Wacker Neuson CRT60-74LX Manuel utilisateur

Taper
Manuel utilisateur
Operator’s Manual
Notice d'emploi
Ride-On Trowel
Truelles auto portées
CRT60-74LX
Type CRT60-74LX
Document 5100042474
Date 0418
Version 01
Langue EN-FR
Copyright notice
© Copyright 2018 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operators Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
CRT60-74LX Foreword
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Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine
identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number
(S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Machine Item Number
CRT60–74LX 5100038000
wc_gr012648
MADE IN USA
kg
lbs
Item Number
Type/Model
Rev.
Manuf. Yr.
kW
hp
151068151068
Serial Number
Serial Number:
Foreword CRT60-74LX
4 wc_tx003643gb_FM10.fm
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
CRT60-74LX Foreword
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Abbreviations
Abbreviation or
Acronym
Definition
Abbreviation
or Acronym
Definition
ASC Accelerator Speed Control LT Left
AUX Auxiliary MAF Mass Air Flow
BATT Battery P/L Pressure Limiter
CAN Controller Area Network Pb Lead
Cd Cadmium PPE Personal Protective Equipment
CKP Crank Position PTO Power Takeoff
CMP Camshaft Position QR Quick Response
CRT Ride-on Concrete Trowel REV Reverse
DTC Diagnostic Trouble Code RT Right
EGR Exhaust Gas Recirculation S/N Serial Number
FWD Forward SCV Suction Control Valve
GND Ground T4f Tier Four Final
HDC Hydraulic Drive Control TSC1 Torque/Speed Control
Hg Mercury TWV1 Total Wattage Viewer
IC Integrated Circuit
Foreword CRT60-74LX
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Notes
Table of Contents
CRT60-74LX
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Foreword 3
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Safety Guidelines for Operating the Machine ..................................... 13
1.4 Service Safety .................................................................................... 15
1.5 Operator Safety while Using Internal Combustion Engines ............... 17
1.6 Hydraulic Oil Safety ............................................................................ 18
1.7 Safety Guidelines for Lifting the Machine ........................................... 18
2 Labels 20
2.1 Label Locations .................................................................................. 20
2.2 Label Meanings .................................................................................. 21
3 Lifting and Transporting 28
3.1 Lifting the Machine ............................................................................. 28
3.2 Transporting the Machine ................................................................... 30
4 Controls 32
4.1 Control and Component Locations ..................................................... 32
4.2 Control and Component Descriptions ................................................ 33
4.3 Instrument Display .............................................................................. 34
4.4 Instrument Display Symbols and Functions ....................................... 35
4.5 Instrument Display Menu Behavior .................................................... 38
4.6 Instrument Display Subpages ............................................................ 38
4.7 Clock Display ...................................................................................... 41
5 Operation 42
5.1 Preparing the Machine for First Use ................................................... 42
5.2 Break-in Period ................................................................................... 42
5.3 Position of the Operator ..................................................................... 42
5.4 Recommended Fuel ........................................................................... 43
5.5 Refueling the Machine ........................................................................ 43
5.6 Inspecting the Hydraulic System ........................................................ 44
5.7 Steering .............................................................................................. 45
5.8 Changing the Steering Mode .............................................................. 46
Table of Contents
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5.9 Adjusting the Pitch .............................................................................. 47
5.10 Using the Retardant Spray System .................................................... 48
5.11 Operating the Cruise Control .............................................................. 49
5.12 Operating the Gyroscopic Steering Assist .......................................... 50
5.13 Using the Work Lights ......................................................................... 51
5.14 Before Starting .................................................................................... 51
5.15 Starting and Stopping the Machine ..................................................... 52
5.16 Operating Guidelines .......................................................................... 54
5.17 Emergency Shutdown Procedure ....................................................... 55
5.18 Using the Wheel Kit ............................................................................ 56
6 Maintenance 58
6.1 Periodic Maintenance Schedule ......................................................... 58
6.2 Lubricating the Trowel Arms ............................................................... 59
6.3 Adjusting the Blade Arms for Smooth Operation ................................ 60
6.4 Mounting Float Pans ........................................................................... 62
6.5 Installing or Changing the Blades ....................................................... 63
6.6 Servicing the Air Cleaner .................................................................... 65
6.7 Hydraulic Oil Requirements ................................................................ 66
6.8 Hydraulic System Cleanliness ............................................................ 67
6.9 Maintaining the Hydraulic Oil .............................................................. 68
6.10 Changing the Hydraulic Oil Filter ........................................................ 71
6.11 Maintaining the Fuel/Water Separator ................................................ 72
6.12 Removing Sediment from the Fuel Tank ............................................ 73
6.13 Cleaning the Radiator Filler Cap ......................................................... 74
6.14 Flushing the Radiator .......................................................................... 75
6.15 Lubricating the Wheel Kit Cylinder Pivots ........................................... 77
6.16 Cleaning the Machine ......................................................................... 78
6.17 Long-Term Storage ............................................................................. 79
6.18 Machine Disposal/Decommissioning .................................................. 80
6.19 Battery Disposal .................................................................................. 81
7 Engine Maintenance: Kohler (T4f) 82
8 Troubleshooting 84
8.1 Machine Troubleshooting ................................................................... 84
8.2 Hydraulic System Troubleshooting ..................................................... 86
8.3 Hydraulic Manifold .............................................................................. 88
8.4 Instrument Display Warning Symbols ................................................. 90
Table of Contents
CRT60-74LX
wc_bo5100038827_01TOC.fm
9
9 Diagnostic Trouble Codes (DTC) 91
9.1 Accessing DTCs through engine CAN ............................................... 91
9.2 Engine Error Codes ............................................................................ 92
9.3 List of Engine Diagnostic Trouble Codes (DTCs) ............................... 93
9.4 List of Trowel/MCU DTCs ................................................................... 97
10 Technical Data 98
10.1 Engine ................................................................................................ 98
10.2 Trowel ................................................................................................. 99
10.3 Sound Specifications ........................................................................ 100
10.4 Vibration Specifications .................................................................... 101
10.5 Fuse Box .......................................................................................... 102
10.6 Dimensions ....................................................................................... 104
11 AEM Safety Manual 105
12 Schematics 123
12.1 Electrical Schematic ......................................................................... 124
12.2 Electrical Schematic Components .................................................... 125
12.3 Hydraulic Schematic ......................................................................... 126
12.4 Hydraulic Schematic Components ................................................... 127
Table of Contents
CRT60-74LX
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CRT60-74LX Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all
safety messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
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Safety Information CRT60-74LX
1.2 Machine Description and Intended Use
This machine is a ride-on concrete finishing trowel. The Wacker Neuson Ride-On
Trowel consists of a frame onto which is mounted a diesel engine, a fuel tank, a
water tank, two hydraulic motors, a hydraulic control module, and an operators
platform with controls and a seat. A set of metal blades is connected to each
hydraulic motor. A ring guard surrounds the blades. The engine rotates the blades
via a hydraulic signal from the control module to the motors. The rotating blades
ride on the surface of curing concrete, creating a smooth finish. The operator, who
sits on the operators platform, uses the controls and the foot pedal to control
speed and direction of the machine.
This machine is intended to be used for floating and burnishing curing concrete.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to finish inappropriate materials such as slurries, sealers, or
epoxy finishes
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operators Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Chemical burns from the curing concrete
Fire hazards from improper refueling techniques
Fuel and its fumes, fuel spillage from improper lifting technique
Personal injury from improper lifting techniques
Cutting hazards from sharp or worn blades
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
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CRT60-74LX Safety Information
1.3 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as toxic
gases or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Be aware of the application area.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Dust
precaution
Dust created by construction activities may cause silicosis or respiratory harm. To
reduce the risk of exposure:
Work in a well ventilated area.
Use a dust control system.
Wear an approved dust/particle respirator.
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
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Safety Information CRT60-74LX
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
When operating this machine:
Do not operate a machine in need of repair.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic oil,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
After use
When the machine is not being operated, allow the engine to idle for five
minutes and then stop the engine.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean location out of the reach of children.
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CRT60-74LX Safety Information
1.4 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and
protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must be familiar with
the associated potential risks and hazards.
Maintenance items that can be performed by the operator are listed in this
manual. Other repairs should be performed by a qualified technician. Repairs
can be hazardous if not performed correctly. Contact your Wacker Neuson
dealer service department for additional information or for repairs to your
machine.
Precautions
When servicing or maintaining the machine:
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Reinstall the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
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Safety Information CRT60-74LX
Cleaning
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons, etc.
Keep labels legible.
Clean with soapy water only.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
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CRT60-74LX Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
Operating
safety
When running the engine:
Keep the area around the exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
Refueling
safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through items such as exhaust fans or hoses.
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Safety Information CRT60-74LX
1.6 Hydraulic Oil Safety
Safety
instructions
Inspect the hydraulic system thoroughly before operating the machine.
Do not touch hydraulic oil or hydraulic components while the machine is
operating. Wait until the machine is cool.
Before disconnecting hydraulic fittings or hoses, ensure that all pressure has
been bled from the circuit. Set all controls in neutral, turn the engine off, and
allow the fluids to cool before loosening hydraulic fittings or attaching test
gauges.
Hydraulic oil escaping under high pressure may penetrate the skin, causing
burns, blindness, or other serious injuries or infections. Contact a physician
immediately for treatment if your skin has been penetrated by hydraulic oil, even
if the wound seems minor.
Fluid leaks from small holes are often practically invisible. Do not use your bare
hands to check for leaks. Check for leaks using a piece of cardboard or wood.
Hydraulic oil is extremely flammable. Stop the engine immediately if a hydraulic
leak is detected.
After servicing the hydraulics, make sure all components are reconnected to the
proper fittings. Failure to do so may result in damage to the machine and/or
injury to a person on or near the machine.
1.7 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weight-
bearing capacity to lift or hold the machine safely. See the Technical Data
chapter for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Make sure the transporting vehicle has sufficient load capacity and platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
WARNING
Possibility of severe injury. Hydraulic oil is under high pressure and becomes very
hot during operation.
To avoid injury, obey the safety instructions listed below.
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CRT60-74LX Safety Information
Notes
Labels CRT60-74LX
20 wc_si000853gb_FM10.fm
2 Labels
2.1 Label Locations
wc_gr014480
B
A
E
D
F
H
G
J
O
N
P
R
Q
S
U
T
V
W
Z
EE
DD
CC
AA
A
O
O
O
Q
Q
Q
S
S
S
Y
Y
Y
Y
GG
HH
HH
A
Y
Y
JJ
A
KK
MM
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Wacker Neuson CRT60-74LX Manuel utilisateur

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