Briggs & Stratton Portable Generator 01975-0 Manuel utilisateur
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lejos!
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besoin d'aller loin pour trouver de l'aide!
Call: Home Standby Generator Helpline
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Appelez: Ligne Directe de Secours À la
Maison - 1-800-743-4115 M-F 8-5 CT
Web: www.briggspowerproducts.com
Models 01975-0 Part No. 195362GS Rev. 3 (06/29/05)
Installation,
Start-Up and
Owner’s Manual
Manual de Instalación,
Arranque y Propietario
Manuel d'Installation,
Démarrage et Utilisateur
Home Standby Generator
2
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . 3-4
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . 5
INSTALLER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . 5
For the Home Owner: . . . . . . . . . . . . . . . . . . . . . 5
For the Installing Dealer/Contractor: . . . . . . . . . 5
KNOW YOUR HOME STANDBY GENERATOR . . . . . . 6
KNOW YOUR CONTROL PANEL . . . . . . . . . . . . . . . . . . 7
OWNER ORIENTATION . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Decrease at High Altitude or High
Temperature . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION PROCEDURES . . . . . . . . . . . . . . . . . . . . 8
Unpacking Precautions . . . . . . . . . . . . . . . . . . . . . . . . 8
Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Approved Transfer Switches . . . . . . . . . . . . . . . . . . . . 8
Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Specialty Tools/Equipment . . . . . . . . . . . . . . 9
Lifting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Home Standby Generator Location . . . . . . . . . . . . . . 9
Generator Clearances . . . . . . . . . . . . . . . . . . . . . 9
General Location Guidelines . . . . . . . . . . . . . . . . 9
Essential Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Essential Circuit Selection . . . . . . . . . . . . . . 10-11
Fuel Inlet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 11
Removable Roof and Access Door . . . . . . . . . . . . . 11
To remove roof: . . . . . . . . . . . . . . . . . . . . . . . . . 11
To remove access door: . . . . . . . . . . . . . . . . . . . 11
To install access door and roof: . . . . . . . . . . . . . 11
THE GASEOUS FUEL SYSTEM . . . . . . . . . . . . . . . . . 12-13
Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fuel Pipe Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel Comparison Chart . . . . . . . . . . . . . . . . . . . . . . 15
Size of Propane Tank Required at Various Temperatures
When Kept at Least Half Full . . . . . . . . . . . 15
WIRE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Recommended Torque Values. . . . . . . . . . . . . . . . . . . 16
Generator AC Connection System . . . . . . . . . . . . . 16
Grounding the Generator . . . . . . . . . . . . . . . . . . . . . 16
Generator Control Circuit Connection . . . . . . . . . . 16
Remote Start Switch with LED . . . . . . . . . . . . . . . . . 16
BEFORE INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . 16
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Oil Considerations . . . . . . . . . . . . . . . . . . . . . . . 16
Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FUEL SYSTEM SELECTION . . . . . . . . . . . . . . . . . . . . . . . 18
INITIAL START-UP (NO LOAD) . . . . . . . . . . . . . . . . . . 18
INSTALLATION INSPECTION . . . . . . . . . . . . . . . . . . . . 18
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Servicing The Generator . . . . . . . . . . . . . . . . . . . . . . 19
GENERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . 20
Changing Engine Oil and Filter. . . . . . . . . . . . . . . . . . 20
Changing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Changing Oil Filter . . . . . . . . . . . . . . . . . . . . . . . 20
To Clean the Generator . . . . . . . . . . . . . . . . . . . . . . 21
When Calling the Factory . . . . . . . . . . . . . . . . . . . . . 21
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . 26-32
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-57
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-80
Copyright © 2005 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Briggs &
Stratton Power Products Group, LLC.
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Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
IMPORTANT SAFETY
INSTRUCTIONS
The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury. WARNING indicates a hazard which, if not
avoided, could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
The manufacturer cannot possibly anticipate every possible
circumstance that might involve a hazard.The warnings in
this manual, and the tags and decals affixed to the unit are,
therefore, not all-inclusive. If you use a procedure, work
method or operating technique that the manufacturer does
not specifically recommend, you must satisfy yourself that it
is safe for you and others.You must also make sure that the
procedure, work method or operating technique that you
choose does not render the generator unsafe.
NOTE: Your generator is equipped with a spark arrester
muffler.The spark arrester must be maintained in effective
working order by the owner/operator. In the State of
California, a spark arrester is required by law (Section 4442
of the California Public Resources Code). Other states may
have similar laws. Federal laws apply on federal lands.
Only qualified electricians and gaseous fuel
technicians should attempt installation of this
generator, which must strictly comply with
applicable codes, standards and regulations.
WARNING
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea,
fainting or death.
WARNING
• DO NOT dispose of battery in a fire.
• DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
• DO NOT open or mutilate the battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
Storage batteries give off explosive hydrogen gas
during recharging.
Slightest spark will ignite hydrogen and cause
explosion.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery contents will cause severe
chemical burns.
A battery presents a risk of electrical shock and
high short circuit current.
DANGER
• DO NOT touch hot surfaces.
• Allow equipment to cool before touching.
• The generator enclosure must be at least 5 feet from
structures having combustible walls and/or other combustible
materials.
• Keep at least 3 feet of clearance on all sides of generator
enclosure for adequate cooling, maintenance and servicing.
Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
Combustible debris, such as leaves, grass, brush,
ect. can catch fire.
WARNING
SAVE THESE INSTRUCTIONS
4
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
• DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
• DO NOT modify generator in any way.
Excessively high operating speeds increase risk
of injury and damage to generator.
Excessively low speeds impose a heavy load.
CAUTION
• See “Essential Circuits”.
• Start generator and let engine stabilize before connecting
electrical loads.
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.
CAUTION
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or
contact Briggs and Stratton.
• Operate generator only on level surfaces.
• Adequate, unobstructed flow of cooling and ventilating air is
critical to correct generator operation.
• The access door and roof must be installed whenever the unit
is running.
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• Despite the safe design of the Home Standby Generator,
operating this equipment imprudently, neglecting its maintenance
or being careless can cause possible injury or death.
• Remain alert at all times while working on this equipment.
Never work on the equipment when you are physically or
mentally fatigued.
• DO NOT start engine with air cleaner or air cleaner cover
removed.
• DO NOT insert any objects through cooling slots.
• DO NOT use the generator or any of its parts as a step.
Stepping on the unit can cause stress and break parts.This
may result in dangerous operating conditions from leaking
exhaust gases, fuel leakage, oil leakage, ect..
• If connected devices overheat, turn them off and disconnect
them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Improper treatment of generator can damage it and
shorten its life.
CAUTION
• Install the fuel supply system according to applicable fuel-gas
codes.
• Before placing the Home Standby Generator into service, the
fuel system lines must be properly purged and leak tested.
• After the generator is installed, you should inspect the fuel
system periodically.
• NO leakage is permitted.
• DO NOT operate engine if smell of fuel is present or other
explosive conditions exist.
• DO NOT smoke around the generator.Wipe up any oil spills
immediately. Ensure that no combustible materials are left in
the generator compartment. Keep the area near the generator
clean and free of debris.
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
• When using generator for backup power, notify utility
company.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
• DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
• If you must work around a unit while it is operating, stand on
an insulated dry surface to reduce shock hazard.
• DO NOT allow unqualified persons or children to operate or
service generator.
• In case of an accident caused by electrical shock, immediately
shut down the source of electrical power and contact the
local authorities. Avoid direct contact with the victim.
• Before performing any maintenance on the generator,
disconnect the battery cable indicated by a NEGATIVE,
NEG or (-) first.When finished, reconnect that cable last.
• After your Home Standby Generator is installed, the
generator may crank and start without warning any time there
is a power failure.To prevent possible injury, always set the
AUTO/OFF/MANUAL switch to OFF, remove the service
disconnect from the disconnect box AND remove the
15 Amp fuse BEFORE working on the equipment.
Generator produces powerful voltage.
Failure to properly ground generator can result
in electrocution.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING
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Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
SAVE THESE
INSTRUCTIONS
This manual contains important instructions that should be
followed during installation and maintenance of the
generator and battery.
INTRODUCTION
Thank you for your purchase of a Briggs & Stratton Home
Standby Generator.This product is intended for use as an
optional standby system which provides an alternate source
of electric power and to serve loads such as heating,
refrigeration systems, and communication systems that, when
stopped during any power outage, could cause discomfort or
the like.This product DOES NOT qualify for emergency
standby as defined by NFPA 70 (NEC).
This manual is an important document and should be
retained by the owner after installation has been completed.
This manual contains installation, startup and adjustment
instructions for a Home Standby Generator that supplies
120/240 Volt, single phase, 60Hz devices.The Home Standby
Generator may be operated on LP or natural gas fuel.
Every effort has been made to ensure that the information in
this manual is both accurate and current. However, the
manufacturer reserves the right to change, alter or otherwise
improve the generator at any time without prior notice.
Briggs and Stratton has made every effort to provide for a
safe, streamlined and cost-effective installation. Because
each installation is unique, it is impossible to know of and
advise the trade of all conceivable procedures and methods
by which installation might be achieved. Neither could we
know of possible hazards and/or the results of each
method or procedure. For these reasons,
Only current licensed electrical and
plumbing contractors should attempt
Home Standby Generator installations.
Installations must strictly comply with
all applicable codes, industry standards
and regulations.
CUSTOMER
RESPONSIBILITIES
• Read and follow the instructions given in this manual,
especially the section regarding selecting essential circuits.
• Follow a regular schedule in maintaining, caring for and
using your Home Standby Generator, as specified in this
manual.
INSTALLER
RESPONSIBILITIES
• Read and observe the safety rules.
• Read and follow the instructions given in this manual.
IMPORTANT: If operating the generator below 10°F,
a battery warmer MUST be installed. They are available
at your local servicing dealer.
INSTALLATION
ASSISTANCE
For the Home Owner:
To help you make informed choices and communicate
effectively with your installation contractor(s),
Read and understand the
Owner Orientation Section of this manual
BEFORE contracting or starting
your Home Standby Generator installation.
To arrange for proper installation, contact the store at
which you purchased your Briggs & Stratton Home Standby
Generator, your dealer, a licensed electrician or your utility
power provider.
The Home Standby Generator Warranty is V
OID
unless the generator is installed by licensed
electrical and plumbing professionals.
For the Installing Dealer/Contractor:
For most applications, this manual contains all the
information required to properly install and start the
Home Standby Generator.This manual also describes
essential circuit selection, routine operation and owner
maintenance procedures.
If you need more information, call 1-800-743-4115,
between 8:00 AM and 5:00 PM CT.
The Emission Control System for this generator is
warranted for standards set by the U.S. Environmental
Protection Agency and by the California Air Resources
Board (CARB).
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Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
KNOW YOUR HOME STANDBY GENERATOR
Read this owner’s manual and safety rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Air Cleaner — Uses a dry type filter element and foam
precleaner to
protect engine by filtering dust and debris out
of intake air.
.
Battery — 12 Volt DC, 33 Amp-Hour, valve regulated,
sealed battery provides power to start engine. Battery
receives trickle charge whenever generator is not running.
Control Panel — Used for various operation and
maintenance functions. See “KNOW YOUR CONTROL
PANEL” on next page.
Disconnect Box — Convenient junction box for you to
disconnect utility input.
Engine Label (stamped on top of valve cover) —
Identifies engine model and type.
Exhaust Port — High-performance muffler lowers engine
noise to comply with most residential codes.
Fuel Inlet — Attach appropriate fuel supply to generator
here.
Lifting Pocket — Provided at each corner for lifting
generator.
Oil Fill Cap/Dipstick — Check and fill engine with
recommended oil here.
Oil Drain Hose — Provided to facilitate oil changing.
Oil Filter — Filters engine oil to prolong generator life.
Unit Data Decal — Identifies unit by serial number.
Air Cleaner
Oil
Filter
Unit Data
Decal
Exhaust
Port
Oil Fill
Cap/DipStick
Fuel Inlet
Control Panel
(see page 7)
Battery
Oil Drain Hose
Engine Label
Disconnect Box
Generator is shown with roof, plastic
access door and control panel door
removed for clarity
Lifting Pocket
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Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
KNOW YOUR CONTROL PANEL
Compare this Control Panel illustration with your generator to familiarize yourself with the location of these important
controls:
Circuit Breaker
LED Light
START/RUN/STOP
Switch
15 Amp Fuse
15 Amp Fuse — Protects the Home Standby Generator
DC control circuits. If the fuse has melted open or was
removed, the engine cannot crank or start. Replace the fuse
using only an identical BUSS AGC 15A fuse.
START/RUN/STOP Switch — This three-position
switch is used as follows:
•“START” position starts the generator.
•“RUN” position is the normal operating mode.Allows
you to start generator from a remote switch.
•“STOP” position turns off generator.
Circuit Breaker — Protects the system from over-
current conditions and must be in the “On” position to
supply power to the Transfer Switch.
LED Light — Indicates when generator is running or off.
Circuit Breaker
START/RUN/STOP
15 Amp
Fuse
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Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
OWNER ORIENTATION
This section provides the Home Standby Generator owner
with the information necessary to achieve the most
satisfactory and cost effective installation possible.
The illustrations are for typical circumstances and are
meant to familiarize you with the installation options
available with the Home Standby Generator.A thorough
understanding of these options will provide fundamental
control over the cost of installation, as well as ensure final
satisfaction and security.
Federal and local codes, appearance, noise levels, fuel types,
and distances are the factors that must be considered when
negotiating with an installation professional.As the distance
from the existing electrical service and gaseous fuel supply
increases, so must the piping and wiring materials.This is
necessary to comply with local codes, overcome electrical
voltage drops and gaseous fuel pressure drops.
The factors mentioned above will have a direct
affect on the overall price of your Home Standby
Generator installation.
NOTE: In some areas you may need to acquire electrical
permits for installing the Home Standby Generator, building
permits for installing gas lines, and permits for noise
allowances.Your installer should check your local codes
AND obtain the permits before installing the generator.
Fuel Factors
An important consideration affecting the entire installation
is the type of fuel used by your Home Standby Generator.
The generator was factory tested and adjusted using
natural gas as a fuel. Liquid propane (LP) may also be used
as fuel by installing the included conversion kit.
For proper generator performance, the following fuel
guidelines are recommended:
In engines set up to run on propane (LP) gas, commercial
grade HD5 propane with a minimum fuel energy of
2500 BTUs/ft3 with maximum propylene content of
5% and butane and heavier gas content of 2.5% and
minimum propane content of 90%.
Power Decrease at High Altitude or High
Temperature
Air density is less at high altitudes, resulting in less available
engine power. Specifically, engine power will decrease 3.5%
for each 1,000 feet (300 meters) above sea level and 1% for
each 10° F (5.6°C) above 77°F (25°C). Make sure you and
your installer consider these factors when determining
total generator load.
INSTALLATION
PROCEDURES
Unpacking Precautions
The unit is shipped bolted to its mounting pad, ready for
installation.Avoid damage from dropping, bumping, collision,
etc. Store and unpack carton with the proper side up, as
noted on the shipping carton.
Delivery Inspection
After removing the carton, carefully inspect the Home
Standby Generator for any damage that may have occurred
during shipment.
IMPORTANT: If loss or damage is noted at time of
delivery, have the person(s) making delivery note all damage
on the freight bill and affix his signature under the
consignor's memo of loss or damage. If loss or damage is
noted after delivery, separate the damaged materials and
contact the carrier for claim procedures. Missing or
damaged parts are not warranted.
Approved Transfer Switches
The Home Standby Generator should be used ONLY with
Briggs & Stratton Power Products UL approved Transfer
Switches. Connection to any other transfer switch will void
your generator warranty.
• The Home Standby Generator is equipped with an automatic
safety gas “fuel shut-off” valve.
• DO NOT operate the equipment if the “fuel shut-off” valve is
missing or inoperative.
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
9
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
Shipment Contents
The Home Standby Generator is supplied with:
• Home Standby Generator
• Pre-attached mounting pad
• One 24” flexible hook-up hose
• Installation, start-up and owner’s manual
• Installation checklist
• Remote start switch with LED
• Oil drain tray
• Touch-up paint
• One spare 15A fuse
• LP conversion kit
• Roof hardware bag
Lifting the Generator
CAUTION!The generator weighs more than 280 pounds.
Proper tools, equipment and qualified personnel should be
used in all phases of handling and moving generator.
CAUTION! DO NOT lift unit by roof as damage to
generator will occur.
Lifting pockets are provided at each corner between the
base of the generator and its mounting pad. Retouch any
chipped paint with supplied touch-up paint.
Home Standby Generator Location
Before installing generator, consult with homeowner and
convey the following guidelines which may affect the
desired location.
Generator Clearances
The generator enclosure must be at least 5 ft. (152 cm)
from structures having combustible walls and/or other
combustible materials. Leave at least 3 ft. (92 cm) all around
the enclosure including the roof, for adequate cooling,
generator maintenance and servicing.
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT install
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 1). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
General Location Guidelines
• Install the unit outdoors ONLY.
• Place the unit in a prepared location that is flat and has
provisions for water drainage.
• Install the unit where air inlet and outlet openings will
not become obstructed by leaves, grass, snow, etc. If
prevailing winds will cause blowing or drifting, you may
need to construct a windbreak to protect the unit.
• Install the generator as close as possible to the Transfer
Switch to reduce the length of wiring and conduit.
• Install the generator as close as possible to the fuel
supply to reduce length of pipes.
IMPORTANT: Laws or local codes may regulate the
distance to the fuel supply.
The Home Standby Generator is shipped already attached
to its mounting pad. Unless mandated by local code, a
concrete slab is not required.
If mandated by local code, construct a concrete slab at least
3 inches thick and 6 inches longer and wider than the unit.
Attach unit to slab with 1/4” diameter (minimum) masonry
anchor bolts long enough to retain the unit.
Figure 1 — Home Standby Generator Clearances
Exhaust
Port
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea,
fainting or death.
WARNING
10
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
Essential Circuits
Consult with owner to clearly identify the circuits in
building that are "essential".
It is important that you understand which circuits the
owner wants to include as "Essential Circuits". Depending
on the power consumed by these circuits, most or all of
them can be switched to the Home Standby Generator for
the duration of normal power interruption.
The wattage reference guide shown in Figure 2 will assist
the owner with their decision-making process. It provides
the wattage used by many ordinary household devices. Use
it as a guide when selecting essential circuits. Review this
information with the owner and convey any technical
considerations that might affect the cost of installation.
Essential Circuit Selection
When selecting the essential circuits that will be switched to
“Standby Power,” it is important that the sum of the combined
circuit loads does not exceed the wattage/amperage capacity
of the generator.To help you with your selection of essential
circuits, please consider the following:
Add up the total wattage of all electrical devices to be
connected at one time.This total should NOT be
greater than the generator’s wattage capacity.
The rated wattage of lights can be taken from light bulbs.
The rated wattage of tools, appliances and motors can
usually be found on a data plate or decal affixed to the
device.
If the appliance, tool or motor does not give wattage,
multiply volts times the ampere rating to determine
watts (Volts x Amps = Watts).
Some electric motors (induction types) require about
three times more watts of power for starting than for
running.This surge lasts for only a few seconds. Be sure
you allow for this high starting wattage when selecting
electrical devices that will be energized by the Home
Standby Generator:
• Figure the watts required to start the largest motor.
• Add that to the total running watts of all other
connected loads.
This Briggs & Stratton Home Standby Generator
complies with the following “stationary standby
power rating”:
The standby power rating is applicable for supplying power
for the duration of normal power interruption. NO
sustained overload capability is available for this rating.
Device
Running
Watts
Air Conditioner (12,000 Btu)*
1700
Air Conditioner (24,000 Btu)*
3800
Air Conditioner (40,000 Btu)*
6000
Battery Charger (20 Amp)
500
Circular Saw (6-1/2")
800 to 1000
Clothes Dryer (Electric)*
5750
Clothes Dryer (Gas)*
700
Clothes Washer*
1150
Coffee Maker
1750
Compressor (1 HP)*
2000
Compressor (1/2 HP)*
1400
Compressor (3/4 HP)*
1800
Curling Iron
700
Dehumidifier*
650
Electric Blanket
400
Electric Range (per element)
1500
Electric Skillet
1250
Freezer*
700
Furnace Fan (3/5 HP)*
875
Garage Door Opener*
500 to 750
Hair Dryer
1200
Hand Drill
250 to 1100
Iron
1200
Jet Pump*
800
Light Bulb
100
Microwave Oven
700 to 1000
Milk Cooler*
1100
Oil Burner on Furnace
300
Oil Fired Space Heater (140,000 Btu)
400
Oil Fired Space Heater (30,000 Btu)
150
Oil Fired Space Heater (85,000 Btu)
225
Radio
50 to 200
Refrigerator
700
Slow Cooker
200
Submersible Pump (1 HP)*
2000
Submersible Pump (1/2 HP)*
1500
Submersible Pump (1-1/2 HP)*
2800
Sump Pump*
800 to 1050
Table Saw (10")*
1750 to 2000
Television
200 to 500
Toaster
1000 to 1650
Figure 2 — Wattage Reference Guide
*Allow three (3) times listed watts for starting device
11
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
This rating is applicable to installations served by a
reliable normal utility source.This rating is only applicable
to variable loads with an average load factor of 80% of
the standby rating.The standby rating is only applicable
for optional standby power where the generator set
serves as the backup to the normal utility source.
Use the “Wattage Reference Guide” provided and mark
those circuits you consider “critical” or “essential”. Make
sure you and your installer consider the generator’s
altitude above sea level and the ambient temperature range
when determining total generator load.
Disconnect Box Mounting Guidelines
The disconnect box is a NEMA Type 3R enclosure suitable
for outdoor use.
Guidelines for mounting the disconnect box include:
• The disconnect box must be installed with appropriate
hardware for conduit connections.
• Install disconnect box on a firm, sturdy supporting
structure, making sure it is level and plumb.
• NEVER install disconnect box where any corrosive
substance might drip onto enclosure.
• Protect disconnect box at all times against excessive
moisture, dust, dirt, lint, construction grit and corrosive
vapors.
The typical installation of the disconnect box is depicted in
Figure 3. Discuss layout suggestions/changes with owner
before beginning installation process.
Fuel Inlet Dimensions
Figure 4, below, depicts the location of the fuel piping
connector.
Removable Roof and Access Door
The Home Standby Generator is equipped with an
enclosure that has a removable roof and an access door for
the control panel.
To Remove Roof:
Remove the four screws and lift off.
To Remove Access Door:
1. Remove roof as described above.
2. Remove screw at top of access door.
3. Pull access door outward (away) from unit while
pulling door upward and out of base. Door will come
free of generator enclosure.
To Install Access Door and Roof:
1. Guide bottom of access door into base.
2. Push access door until it is flush with sides.
3. Replace door screw.
4. Replace roof and screws.
Figure 4 — Generator Fuel Attachment Location
3/4” NPT
Fuel Piping
Connector
4.5”
13.5”
Figure 3 — Typical Disconnect Box Mounting
12
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
THE GASEOUS FUEL
SYSTEM
Consult with the Home Standby Generator owner(s) and
convey any technical considerations that might affect their
installation plans before applying these general guidelines.
The following general rules apply to gaseous fuel system
piping:
• The piping should be of a material that conforms to
federal and local codes, rigidly mounted and protected
against vibration.
• Install flexible gaseous pipe (supplied) between the Home
Standby Generator fuel inlet port and rigid piping.
• Piping must be of the correct size to maintain the
required supply pressures and volume flow under varying
conditions.
• Use an approved pipe sealant or joint compound on all
threaded fittings to reduce the possibility of leakage.
• Installed piping must be properly purged and leak tested,
in accordance with applicable codes and standards.
Consider the following factors when planning to
install the fuel supply system:
The Home Standby Generator engine is fitted with a fuel
mixer system that meets the specifications of the California
Air Resources Board for “tamper-proof” dual fuel systems.
The unit will run on natural gas or liquid propane.
• A minimum of one manual shutoff valve should be placed
in the fuel supply line and located outside the building to
facilitate servicing the generator.
• Natural gas fuel supply pressure at the generator's fuel
inlet port should be between 5 to 7 inches of water (in.
W.C.) at full load. LP fuel supply pressure should be 11 to
14 inches of water (in.W.C.) at full load.
The Home Standby Generator unit has been
factory set to run on natural gas. If you need to
change from natural gas to LP gas, the unit will need to be
reconfigured, as described on page 18.
It is recommended that the fuel connection incorporate
the following components:
• A manual fuel shut-off valve located in the interior of the
building.
• A manual fuel shut-off valve located outside the building,
just before the generator unit.
• The termination of hard piping should include a sediment
trap.
• A manometer port should be provided.
• The entire flexible gaseous pipe must be visible for periodic
inspection and must not be concealed within, contact, or run
through any wall, floor, or partition.
The supplied flexible gaseous pipe is not to be installed
underground or in contact with the ground.
CAUTION
The information provided below is to assist
gaseous fuel system technicians in planning
installations. In no way should this information
be interpreted to conflict with applicable fuel gas
codes. Consult with your local fuel supplier or
Fire Marshall if questions or problems arise.
• LP gas is heavier than air and will settle in low areas.
• Natural gas is lighter than air and will collect in high areas.
• The slightest spark can ignite these fuels and cause an explosion.
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
The manometer port permits temporary installation of a
manometer (Figure 5), to ensure that the engine receives
the correct fuel pressure to operate efficiently throughout
its operating range.
NOTE: A digital manometer, P/N 19495, is available at your
local Briggs and Stratton Power Products service center.
When the initial test runs are completed, the manometer is
removed and the port is plugged.A typical final fuel
connection assembly is shown in Figure 6.
Fuel Consumption
See Figure 7 for fuel supply requirements at half and full
load for both natural gas and LP vapor.
13
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
• Before placing the Home Standby Generator into service, the
fuel system lines must be properly purged and leak tested.
• NO leakage is permitted.
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
14
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
Fuel Pipe Sizing
Figures 8 and 9 provide the maximum capacity of pipe in
cubic feet of gas per hour for gas pressures of 0.5 psi or
less and a pressure drop of 0.3 in. water column. Specific
gravity of gas is shown.
Listed values compensate for a nominal amount of
restriction from bends, fittings, etc. If an unusual number of
fittings, bends, or other restrictions are used, please refer
to federal and local codes.
NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft
1/2” 168 146 115 93 79 70 63 59 55 51 48
3/4” 346 293 240 192 163 145 132 120 113 106 99
1” 653 549 446 360 307 274 250 230 211 197 187
Natural Gas (sg=0.65)
NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft
1/2” 110 96 76 61 52 46 42 38 36 33 32
3/4” 277 192 158 126 107 95 87 79 74 69 65
1” 428 360 293 236 202 180 164 151 139 129 123
Liquid Propane (LP) (sg=1.50)
Figure 8 — NATURAL GAS (NG) Pipe Size - Gas Flow Chart, in cubic feet per hour
Figure 9 — LIQUID PROPANE (LP) GAS Pipe Size - Gas Flow Chart, in cubic feet per hour
15
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
Fuel Comparison Chart
* LHV (Low Heat Value) is the more realistic rating.
** Gross Heat Value does not consider heat lost in the form of water during combustion.
*** Density is given in "Cubic Feet of Gas per Gallon of Liquid".
† Weight is given in "Pounds per Gallon of Liquid".
Size of Propane Tank Required at Various Temperatures When Kept at Least
Half Full
Given the gas withdrawal rate and the lowest average winter temperature, an installer can specify the required LP storage
tank size:
Physical Properties
Propane
Natural Gas
Normal Atmospheric State
Gas
Gas
Boiling Point (in °F):
Initial
-44
-259
End
-44
-259
Heating Value:
BTU per gallon (Net LHV*)
83,340
63,310
BTU per Gallon (Gross**)
91,547
Cubic Feet (Gas)
2,516
1,000
Density***
36.39
57.75
Weight†
4.24
2.65
Octane Number:
Research
110+
110+
Motor
97
Fuel Comparison Chart
Withdrawal Rate
32°F
20°F
10°F
0°F
-10°F
-30°F
-40°F
50 CFH
115
115
115
250
250
400
600
100 CFH
250
250
250
400
500
1000
1500
150 CFH
300
400
500
500
1000
1500
2500
200 CFH
400
500
750
1000
1200
2000
2500
300 CFH
750
1000
1500
2000
2500
4000
5000
Required Propane Tank Size (Lowest Average Winter Temperature), in Gallons
16
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
WIRE CONNECTIONS
Recommended Torque Values
Torque all wire connections/fasteners to values
recommended in Figure 10. Suitable for copper wire of
60°/75°C rating.
Generator AC Connection System
A single-phase, three-wire AC connection system is used in
the Home Standby Generator.The stator assembly consists
of a pair of stationary windings with two leads brought out
of each winding.The junction of leads 22 and 33 forms the
neutral lead.A complete schematic and wiring diagram can
be found on pages 24-25.
NOTE: Neutral is not bonded to ground at generator.
Grounding the Generator
Installer-supplied stranded copper wire is connected to the
generator GND lug and routed through conduit to the
Transfer Switch GND. Continue the wire through conduit
to the main distribution panel ground bus.
Generator Control Circuit
Connection
Control circuit interconnections consist of "240V AC Utility"
leads.These two leads must be routed in minimum 3/4”
conduit. Control lead functions are briefly described as follows:
• Leads deliver utility power to generator’s circuit board,
oil heater, optional battery warmer and charge the
battery.
Using installer-supplied minimum 300V, 16 AWG stranded
copper wire, connect control circuit terminals in the
control panel to the Transfer Switch.
Remote Start Switch with LED
The light on the remote start switch plate is referred to as
the LED.The LED will light indicating the generator has
started when pushing the start switch.A mounting plate is
supplied so that it can be installed at a convenient indoor
location.The owner will use it to observe the status of the
Home Standby Generator. Consult with the owner for a
convenient location.
To install the remote start switch plate:
• Mount installer-supplied electrical box to wall.
• Using installer-supplied wire, connect the remote start
switch and the “Remote Status Light” leads to the
control panel terminal strip.
NOTE: LED leads are polarity sensitive.
• Attach mounting plate to electrical box.
BEFORE INITIAL START-UP
Engine Oil
This engine is shipped from the factory filled with the
recommended oil. Before starting the engine, check oil level
and ensure that engine is serviced as described in the
engine owner’s manual.
Oil Considerations
Your Home Standby Generator is equipped with an engine
that has been pre-run at the factory and does not require
the traditional “break-in” procedure.
The generator is filled with synthetic oil (API SJ/CF 5W-
30W).This allows for generator operation in the widest
range of temperature and climate conditions.
NOTE: The use of synthetic oil DOES NOT alter the
required oil change intervals described in the engine
owner’s manual.
CAUTION
• Refer to engine manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
Any attempt to crank or start the engine before it has
been properly serviced with the recommended oil will
result in equipment failure.
CONNECTIONS: Torque Value
In Main Distribution Panel:
Refer to panel manufacturer specs
In Control Panel:
240V AC Utility 18 in-lb
Engine Start 5 in-lb
Engine Stop 5 in-lb
Remote Status 5 in-lb
Breaker 20 in-lb
Ground 35 in-lb
Circuit Breakers:
Refer to circuit breaker manufacturer specs
Figure 10 — Recommended Torque Values
17
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
Battery Connection
The Home Standby Generator is supplied with a 12Volt
DC,AGM type, 33 Amp-Hour, valve regulated battery. It is a
sealed, lead-acid rechargeable battery. It is installed in the
unit and the battery cables are connected at the factory.The
unit’s 15 Amp fuse, which isolates the battery and prevents
the unit from starting, has been removed for shipping.The
battery will lose some charge charge prior to installation of
the generator. If battery voltage is below 12Volts, charge the
battery.
IMPORTANT: If battery voltage is below 5 Volts, it may
not take a charge and you will need a new battery.
Charging the Battery
If it is necessary to charge the battery, proceed as follows:
1. Pull service disconnect from disconnect box.
2. Remove the 15 Amp fuse from the control panel.
3. Disconnect the negative battery cable to the negative
battery terminal (indicated by NEGATIVE, NEG, or (-).
4. Charge battery with battery charger at 2 Amps until
battery holds 12 Volts.
NOTE: With the battery installed and utility power
available to the Automatic Transfer Switch, the battery
receives a trickle charge whenever the engine is not
running.This process may take up to 72 hours to fully
charge a battery from 5 Volts.The trickle charge cannot be
used to recharge a battery that is completely discharged.
5. Connect the negative battery cable to the negative
battery terminal (indicated by NEGATIVE, NEG, or (-).
6. Ensure hardware on both positive and negative battery
terminals is secure.
7. Reinstall the 15 Amp fuse in the control panel.
8. Reinstall service disconnect in disconnect box.
Servicing the Battery
If it is necessary to service the battery, proceed as follows:
1. Pull service disconnect from disconnect box.
2. Remove the 15 Amp fuse from the control panel.
3. Service or replace battery as required.
4. Connect the red battery cable to the battery positive
terminal (indicated by POSITIVE, POS, or (+).
5. Connect the negative battery cable to the negative
battery terminal (indicated by NEGATIVE, NEG, or (-).
6. Ensure hardware on both positive and negative battery
terminals is secure.
7. Reinstall the 15 Amp fuse in the control panel.
8. Reinstall service disconnect in disconnect box.
Fuel Supply System
Ensure that all fuel pipe connections are tight, secure and
without leaks.
Ensure that all gas line shutoff valves are OPEN and that
adequate fuel pressure is available whenever automatic
operation is desired.
• DO NOT install the 15 Amp fuse until all plumbing and wiring
has been completed and inspected.
Installing the 15A fuse could cause the engine to start.
CAUTION
• DO NOT dispose of battery in a fire.
• DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
• DO NOT open or mutilate the battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
Storage batteries give off explosive hydrogen gas
during recharging.
Slightest spark will ignite hydrogen and cause
explosion.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery contents will cause severe
chemical burns.
A battery presents a risk of electrical shock and
high short circuit current.
DANGER
CAUTION
• DO NOT attempt to jump start the battery.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
Failure to disconnect negative battery cable will result
in equipment failure.
18
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
FUEL SYSTEM SELECTION
The engine of your Home Standby Generator is factory
calibrated to run on natural gas (NG). It may also be
operated on liquid propane (LP).
To configure the fuel system for LP use:
1. LP fuel inlet pressure must be between 11 and
14 inches water column.
2. Pull service disconnect from disconnect box.
3. Remove 15 Amp fuse from control panel.
4. Change main jet in fuel mixer following instruction
sheet provided in LP conversion kit.
5. Reinstall 15 Amp fuse in control panel.
6. Reinstall service disconnect in disconnect box.
The generator is now ready to operate using LP fuel.With
a fixed main jet for LP gas, there is no need to perform any
engine adjustments for LP operation.
INITIAL START-UP (NO LOAD)
Begin testing the generator without any electrical loads
connected, as follows:
1. Set generator’s main circuit breaker to OFF (open)
position.
2. Install 15 Amp fuse in control panel.
3. Push and hold START/RUN/STOP switch in START
position until LED comes on.
IMPORTANT: If you release the switch from the START
position before LED comes on, the generator will shut
down.
NOTE: DO NOT crank engine for more than 15 seconds,
then pause for 15 seconds to reduce heat in starter. Repeat
process until engine starts.
NOTE: When the Home Standby Generator is started for
the very first time, it will require that air in the gaseous fuel
lines be purged.This may take a few minutes.
4. Listen for unusual noises, vibration or other indications
of abnormal operation. Check for oil leaks while the
engine runs.
5. Let engine warm up for about five minutes to allow
internal temperatures to stabilize.Then, set generators
main circuit breaker to ON (or closed) position.
6. Connect an RMS AC voltmeter and a frequency meter
to check generator output at load side of circuit
breaker.Voltage should be 230-240 Volts, frequency
should be 62.0 - 62.5 Hz.
7. Check generator output between one generator
connection lug and neutral lug, then between other
generator connection lug and neutral lug. In both cases,
voltage reading should be between 115-120Volts.
8. Push and hold START/RUN/STOP switch in STOP
position until LED turns off. Engine will shut down.
INSTALLATION
INSPECTION
Before placing the Home Standby Generator into service,
inspect the entire installation carefully. Ensure that any
scratches or broken paint on the inside or outside of the
enclosure are touched up with the supplied paint.
Complete the ”Installation Checklist” as you make the
inspection. Ensure all items have been filled-in and all
signatures have been obtained. Instruct the owner to mail
the white copy to:
Briggs & Stratton Power Products
Warranty Registration
P. O. Box 1144
Milwaukee,WI 53201-1144
19
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
SPECIFICATIONS
Rated Maximum Power (LP*) . . . . . . . . . . . . . . . . . .7.0 kW
Rated Maximum Load Current:
at 240 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . .29.1 Amps
at 120 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . .58.2 Amps
Rated AC Voltage . . . . . . . . . . . . . . . . . . . . . . .120/240 Volts
Rated Frequency . . . . . . . . . . . . . . . . . .60 Hz at 3600 rpm
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Phase
Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
NG Fuel Supply Pressure . . . . . . . . . . . . . . . . . .5-7 in W.C.
LP Fuel Supply Pressure . . . . . . . . . . . . . . . . .11-14 in W.C.
Normal Operating Range -20°F (-28.8°C) to 104°F (40°C)
Output Sound Level . . .81 dB(A) at 23 ft. (7 m) at full load
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 lbs.
* Natural gas rating will depend on specific fuel but typical
derating of generator is between 10 to 20% off the LP gas
rating.
SYSTEM OPERATION
To select system operation, do the following:
1. Push and hold START/RUN/STOP switch in START
position until LED comes on.
2. Refer to the transfer switch manual for proper transfer
from utility to generator.
Servicing the Generator
To service generator:
1. Remove roof by removing four screws and lifting off.
2. Remove screw at top of control panel access door.
3. Pull access door outward (away) from unit while
pulling door upward and out of base. Door will come
free of generator enclosure.
4. Pull service disconnect from disconnect box.
5. Set generator’s main circuit breaker to OFF position.
6. Remove 15A fuse from control panel.
20
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
GENERATOR
MAINTENANCE
The generator warranty does not cover items that have
been subjected to operator abuse or neglect.To receive full
value from the warranty, the operator must maintain the
engine as instructed in the engine owner’s manual.
IMPORTANT: Before performing any maintenance on the
generator, be sure you follow all steps in “Servicing the
Generator” on page 19.
Generator maintenance consists of keeping the unit clean.
Operate the unit in an environment where it will not be
exposed to excessive dust, dirt, moisture or any corrosive
vapors. Cooling air louvers on the enclosure must not become
clogged with snow, leaves, or any other foreign material.
Check the cleanliness of the unit frequently and clean when
dust, dirt, oil, moisture or other foreign substances are
visible on its exterior/interior surface.
NOTE: DO NOT use direct spray from a garden hose to
clean generator.Water can enter the engine and generator
and cause problems.
Changing Engine Oil and Filter
Remove the two screws from each plastic access cover and
remove both access covers from the two sides of the
generator enclosure.
Changing Oil
1. Place oil drain tube into approved container.
2. Push in and rotate oil drain fitting 1/4 turn
counterclockwise. Slowly pull outward until oil starts
draining (Figure 11). DO NOT pull oil drain fitting off
engine.
3. When oil has drained, push oil drain fitting in and
rotate 1/4 turn clockwise until it locks in place.
4. Slide oil drain tube up into clamp on generator.
Changing Oil Filter
1. Place oil drain tray over tubing and slide it under oil
filter (Figure 12).
2. Follow instructions given in engine owner’s manual for
changing oil filter.
3. Remove oil drain tray from under oil filter and clean
up any spilled oil.
KEEP OUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.
To fill your engine with oil:
• Follow synthetic oil grade recommendation given in
“Engine Oil” on page 17 and oil fill instructions given in
engine owner’s manual.
Figure 11 — Oil Drain Fitting
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Briggs & Stratton Portable Generator 01975-0 Manuel utilisateur
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