Briggs & Stratton Portable Generator 01975-0 Manuel utilisateur

Questions? Help is just a moment away!

Preguntas? La ayuda es justa un momento

lejos!

Vous avez des questions? Vous n'avez pas

besoin d'aller loin pour trouver de l'aide!

Call: Home Standby Generator Helpline

Llamada: Línea Directa de Reserva de Hogar

Appelez: Ligne Directe de Secours À la

Maison - 1-800-743-4115 M-F 8-5 CT

Web: www.briggspowerproducts.com

Models 01975-0 Part No. 195362GS Rev. 3 (06/29/05)

Installation,

Start-Up and

Owner’s Manual

Manual de Instalación,

Arranque y Propietario

Manuel d'Installation,

Démarrage et Utilisateur

Home Standby Generator

2
Briggs & Stratton Power Products Home Standby Generator
Installation, Start-Up and Owner’s Manual
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . 3-4
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . 5
INSTALLER RESPONSIBILITIES  . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . 5
For the Home Owner: . . . . . . . . . . . . . . . . . . . . . 5
For the Installing Dealer/Contractor: . . . . . . . . . 5
KNOW YOUR HOME STANDBY GENERATOR . . . . . . 6
KNOW YOUR CONTROL PANEL . . . . . . . . . . . . . . . . . . 7
OWNER ORIENTATION  . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Factors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Decrease at High Altitude or High
Temperature  . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION PROCEDURES  . . . . . . . . . . . . . . . . . . . . 8
Unpacking Precautions  . . . . . . . . . . . . . . . . . . . . . . . . 8
Delivery Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Approved Transfer Switches  . . . . . . . . . . . . . . . . . . . . 8
Shipment Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Specialty Tools/Equipment . . . . . . . . . . . . . . 9
Lifting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Home Standby Generator Location  . . . . . . . . . . . . . . 9
Generator Clearances  . . . . . . . . . . . . . . . . . . . . . 9
General Location Guidelines . . . . . . . . . . . . . . . . 9
Essential Circuits  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Essential Circuit Selection  . . . . . . . . . . . . . . 10-11
Fuel Inlet Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . 11
Removable Roof and Access Door  . . . . . . . . . . . . . 11
To remove roof: . . . . . . . . . . . . . . . . . . . . . . . . . 11
To remove access door: . . . . . . . . . . . . . . . . . . . 11
To install access door and roof: . . . . . . . . . . . . . 11
THE GASEOUS FUEL SYSTEM  . . . . . . . . . . . . . . . . . 12-13
Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fuel Pipe Sizing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel Comparison Chart  . . . . . . . . . . . . . . . . . . . . . . 15
Size of Propane Tank Required at Various Temperatures
When Kept at Least Half Full . . . . . . . . . . . 15
WIRE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Recommended Torque Values. . . . . . . . . . . . . . . . . . . 16
Generator AC Connection System  . . . . . . . . . . . . . 16
Grounding the Generator . . . . . . . . . . . . . . . . . . . . . 16
Generator Control Circuit Connection . . . . . . . . . . 16
Remote Start Switch with LED . . . . . . . . . . . . . . . . . 16
BEFORE INITIAL START-UP  . . . . . . . . . . . . . . . . . . . . . . 16
Engine Oil  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Oil Considerations . . . . . . . . . . . . . . . . . . . . . . . 16
Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Supply System  . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FUEL SYSTEM SELECTION . . . . . . . . . . . . . . . . . . . . . . . 18
INITIAL START-UP (NO LOAD)  . . . . . . . . . . . . . . . . . . 18
INSTALLATION INSPECTION  . . . . . . . . . . . . . . . . . . . . 18
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Servicing The Generator  . . . . . . . . . . . . . . . . . . . . . . 19
GENERATOR MAINTENANCE  . . . . . . . . . . . . . . . . . . . 20
Changing Engine Oil and Filter. . . . . . . . . . . . . . . . . . 20
Changing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Changing Oil Filter . . . . . . . . . . . . . . . . . . . . . . . 20
To Clean the Generator  . . . . . . . . . . . . . . . . . . . . . . 21
When Calling the Factory . . . . . . . . . . . . . . . . . . . . . 21
STORAGE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . 26-32
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ESPAÑOL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-57
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-80
Copyright © 2005 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Briggs &
Stratton Power Products Group, LLC.

3

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

IMPORTANT SAFETY

INSTRUCTIONS

The safety alert symbol ( ) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety message to alert you to hazards. DANGER indicates

a hazard which, if not avoided, will result in death or serious

injury. WARNING indicates a hazard which, if not

avoided, could result in death or serious injury. CAUTION

indicates a hazard which, if not avoided, might result in

minor or moderate injury. CAUTION, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to

avoid or reduce the risk of injury or death.

The manufacturer cannot possibly anticipate every possible

circumstance that might involve a hazard.The warnings in

this manual, and the tags and decals affixed to the unit are,

therefore, not all-inclusive. If you use a procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that it

is safe for you and others.You must also make sure that the

procedure, work method or operating technique that you

choose does not render the generator unsafe.

NOTE: Your generator is equipped with a spark arrester

muffler.The spark arrester must be maintained in effective

working order by the owner/operator. In the State of

California, a spark arrester is required by law (Section 4442

of the California Public Resources Code). Other states may

have similar laws. Federal laws apply on federal lands.

Only qualified electricians and gaseous fuel

technicians should attempt installation of this

generator, which must strictly comply with

applicable codes, standards and regulations.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

WARNING

• DO NOT dispose of battery in a fire.

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• DO NOT open or mutilate the battery.

• Wear protective goggles, rubber apron, and rubber gloves.

• Remove watches, rings, or other metal objects.

• Use tools with insulated handles.

Storage batteries give off explosive hydrogen gas

during recharging.

Slightest spark will ignite hydrogen and cause

explosion.

Battery electrolyte fluid contains acid and is

extremely caustic.

Contact with battery contents will cause severe

chemical burns.

A battery presents a risk of electrical shock and

high short circuit current.

DANGER

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator enclosure must be at least 5 feet from

structures having combustible walls and/or other combustible

materials.

• Keep at least 3 feet of clearance on all sides of generator

enclosure for adequate cooling, maintenance and servicing.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

150°F (65°C).

Severe burns can occur on contact.

Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

SAVE THESE INSTRUCTIONS

4

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk

of injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Essential Circuits”.

• Start generator and let engine stabilize before connecting

electrical loads.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or

contact Briggs and Stratton.

• Operate generator only on level surfaces.

• Adequate, unobstructed flow of cooling and ventilating air is

critical to correct generator operation.

• The access door and roof must be installed whenever the unit

is running.

• DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

• Despite the safe design of the Home Standby Generator,

operating this equipment imprudently, neglecting its maintenance

or being careless can cause possible injury or death.

• Remain alert at all times while working on this equipment.

Never work on the equipment when you are physically or

mentally fatigued.

• DO NOT start engine with air cleaner or air cleaner cover

removed.

• DO NOT insert any objects through cooling slots.

• DO NOT use the generator or any of its parts as a step.

Stepping on the unit can cause stress and break parts.This

may result in dangerous operating conditions from leaking

exhaust gases, fuel leakage, oil leakage, ect..

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and

shorten its life.

CAUTION

• Install the fuel supply system according to applicable fuel-gas

codes.

• Before placing the Home Standby Generator into service, the

fuel system lines must be properly purged and leak tested.

• After the generator is installed, you should inspect the fuel

system periodically.

• NO leakage is permitted.

• DO NOT operate engine if smell of fuel is present or other

explosive conditions exist.

• DO NOT smoke around the generator.Wipe up any oil spills

immediately. Ensure that no combustible materials are left in

the generator compartment. Keep the area near the generator

clean and free of debris.

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

• When using generator for backup power, notify utility

company.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• If you must work around a unit while it is operating, stand on

an insulated dry surface to reduce shock hazard.

• DO NOT allow unqualified persons or children to operate or

service generator.

• In case of an accident caused by electrical shock, immediately

shut down the source of electrical power and contact the

local authorities. Avoid direct contact with the victim.

• Before performing any maintenance on the generator,

disconnect the battery cable indicated by a NEGATIVE,

NEG or (-) first.When finished, reconnect that cable last.

• After your Home Standby Generator is installed, the

generator may crank and start without warning any time there

is a power failure.To prevent possible injury, always set the

AUTO/OFF/MANUAL switch to OFF, remove the service

disconnect from the disconnect box AND remove the

15 Amp fuse BEFORE working on the equipment.

Generator produces powerful voltage.

Failure to properly ground generator can result

in electrocution.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

WARNING

5

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

SAVE THESE

INSTRUCTIONS

This manual contains important instructions that should be

followed during installation and maintenance of the

generator and battery.

INTRODUCTION

Thank you for your purchase of a Briggs & Stratton Home

Standby Generator.This product is intended for use as an

optional standby system which provides an alternate source

of electric power and to serve loads such as heating,

refrigeration systems, and communication systems that, when

stopped during any power outage, could cause discomfort or

the like.This product DOES NOT qualify for emergency

standby as defined by NFPA 70 (NEC).

This manual is an important document and should be

retained by the owner after installation has been completed.

This manual contains installation, startup and adjustment

instructions for a Home Standby Generator that supplies

120/240 Volt, single phase, 60Hz devices.The Home Standby

Generator may be operated on LP or natural gas fuel.

Every effort has been made to ensure that the information in

this manual is both accurate and current. However, the

manufacturer reserves the right to change, alter or otherwise

improve the generator at any time without prior notice.

Briggs and Stratton has made every effort to provide for a

safe, streamlined and cost-effective installation. Because

each installation is unique, it is impossible to know of and

advise the trade of all conceivable procedures and methods

by which installation might be achieved. Neither could we

know of possible hazards and/or the results of each

method or procedure. For these reasons,

Only current licensed electrical and

plumbing contractors should attempt

Home Standby Generator installations.

Installations must strictly comply with

all applicable codes, industry standards

and regulations.

CUSTOMER

RESPONSIBILITIES

• Read and follow the instructions given in this manual,

especially the section regarding selecting essential circuits.

• Follow a regular schedule in maintaining, caring for and

using your Home Standby Generator, as specified in this

manual.

INSTALLER

RESPONSIBILITIES

• Read and observe the safety rules.

• Read and follow the instructions given in this manual.

IMPORTANT: If operating the generator below 10°F,

a battery warmer MUST be installed. They are available

at your local servicing dealer.

INSTALLATION

ASSISTANCE

For the Home Owner:

To help you make informed choices and communicate

effectively with your installation contractor(s),

Read and understand the

Owner Orientation Section of this manual

BEFORE contracting or starting

your Home Standby Generator installation.

To arrange for proper installation, contact the store at

which you purchased your Briggs & Stratton Home Standby

Generator, your dealer, a licensed electrician or your utility

power provider.

The Home Standby Generator Warranty is V

OID

unless the generator is installed by licensed

electrical and plumbing professionals.

For the Installing Dealer/Contractor:

For most applications, this manual contains all the

information required to properly install and start the

Home Standby Generator.This manual also describes

essential circuit selection, routine operation and owner

maintenance procedures.

If you need more information, call 1-800-743-4115,

between 8:00 AM and 5:00 PM CT.

The Emission Control System for this generator is

warranted for standards set by the U.S. Environmental

Protection Agency and by the California Air Resources

Board (CARB).

6

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

KNOW YOUR HOME STANDBY GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

Air Cleaner — Uses a dry type filter element and foam

precleaner to

protect engine by filtering dust and debris out

of intake air.

.

Battery — 12 Volt DC, 33 Amp-Hour, valve regulated,

sealed battery provides power to start engine. Battery

receives trickle charge whenever generator is not running.

Control Panel — Used for various operation and

maintenance functions. See “KNOW YOUR CONTROL

PANEL” on next page.

Disconnect Box — Convenient junction box for you to

disconnect utility input.

Engine Label (stamped on top of valve cover) —

Identifies engine model and type.

Exhaust Port — High-performance muffler lowers engine

noise to comply with most residential codes.

Fuel Inlet — Attach appropriate fuel supply to generator

here.

Lifting Pocket — Provided at each corner for lifting

generator.

Oil Fill Cap/Dipstick — Check and fill engine with

recommended oil here.

Oil Drain Hose — Provided to facilitate oil changing.

Oil Filter — Filters engine oil to prolong generator life.

Unit Data Decal — Identifies unit by serial number.

Air Cleaner

Oil

Filter

Unit Data

Decal

Exhaust

Port

Oil Fill

Cap/DipStick

Fuel Inlet

Control Panel

(see page 7)

Battery

Oil Drain Hose

Engine Label

Disconnect Box

Generator is shown with roof, plastic

access door and control panel door

removed for clarity

Lifting Pocket

7

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

KNOW YOUR CONTROL PANEL

Compare this Control Panel illustration with your generator to familiarize yourself with the location of these important

controls:

Circuit Breaker

LED Light

START/RUN/STOP

Switch

15 Amp Fuse

15 Amp Fuse — Protects the Home Standby Generator

DC control circuits. If the fuse has melted open or was

removed, the engine cannot crank or start. Replace the fuse

using only an identical BUSS AGC 15A fuse.

START/RUN/STOP Switch — This three-position

switch is used as follows:

•“START” position starts the generator.

•“RUN” position is the normal operating mode.Allows

you to start generator from a remote switch.

•“STOP” position turns off generator.

Circuit Breaker — Protects the system from over-

current conditions and must be in the “On” position to

supply power to the Transfer Switch.

LED Light — Indicates when generator is running or off.

Circuit Breaker

START/RUN/STOP

15 Amp

Fuse

8

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

OWNER ORIENTATION

This section provides the Home Standby Generator owner

with the information necessary to achieve the most

satisfactory and cost effective installation possible.

The illustrations are for typical circumstances and are

meant to familiarize you with the installation options

available with the Home Standby Generator.A thorough

understanding of these options will provide fundamental

control over the cost of installation, as well as ensure final

satisfaction and security.

Federal and local codes, appearance, noise levels, fuel types,

and distances are the factors that must be considered when

negotiating with an installation professional.As the distance

from the existing electrical service and gaseous fuel supply

increases, so must the piping and wiring materials.This is

necessary to comply with local codes, overcome electrical

voltage drops and gaseous fuel pressure drops.

The factors mentioned above will have a direct

affect on the overall price of your Home Standby

Generator installation.

NOTE: In some areas you may need to acquire electrical

permits for installing the Home Standby Generator, building

permits for installing gas lines, and permits for noise

allowances.Your installer should check your local codes

AND obtain the permits before installing the generator.

Fuel Factors

An important consideration affecting the entire installation

is the type of fuel used by your Home Standby Generator.

The generator was factory tested and adjusted using

natural gas as a fuel. Liquid propane (LP) may also be used

as fuel by installing the included conversion kit.

For proper generator performance, the following fuel

guidelines are recommended:

In engines set up to run on propane (LP) gas, commercial

grade HD5 propane with a minimum fuel energy of

2500 BTUs/ft3 with maximum propylene content of

5% and butane and heavier gas content of 2.5% and

minimum propane content of 90%.

Power Decrease at High Altitude or High

Temperature

Air density is less at high altitudes, resulting in less available

engine power. Specifically, engine power will decrease 3.5%

for each 1,000 feet (300 meters) above sea level and 1% for

each 10° F (5.6°C) above 77°F (25°C). Make sure you and

your installer consider these factors when determining

total generator load.

INSTALLATION

PROCEDURES

Unpacking Precautions

The unit is shipped bolted to its mounting pad, ready for

installation.Avoid damage from dropping, bumping, collision,

etc. Store and unpack carton with the proper side up, as

noted on the shipping carton.

Delivery Inspection

After removing the carton, carefully inspect the Home

Standby Generator for any damage that may have occurred

during shipment.

IMPORTANT: If loss or damage is noted at time of

delivery, have the person(s) making delivery note all damage

on the freight bill and affix his signature under the

consignor's memo of loss or damage. If loss or damage is

noted after delivery, separate the damaged materials and

contact the carrier for claim procedures. Missing or

damaged parts are not warranted.

Approved Transfer Switches

The Home Standby Generator should be used ONLY with

Briggs & Stratton Power Products UL approved Transfer

Switches. Connection to any other transfer switch will void

your generator warranty.

• The Home Standby Generator is equipped with an automatic

safety gas “fuel shut-off” valve.

• DO NOT operate the equipment if the “fuel shut-off” valve is

missing or inoperative.

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

9

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

Shipment Contents

The Home Standby Generator is supplied with:

• Home Standby Generator

• Pre-attached mounting pad

• One 24” flexible hook-up hose

• Installation, start-up and owner’s manual

• Installation checklist

• Remote start switch with LED

• Oil drain tray

• Touch-up paint

• One spare 15A fuse

• LP conversion kit

• Roof hardware bag

Lifting the Generator

CAUTION!The generator weighs more than 280 pounds.

Proper tools, equipment and qualified personnel should be

used in all phases of handling and moving generator.

CAUTION! DO NOT lift unit by roof as damage to

generator will occur.

Lifting pockets are provided at each corner between the

base of the generator and its mounting pad. Retouch any

chipped paint with supplied touch-up paint.

Home Standby Generator Location

Before installing generator, consult with homeowner and

convey the following guidelines which may affect the

desired location.

Generator Clearances

The generator enclosure must be at least 5 ft. (152 cm)

from structures having combustible walls and/or other

combustible materials. Leave at least 3 ft. (92 cm) all around

the enclosure including the roof, for adequate cooling,

generator maintenance and servicing.

Place generator in a well ventilated area, which will allow

for removal of deadly exhaust gas. DO NOT install

generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors,

ventilation intakes or other openings that can allow exhaust

gas to collect in a confined area (Figure 1). Prevailing winds

and air currents should be taken into consideration when

positioning generator.

General Location Guidelines

• Install the unit outdoors ONLY.

• Place the unit in a prepared location that is flat and has

provisions for water drainage.

• Install the unit where air inlet and outlet openings will

not become obstructed by leaves, grass, snow, etc. If

prevailing winds will cause blowing or drifting, you may

need to construct a windbreak to protect the unit.

• Install the generator as close as possible to the Transfer

Switch to reduce the length of wiring and conduit.

• Install the generator as close as possible to the fuel

supply to reduce length of pipes.

IMPORTANT: Laws or local codes may regulate the

distance to the fuel supply.

The Home Standby Generator is shipped already attached

to its mounting pad. Unless mandated by local code, a

concrete slab is not required.

If mandated by local code, construct a concrete slab at least

3 inches thick and 6 inches longer and wider than the unit.

Attach unit to slab with 1/4” diameter (minimum) masonry

anchor bolts long enough to retain the unit.

Figure 1 — Home Standby Generator Clearances

Exhaust

Port

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

WARNING

10

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

Essential Circuits

Consult with owner to clearly identify the circuits in

building that are "essential".

It is important that you understand which circuits the

owner wants to include as "Essential Circuits". Depending

on the power consumed by these circuits, most or all of

them can be switched to the Home Standby Generator for

the duration of normal power interruption.

The wattage reference guide shown in Figure 2 will assist

the owner with their decision-making process. It provides

the wattage used by many ordinary household devices. Use

it as a guide when selecting essential circuits. Review this

information with the owner and convey any technical

considerations that might affect the cost of installation.

Essential Circuit Selection

When selecting the essential circuits that will be switched to

“Standby Power,” it is important that the sum of the combined

circuit loads does not exceed the wattage/amperage capacity

of the generator.To help you with your selection of essential

circuits, please consider the following:

Add up the total wattage of all electrical devices to be

connected at one time.This total should NOT be

greater than the generator’s wattage capacity.

The rated wattage of lights can be taken from light bulbs.

The rated wattage of tools, appliances and motors can

usually be found on a data plate or decal affixed to the

device.

If the appliance, tool or motor does not give wattage,

multiply volts times the ampere rating to determine

watts (Volts x Amps = Watts).

Some electric motors (induction types) require about

three times more watts of power for starting than for

running.This surge lasts for only a few seconds. Be sure

you allow for this high starting wattage when selecting

electrical devices that will be energized by the Home

Standby Generator:

• Figure the watts required to start the largest motor.

• Add that to the total running watts of all other

connected loads.

This Briggs & Stratton Home Standby Generator

complies with the following “stationary standby

power rating”:

The standby power rating is applicable for supplying power

for the duration of normal power interruption. NO

sustained overload capability is available for this rating.

Device

Running

Watts



Air Conditioner (12,000 Btu)*

1700



Air Conditioner (24,000 Btu)*

3800



Air Conditioner (40,000 Btu)*

6000



Battery Charger (20 Amp)

500



Circular Saw (6-1/2")

800 to 1000



Clothes Dryer (Electric)*

5750



Clothes Dryer (Gas)*

700



Clothes Washer*

1150



Coffee Maker

1750



Compressor (1 HP)*

2000



Compressor (1/2 HP)*

1400



Compressor (3/4 HP)*

1800



Curling Iron

700



Dehumidifier*

650



Electric Blanket

400



Electric Range (per element)

1500



Electric Skillet

1250



Freezer*

700



Furnace Fan (3/5 HP)*

875



Garage Door Opener*

500 to 750



Hair Dryer

1200



Hand Drill

250 to 1100



Iron

1200



Jet Pump*

800



Light Bulb

100



Microwave Oven

700 to 1000



Milk Cooler*

1100



Oil Burner on Furnace

300



Oil Fired Space Heater (140,000 Btu)

400



Oil Fired Space Heater (30,000 Btu)

150



Oil Fired Space Heater (85,000 Btu)

225



Radio

50 to 200



Refrigerator

700



Slow Cooker

200



Submersible Pump (1 HP)*

2000



Submersible Pump (1/2 HP)*

1500



Submersible Pump (1-1/2 HP)*

2800



Sump Pump*

800 to 1050



Table Saw (10")*

1750 to 2000



Television

200 to 500



Toaster

1000 to 1650

Figure 2 — Wattage Reference Guide

*Allow three (3) times listed watts for starting device

11

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

This rating is applicable to installations served by a

reliable normal utility source.This rating is only applicable

to variable loads with an average load factor of 80% of

the standby rating.The standby rating is only applicable

for optional standby power where the generator set

serves as the backup to the normal utility source.

Use the “Wattage Reference Guide” provided and mark

those circuits you consider “critical” or “essential”. Make

sure you and your installer consider the generator’s

altitude above sea level and the ambient temperature range

when determining total generator load.

Disconnect Box Mounting Guidelines

The disconnect box is a NEMA Type 3R enclosure suitable

for outdoor use.

Guidelines for mounting the disconnect box include:

• The disconnect box must be installed with appropriate

hardware for conduit connections.

• Install disconnect box on a firm, sturdy supporting

structure, making sure it is level and plumb.

• NEVER install disconnect box where any corrosive

substance might drip onto enclosure.

• Protect disconnect box at all times against excessive

moisture, dust, dirt, lint, construction grit and corrosive

vapors.

The typical installation of the disconnect box is depicted in

Figure 3. Discuss layout suggestions/changes with owner

before beginning installation process.

Fuel Inlet Dimensions

Figure 4, below, depicts the location of the fuel piping

connector.

Removable Roof and Access Door

The Home Standby Generator is equipped with an

enclosure that has a removable roof and an access door for

the control panel.

To Remove Roof:

Remove the four screws and lift off.

To Remove Access Door:

1. Remove roof as described above.

2. Remove screw at top of access door.

3. Pull access door outward (away) from unit while

pulling door upward and out of base. Door will come

free of generator enclosure.

To Install Access Door and Roof:

1. Guide bottom of access door into base.

2. Push access door until it is flush with sides.

3. Replace door screw.

4. Replace roof and screws.

Figure 4 — Generator Fuel Attachment Location

3/4” NPT

Fuel Piping

Connector

4.5”

13.5”

Figure 3 — Typical Disconnect Box Mounting

12

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

THE GASEOUS FUEL

SYSTEM

Consult with the Home Standby Generator owner(s) and

convey any technical considerations that might affect their

installation plans before applying these general guidelines.

The following general rules apply to gaseous fuel system

piping:

• The piping should be of a material that conforms to

federal and local codes, rigidly mounted and protected

against vibration.

• Install flexible gaseous pipe (supplied) between the Home

Standby Generator fuel inlet port and rigid piping.

• Piping must be of the correct size to maintain the

required supply pressures and volume flow under varying

conditions.

• Use an approved pipe sealant or joint compound on all

threaded fittings to reduce the possibility of leakage.

• Installed piping must be properly purged and leak tested,

in accordance with applicable codes and standards.

Consider the following factors when planning to

install the fuel supply system:

The Home Standby Generator engine is fitted with a fuel

mixer system that meets the specifications of the California

Air Resources Board for “tamper-proof” dual fuel systems.

The unit will run on natural gas or liquid propane.

• A minimum of one manual shutoff valve should be placed

in the fuel supply line and located outside the building to

facilitate servicing the generator.

• Natural gas fuel supply pressure at the generator's fuel

inlet port should be between 5 to 7 inches of water (in.

W.C.) at full load. LP fuel supply pressure should be 11 to

14 inches of water (in.W.C.) at full load.

The Home Standby Generator unit has been

factory set to run on natural gas. If you need to

change from natural gas to LP gas, the unit will need to be

reconfigured, as described on page 18.

It is recommended that the fuel connection incorporate

the following components:

• A manual fuel shut-off valve located in the interior of the

building.

• A manual fuel shut-off valve located outside the building,

just before the generator unit.

• The termination of hard piping should include a sediment

trap.

• A manometer port should be provided.

• The entire flexible gaseous pipe must be visible for periodic

inspection and must not be concealed within, contact, or run

through any wall, floor, or partition.

The supplied flexible gaseous pipe is not to be installed

underground or in contact with the ground.

CAUTION

The information provided below is to assist

gaseous fuel system technicians in planning

installations. In no way should this information

be interpreted to conflict with applicable fuel gas

codes. Consult with your local fuel supplier or

Fire Marshall if questions or problems arise.

• LP gas is heavier than air and will settle in low areas.

• Natural gas is lighter than air and will collect in high areas.

• The slightest spark can ignite these fuels and cause an explosion.

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

The manometer port permits temporary installation of a

manometer (Figure 5), to ensure that the engine receives

the correct fuel pressure to operate efficiently throughout

its operating range.

NOTE: A digital manometer, P/N 19495, is available at your

local Briggs and Stratton Power Products service center.

When the initial test runs are completed, the manometer is

removed and the port is plugged.A typical final fuel

connection assembly is shown in Figure 6.

Fuel Consumption

See Figure 7 for fuel supply requirements at half and full

load for both natural gas and LP vapor.

13

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

• Before placing the Home Standby Generator into service, the

fuel system lines must be properly purged and leak tested.

• NO leakage is permitted.

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

14

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

Fuel Pipe Sizing

Figures 8 and 9 provide the maximum capacity of pipe in

cubic feet of gas per hour for gas pressures of 0.5 psi or

less and a pressure drop of 0.3 in. water column. Specific

gravity of gas is shown.

Listed values compensate for a nominal amount of

restriction from bends, fittings, etc. If an unusual number of

fittings, bends, or other restrictions are used, please refer

to federal and local codes.

NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft

1/2” 168 146 115 93 79 70 63 59 55 51 48

3/4” 346 293 240 192 163 145 132 120 113 106 99

1” 653 549 446 360 307 274 250 230 211 197 187

Natural Gas (sg=0.65)

NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft

1/2” 110 96 76 61 52 46 42 38 36 33 32

3/4” 277 192 158 126 107 95 87 79 74 69 65

1” 428 360 293 236 202 180 164 151 139 129 123

Liquid Propane (LP) (sg=1.50)

Figure 8 — NATURAL GAS (NG) Pipe Size - Gas Flow Chart, in cubic feet per hour

Figure 9 — LIQUID PROPANE (LP) GAS Pipe Size - Gas Flow Chart, in cubic feet per hour

15

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

Fuel Comparison Chart

* LHV (Low Heat Value) is the more realistic rating.

** Gross Heat Value does not consider heat lost in the form of water during combustion.

*** Density is given in "Cubic Feet of Gas per Gallon of Liquid".

† Weight is given in "Pounds per Gallon of Liquid".

Size of Propane Tank Required at Various Temperatures When Kept at Least

Half Full

Given the gas withdrawal rate and the lowest average winter temperature, an installer can specify the required LP storage

tank size:

Physical Properties

Propane

Natural Gas

Normal Atmospheric State

Gas

Boiling Point (in °F):

Initial

-44

-259

End

-44

-259

Heating Value:

BTU per gallon (Net LHV*)

83,340

63,310

BTU per Gallon (Gross**)

91,547

Cubic Feet (Gas)

2,516

1,000

Density***

36.39

57.75

Weight†

4.24

2.65

Octane Number:

Research

110+

Motor

97

Fuel Comparison Chart

Withdrawal Rate

32°F

20°F

10°F

0°F

-10°F

-30°F

-40°F

50 CFH

115

250

400

600

100 CFH

250

400

500

1000

1500

150 CFH

300

400

500

1000

1500

2500

200 CFH

400

500

750

1000

1200

2000

2500

300 CFH

750

1000

1500

2000

2500

4000

5000

Required Propane Tank Size (Lowest Average Winter Temperature), in Gallons

16

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

WIRE CONNECTIONS

Recommended Torque Values

Torque all wire connections/fasteners to values

recommended in Figure 10. Suitable for copper wire of

60°/75°C rating.

Generator AC Connection System

A single-phase, three-wire AC connection system is used in

the Home Standby Generator.The stator assembly consists

of a pair of stationary windings with two leads brought out

of each winding.The junction of leads 22 and 33 forms the

neutral lead.A complete schematic and wiring diagram can

be found on pages 24-25.

NOTE: Neutral is not bonded to ground at generator.

Grounding the Generator

Installer-supplied stranded copper wire is connected to the

generator GND lug and routed through conduit to the

Transfer Switch GND. Continue the wire through conduit

to the main distribution panel ground bus.

Generator Control Circuit

Connection

Control circuit interconnections consist of "240V AC Utility"

leads.These two leads must be routed in minimum 3/4”

conduit. Control lead functions are briefly described as follows:

• Leads deliver utility power to generator’s circuit board,

oil heater, optional battery warmer and charge the

battery.

Using installer-supplied minimum 300V, 16 AWG stranded

copper wire, connect control circuit terminals in the

control panel to the Transfer Switch.

Remote Start Switch with LED

The light on the remote start switch plate is referred to as

the LED.The LED will light indicating the generator has

started when pushing the start switch.A mounting plate is

supplied so that it can be installed at a convenient indoor

location.The owner will use it to observe the status of the

Home Standby Generator. Consult with the owner for a

convenient location.

To install the remote start switch plate:

• Mount installer-supplied electrical box to wall.

• Using installer-supplied wire, connect the remote start

switch and the “Remote Status Light” leads to the

control panel terminal strip.

NOTE: LED leads are polarity sensitive.

• Attach mounting plate to electrical box.

BEFORE INITIAL START-UP

Engine Oil

This engine is shipped from the factory filled with the

recommended oil. Before starting the engine, check oil level

and ensure that engine is serviced as described in the

engine owner’s manual.

Oil Considerations

Your Home Standby Generator is equipped with an engine

that has been pre-run at the factory and does not require

the traditional “break-in” procedure.

The generator is filled with synthetic oil (API SJ/CF 5W-

30W).This allows for generator operation in the widest

range of temperature and climate conditions.

NOTE: The use of synthetic oil DOES NOT alter the

required oil change intervals described in the engine

owner’s manual.

CAUTION

• Refer to engine manual for oil fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

Any attempt to crank or start the engine before it has

been properly serviced with the recommended oil will

result in equipment failure.

CONNECTIONS: Torque Value

In Main Distribution Panel:

Refer to panel manufacturer specs

In Control Panel:

240V AC Utility 18 in-lb

Engine Start 5 in-lb

Engine Stop 5 in-lb

Remote Status 5 in-lb

Breaker 20 in-lb

Ground 35 in-lb

Circuit Breakers:

Refer to circuit breaker manufacturer specs

Figure 10 — Recommended Torque Values

17

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

Battery Connection

The Home Standby Generator is supplied with a 12Volt

DC,AGM type, 33 Amp-Hour, valve regulated battery. It is a

sealed, lead-acid rechargeable battery. It is installed in the

unit and the battery cables are connected at the factory.The

unit’s 15 Amp fuse, which isolates the battery and prevents

the unit from starting, has been removed for shipping.The

battery will lose some charge charge prior to installation of

the generator. If battery voltage is below 12Volts, charge the

battery.

IMPORTANT: If battery voltage is below 5 Volts, it may

not take a charge and you will need a new battery.

Charging the Battery

If it is necessary to charge the battery, proceed as follows:

1. Pull service disconnect from disconnect box.

2. Remove the 15 Amp fuse from the control panel.

3. Disconnect the negative battery cable to the negative

battery terminal (indicated by NEGATIVE, NEG, or (-).

4. Charge battery with battery charger at 2 Amps until

battery holds 12 Volts.

NOTE: With the battery installed and utility power

available to the Automatic Transfer Switch, the battery

receives a trickle charge whenever the engine is not

running.This process may take up to 72 hours to fully

charge a battery from 5 Volts.The trickle charge cannot be

used to recharge a battery that is completely discharged.

5. Connect the negative battery cable to the negative

battery terminal (indicated by NEGATIVE, NEG, or (-).

6. Ensure hardware on both positive and negative battery

terminals is secure.

7. Reinstall the 15 Amp fuse in the control panel.

8. Reinstall service disconnect in disconnect box.

Servicing the Battery

If it is necessary to service the battery, proceed as follows:

1. Pull service disconnect from disconnect box.

2. Remove the 15 Amp fuse from the control panel.

3. Service or replace battery as required.

4. Connect the red battery cable to the battery positive

terminal (indicated by POSITIVE, POS, or (+).

5. Connect the negative battery cable to the negative

battery terminal (indicated by NEGATIVE, NEG, or (-).

6. Ensure hardware on both positive and negative battery

terminals is secure.

7. Reinstall the 15 Amp fuse in the control panel.

8. Reinstall service disconnect in disconnect box.

Fuel Supply System

Ensure that all fuel pipe connections are tight, secure and

without leaks.

Ensure that all gas line shutoff valves are OPEN and that

adequate fuel pressure is available whenever automatic

operation is desired.

• DO NOT install the 15 Amp fuse until all plumbing and wiring

has been completed and inspected.

Installing the 15A fuse could cause the engine to start.

CAUTION

• DO NOT dispose of battery in a fire.

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• DO NOT open or mutilate the battery.

• Wear protective goggles, rubber apron, and rubber gloves.

• Remove watches, rings, or other metal objects.

• Use tools with insulated handles.

Storage batteries give off explosive hydrogen gas

during recharging.

Slightest spark will ignite hydrogen and cause

explosion.

Battery electrolyte fluid contains acid and is

extremely caustic.

Contact with battery contents will cause severe

chemical burns.

A battery presents a risk of electrical shock and

high short circuit current.

DANGER

CAUTION

• DO NOT attempt to jump start the battery.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

Failure to disconnect negative battery cable will result

in equipment failure.

18

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

FUEL SYSTEM SELECTION

The engine of your Home Standby Generator is factory

calibrated to run on natural gas (NG). It may also be

operated on liquid propane (LP).

To configure the fuel system for LP use:

1. LP fuel inlet pressure must be between 11 and

14 inches water column.

2. Pull service disconnect from disconnect box.

3. Remove 15 Amp fuse from control panel.

4. Change main jet in fuel mixer following instruction

sheet provided in LP conversion kit.

5. Reinstall 15 Amp fuse in control panel.

6. Reinstall service disconnect in disconnect box.

The generator is now ready to operate using LP fuel.With

a fixed main jet for LP gas, there is no need to perform any

engine adjustments for LP operation.

INITIAL START-UP (NO LOAD)

Begin testing the generator without any electrical loads

connected, as follows:

1. Set generator’s main circuit breaker to OFF (open)

position.

2. Install 15 Amp fuse in control panel.

3. Push and hold START/RUN/STOP switch in START

position until LED comes on.

IMPORTANT: If you release the switch from the START

position before LED comes on, the generator will shut

down.

NOTE: DO NOT crank engine for more than 15 seconds,

then pause for 15 seconds to reduce heat in starter. Repeat

process until engine starts.

NOTE: When the Home Standby Generator is started for

the very first time, it will require that air in the gaseous fuel

lines be purged.This may take a few minutes.

4. Listen for unusual noises, vibration or other indications

of abnormal operation. Check for oil leaks while the

engine runs.

5. Let engine warm up for about five minutes to allow

internal temperatures to stabilize.Then, set generators

main circuit breaker to ON (or closed) position.

6. Connect an RMS AC voltmeter and a frequency meter

to check generator output at load side of circuit

breaker.Voltage should be 230-240 Volts, frequency

should be 62.0 - 62.5 Hz.

7. Check generator output between one generator

connection lug and neutral lug, then between other

generator connection lug and neutral lug. In both cases,

voltage reading should be between 115-120Volts.

8. Push and hold START/RUN/STOP switch in STOP

position until LED turns off. Engine will shut down.

INSTALLATION

INSPECTION

Before placing the Home Standby Generator into service,

inspect the entire installation carefully. Ensure that any

scratches or broken paint on the inside or outside of the

enclosure are touched up with the supplied paint.

Complete the ”Installation Checklist” as you make the

inspection. Ensure all items have been filled-in and all

signatures have been obtained. Instruct the owner to mail

the white copy to:

Briggs & Stratton Power Products

Warranty Registration

P. O. Box 1144

Milwaukee,WI 53201-1144

19

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

SPECIFICATIONS

Rated Maximum Power (LP*) . . . . . . . . . . . . . . . . . .7.0 kW

Rated Maximum Load Current:

at 240 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . .29.1 Amps

at 120 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . .58.2 Amps

Rated AC Voltage . . . . . . . . . . . . . . . . . . . . . . .120/240 Volts

Rated Frequency . . . . . . . . . . . . . . . . . .60 Hz at 3600 rpm

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Phase

Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

NG Fuel Supply Pressure . . . . . . . . . . . . . . . . . .5-7 in W.C.

LP Fuel Supply Pressure . . . . . . . . . . . . . . . . .11-14 in W.C.

Normal Operating Range -20°F (-28.8°C) to 104°F (40°C)

Output Sound Level . . .81 dB(A) at 23 ft. (7 m) at full load

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 lbs.

* Natural gas rating will depend on specific fuel but typical

derating of generator is between 10 to 20% off the LP gas

rating.

SYSTEM OPERATION

To select system operation, do the following:

1. Push and hold START/RUN/STOP switch in START

position until LED comes on.

2. Refer to the transfer switch manual for proper transfer

from utility to generator.

Servicing the Generator

To service generator:

1. Remove roof by removing four screws and lifting off.

2. Remove screw at top of control panel access door.

3. Pull access door outward (away) from unit while

pulling door upward and out of base. Door will come

free of generator enclosure.

4. Pull service disconnect from disconnect box.

5. Set generator’s main circuit breaker to OFF position.

6. Remove 15A fuse from control panel.

20

Briggs & Stratton Power Products Home Standby Generator

Installation, Start-Up and Owner’s Manual

GENERATOR

MAINTENANCE

The generator warranty does not cover items that have

been subjected to operator abuse or neglect.To receive full

value from the warranty, the operator must maintain the

engine as instructed in the engine owner’s manual.

IMPORTANT: Before performing any maintenance on the

generator, be sure you follow all steps in “Servicing the

Generator” on page 19.

Generator maintenance consists of keeping the unit clean.

Operate the unit in an environment where it will not be

exposed to excessive dust, dirt, moisture or any corrosive

vapors. Cooling air louvers on the enclosure must not become

clogged with snow, leaves, or any other foreign material.

Check the cleanliness of the unit frequently and clean when

dust, dirt, oil, moisture or other foreign substances are

visible on its exterior/interior surface.

NOTE: DO NOT use direct spray from a garden hose to

clean generator.Water can enter the engine and generator

and cause problems.

Changing Engine Oil and Filter

Remove the two screws from each plastic access cover and

remove both access covers from the two sides of the

generator enclosure.

Changing Oil

1. Place oil drain tube into approved container.

2. Push in and rotate oil drain fitting 1/4 turn

counterclockwise. Slowly pull outward until oil starts

draining (Figure 11). DO NOT pull oil drain fitting off

engine.

3. When oil has drained, push oil drain fitting in and

rotate 1/4 turn clockwise until it locks in place.

4. Slide oil drain tube up into clamp on generator.

Changing Oil Filter

1. Place oil drain tray over tubing and slide it under oil

filter (Figure 12).

2. Follow instructions given in engine owner’s manual for

changing oil filter.

3. Remove oil drain tray from under oil filter and clean

up any spilled oil.

KEEP OUT OF REACH OF CHILDREN. DON'T

POLLUTE. CONSERVE RESOURCES. RETURN

USED OIL TO COLLECTION CENTERS.

To fill your engine with oil:

• Follow synthetic oil grade recommendation given in

“Engine Oil” on page 17 and oil fill instructions given in

engine owner’s manual.

Figure 11 — Oil Drain Fitting

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