EKOM DK50 2x2V/110 Manuel utilisateur

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Manuel utilisateur

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DK50 2V/50/M
DK50 2x2V/110/M
USER MANUAL
EN
BENUTZERHANDBUCH
DE
MANUEL DE L’UTILISATEUR
FR
РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ
RU
INSTRUKCJA OBSŁUGI
PL
NÁVOD NA POUŽITIE
SK
NÁVOD K POUŽITÍ
CS
COMPRESSOR
KOMPRESSOR
COMPRESSEUR
КОМПРЕССОР
SPRĘŻARKA
KOMPRESOR
DK50 2V/50
DK50 2x2V/110
EKOM spol. s r. o.
Priemyselná 5031/18
SK-921 01 Piešťany
Slovak Republic
tel.: +421 33 7967255
fax: +421 33 7967223
www.ekom.sk
email: ekom@ekom.sk
DATE OF LAST REVISION
DATUM DER LETZTEN ÜBERARBEITUNG
DATE DE LA DERNIÈRE RÉVISION
ДАТА ПОСЛЕДНЕЙ РЕДАКЦИИ
DATA OSTATNIEJ AKTUALIZACJI
DÁTUM POSLEDNEJ REVÍZIE
DATUM POSLEDNÍ REVIZE
11/2023
NP-DK50 2V 50, 2x2V 110-AD-
8_11-2023
112000570-000
CONTENTS
11/2023 5 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
CONTENTS
IMPORTANT INFORMATION ........................................................................................................ 6
1. CONFORMITY WITH THE REQUIREMENTS OF EUROPEAN UNION DIRECTIVES .... 6
2. INTENDED USE .............................................................................................................. 6
3. CONTRAINDICATIONS AND SIDE-EFFECTS ................................................................ 6
4. SYMBOLS ........................................................................................................................ 6
5. WARNINGS ..................................................................................................................... 7
6. STORAGE AND TRANSPORT CONDITIONS ................................................................. 9
PRODUCT DESCRIPTION .......................................................................................................... 10
7. VARIANTS ..................................................................................................................... 10
8. ACCESSORIES ............................................................................................................. 11
9. PRODUCT FUNCTION .................................................................................................. 12
TECHNICAL DATA ...................................................................................................................... 19
INSTALLATION ........................................................................................................................... 31
10. INSTALLATION CONDITIONS ...................................................................................... 31
11. COMPRESSOR ASSEMBLY ......................................................................................... 31
12. PNEUMATIC CONNECTION ......................................................................................... 36
13. ELECTRICAL CONNECTION ........................................................................................ 38
14. PLACEMENT OF THE COMPRESSOR IN THE CABINET ............................................ 39
15. COMMISSIONING ......................................................................................................... 44
16. PNEUMATIC AND ELECTRICAL DIAGRAMS ............................................................... 46
OPERATION ................................................................................................................................ 52
17. SWITCHING ON THE COMPRESSOR .......................................................................... 53
18. SWITCHING OFF THE COMPRESSOR ........................................................................ 53
AD DRYER .................................................................................................................................. 54
19. PRINCIPLE OF OPERATION ........................................................................................ 54
20. USER INTERFACE/SETTINGS ..................................................................................... 55
21. MAIN SCREENS ............................................................................................................ 57
22. INDICATION OF MAINTENANCE AND ALARM STATES.............................................. 60
PRODUCT MAINTENANCE ........................................................................................................ 63
23. PRODUCT MAINTENANCE ........................................................................................... 63
24. LONG-TERM SHUTDOWN ............................................................................................ 72
25. DISPOSAL OF DEVICE ................................................................................................. 72
TROUBLESHOOTING ................................................................................................................. 73
26. REPAIR SERVICE ......................................................................................................... 75
ANNEX ...................................................................................................................................... 504
27. INSTALLATION RECORD ........................................................................................... 504
IMPORTANT INFORMATION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 6 11/2023
IMPORTANT INFORMATION
1. CONFORMITY WITH THE REQUIREMENTS OF EUROPEAN UNION DIRECTIVES
This product conforms to the requirements of the Regulation (EU) on medical devices (MDR
2017/745) and is safe for the intended use if all safety instructions are followed.
2. INTENDED USE
The compressor is used as a source of clean, oil-free compressed air to power active medical
devices where the parameters and properties of the compressed air are suitable for the specific
application.
Compressed air supplied by the compressor is unsuitable for use with artificial
lung ventilation devices without further filtration
Any other use of the product beyond its intended use is considered an incorrect use. The
manufacturer is not liable for any damages or injuries resulting from the incorrect use.
3. CONTRAINDICATIONS AND SIDE-EFFECTS
There are no contraindications or side-effects known.
4. SYMBOLS
The following symbols and marks are used in the User manual, on the device and its packaging:
General warning
Warning - risk of electric shock
Warning - compressor is controlled automatically
Warning - hot surface
General caution
Read the operating instructions
Refer to instruction manual
CE marking
Medical device
Serial number
Article number
IMPORTANT INFORMATION
11/2023 7 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
Unique Device Identifier
Swiss Authorised Representative
Swiss Importer
Protecting earthing
Fuse
Package handling label fragile
Package handling label this side up
Package handling label keep dry
Package handling label temperature limits
Package handling label limited stacking
Package label recyclable material
Manufacturer
5. WARNINGS
The product is designed and manufactured to be safe for the user and the surrounding environment
when used in the defined manner. Keep the following warnings in mind.
5.1. General warnings
READ THE USER MANUAL CAREFULLY BEFORE USING THE DEVICE AND KEEP IT FOR
FUTURE USE!
The user manual supports the correct installation, operation and maintenance of the product.
Careful review of this manual will provide the information necessary for the correct operation of
the product for its intended use.
Original packaging should be retained for the return of the device. Only the original packaging
ensures protection of the device during transport. If it is necessary to return the product during
the warranty period, the manufacturer is not liable for damages caused by improper packaging.
This warranty does not cover damages originating from the use of accessories other than those
specified or recommended by the manufacturer.
The manufacturer only guarantees the safety, reliability and function of the device if:
- installation, new settings, changes, expansion, and repairs are performed by the
manufacturer or an organisation authorised by the manufacturer
IMPORTANT INFORMATION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 8 11/2023
- the product is used pursuant to the user manual
The user manual corresponds to the configuration of the product and its compliance with the
applicable safety and technical standards at the time of printing. The manufacturer reserves all
rights for the protection of its configuration, methods and names.
Translation of the user manual is performed in accordance with the best available knowledge.
The Slovak version is to be used in the event of any uncertainties.
This user manual is the original instructions. Translation is performed in accordance with the best
available knowledge.
5.2. General safety warnings
The manufacturer designed and manufactured the product to minimise all risks when used correctly
for the intended use. The manufacturer considers it its obligation to lay down the following general
safety precautions.
Use and operation of the product must comply with all laws and local regulations valid in the
place of use. The operator and user are responsible for following all the appropriate regulations
in the interests of performing work safely.
Only the use of original parts guarantees the safety of operating personnel and the flawless
operation of the product itself. Only the accessories and parts mentioned in the technical
documentation or expressly approved by the manufacturer should be used.
The operator must ensure that the device is functioning correctly and safely before every use.
The user must be familiar with the operation of the device.
Do not use the product in environments with a risk of explosion.
The user must inform the supplier immediately if any problem directly related to the operation of
the device occurs.
Any serious incident that has occurred in relation to the device should be reported to the
manufacturer and the competent authority of the Member State in which the user and / or patient
is established.
5.3. Safety warnings on protection from electric current
The device must only be connected to a properly installed, earthed socket.
Before the product is plugged in, ensure that the mains voltage and frequency stated on the
product are in compliance with the values of the mains.
Prior to putting the device into operation check for any damage to the connected pneumatic lines
and electrical wiring. Replace damaged pneumatic lines and electrical wirings immediately.
Immediately disconnect the product from the mains (remove power cord from the socket) in
hazardous situations or in the case of a technical malfunction.
During all repairs and maintenance, ensure that:
- the mains plug is removed from the power socket
- pressure is vented from the air tank and pipes
The product shall only be installed by a qualified technician.
IMPORTANT INFORMATION
11/2023 9 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
6. STORAGE AND TRANSPORT CONDITIONS
The compressor is shipped from the manufacturer in transport packaging. This protects the product
from damage during transport.
Potential for damage to pneumatic components.
The compressor must be transported only when all air has been vented. Before
moving or transporting the compressor, release all the air pressure from the tank
and pressure hoses and drain condensate from the tank and from the condensate
separator on the dryer.
Keep the original factory packaging in case the device needs to be returned Use
the original factory packaging during transport as it provides optimum protection
for the product. . If it is necessary to return the product during the warranty
period, the manufacturer is not liable for damages caused by improper
packaging.
The compressor is shipped in a vertical position and must be secured using
transport straps.
Protect the compressor from humid and dirty environments and extreme temperatures
during transport and storage. Do not store near any volatile chemical substances.
If not, please dispose of the original packaging material in an environmentally-friendly
way. The packaging cardboard can be recycled with old paper.
6.1. Ambient conditions
Products may only be stored and transported in vehicles that are free of any traces of volatile
chemicals under the following climactic conditions:
Temperature
–25°C to +55°C
Relative humidity
max. 90% (non-condensing)
Storing or shipping the equipment in any conditions other than those specified below is
prohibited.
PRODUCT DESCRIPTION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 10 11/2023
PRODUCT DESCRIPTION
7. VARIANTS
The compressor is manufactured according to its intended application in the following variants:
DK50 2V/50/M
Compressor with adsorption dryer
DK50 2V/50S/M
Compressor in cabinet with adsorption dryer
Cabinet S50
It decreases noise level of the compressor
DK50 2x2V/110/M
Compressor with adsorption dryer
DK50 2x2V/110S/M
Compressor in cabinet with adsorption dryer
Cabinet S110
It decreases noise level of the compressor
DK50 2V/50/M
S50
DK50 2V/50S/M
DK50 2x2V/110/M
S110
DK50 2x2V/110S/M
PRODUCT DESCRIPTION
11/2023 11 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
8. ACCESSORIES
Accessories that are not included in the standard order must be ordered separately.
Set of compressed air outlet filters
The compressor may be equipped with a set of filters if specified. The filter set may be equipped
with an air pressure regulator.
Where a different level of air filtration is required, this requirement must be
agreed upon with the supplier and specified in the order.
Type
Use
Level of filtration
(µm)
Article number
FS 30F
DK50 2V/50/M
DK50 2x2V/110/M
1
604014119-014
FS 30M
1+0.1
604014119-015
FS 30S
1+0.01
604014119-017
FS 30A
1 + 0.01 + A**
604014119-018*
*) submicrofilter with activated carbon
*) - set FS 30A, in the standard configuration, this cannot be combined with a pressure regulator on
products DK50 2V/50/M; please contact your supplier if you are interested in such set (with a
regulator)
Filter set regulator assembly
The compressor may be equipped with a pressure regulator of the compressed air outlet if specified.
The regulator must be selected according to the application to the filter set, or separately The
regulator shall ensure constant pressure at the outlet.
Type
Use
Article number
Regulator complete
(to the filter assembly)
DK50 2V/50/M
DK50 2x2V/110/M
604014130-000
REG12 (separate)
DK50 2V/50/M
447000001-088
REG13 (separate)
DK50 2x2V/110/M
447000001-096
Filter set brackets
A suitable bracket must be ordered for every filter set.
3KOM modules for controlling multiple compressors in Master-Slave functionality
A 3KOM control module may be ordered to manage the operation of 2 or 3 identical compressors
with the same pressure range in Master-Slave functionality. In use, the controller in the module
takes over the compressor switching function. The control module may be ordered in the
configurations shown in the following table.
Type
Use
Article number
Compressor-mounted bracket
DK50 2V/50/M
603014177-000
DK50 2x2V/110/M
604014169-000
DK50 2x2V/110/M
to order
PRODUCT DESCRIPTION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 12 11/2023
Compressor model
Control schematic
Article number
System air outlet
DK50 2V/50/M
DK50 2x2V/110/M
1+1
1+1+1
603002152-000
G 3/4“
Equipotential bonding socket
The socket provides protective bonding.
Type
Use
Name
Article no.
POAG-KBT6-EC
DK50 2V/50S/
DK50 2x2V/110S/M
Mains plug
connector
033400075-000
FLEXI-S/POAG-HK6
Conductor (1 m)
034110083-000
9. PRODUCT FUNCTION
9.1. Compressor with adsorption dryer
(Fig. 1, Fig. 2) The air pump (1) draws in air through the inlet filter (8) and supplies compressed air
through the connecting hose into the adsorption dryer (13). From the inlet to the dryer module, the
air is first cooled in the integrated cooler (30) and then moves through the condensate separator
(37), entering the active chamber with adsorbent (32), where the air is dried. A portion of the air is
fed into the second, regenerated chamber, where this air is used to remove moisture from the
adsorbent, after which it is vented to the atmosphere. The active chamber switches on a cyclical
basis. The dry air then passes through the non-return valve (3) into the air tank (2). Air drying
efficiency (the pressure dew point) is determined by the dew point sensor (15) located in the air
tank.
9.2. Compressor cabinet
(Fig. 4) The soundproof cabinet provides compact covering of the compressor, dampens noise
efficiently, providing sufficient exchange of cooling air. With its design It can be placed in a dentist’s
office as a part of furniture. The fan (9) under the compressor pump provides cooling of the
compressor. It is in operation at the same time with the compressor motor or after switching on the
temperature switch at temperature above 40°C. After cooling the cabinet area approximately under
32°C, the fan turns off automatically. The dryer display (25) is located on the front panel of the
cabinet.
Risk of compressor overheating.
Make sure that there are no obstacles at the cooling air inlet into the cabinet
(around the bottom part of the cabinet) and at the hot air outlet on the top back
side of the cabinet.
If the compressor is placed on a soft floor, e.g. carpet, create space between the
base and the floor or the cabinet and the floor, e.g. underlay the footings with
hard pads to ensure sufficient cooling of the compressor.
PRODUCT DESCRIPTION
11/2023 13 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
Descriptions for figures 1 - 3
1 Air pump
2 Air tank
3 Non-return valve
4 Pressure switch
5 Safety valve
6 Pressure gauge
7 Drain valve
8 Inlet filter
9 Compressor fan
10 Casters
11 Hour counter
12 Electrical box
13 AD dryer
14 Air outlet
15 Pressure dew point sensor
16 Condensate collection vessel
17 Supporting bracket
18 Cabinet fan
19 Cabinet pressure gauge
20 Switch
21 Cabinet connector
22 Pressure gauge hose
23 Wall stop
24 Pulling system
25 Cabinet display
26 Handle
27 Cabinet gas springs
28 *Dryer display
29 Outlet module
30 Cooling module
31 Electrical panel
32 Dryer chamber
33 Inlet valve module
34 Compressed air inlet
35 Regeneration solenoid valve
36 Dryer fan
37 Condensate separator
38 Condensate drain solenoid valve
39 Air outlet
40 **Bushing
41 Outlet from condensate separator and
regeneration valves
42 Power cord
* Position (28) applies to the DK50 2V/50/M, DK50 2x2V/110/M model without the cabinet,
position (28) in the case of the DK50 2V/50 S/M, DK50 2x2V/110 S/M with the cabinet is a simple
cover.
** For the cabinet model, the cable connected to the display (25) in the front panel of the cabinet
is routed through the universal bushing (40).
PRODUCT DESCRIPTION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 14 11/2023
Fig. 1: DK50 2V/50/M Compressor with adsorption dryer
PRODUCT DESCRIPTION
11/2023 15 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
Fig. 2: DK50 2x2V/110/M Compressor with adsorption dryer
PRODUCT DESCRIPTION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 16 11/2023
Fig. 3:Adsorption dryer
ADM 140/50
ADM 280/110
* Position (28) applies to the DK50 2V/50/M, DK50 2x2V/110/M model without the cabinet;
position (28) in the case of the DK50 2V/50 S/M, DK50 2x2V/110 S/M with the cabinet is a simple
cover.
** For the cabinet model, the cable connected to the display (25) in the front panel of the cabinet
is routed through the universal bushing (40).
PRODUCT DESCRIPTION
11/2023 17 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
Fig. 4: Cabinet
A - DK50 2V/50S/M
PRODUCT DESCRIPTION
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 18 11/2023
B - DK50 2x2V/110S/M
TECHNICAL DATA
11/2023 19 NP-DK50 2V 50, 2x2V 110-AD-8_11-2023
TECHNICAL DATA
Compressors are designed for operation in dry, ventilated and dust-free indoor rooms under the
following climactic conditions:
Temperature
+5°C to +40°C
Relative humidity
max. 70%
Working pressure 6 8 bar
DK50 2V/50/M
DK50 2V/50S/M
Rated voltage
Frequency a)
V, Hz
230, 50
3x400, 50
230, 50
3x400, 50
Capacity at 6 bar (FAD) -20°C
l/min
120
120
Working pressure b)
bar
6.0 8.0
6.0 8.0
Rated current
A
8.8
3.9
9.0
4.1
Motor power
kW
1.2
1.2
Air tank volume
l
50
50
Air quality - filtration
m
-
-
Maximum operating pressure of safety
valve
bar
9.0
9.0
Noise level at 5 bar (LpA)
dB
70.5
52.0
Operating mode
%
S1-100
S1-100
PDP drying performance at 7 bar d)
°C
-20
-20
Dryer low pressure alarm
bar
< 3
< 3
Dryer high pressure alarm
bar
˃ 9
˃ 9
Dryer high dew point alarm
°C
˃ -20
˃ -20
Time to fill air tank from 0 to 7 bar
s
185
185
Dimensions (net)
w x d x h
mm
580x600x805
750x715x1015
Net weight c)
kg
74
72
125
123
Classification under EN 60601-1
Class I.
a) Specify the compressor version when ordering
b) Consult any other range of pressure with the supplier
c) Weight is indicative and only applies to the product without accessories
d) Applies to ambient temperatures of <30°C PDP pressure dew point
TECHNICAL DATA
NP-DK50 2V 50, 2x2V 110-AD-8_11-2023 20 11/2023
Dependence of compressor output on working pressure
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EKOM DK50 2x2V/110 Manuel utilisateur

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