)

034110083-000

9. PRODUCT FUNCTION

9.1. Compressor with adsorption dryer

(Fig. 1, Fig. 2) The compressor air pump (1) draws in air through the inlet filter (8) and compresses

it through a non-return valve (3) and into a manifold, from which it is routed to the adsorption dryer

(9) through a connecting hose. From the inlet to the dryer module, the air is first cooled in the

integrated cooler (17) and then moves through the condensate separator (24), entering the active

chamber with adsorbent (19), where the air is dried. A portion of the air is fed into the second,

regeneration chamber, where this air is used to remove moisture from the adsorbent, after. The

active chamber switches on a cyclical basis. The dry air then passes through the non-return valve

(3) into the air tank (2).

* For DK50 4VR/50/M compressors, the manifold with the non-return valve is not used and the air

is routed directly to the air dryer.

9.2. Compressor cabinet

(Fig. 4) The soundproof cabinet provides compact covering of the compressor, dampens noise

efficiently, providing sufficient exchange of cooling air. With its design It can be placed in a dentist’s

office as a part of furniture. The fan (10) under the compressor pump provides cooling of the

compressor. It is in operation at the same time with the compressor motor or after switching on the

temperature switch at temperature above 40°C. After cooling the cabinet area approximately under

32°C, the fan turns off automatically. The dryer display (33) is located on the front panel of the

cabinet.

Risk of compressor overheating.

Make sure that there are no obstacles at the cooling air inlet into the cabinet

(around the bottom part of the cabinet) and at the hot air outlet on the top back

side of the cabinet.

If the compressor is placed on a soft floor, e.g. carpet, create space between the

base and the floor or the cabinet and the floor, e.g. underlay the footings with

hard pads to ensure sufficient cooling of the compressor.

PRODUCT DESCRIPTION

11/2023 13 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

Descriptions for figures 1 - 3

1 Air pump

2 Air tank

3 Non-return valve

4 Pressure switch

5 Safety valve

6 Pressure gauge

7 Drain valve

8 Inlet filter

9 Adsorption dryer

10 Compressor fan

11 Condensate collection vessel

12 Magnetic holder

13 Compressed air outlet

14 Electrical box / switchboard

15 Pressure dew point sensor

16 Outlet module

17 Cooling module

18 Electrical panel

19 Dryer chamber

20 Inlet valve modulel

21 Compressed air inlet

22 Regeneration solenoid valve

23 Dryer fan

24 Condensate separator

25 Condensate drain solenoid vale

26 *Dryer display

27 Compressed air outlet

28 Cabinet fan

29 Cabinet pressure gauge

30 Switch

31 Connector of cabinet

32 Pressure gauge hose

33 Cabinet display

34 Cabinet gas springs

35 Pulling system

36 Power cord

37 **Bushing

38 Outlet from condensate separator and

regeneration valves

39 Wheels

40 Wall stop

41 Connecting reinforcement

42 Handle

* Position (26) applies to the DK50 4VR/50/M, DK50 2x4VR/110/M model without the cabinet;

position (26) in the case of the DK50 4VR/50 S/M, DK50 2x4VR/110 S/M with the cabinet is a simple

cover.

** For the cabinet model, the cable connected to the display (33) in the front panel of the cabinet

is routed through the universal bushing (37).

PRODUCT DESCRIPTION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 14 11/2023

Fig. 1: DK50 4VR/50/M – Compressor with adsorption dryer

PRODUCT DESCRIPTION

11/2023 15 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

Fig. 2: DK50 2x4VR/110/M –Compressor with adsorption dryer

PRODUCT DESCRIPTION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 16 11/2023

Fig. 3: Adsorption dryer

ADM 280/50

ADM 500/110

* Position (26) applies to the DK50 4VR/50/M, DK50 2x4VR/110/M model without the cabinet; position

(26) in the case of the DK50 4VR/50 S/M, DK50 2x4VR/110 S/M with the cabinet is a simple cover.

** For the cabinet model, the cable connected to the display (33) in the front panel of the cabinet is

routed through the universal bushing (37).

PRODUCT DESCRIPTION

11/2023 17 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

Fig. 4: Cabinet

A - DK50 4VR/50S/M

PRODUCT DESCRIPTION

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 18 11/2023

B - DK50 2x4VR/110S/M

TECHNICAL DATA

11/2023 19 NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023

TECHNICAL DATA

Compressors are designed for operation in dry, ventilated and dust-free indoor rooms under the

following climactic conditions:

Temperature

+5°C to +40°C

Relative humidity

max. 70%

Working pressure 6 – 8 bar

DK50 4VR/50/M

DK50 4VR/50 S/M

Rated voltage, Frequency a)

V, Hz

3x400, 50

Capacity at 6 bar (FAD)

l/min

235

Working pressure b)

bar

6.0 – 8.0

Rated current

A

5.4

5.8

Motor power

kW

2.2

Air tank volume

l

50

Air quality - filtration

m

-

Maximum operating pressure of safety valve

bar

9.0

Noise level at 5 bar (LpA)

dB

≤ 73.5

≤ 56.0

Operating mode

%

S1-100

PDP drying performance at 7 bar d)

°C

 -20

Dryer low pressure alarm

bar

< 3

Dryer high pressure alarm

bar

˃ 9

Dryer high dew point alarm

°C

˃ -20

Time to fill air tank from 0 to 7 bar

s

85

Dimensions (net)

w x d x h

mm

580x590x815

750x780x1015

Net weight c)

kg

95

151

Classification under EN 60601-1

Class I.

a) Specify the compressor version when ordering

b) Consult any other range of pressure with the supplier

c) Weight is indicative and only applies to the product without accessories

d) Applies to ambient temperatures of <30°C PDP – pressure dew point

TECHNICAL DATA

NP-DK50 4VR 50, DK50 2x4VR 110-AD-7_11-2023 20 11/2023

Dependence of compressor output on working pressure

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