Ingersoll-Rand TS5A Operation and Maintenance Manual

Catégorie
Sèche-linge électriques
Taper
Operation and Maintenance Manual
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance or
operation.
OPERATION AND MAINTENANCE MANUAL
C.C.N. : 80441223
DATE : JANUARY 2007
REV. : F
Ensure that maintenance personnel are adequately
trained, competent and have read the Maintenance
Manuals.
TS1A–13A
Ensure that the Operation and Maintenance manual is
not removed permanently from the machine.
ENGLISH
FRENCH
PORTUGUESE
SPANISH
PRINT LANGUAGE
CONTENTS
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CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 1
2.0 FOREWORD 2
3.0 ABBREVIATIONS &
SYMBOLS
3
4.0 PURCHASE ORDER
DETAILS
4
5.0 SAFETY 5
5.1 Safety instructions
5.2 Safety precautions
5.3
Text decals, North America
5.4 Decals, World wide – ISO
6.0 RECEIPT AND
HANDLING
10
6.1 Receipt
6.2 Unpacking and handling
7.0 INSTALLATION 11
7.1 Location in plant
7.2 Discharge and condensate
piping
7.3 Electrical
7.4 Outdoor sheltered
installation
7.5 Multiple Compressor /
Dryer Installations
8.0 GENERAL INFORMATION 14
8.1 Technical information
8.2 Installation drawing
8.3 Electrical schematic
8.4
Process and
instrumentation schematics
8.5 General description
9.0 OPERATING
INSTRUCTIONS
36
9.1 Basic operation
9.2 Intellisys controls
9.3 Display screen
9.4 Operator setpoints
9.5 Warnings
9.6 Service warnings
9.7 Alarms
10.0
START–UP PROCEDURE 42
10.1 Initial start–up
11.0 MAINTENANCE 43
11.1 Maintenance prompts
11.2 Maintenance chart
11.3 Maintenance procedures
11.4 Routine maintenance
12.0 FAULT FINDING 46
12.1
General faults
2.0 FOREWORD
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The contents of this manual are considered to be proprietary and
confidential to Ingersoll Rand and should not be reproduced without the
prior written permission of Ingersoll Rand.
Nothing contained in this document is intended to extend any promise,
warranty or representation, expressed or implied, regarding the
Ingersoll Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which
are available upon request.
This manual contains instructions and technical data to cover all routine
operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorized Ingersoll Rand
service department.
All components, accessories, pipes and connectors added to the
compressed air system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll Rand.
. clearly rated for a pressure at least equal to the machine maximum
allowable working pressure.
. compatible with the compressor lubricant/coolant.
. accompanied with instructions for safe installation, operation and
maintenance.
Ingersoll Rand reserves the right to make changes and improvements
to products without notice and without incurring any obligation to make
such changes or add such improvements to products sold previously.
Details of approved equipment are available from Ingersoll Rand
Service departments.
This machine has been designed and supplied for use only in the
following specified conditions and applications:
. Drying water vapor out of compressed air containing no known or
detectable additional gases, vapors or particles
. Operation within the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
IF IN DOUBT CONSULT SUPERVISION
.
The company accepts no responsibility for errors in translation of this
manual from the original English version.
SSR ULTRA COOLANT
R
is a registered trademark of
Ingersoll–Rand Company USA.
INTELLISYS
R
is a registered trademark of Ingersoll–Rand
Company USA.
COPYRIGHT 2007
INGERSOLL–RAND COMPANY LIMITED
WARNING
The use of the machine in any of the situation types listed in table
1:
a) Is not approved by Ingersoll Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll Rand.
TABLE 1
WARNING – NOT PERMITTED
Use of the machine to condition compressed air for:
a) direct human consumption
b) indirect human consumption.
Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this
manual.
Use of the machine where there is any actual or foreseeable risk
of hazardous levels of flammable gases or vapors.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE
USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
VAPOURS MAY BE PRESENT.
Use of the machine fitted with non Ingersoll Rand approved
components.
Use of the machine with safety or control components missing or
disabled.
Connection to an electrical supply of incorrect voltage and/or
frequency.
WARNING
The use of repair parts other than those included within the
Ingersoll Rand approved parts list may create hazardous
conditions over which Ingersoll Rand has no control. Therefore
Ingersoll Rand cannot be held responsible for equipment in which
non–approved repair parts are installed.
WARNING
The dryer can contain pressurized air in the shutdown mode. Any
pressurized air must be relieved from the compressor air system
prior to breaching the dryer compressed air side.
NOTICE
The manual is intended for worldwide use and contains both
metric and imperial data where required.
3.0 ABBREVIATIONS & SYMBOLS
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#### Contact Ingersoll Rand for serial number
–>#### Up to Serial No.
####–> From Serial No.
* Not illustrated
Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
ppm parts per million
bg Bulgarian
cs Czech
da Danish
de German
el Greek
en English
es Spanish
et Estonian
fi Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl Polish
pt Portuguese
ro Romanian
ru Russian
sk Slovak
sl Slovenian
sv Swedish
zh Chinese
4.0 PURCHASE ORDER DETAILS
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REFRIGERATED DRYER
This unit was purchased from
Ingersoll–Rand Company reserves the right to
make changes or add improvements without
notice and without incurring any obligation to
make such changes or add such improvements
to products sold previously.
No. of units on order:
Customer Order No:
Ingersoll–Rand Co. Order No.:
For ready reference:
Record the serial number and model number of
your unit here.
Serial Number:
Model Number:
5.0 SAFETY
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5.1 SAFETY INSTRUCTIONS
Safety instructions in the operators manual are bold–faced for
emphasis. The signal words DANGER, WARNING and CAUTION are
used to indicate hazard seriousness levels as follows.
Ensure that the operator reads and understands the decals and
consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual, and the manual
holder, are not permanently removed from the machine.
Ensure that maintenance personnel are adequately trained, competent
and have read the Maintenance Manuals.
DANGER
Indicates the presence of a hazard which WILL cause serious injury,
death or property damage, if ignored.
WARNING
Indicates the presence of a hazard which CAN cause serious injury,
death or property damage, if ignored.
CAUTION
Indicates the presence of a hazard which WILL or can cause injury or
property damage, if ignored.
NOTICE
Indicates important set–up, operating or maintenance information.
5.2 SAFETY PRECAUTIONS
General Information
Pressurized air, refrigerant and electricity can be dangerous. Before
undertaking any work on the dryer, ensure that the electrical supply
has been isolated, locked off, tagged and the dryer has been
relieved of all compressed air pressure.
Make sure that all protective covers are in place and that the
canopy/doors are closed during operation.
Installation of this dryer must be in accordance with recognized
electrical codes and any local Health and Safety Codes.
Use only safety solvent for cleaning the dryer and auxiliary equipment.
Compressed air
Ensure that the machine is operating at the rated pressure and that the
rated pressure is known to all relevant personnel.
All air pressure equipment installed in or connected to the machine
must have safe working pressure ratings of at least the machine rated
pressure.
If more than one dryer is connected to one common downstream plant,
effective check valves and isolation valves must be fitted and controlled
by work procedures, so that one machine cannot accidentally be
pressurized / over pressurized by another.
If a safety valve is installed between the isolation valve and the dryer,
it must have sufficient capacity to relieve the full capacity of the
compressor(s).
If the discharged air is to be ultimately released into a confined space,
adequate ventilation must be provided.
The use of plastic bowls on line filters without metal guards can be
hazardous. Their safety can be affected by either synthetic lubricants,
or the additives used in mineral oils. Metal bowls should be used on a
pressurized system.
When using compressed air, always use appropriate personal
protective equipment.
All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.
Compressed air can be dangerous if incorrectly handled. Before doing
any work on the unit, ensure that all pressure is vented from the system
and that the machine cannot be started accidentally.
Avoid bodily contact with compressed air.
Refrigerant
Refrigeration pipes can be very hot or very cold depending on the
operating pressure and media phase. Avoid contact with these
components.
Only technicians trained on servicing refrigeration circuits may work on
refrigeration systems. Handling, recovery, and dispensing refrigerant
requires specific Local and National refrigerant certifications.
DANGER
BREATHING REFRIGERANT CAN CAUSE DEATH BY
SUFFOCATION. DO NOT BREATHE FUMES.
Materials
The following substances are used in the manufacture of this machine
and may be hazardous to health if used incorrectly:
. refrigerant
compressor oil
WARNING
AVOID INGESTION, SKIN CONTACT AND INHALATION OF
FUMES
For further information, request and consult the Refrigerant and Oil
Material Data Sheets. The sheets are designated as 80441231
refrigerant MSDS, 80441926 refrigerant oil MSDS and can be obtained
from your local IR office, Distributor or Air Center.
Consult a physician if the refrigerant is inhaled or the refrigerant oil is
ingested.
Transport
When loading or transporting machines ensure that the specified lifting
and tie down points are used.
It is recommended that the machine be moved using the fork lift slots
in the machine base.
Refer to section 8 for reference information.
5.0 SAFETY
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Electrical
The dryer has high and dangerous voltage in the motor starter and
control box. All installations must be in accordance with recognized
electrical codes. Before working on the electrical system, be sure to
remove voltage from the system by using a manual disconnect switch.
A circuit breaker or fuse safety switch must be provided in the electrical
supply line leading to the dryer.
Those responsible for installation of this equipment must provide
suitable grounds, maintenance clearance and lightning arrestors for all
electrical components in accordance with National and Local code
requirements.
Keep all parts of the body and any hand–held tools or other conductive
objects, away from exposed live parts of the dryer electrical system.
Maintain dry footing, stand on insulating surfaces and do not contact
any other portion of the dryer when making adjustments or repairs to
exposed live parts of the dryer electrical system.
Close all access doors when the dryer is left unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the dryer only to electrical systems that are compatible with
its electrical characteristics and that are within it’s rated capacity.
Condensate disposal
Condensate cannot be discharged into fresh/surface water drains. In
some regions compressor condensate containing ULTRA COOLANT
can be fed directly into a drainage system that has downstream
sewage treatment.
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. Ingersoll Rand and its associated distributors are
happy to advise and assist in these matters.
Refrigerant Oil
Steps to be taken in the case of spillage: Soak up with a suitable
absorbent material, then sweep into a plastic bag for disposal.
Burn in an approved incinerator, or according to local area or country
regulations.
For further information, consult Material Safety Data Sheets
WARNING
There is a high temperature shutdown feature built into each
dryer. Refer to maintenance section for service.
Failure to adhere to these recommendations can result in
mechanical failure, property damage and serious injury or death.
S All air and water inlet, and air and water discharge pipework to
and from the inlet and discharge port connections must take into
account vibration, pulsations, temperature, maximum pressure
applied, corrosion and chemical resistance. In addition, it should
be noted that lubricated compressors will discharge some oil into
the air stream; therefore, compatibility between discharge piping,
system accessories and software must be assured.
S For the foregoing reasons, the use of plastic piping, soldered
copper fittings and rubber hose as air piping is not recommended.
In addition, flexible joints and/or flex lines can only be considered
for such purposes if their specifications fit the operating
parameters of the system.
S It is the responsibility of the installer and owner to provide the
appropriate service pipework to and from the machine.
WARNING
“Ingersoll Rand air dryers are not designed, intended, or
approved for breathing air applications. Ingersoll Rand does not
approve specialized equipment for breathing air application and
assumes no responsibility or liability for dryers used for
breathing air services.”
WARNING
The specification of this machine is such that the machine is not
suitable for use in flammable gas risk areas.
WARNING
Vent compressed air system before opening.
5.0 SAFETY
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Read and understand safety and information decals thoroughly. Heed warnings and follow instructions. If you do not understand, inform
your supervisor.
5.3 TEXT DECALS, NORTH AMERICA
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken.
Lifting point.
WARNING – Hot surface.
WARNING: Electrical shock risk. ROTATION
5.0 SAFETY
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5.3 TEXT DECALS, NORTH AMERICA
5.0 SAFETY
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5.4 DECALS, WORLD WIDE – ISO
WARNING – Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken.
WARNING – Hot surface.
Do not operate the machine without the guard
being fitted.
CONDENSATE DRAIN
POWER INLET (AC)
ROTATION
6.0 RECEIPT / HANDLING
10
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6.1 RECEIPT
When you receive the dryer please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially
if the dryer will not be immediately unpacked. Obtaining the deIivery persons signed agreement to any noted damages will facilitate any future insurance
claims.
IMPORTANT
READ THIS
LOST OR DAMAGED GOODS
THOROUGHLY INSPECT THIS SHIPMENT IMMEDIATELY UPON ARRIVAL
OUR RESPONSIBILITY FOR THIS SHIPMENT CEASED WHEN THE CARRIER SIGNED
BILL OF LADING
If goods are received short or in damaged condition, it is important that you notify the carrier and insist on a
notation of the loss or damage across the face of the freight bill. Otherwise no claim can be enforced against the
transportation company.
If concealed loss or damage is discovered, notify your carrier at once and request an inspection. This is absolutely
necessary. Unless you do this the carrier will not entertain any claim for loss or damage. The agent will make an
inspection and grant a concealed damage notation. If you give the transportation company a clear receipt for
goods that have been damaged or lost in transit, you do so at your own risk and expense.
WE, AT lR, ARE WILLING TO ASSIST YOU IN EVERY POSSIBLE MANNER TO COLLECT CLAIMS FOR LOSS
OR DAMAGE, BUT THE WILLINGNESS ON OUR PART DOES NOT MAKE US RESPONSIBLE FOR
COLLECTION OF CLAIMS OR REPLACEMENT OF MATERIAL. THE ACTUAL FILING AND PROCESSING OF
THE CLAIM IS YOUR RESPONSIBILITY.
Ingersoll–Rand Company Limited
6.2 UNPACKING AND HANDLING
The dryer will normally be delivered with a cardboard box or other cover. If a knife has to be used to remove this cover, ensure that the exterior paintwork
of the dryer is not damaged.
Incorporated within the base of the dryer are slots to enable a fork lift truck to move the machine. Ensure truck forks are fully engaged on both sides.
Alternatively a special lifting frame can be utilized to enable a crane or hoist to move the dryer. Use only marked lifting points.
7.0 INSTALLATION
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For technical information see section 8.0.
7.1 LOCATION IN PLANT
KEY
1. Compressor
2. Air Receiver
3. Air Dryer
4. Compressed air filters
5. System demand points
6. Valve, vent
7. Valve, isolation
8. Valve, condensate
9. Valve, bypass
Ensure that the correct tie down points are used.
For major overhaul position the machine to obtain lifting access e.g.
fork lift truck.
Ambient temperatures higher than 46_C (115_F) must be avoided as
well as areas of high humidity.
Consider also the environment surrounding or near the dryer. The area
selected for the location of the dryer should be free of dust, chemicals,
metal filings, paint fumes and overspray.
Hard surfaces may reflect noise with an apparent increase in the
decibel level. When sound transmission is important, a sheet of rubber
or cork can be installed beneath the machine to reduce noise. Flexible
piping may be required.
It is recommended that provision be made for lifting heavy components
during major overhaul. Use only lifting points provided.
Minimum space in front of control panel door as required by National
or Local codes must be maintained.
The dryer can be installed on any level floor capable of supporting it.
A dry, well ventilated area where the atmosphere is as clean as
possible is recommended.
Sufficient space all around and above the dryer must be allowed, to
enable the effective removal of the cooling air which, in turn, will reduce
the risk of recirculating the cooling air back through the dryer.
CAUTION
A minimum of 1 m (3ft) all round the dryer is recommended. If
headroom is restricted, then the exhaust should be ducted or
deflected away from the machine.
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7.2 DISCHARGE AND CONDENSATE PIPING
KEY
1. Compressor
2. Air Receiver
3. Air Dryer
4. Compressed air filters
5. System demand points
6. Valve, vent
7. Valve, isolation
8. Valve, condensate
9. Valve, bypass
It is essential when installing a new dryer [3], to review the total air
system. This is to ensure a safe and effective total system. One item
which should be considered is liquid carryover. Installation of air dryers
[3] is always good practice since properly selected and installed they
can reduce any liquid carryover to zero.
Piping should be at least as large as the discharge connection of the
equipment. All piping and fittings should be suitably rated for the
operating pressure.
It is good practice to locate by–pass piping close to the dryer and to
install line filters [4].
IMPORTANT: The drain line must slope downward from the base to
work properly. For ease of inspection of the automatic drain trap
operation, the drain piping should include an open funnel.
CAUTION
The use of plastic bowls on line filters and other plastic air line
components without metal guards can be hazardous. Their safety
can be affected by either synthetic coolants or the additives used
in mineral oils. From a safety standpoint, metal bowls should be
used on any pressurized system.
NOTICE
Do not use the dryer to support the piping.
7.3 ELECTRICAL
CAUTION
This procedure should only be carried out by a qualified
electrician, electrical contractor or your local Ingersoll Rand
Distributor or Air Center.
The dryer should be properly grounded / earthed in accordance with
Local and National Code requirements..
Installation of this dryer must be in accordance with recognized
electrical codes and any local Health and Safety Codes.
The dryer must have its own isolator situated adjacent to it. The fuse
protecting the circuit and the dryer must be selected in accordance with
local and national code requirements on the basis of the data provided
in the general information section
Feeder cables should be sized by the customer/electrical contractor to
ensure that the circuit is balanced and not overloaded by other
electrical equipment. The length of wiring from a suitable electrical feed
point is critical as voltage drops may impair the performance of the
dryer.
Feeder cable connections to incoming terminals L1–L2–L3 should be
tight and clean.
The applied voltage must be compatible with the data plate ratings.
NOTICE
The control circuit transformer has different voltage tappings.
Ensure that these are set for the specific applied voltage prior to
starting.
A hole is provided for incoming power connection. If it is necessary to
make a hole in the control box in a different location, care should be
taken to not allow metal shavings to enter the starter and other electrical
components within the box. If another hole is used, the original hole
must be blocked off.
The feeder cable must be suitably glanded into the electrical box to
ensure that dirty air does not by–pass.
On completion of electrical installation, check that fan motor rotation is
correct. Cooling air must discharge upwards.
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7.4 OUTDOOR SHELTERED INSTALLATION
TS dryers are not suitable for outdoor installation.
Installing a TS dryer outside voids the warranty of the dryer.
7.5 MULTIPLE COMPRESSOR /DRYER INSTALLATIONS
KEY
A/C Air Compressor
D Air Dryer
CAUTION
Contact Ingersoll Rand for proper design and application.
Failure to do so may result in overloading of the dryer(s), dryer(s) shutdown, and water in the compressed air system.
8.0 GENERAL INFORMATION
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8.1 TECHNICAL INFORMATION
COMMON TECHNICAL DATA
General
Maximum ambient temperature _C (_F) 46 (115)
Minimum ambient temperature _C (_F) 2 (35)
Refrigerant type R404A
Refrigerant oil ISO 32 Polyolester (POE)
Maximum standard compressed air inlet pressure, barg (psig)
(4)
12.1 (175)
Control settings
Hot gas valve setting, barg (psig)
(5)
5.03 – 5.66 (73 – 82)
Thermal expansion valve superheat, _C (_F)
(6)
3.3 – 5.0 (6.0 – 9.0)
High refrigerant temperature switch setting _C 115 (240)
High pressure switch setting barg (psig) 29.3 (425)
Fan pressure switch setting on/off barg (psig) 16.5 / 13.1 (240 / 190)
Fan temp switch setting on/off _C (_F) 99 / 82 (210 / 180)
Low pressure switch setting barg (psig) 2.8 (40)
Performance
(1)(2)
Dew point temperature at rated conditions and flow, _C (_F)
(2)
3.8 (39)
Dew point temperature at rated conditions and flow, _C (_F)
(1)
3.0 (37.4)
Air Cooling System
Maximum P across duct work, mm H
2
O (in. H
2
O) 1.0 (0.04)
(1)
All standard 230v/1/50Hz, 230v/1/60Hz, 400v/3/50Hz and 380v/3/60Hz machines: 25_C ambient, 7 barg inlet, 35_C inlet, 35_C dew point
inlet.
(2)
All standard 230v/3/60Hz, 460v/3/60Hz and 575v/3/60Hz machines: 85_F ambient, 125 psig inlet, 100_F inlet, 100_F dew point inlet.
(3)
Always apply local electrical codes for sizing cables and fusing. In absence of local codes, the minimum cable size should always be calculated
on basis of maximum package full load x1.25.
(4)
High pressure options allow machines to operate at high pressure ratings. See machine specification data decal for pressure ratings for these
machines.
(5)
The low side refrigerant pressure is factory set at 5.38 – 5.66 barg (78 – 82 psig). It may need to be adjusted at the hot gas valve periodically due
to local ambient and seasonal changes to avoid dryer freeze–up. See section 11.4 “Routine Maintenance” for the adjustment procedure.
(6)
Evaporator superheat is factory set and should not require adjustment unless it is measured out of specification when the dryer is operating at
its nominal load, and the discharge air pressure dewpoint is high.
See “Routine Maintenance” for the adjustment procedure.
8.0 GENERAL INFORMATION
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Model / Electrical Compressed Air,
m
3
/min (scfm) (1),
(2)
Dryer Pressure
Drop, bar (psi) (1),
(2), (3)
Cooling Air Flow,
m
3
/hr (cfm)
(1), (2), (3)
Nominal Package
Amps (1), (2), (3)
Maximum Package
Amps
TS–1A, 230/1/50 9.0 (319) 0.16 (2.3) 4,200 (2,470) 10.4 12.7
TS–1A, 230/1/60 9.0 (319) 0.16 (2.3) 4,800 (2,820) 10.2 11.8
TS–1A, 230/3/60 7.0 (250) 0.13 (1.8) 5,500 (3,230) 8.5
TS–1A, 460/3/60 7.0 (250) 0.13 (1.8) 3,200 (1,880) 4.4
TS–2A, 230/1/50 14.0 (494) 0.19 (2.8) 4,400 (2,580) 13.3 18.4
TS–2A, 230/1/60 14.0 (494) 0.19 (2.8) 3,700 (2,170) 10.9 17.0
TS–2A, 230/3/60 9.6 (340) 0.20 (2.8) 1,800 (1,050) 8.7
TS–2A, 400/3/50 14.0 (494) 0.19 (2.8) 3,400 (2,000) 4.9 6.9
TS–2A, 460/3/60 9.6 (340) 0.20 (2.8) 1,800 (1,050) 4.8
TS–3A, 230/3/60 13.0 (460) 0.23 (3.2) 5,500 (3,230) 12.5
TS–3A, 380/3/60 15.8 (560) 0.23 (3.4) 4,600 (2,700) 6.1 8.4
TS–3A, 400/3/50 15.8 (560) 0.23 (3.4) 5,400 (3,170) 5.8 8.2
TS–3A, 460/3/60 13.0 (460) 0.23 (3.2) 3,000 (1,760) 6.1
TS–4A, 230/3/60 16.4 (580) 0.24 (3.4) 5,100 (3,000) 13.2
TS–4A, 380/3/60 19.2 (676) 0.28 (4.0) 3,900 (2,290) 8.5 9.5
TS–4A, 400/3/50 19.2 (676) 0.28 (4.0) 6,000 (3,530) 8.0 9.7
TS–4A, 460/3/60 16.4 (580) 0.24 (3.4) 4,800 (2,820) 6.8
TS–5A, 230/3/60 19.2 (680) 0.21 (3.0) 6,200 (3,640) 15.3
TS–5A, 380/3/60 23.4 (827) 0.15 (2.2) 7,300 (4,290) 9.2 10.0
TS–5A, 400/3/50 23.4 (827) 0.15 (2.2) 6,000 (3,530) 8.6 10.9
TS–5A, 460/3/60 19.2 (680) 0.21 (3.0) 6,100 (3,590) 7.7
TS–6A, 380/3/60 28.0 (987) 0.25 (3.6) 7,600 (4,470) 9.8 11.9
TS–6A, 400/3/50 28.0 (987) 0.25 (3.6) 7,500 (4,410) 9.3 12.3
TS–6A, 460/3/60 25.4 (900) 0.18 (2.5) 7,600 (4,470) 10.1
TS–7A, 380/3/60 31.5 (1,113) 0.23 (3.4) 7,600 (4,470) 11.6 14.4
TS–7A, 400/3/50 31.5 (1,113) 0.23 (3.4) 7,500 (4,410) 11.3 14.0
TS–7A, 460/3/60 30.2 (1,070) 0.25 (3.6) 7,700 (4,530) 11.7
TS–8A, 380/3/60 40.2 (1,420) 0.26 (3.7) 10,900 (6,410) 14.5 17.6
TS–8A, 400/3/50 46.5 (1,643) 0.26 (3.7) 10,800 (6,350) 14.4 18.2
TS–8A, 460/3/60 35.6 (1,260) 0.25 (3.6) 14,000 (8,240) 14.5
TS–9A, 380/3/60 51.0 (1,800) 0.30 (4.3) 12,400 (7,290) 16.7 22.6
TS–9A, 400/3/50 51.0 (1,800) 0.30 (4.3) 14,600 (8,590) 15.6 20.0
TS–9A, 460/3/60 43.6 (1,540) 0.35 (5.0) 12,100 (7,120) 17.0
TS–10A, 460/3/60 49.5 (1,750) 0.40 (5.7) 14,900 (8,760) 18.8
TS–10A, 380/3/60 62.4 (2,203) 0.22 (3.2) 16,300 (9,590) 17.8 22.7
TS–10A, 400/3/50 62.4 (2,203) 0.22 (3.2) 18,200 (10,710) 17.2 23.2
TS–11A, 400/3/50 71.5 (2,527) 0.22 (3.2) 20,400 (12,000) 21.1 26.3
TS–11A, 460/3/60 56.6 (2,000) 0.42 (6.0) 17,000 (10,000) 22.7
TS–12A, 400/3/50 80.7 (2,850) 0.21 (3.1) 32,400 (19,060) 27.9 33.0
TS–12A, 460/3/60 63.7 (2,250) 0.43 (6.1) 19,600 (11,530) 23.2
TS–13A, 460/3/60 68.8 (2,430) 0.45 (6.5) 23,100 (13,590) 28.0
(1)
All standard 230v/1/50Hz, 230v/1/60Hz, 380v/3/60Hz, 400v/3/50Hz machines rated at 25_C ambient, 7 barg inlet, 35_C inlet, and 35_C pressure
dew point inlet.
(2)
All standard 230v/3/60Hz, 460v/3/60Hz, and 575v/3/60Hz machines rated at 85_F ambient, 125 psig, 100_F inlet, and 100_F pressure dew point
inlet.
(3)
Data reported at compressed air flow condition stated in table.
(4)
575v data is not specifically published since it is a 460v dryer shipped with a transformer.
8.0 GENERAL INFORMATION
TS1A–13A
http://air.irco.com
16
8.2 INSTALLATION DRAWING
TS–1A, 50/60Hz
KEY
A. Electrical conduit connection
B. Compressed air inlet
50Hz – 1 1/2” BSPT female
230v / 1 / 60Hz – 1 1/2” BSPT female
All other 60Hz – 1 1/2” NPT female
C. Compressed air discharge
50Hz – 1 1/2” BSPT female
230v / 1 / 60Hz – 1 1/2” BSPT female
All other 60Hz – 1 1/2” NPT female
D. Condensate drain
50Hz – 1/8” BSPT female
230v / 1 / 60Hz – 1/8” BSPT female
All other 60Hz – 1/8–27 NPTF female
NOTES:
1. Weight (approximate):207 kg (455 lb)
2. Refrigerant: R–404A
3. Tolerance on dimensions: 13mm (0.5”) unless otherwise
stated.
4. 305mm (12”) minimum electrical cable length allowance is
required between the electrical cable entry (A) and the mains
terminal block.
5. Recommended clearance on all sides 1 m (3 ft) front panel with
starter door may require more as defined by local and national
electrical codes.
6. External piping shall not exert any unresolved moments or
forces on it.
7. There should be no plastic piping, not approved by IR, attached
to this unit or used for any lines downstream.
8. Field installed ducting to and from the dryer can not add more
than 1.0mm (0.04) water air resistance.
8.0 GENERAL INFORMATION
TS1A–13A
http://air.irco.com
17
TS–2A, TS–3A & TS–4A, 50/60Hz
KEY
A. Electrical conduit connection
B. Compressed air inlet
50Hz – 2” BSPT female
230v / 1 / 60Hz – 2” BSPT female
380v / 3 / 60Hz – 2” BSPT female
All other 60Hz – 2” NPT female
C. Compressed air discharge
50Hz – 2” BSPT female
230v / 1 / 60Hz – 2” BSPT female
380v / 3 / 60Hz – 2” BSPT female
All other 60Hz – 2” NPT female
D. Condensate drain
50Hz – 1/8” BSPT female
230v / 1 / 60Hz – 1/8” BSPT female
380v / 3 / 60Hz – 1/8” BSPT female
All other 60Hz – 1/8–27 NPTF female
Model Dimension “X”
TS–2A 1408 mm
TS–3A 1396 mm
TS–4A 1410 mm
NOTES:
1. Weight (approximate):
TS–2A: 226 kg (497 lb)
TS–3A: 230 kg (506 lb)
TS–4A: 230 kg (506 lb)
2. Refrigerant: R–404A
3. Tolerance on dimensions: 13mm (0.5”) unless otherwise
stated.
4. 305mm (12”) minimum electrical cable length allowance is
required between the electrical cable entry (A) and the mains
terminal block.
5. Recommended clearance on all sides 1 m (3 ft) front panel with
starter door may require more as defined by local and national
electrical codes.
6. External piping shall not exert any unresolved moments or
forces on it.
7. There should be no plastic piping, not approved by IR, attached
to this unit or used for any lines downstream.
8. Field installed ducting to and from the dryer can not add more
than 1.0mm (0.04) water air resistance.
8.0 GENERAL INFORMATION
TS1A–13A
http://air.irco.com
18
TS–5A 50/60Hz
KEY
A. Electrical conduit connection
B. Compressed air inlet
50Hz: 3” BSP female
380v / 3 / 50Hz: 3” BSP female
All other 60Hz: 3” NPT female
C. Compressed air discharge
50Hz: 3” BSP female
380v / 3 / 50Hz: 3” BSP female
All other 60Hz: 3” NPT female
D. Condensate drain
50Hz: 1/4” BSP female
380v / 3 / 60Hz: 1/4” BSP female
All other 60Hz: 1/4” NPT female
NOTES:
1. Weight (approximate):
TS–5A: 429 kg (944 lb)
2. Refrigerant: R–404A
3. Tolerance on dimensions: 13mm (0.5”) unless otherwise
stated.
4. 305mm (12”) minimum electrical cable length allowance is
required between the electrical cable entry (A) and the mains
terminal block.
5. Recommended clearance on all sides 1m (3ft) front panel with
starter door may require more as defined by local and national
electrical codes.
6. External piping shall not exert any unresolved moments or
forces on it.
7. There should be no plastic piping, not approved by IR, attached
to this unit or used for any lines downstream.
8. Field installed ducting to and from the dryer can not add more
than 1.0mm (0.04) water air resistance.
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Ingersoll-Rand TS5A Operation and Maintenance Manual

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Operation and Maintenance Manual

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