Wacker Neuson CRT60-66K Manuel utilisateur

Taper
Manuel utilisateur
5200005848
03 0917
Ride-On Trowel
CRT 60-66K
Operator’s Manual
Notice d’Emploi
Truelles à conducteur porté
5200005848
EN-FR
Copyright
notice
© Copyright 2017 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
5200005840 01 0512
CRT 60-66K Foreword
wc_tx001695gb_FM10.fm 3
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines covered in this manual:
Machine
identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number
(S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
pa
rts.
If you are missing any of these documents, please contact Wacker Neuson to
o
rder a replacement or visit www.wacke
rneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
main
tain the above Wacker Neuson model(s). For your own safety
and to
re
duce the risk of injury, carefully read, understand, and observe all inst
ructions
d
escribed in this manua
l.
Wacker Neuson expressly reserves the right to make technical modifications,
e
ven without notice, which improve the performance or safety standards of it
s
mach
ines.
Machine Item Number
CRT 60–66K 0620921, 0620922
wc_gr010094
Serial Number:
Foreword CRT 60-66K
4 wc_tx001695gb_FM10.fm
The information contained in this manual is based on machines manufactured
up until th
e time of publication. Wacker Neuson reserves the right to chan
ge
any p
ortion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
facto
ry-installed components. Your machine may vary depending on t
he
require
ments of your specific region.
CALIFORNIA
Proposition
65 Warning
Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-
charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
Manufacturers
approval
This manual contains references to approved parts, attachments, and modifica-
tions. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neu
son service center according to written instructions published by Wa
cker
Neu
son.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following conse-
quences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions abo
ut
approved or
unapproved parts, attachments, or modifications.
Original Declaration of Conformity
2014-CE-CRT60-66K_en_FM10.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
CRT 60-66K
Trowel
To smooth and finish semi-cured concrete
0620922
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EC, 2004/108/EC, EN12649
Authorized Person for Technical Documents
Axel Häret, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41,
80809 München
Menomonee Falls, WI, USA, 05.09.2014
Scott V. Grahl
Manager, Product Engineering
For Wacker Neuson
Dan Domanski
Technical Director
For Wacker Neuson
Keith Herr
Managing Director
For Wacker Neuson
Table of Contents
CRT 60-66K
wc_bo5200005840_03TOC
7
Foreword 3
EC Declaration of Conformity 5
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Operating Safety ................................................................................ 13
1.4 Safety Guidelines for Lifting the Machine ........................................... 14
1.5 Operator Safety while Using Internal Combustion Engines ............... 15
1.6 Service Safety .................................................................................... 16
1.7 Hydraulic Fluid Safety ........................................................................ 17
2 Labels 18
2.1 Label Locations .............................................................................. 18
2.2 Label Meanings .................................................................................. 20
3 Lifting and Transporting 27
3.1 Lifting the Machine ............................................................................. 27
3.2 Transporting the Machine ................................................................... 29
4 Operation 30
4.1 Preparing the Machine for First Use ................................................... 30
4.2 Break-in Period ................................................................................... 30
4.3 Recommended Fuel ........................................................................... 31
4.4 Position of the Operator ..................................................................... 31
4.5 Control / Component Locations .......................................................... 32
4.6 Control / Component Descriptions ..................................................... 33
4.7 Refueling the Machine ........................................................................ 35
4.8 Before Starting ................................................................................... 36
4.9 Starting the Engine ............................................................................. 37
4.10 Stopping the Engine ........................................................................... 38
4.11 Operating Guidelines .......................................................................... 39
4.12 Steering .............................................................................................. 40
4.13 Changing the Steering Mode .............................................................. 41
4.14 Steering Controller Indicators ............................................................. 42
4.15 Adjusting the Pitch .............................................................................. 43
Table of Contents
CRT 60-66K
8
4.16 Operating the Cruise Control ...............................................................44
4.17 Using the Work Lights .........................................................................45
4.18 Emergency Shutdown Procedure ........................................................46
4.19 Using the Wheel Kit .............................................................................47
4.20 Using the Retardant Spray System .....................................................49
5 Maintenance 50
5.1 Periodic Maintenance Schedule ..........................................................50
5.2 Adjusting the Blade Arms for Smooth Operation .................................52
5.3 Mounting Float Pans ...........................................................................54
5.4 Installing or Changing the Blades ........................................................55
5.5 Jump-Starting the Machine .................................................................57
5.6 Servicing the Air Cleaner .....................................................................59
5.7 Checking the Engine Oil ......................................................................61
5.8 Changing the Engine Oil and Filter .....................................................62
5.9 Hydraulic Oil Requirements .................................................................64
5.10 Hydraulic System Cleanliness .............................................................65
5.11 Maintaining Hydraulic Fluid .................................................................66
5.12 Changing the Hydraulic Fluid Filter .....................................................68
5.13 Maintaining the Fuel Filter ...................................................................70
5.14 Maintaining the Fuel / Water Separator ...............................................71
5.15 Cleaning the Machine ..........................................................................72
5.16 Long-Term Storage .............................................................................73
5.17 Machine Disposal / Decommissioning .................................................74
5.18 Battery Disposal ..................................................................................75
6 Troubleshooting 76
6.1 Machine Troubleshooting ....................................................................76
6.2 Hydraulic System Troubleshooting ......................................................78
6.3 Hydraulic System Pressure Test Ports ................................................80
6.4 Hydraulic Manifold ...............................................................................81
6.5 Steering Controller Fault Codes ..........................................................82
7 Technical Data 84
7.1 Engine ................................................................................................84
7.2 Trowel ..................................................................................................85
7.3 Sound and Vibration Specifications .....................................................86
7.4 Fuse Box .............................................................................................87
Table of Contents
CRT 60-66K
wc_bo5200005840_03TOC
9
8 AEM Safety Manual 89
9 Schematics - Rev. 100 to Rev. 106 103
9.1 Electrical Schematic ......................................................................... 104
9.2 Electrical Schematic Components .................................................... 105
9.3 Electrical Schematic—A ................................................................... 106
9.4 Electrical Schematic Components—A .............................................. 107
9.5 Electrical Schematic—B ................................................................... 108
9.6 Electrical Schematic Components—B .............................................. 109
9.7 Electrical Schematic—C ................................................................... 110
9.8 Electrical Schematic Components—C ............................................. 111
9.9 Hydraulic Schematic—1 ................................................................... 112
9.10 Hydraulic Schematic Components—1 .............................................. 113
9.11 Hydraulic Schematic—2 ................................................................... 114
9.12 Hydraulic Schematic Components—2 .............................................. 115
10 Schematics - Rev. 107 and above 117
10.1 Electrical Schematic ......................................................................... 118
10.2 Electrical Schematic Components .................................................... 119
10.3 Electrical Schematic—A ................................................................... 120
10.4 Electrical Schematic Components—A .............................................. 121
10.5 Electrical Schematic—B ................................................................... 122
10.6 Electrical Schematic Components—B .............................................. 123
10.7 Electrical Schematic—C ................................................................... 124
10.8 Electrical Schematic Components—C ............................................. 125
10.9 Hydraulic Schematic—1 ................................................................... 126
10.10 Hydraulic Schematic Components—1 .............................................. 127
10.11 Hydraulic Schematic—2 ................................................................... 128
10.12 Hydraulic Schematic Components—2 .............................................. 129
Table of Contents
CRT 60-66K
10
wc_si000551gb_FM10.fm
11
CRT 60-66K Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard,
obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard,
obey all
safety messages that follow this signal word.
wc_si000551gb_FM10.fm
12
Safety Information CRT 60-66K
1.2 Machine Description and Intended Use
This machine is a ride-on concrete finishing trowel. The Wacker Neuson Ride-On
Trowel consists of a frame onto which are mounted a diesel engine, a fuel tank, a
water tank, two hydraulic motors, a hydraulic control module, and an operator’s
platform with controls and a seat. A set of metal blades is connected to each
hydraulic motor. A ring guard surrounds the blades. The engine rotates the blades
via a hydraulic signal from the control module to the motors. The rotating blades
ride on the surface of curing concrete, creating a smooth finish. The operator, who
sits on the operator’s platform, uses the controls and the foot pedal to control
speed and direction of the machine.
This machine is intended to be used for floating and burnishing curing concrete.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to finish inappropriate materials such as slurries, sealers, or
epoxy finishes
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operators Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Chemical burns from the curing concrete
Fire hazards from improper refueling techniques
Fuel and its fumes, fuel spillage from improper lifting technique
Personal injury from improper lifting techniques
Cutting hazards from sharp or worn blades
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
wc_si000551gb_FM10.fm
13
CRT 60-66K Safety Information
1.3 Operating Safety
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Operating
safety
To increase operating safety while running this machine:
Do not touch the engine or muffler while the engine is on or immediately after it
has been stopped. These areas get hot and may cause burns.
Do not use accessories or attachments that are not recommended by Wacker
Neuson. Damage to equipment and injury to the user may result.
Do not leave the machine running unattended.
Do not use a cell phone or send text messages while operating this machine.
Always do the following:
Operate the machine with all safety devices and guards in place and in working
order.
Remain aware of moving parts and keep hands, feet, and loose clothing away
from the moving parts of the machine.
Dust
precaution
Dust created by construction activities may cause silicosis or respiratory harm. To
reduce the risk of exposure:
Work in a well ventilated area
Use a dust control system
Wear an approved dust/particle respirator
WARNING
Machines operated improperly or by untrained personnel can be hazardous.
Read the operating instructions contained in both this Operators Manual and
the engine owner’s manual.
Familiarize yourself with the location and proper use of all controls.
Inexperienced operators should receive instruction from someone familiar with
the machine before being allowed to operate it.
wc_si000551gb_FM10.fm
14
Safety Information CRT 60-66K
Storing the
machine
Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
Close the fuel valve when the machine is not being operated.
1.4 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weight-
bearing capacity to lift or hold the machine safely. See chapter Technical Data
for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Make sure the transporting vehicle has sufficient load capacity and platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
wc_si000551gb_FM10.fm
15
CRT 60-66K Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
Operating
safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting th
e
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running o
r immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present.
Move the
mach
ine away from the spill and wipe the machine dry before starting.
Refueling
safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Re-install the fuel tank cap after refueling.
Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
Radiator
safety
Do not remove the radiator cap when the engine is running or hot. The radiator
fluid is hot and under pressure and may cause severe burns!
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
Read and follow the warning instructions in the engine owner’s manual and
the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
NEVER operate the machine inside an enclosed area, such as a t
unnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
wc_si000551gb_FM10.fm
16
Safety Information CRT 60-66K
1.6 Service Safety
A poorly maintained machine can become a safety hazard. Periodic maintenance
and occasional repairs are necessary in order for the machine to operate safely
and properly over a long period of time.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Requirements
Stop the machine and remove the key from machine before performing
maintenance or making repairs.
Disconnect the battery before adjusting or maintaining the electrical equipment.
Servicing
safety
Do not use gasoline or other types of fuels or flammable solvents to clean parts,
espe
cially in enclosed areas. Fumes from fuels and solvents can be
come
explosive.
Han
dle blades carefully. The blades can develop sharp edges which ca
n cause
serious cut
s.
Keep the area around the muffler free of debris such as leaves, paper, cartons,
etc. A hot muffler could ignite the debris and start a fire.
Replacing
parts
When replacement parts are required for this machine, use only Wacker
Neu
son replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
Keep the machine clean and labels legible. Replace all missing and hard-to-
read labels. Labels provide important operating instructions and al
ert the user to
dangers and
hazards.
wc_si000551gb_FM10.fm
17
CRT 60-66K Safety Information
1.7 Hydraulic Fluid Safety
Safety
instructions
Inspect the hydraulic system thoroughly before operating the machine.
Do not touch hydraulic fluid or hydraulic components while the machine is
operating. Wait until the machine is cool.
Before disconnecting hydraulic fittings or hoses, ensure that all pressure has
been bled from the circuit. Set all controls in neutral, turn engine off, and allow
the fluids to cool before loosening hydraulic fittings or attaching test gauges.
Hydraulic fluid escaping under high pressure may penetrate the skin, cause
burns, blind, or cause other serious injuries or infections. Contact a physician
immediately for treatment if your skin has been penetrated by hydraulic fluid,
even if the wound seems minor.
Fluid leaks from small holes are often practically invisible. Do not use your bare
hands to check for leaks. Check for leaks using a piece of cardboard or wood.
Hydraulic fluid is extremely flammable. Stop the engine immediately if a
hydraulic leak is detected.
After servicing the hydraulics, make sure all components are reconnected to the
proper fittings. Failure to do so may result in damage to the machine and/or
injury to a person on or near the machine.
WARNING
Possibility of severe injury. Hydraulic fluid is under high pressure and becomes very
hot during operation.
To avoid injury, obey the safety instructions listed below.
wc_si000552gb_FM10.fm
18
Labels CRT 60–66K
2 Labels
2.1 Label Locations
wc_gr008123
Z
L
E
A
J
H
G
M
wc_si000552gb_FM10.fm
19
CRT 60–66K Labels
wc_gr008124
O
O
Y
N
B
Y
Q
Q
P
F
C
S
T
U
O
Q
V
S
Q
W
X
Z
O
Y
Y
Y
R
DD
EEFF
wc_si000552gb_FM10.fm
20
Labels CRT 60–66K
2.2 Label Meanings
A
NOTICE
Lifting point
B
WARNING
Pressurized contents. Do not open when hot!
C
Turtle = Idle/slow engine speed
Rabbit = Full/fast engine speed
D
Read and understand the supplied Operator’s
Manual before operating the machine. Failure
to do so increases the risk of injury to yourself
and others.
E
WARNING
Always wear hearing and eye protection when
operating this machine.
178709178709
178711178711
AVERTISSEMENT
AVERTISSEMENT
ADVERTENCIA
ADVERTENCIA
WARNUNG
WARNUNG
WARNING
WARNING
110164
110164
READ AND UNDERSTAND THE SUPPLIED OPERATOR'S READ AND UNDERSTAND THE SUPPLIED OPERATOR'S
MANUAL BEFORE OPERATING THIS MACHINE. MANUAL BEFORE OPERATING THIS MACHINE.
FAILURE TO DO SO INCREASES THE RISK OF FAILURE TO DO SO INCREASES THE RISK OF
INJURY TO YOURSELF OR OTHERS.INJURY TO YOURSELF OR OTHERS.
VOR INBETRIEBNAHME DIESES VOR INBETRIEBNAHME DIESES
BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN. BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN.
NICHTBEFOL
GUNG RISIK
O ZU EIGENER NICHTBEFOL
GUNG RISIK
O ZU EIGENER
VERLETZUNG ODER ANDERER PERSONEN.VERLETZUNG ODER ANDERER PERSONEN.
150349150349
LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL
EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE
ASI, PODRIA AUMENTAR EL RIESGO DE LOS DANOS ASI, PODRIA AUMENTAR EL RIESGO DE LOS DANOS
PERSONALES Y A OTRAS PERSONAS.PERSONALES Y A OTRAS PERSONAS.
LIRE ET COMPRENDRE LA NO
TICE FOURNIE A
VEC LA LIRE ET COMPRENDRE LA NO
TICE FOURNIE A
VEC LA
MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS
AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES
A DES BLESSURES.A DES BLESSURES.
WARNINGWARNING
ADVERTENCIAADVERTENCIA
WARNUNGWARNUNG
......
AVERTISSEMENTAVERTISSEMENT
178714178714
WARNUNG
WARNUNG
118085
118085
ADVERTENCIA
ADVERTENCIA
AVERTISSEMENT
AVERTISSEMENT
WARNING
WARNING
178745
178745
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Wacker Neuson CRT60-66K Manuel utilisateur

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