Simplicity 040224-0 Manuel utilisateur

Questions? Help is just a moment away!

Preguntas? La ayuda es justa un momento lejos!

Vous avez des questions? Vous n'avez pas

besoin d'aller loin pour trouver de l'aide!

Call: Home Generator Helpline

Llamada: Línea Directa de Generador de Hogar

Appelez: Ligne Directe de Génératrice la Maison

1-800-743-4115 M-F 8-5 CT

BRIGGSandSTRATTON.COM

Part No. 199003GS Rev. B (02/07/08)

Installation,

Start-Up and

Operator’s Manual

Manual de Instalación,

Arranque y Operario

Manuel d'Installation,

Démarrage et Utilisation

7000Rated Watts

Home Generator System

TABLE OF CONTENTS
2
TABLE OF CONTENTS
TABLE OF CONTENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . 3-5
KNOW YOUR HOME GENERATOR SYSTEM . . . . . . . . . . . . 6
KNOW YOUR CONTROL PANEL  . . . . . . . . . . . . . . . . . . . . . 7
SAVE THESE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . 8
INTRODUCTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CUSTOMER RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . 8
INSTALLER RESPONSIBILITIES  . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . 8
For the Home Owner:  . . . . . . . . . . . . . . . . . . . . . . 8
For the Installing Dealer/Contractor:  . . . . . . . . . . . 8
OWNER ORIENTATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Factors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Decrease at High Altitude or High
Temperature  . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION PROCEDURES  . . . . . . . . . . . . . . . . . . . . . . 9
Unpacking Precautions  . . . . . . . . . . . . . . . . . . . . . . . . 9
Delivery Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Approved Transfer Switches  . . . . . . . . . . . . . . . . . . . . 9
Shipment Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lifting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Home Generator System Location  . . . . . . . . . . . . . . . 10
Generator Clearances  . . . . . . . . . . . . . . . . . . . . . 10
General Location Guidelines . . . . . . . . . . . . . . . . 10
Essential Circuits  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Essential Circuit Selection  . . . . . . . . . . . . . . . 11-12
Disconnect Box Mounting Guidelines . . . . . . . . . . . . . 12
Fuel Inlet Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . 12
Removable Roof and Access Door . . . . . . . . . . . . . . . 12
To remove roof: . . . . . . . . . . . . . . . . . . . . . . . . . . 12
To remove access door:  . . . . . . . . . . . . . . . . . . . 12
To install access door and roof:  . . . . . . . . . . . . . 12
THE GASEOUS FUEL SYSTEM  . . . . . . . . . . . . . . . . . . 13-14
Fuel Consumption  . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel Pipe Sizing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fuel Comparison Chart  . . . . . . . . . . . . . . . . . . . . . . . 16
Size of Propane Tank Required at Various Temperatures
When Kept at Least Half Full  . . . . . . . . . . . . 16
WIRE CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended Torque Values. . . . . . . . . . . . . . . . . . . 17
Generator AC Connection System  . . . . . . . . . . . . . . . 17
Grounding the Generator  . . . . . . . . . . . . . . . . . . . . . . 17
Generator Control Circuit Connection  . . . . . . . . . . . . 17
Remote Start Switch with LED . . . . . . . . . . . . . . . . . . 17
BEFORE INITIAL START-UP  . . . . . . . . . . . . . . . . . . . . . . . 17
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Oil Considerations . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fuel Supply System  . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUEL SYSTEM SELECTION . . . . . . . . . . . . . . . . . . . . . . . . 19
INITIAL START-UP (NO LOAD)  . . . . . . . . . . . . . . . . . . . . . 19
INSTALLATION INSPECTION  . . . . . . . . . . . . . . . . . . . . . . 19
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Servicing The Generator  . . . . . . . . . . . . . . . . . . . . . . 20
GENERATOR MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . 21
Changing Engine Oil and Filter . . . . . . . . . . . . . . . . . . 21
Changing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Changing Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . 21
To Clean the Generator . . . . . . . . . . . . . . . . . . . . . . . . 22
When Calling the Factory  . . . . . . . . . . . . . . . . . . . . . . 22
STORAGE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ESPAÑOL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-51
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-76
Copyright © 2008 Briggs & Stratton Power Products Group, LLC.
All rights reserved.  No part of this material may be reproduced or
transmitted in any form by any means without the express written
permission of Briggs & Stratton Power Products Group, LLC.

SAFETY RULES

3

IMPORTANT SAFETY

INSTRUCTIONS

The safety alert symbol ( ) is used with a signal word

(DANGER, CAUTION, WARNING), a pictorial and/or a safety

message to alert you to hazards. DANGER indicates a hazard

which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could

result in death or serious injury. CAUTION indicates a hazard

which, if not avoided, might result in minor or moderate

injury. CAUTION, when used without the alert symbol,

indicates a situation that could result in equipment damage.

Follow safety messages to avoid or reduce the risk of injury

or death.

The manufacturer cannot possibly anticipate every possible

circumstance that might involve a hazard. The warnings in

this manual, and the tags and decals affixed to the unit are,

therefore, not all-inclusive. If you use a procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that it

is safe for you and others. You must also make sure that the

procedure, work method or operating technique that you

choose does not render the generator unsafe.

NOTE: Your generator is equipped with a spark arrester

muffler. The spark arrester must be maintained in effective

working order by the owner/operator. In the State of

California, a spark arrester is required by law (Section 4442

of the California Public Resources Code). Other states may

have similar laws. Federal laws apply on federal lands.

Hazard Symbols and Meanings

SAVE THESE INSTRUCTIONS

Fire

Explosion

Toxic Fumes

Rotating Parts

Electrical Shock

Explosive Pressure

Chemical Burn

Hot Surface

Operator’s Manual

WARNING

Running engine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache,

fatigue, dizziness, vomiting, confusion, seizures,

nausea, fainting or death.

• Operate generator ONLY outdoors.

• Install a battery operated carbon monoxide alarm near the

bedrooms.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes, or other openings.

WARNING

Storage batteries give off explosive hydrogen gas

during recharging.

Slightest spark will ignite hydrogen and cause

explosion.

Battery electrolyte fluid contains acid and is

extremely caustic.

Contact with battery contents will cause severe

chemical burns.

A battery presents a risk of electrical shock and

high short circuit current.

• DO NOT dispose of battery in a fire.

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• DO NOT open or mutilate the battery.

• Wear protective goggles, rubber apron, and rubber gloves.

• Remove watches, rings, or other metal objects.

• Use tools with insulated handles.

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

SAFETY RULES

4

WARNING

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

• Install the fuel supply system according to applicable fuel-gas

codes.

• Before placing the Home Generator System into service, the

fuel system lines must be properly purged and leak tested.

• After the generator is installed, you should inspect the fuel

system periodically.

• NO leakage is permitted.

• DO NOT operate engine if smell of fuel is present or other

explosive conditions exist.

• DO NOT smoke around the generator. Wipe up any oil spills

immediately. Ensure that no combustible materials are left in

the generator compartment. Keep the area near the generator

clean and free of debris.

WARNING

Generator produces hazardous voltage.

Failure to properly ground generator can result in

electrocution.

Failure to isolate generator from power utility can

result in death or injury to electric utility workers

due to backfeed of electrical energy.

• When using generator for backup power, notify utility company.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT handle generator or electrical cords while standing in

water, while barefoot, or while hands or feet are wet.

• If you must work around a unit while it is operating, stand on an

insulated dry surface to reduce shock hazard.

• DO NOT allow unqualified persons or children to operate or

service generator.

• In case of an accident caused by electrical shock, immediately

shut down the source of electrical power and contact the local

authorities. Avoid direct contact with the victim.

• Despite the safe design of the Home Generator System, operating

this equipment imprudently, neglecting its maintenance or being

careless can cause possible injury or death.

• Remain alert at all times while working on this equipment.

NEVER work on the equipment when you are physically or

mentally fatigued.

• Before performing any maintenance on the generator,

disconnect the battery cable indicated by a NEGATIVE, NEG or

(-) first. When finished, reconnect that cable last.

• After your Home Generator System is installed, the generator

may crank and start without warning any time there is a power

failure. To prevent possible injury, always set the

AUTO/OFF/MANUAL switch to OFF, remove the service

disconnect from the disconnect box AND remove the 15 Amp

fuse BEFORE working on the equipment.

WARNING

Contact with muffler area can result in serious

burns.

Exhaust heat/gases can ignite combustibles or

structures causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• DO NOT install the generator closer than 5 feet (1.5m) from any

combustibles or structures with combustible walls having a fire

resistance rating of less than 1 hour.

• Keep at least 3 ft. (91 cm) clearance on all sides of generator

including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and

Public Property require equipment powered by an internal

combustion engine to have a spark arrester, maintained in

effective working order, complying to USDA Forest service

standard 5100-1C or later revision. In the State of California a

spark arrester is required under section 4442 of the California

Public resources code. Other states may have similar laws.

SAFETY RULES

5

CAUTION

Excessively high operating speeds increase risk of injury

and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

WARNING

Starter and other rotating parts can entangle

hands, hair, clothing, or accessories.

• NEVER operate generator without protective housing or covers.

• DO NOT wear loose clothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

CAUTION

Installing the 15A fuse could cause the engine to

start.

• Observe that the 15 Amp fuse has been removed from the

control panel for shipping.

• DO NOT install this fuse until all plumbing and wiring has been

completed and inspected.

NOTICE

Improper treatment of generator can damage it and

shorten its life.

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or contact

Briggs and Stratton.

• Operate generator only on level surfaces.

• Adequate, unobstructed flow of cooling and ventilating air is

critical to correct generator operation.

• The doors must be installed whenever the unit is running.

• DO NOT expose generator to excessive moisture, dust, dirt, or

corrosive vapors.

• Despite the safe design of the Home Generator System, operating

this equipment imprudently, neglecting its maintenance or being

careless can cause possible injury or death.

• Remain alert at all times while working on this equipment.

NEVER work on the equipment when you are physically or

mentally fatigued.

• DO NOT start engine with air cleaner or air cleaner cover

removed.

• DO NOT insert any objects through cooling slots.

• DO NOT use the generator or any of its parts as a step. Stepping

on the unit can cause stress and break parts. This may result in

dangerous operating conditions from leaking exhaust gases, fuel

leakage, oil leakage, etc..

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

NOTICE

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected to it.

• See Essential Circuits.

• Start generator and let engine stabilize before connecting

electrical loads.

FEATURES AND CONTROLS

6

KNOW YOUR HOME GENERATOR SYSTEM

Read this operator’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

Air Cleaner — Uses a dry type filter element and foam

precleaner to protect engine by filtering dust and debris out of

intake air.

.

Battery — 12 Volt DC, 33 Amp-Hour, valve regulated, sealed

battery provides power to start engine. Battery receives

trickle charge whenever generator is running or when utility

is present.

Control Panel — Used for various operation and

maintenance functions. See “KNOW YOUR CONTROL

PANEL” on next page.

Disconnect Box — Convenient junction box for you to

disconnect utility input.

Engine Label (stamped on top of valve cover) — Identifies

engine model and type.

Exhaust Port — High-performance muffler lowers engine

noise to comply with most residential codes.

Fuel Inlet — Attach appropriate fuel supply to generator

here.

Lifting Pocket — Provided at each corner for lifting

generator.

Oil Fill Cap/Dipstick — Check and fill engine with

recommended oil here.

Oil Drain Hose — Provided to facilitate oil changing.

Oil Filter — Filters engine oil to prolong generator life.

Information Label — Identifies unit by serial number.

Air Cleaner

Oil

Filter

Information

Label

Exhaust

Port

Oil Fill

Cap/DipStick

Fuel Inlet

Control Panel

(see page 7)

Battery

Oil Drain Hose

Engine Label

Disconnect Box

Generator is shown with roof, plastic

access door and control panel door

removed for clarity

Lifting Pocket

FEATURES AND CONTROLS

7

KNOW YOUR CONTROL PANEL

Compare this Control Panel illustration with your generator to familiarize yourself with the location of these important controls:

Circuit Breaker

LED Light

START/RUN/STOP

Switch

15 Amp Fuse

15 Amp Fuse — Protects the Home Generator System DC

control circuits. If the fuse has melted open or was removed,

the engine cannot crank or start. Replace the fuse using only

an identical BUSS AGC 15A fuse.

START/RUN/STOP Switch — This three-position switch is

used as follows:

•“START” position starts the generator.

•“RUN” position is the normal operating mode. Allows you

to start generator from a remote switch.

•“STOP” position turns off generator.

Circuit Breaker — Protects the system from over-current

conditions and must be in the “On” position to supply power

to the Transfer Switch.

LED Light — Indicates when generator is running or off.

Circuit Breaker

START/RUN/STOP

15 Amp

Fuse

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be

followed during installation and maintenance of the generator

and battery.

INTRODUCTION

Thank you for your purchase of a Briggs & Stratton Home

Generator System. This product is intended for use as an

optional standby system which provides an alternate source of

electric power and to serve loads such as heating, refrigeration

systems, and communication systems that, when stopped

during any power outage, could cause discomfort or the like.

This product DOES NOT qualify for emergency standby as

defined by NFPA 70 (NEC).

This manual is an important document and should be retained

by the owner after installation has been completed.

This manual contains installation, startup and adjustment

instructions for a Home Generator System that supplies

120/240 Volt, single phase, 60Hz devices. The Home Generator

System may be operated on LP or natural gas fuel.

Every effort has been made to ensure that the information in

this manual is both accurate and current. However, the

manufacturer reserves the right to change, alter or otherwise

improve the generator at any time without prior notice.

Briggs and Stratton has made every effort to provide for a

safe, streamlined and cost-effective installation. Because

each installation is unique, it is impossible to know of and

advise the trade of all conceivable procedures and methods

by which installation might be achieved. Neither could we

know of possible hazards and/or the results of each method

or procedure. For these reasons,

Only current licensed electrical and plumbing

contractors should attempt Home Generator System

installations. Installations must strictly comply with

all applicable codes, industry standards and

regulations.

CUSTOMER RESPONSIBILITIES

• Read and follow the instructions given in this manual,

especially the section regarding selecting essential circuits.

• Follow a regular schedule in maintaining, caring for and

using your Home Generator System, as specified in this

manual.

INSTALLER RESPONSIBILITIES

• Read and observe the safety rules.

• Read and follow the instructions given in this manual.

IMPORTANT: If operating the generator below 40°F, it is

recommended that a battery warmer be installed. If

operating the generator below 32°F, a battery warmer

MUST be installed. This item is available at your local

servicing dealer.

INSTALLATION ASSISTANCE

For the Home Owner:

To help you make informed choices and communicate

effectively with your installation contractor(s),

Read and understand the

Owner Orientation Section of this manual

BEFORE

contracting or starting

your Home Generator System installation.

To arrange for proper installation, contact the store at which

you purchased your Briggs & Stratton Home Generator

System, your dealer, a licensed electrician or your utility

power provider.

The Home Generator System Warranty is VOID unless the

generator is installed by licensed electrical and plumbing

professionals.

For the Installing Dealer/Contractor:

• For most applications, this manual contains all the

information required to properly install and start the Home

Generator System. This manual also describes essential

circuit selection, routine operation and owner maintenance

procedures.

• If you need more information, call (800) 743-4115,

between 8:00 AM and 5:00 PM CT.

The Emission Control System for this generator is warranted

for standards set by the U.S. Environmental Protection

Agency and by the California Air Resources Board (CARB).

INSTALLATION

8

9

INSTALLATION

9

OWNER ORIENTATION

This section provides the Home Generator System owner

with the information necessary to achieve the most

satisfactory and cost effective installation possible.

The illustrations are for typical circumstances and are meant

to familiarize you with the installation options available with

the Home Generator System. A thorough understanding of

these options will provide fundamental control over the cost

of installation, as well as ensure final satisfaction and security.

Federal and local codes, appearance, noise levels, fuel types,

and distances are the factors that must be considered when

negotiating with an installation professional. As the distance

from the existing electrical service and gaseous fuel supply

increases, so must the piping and wiring materials. This is

necessary to comply with local codes, overcome electrical

voltage drops and gaseous fuel pressure drops.

The factors mentioned above will have a direct affect on the

overall price of your Home Generator System installation.

NOTE: In some areas you may need to acquire electrical

permits for installing the Home Generator System, building

permits for installing gas lines, and permits for noise

allowances. Your installer should check your local codes AND

obtain the permits before installing the generator.

Fuel Factors

An important consideration affecting the entire installation is

the type of fuel used by your Home Generator System. The

generator was factory tested and adjusted using natural gas

as a fuel. Liquid propane vapor (LP) may also be used as fuel

by installing the included conversion kit.

For proper generator performance, the following fuel

guidelines are recommended:

In engines set up to run on propane vapor (LP) gas,

commercial grade HD5 propane with a minimum fuel

energy of 2500 BTUs/ft3 with maximum propylene content

of 5% and butane and heavier gas content of 2.5% and

minimum propane content of 90%.

Power Decrease at High Altitude or High Temperature

Air density is less at high altitudes, resulting in less available

engine power. Specifically, engine power will decrease 3.5%

for each 1,000 feet (300 meters) above sea level and 1% for

each 10° F (5.6°C) above 77°F (25°C). Make sure you and

your installer consider these factors when determining total

generator load.

INSTALLATION PROCEDURES

Unpacking Precautions

The unit is shipped bolted to its mounting pad, ready for

installation. Avoid damage from dropping, bumping,

collision, etc. Store and unpack carton with the proper side

up, as noted on the shipping carton.

Delivery Inspection

After removing the carton, carefully inspect the Home

Generator System for any damage that may have occurred

during shipment.

IMPORTANT: If loss or damage is noted at time of delivery,

have the person(s) making delivery note all damage on the

freight bill and affix his signature under the consignor's

memo of loss or damage. If loss or damage is noted after

delivery, separate the damaged materials and contact the

carrier for claim procedures. Missing or damaged parts are

not warranted.

Approved Transfer Switches

The Home Standby Generator should be used ONLY with

Briggs & Stratton Power Products UL approved Transfer

Switches. Connection to any other transfer switch will void

your generator warranty.

Shipment Contents

The Home Standby Generator is supplied with:

• Home Standby Generator w/disconnect box

• Pre-attached mounting pad

• One flexible hook-up hose (meets UL 569 and CSA 8.3)

• Installation, start-up and operator’s manual

• Installation checklist

• Remote diagnostic LED plate

• Oil drain tray

• Touch-up paint

• One spare 15A fuse

• LP conversion kit

• Roof hardware bag

WARNING

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

• The Home Generator System is equipped with an automatic

safety gas “fuel shut-off” valve.

• DO NOT operate the equipment if the “fuel shut-off” valve is

missing or inoperative.

10

INSTALLATION

10

Lifting the Generator

The generator weighs more than 280 pounds. Proper tools,

equipment and qualified personnel should be used in all

phases of handling and moving generator.

Lifting pockets are provided at each corner between the base

of the generator and its mounting pad. Retouch any chipped

paint with supplied touch-up paint.

Home Generator System Location

Before installing generator, consult with homeowner and convey

the following guidelines which may affect the desired location.

Generator Clearances

Place generator in a well ventilated area, which will allow for

removal of deadly exhaust gas. DO NOT install generator

where exhaust gas could accumulate and enter inside or be

drawn into a potentially occupied building. Ensure exhaust gas

is kept away from any windows, doors, ventilation intakes or

other openings that can allow exhaust gas to collect in a

confined area (Figure 1). Prevailing winds and air currents

should be taken into consideration when positioning generator.

General Location Guidelines

• Install the unit outdoors ONLY.

• Place the unit in a prepared location that is flat and has

provisions for water drainage.

• Install the unit in a location where sump pump discharge,

rain gutter down spouts, roof run-off, landscape irrigation,

or water sprinklers will not flood the unit or spray the

enclosure and enter any air inlet or outlet openings.

• Install the unit where the location of any services such as

phone, electrical, fuel, air conditioning, irrigation, including

covered, concealed and underground services will not be

affected or obstructed.

• Install the unit where air inlet and outlet openings will not

become obstructed by leaves, grass, snow, etc. If

prevailing winds will cause blowing or drifting, you may

need to construct a windbreak to protect the unit.

• Install the generator as close as possible to the Transfer

Switch to reduce the length of wiring and conduit.

• Install the generator as close as possible to the fuel supply

to reduce length of pipes.

IMPORTANT: Laws or local codes may regulate the distance

to the fuel supply.

The Home Generator System is shipped already attached to

its mounting pad. Unless mandated by local code, a concrete

slab is not required.

If mandated by local code, construct a concrete slab at least

3 inches thick and 6 inches longer and wider than the unit.

Attach unit to slab with 1/4” diameter (minimum) masonry

anchor bolts long enough to retain the unit.

WARNING

Lifting Hazard / Heavy Object

Can cause muscle strain or back injury.

• DO NOT lift or move generator without assistance.

• DO NOT lift unit by roof as damage to generator will occur.

WARNING

Exhaust heat/gases can ignite combustibles or

structures causing a fire.

• DO NOT install the generator closer than 5 feet (1.5m) from any

combustibles or structures with combustible walls having a fire

resistance rating of less than 1 hour.

• Keep at least 3 ft. (91 cm) clearance on all sides of generator

including overhead.

Figure 1 — Home Standby Generator Clearances

Exhaust

Port

WARNING

Running engine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache,

fatigue, dizziness, vomiting, confusion, seizures,

nausea, fainting or death.

• Operate generator ONLY outdoors.

• Install a battery operated carbon monoxide alarm near the

bedrooms.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes, or other openings.

11

INSTALLATION

11

Essential Circuits

Consult with owner to clearly identify the circuits in building

that are "essential".

It is important that you understand which circuits the owner

wants to include as "Essential Circuits". Depending on the

power consumed by these circuits, most or all of them can

be switched to the Home Generator System for the duration

of normal power interruption.

The wattage reference guide shown in Figure 2 will assist the

owner with their decision-making process. It provides the

wattage used by many ordinary household devices. Use it as

a guide when selecting essential circuits. Review this

information with the owner and convey any technical

considerations that might affect the cost of installation.

Essential Circuit Selection

When selecting the essential circuits that will be switched to

“Standby Power,” it is important that the sum of the combined

circuit loads does not exceed the wattage/amperage capacity of

the generator. To help you with your selection of essential

circuits, please consider the following:

 Add up the total wattage of all electrical devices to be

connected at one time. This total should NOT be greater

than the generator’s wattage capacity.

 The rated wattage of lights can be taken from light bulbs.

The rated wattage of tools, appliances and motors can

usually be found on a data plate or decal affixed to the

device.

 If the appliance, tool or motor nameplate does not list

wattage, multiply volts times the ampere rating to

determine watts (Volts x Amps = Watts).

 Some electric motors (induction types) require about three

times more watts of power for starting than for running.

This surge lasts for only a few seconds. Be sure you allow

for this high starting wattage when selecting electrical

devices that will be energized by the Home Generator

System:

• Figure the watts required to start the largest motor.

• Add that to the total running watts of all other

connected loads.

This Briggs & Stratton Home Generator System complies

with the following “stationary standby power rating”:

The standby power rating is applicable for supplying power

for the duration of normal power interruption. NO sustained

overload capability is available for this rating.

Device

Running

Watts



Air Conditioner (12,000 Btu)*

1700



Air Conditioner (24,000 Btu)*

3800



Air Conditioner (40,000 Btu)*

6000



Battery Charger (20 Amp)

500



Circular Saw (6-1/2")

800 to 1000



Clothes Dryer (Electric)*

5750



Clothes Dryer (Gas)*

700



Clothes Washer*

1150



Coffee Maker

1750



Compressor (1 HP)*

2000



Compressor (1/2 HP)*

1400



Compressor (3/4 HP)*

1800



Curling Iron

700



Dehumidifier*

650



Electric Blanket

400



Electric Range (per element)

1500



Electric Skillet

1250



Freezer*

700



Furnace Fan (3/5 HP)*

875



Garage Door Opener*

500 to 750



Hair Dryer

1200



Hand Drill

250 to 1100



Iron

1200



Jet Pump*

800



Light Bulb

100



Microwave Oven

700 to 1000



Milk Cooler*

1100



Oil Burner on Furnace

300



Oil Fired Space Heater (140,000 Btu)

400



Oil Fired Space Heater (30,000 Btu)

150



Oil Fired Space Heater (85,000 Btu)

225



Radio

50 to 200



Refrigerator

700



Slow Cooker

200



Submersible Pump (1 HP)*

2000



Submersible Pump (1/2 HP)*

1500



Submersible Pump (1-1/2 HP)*

2800



Sump Pump*

800 to 1050



Table Saw (10")*

1750 to 2000



Television

200 to 500



Toaster

1000 to 1650

Figure 2 — Wattage Reference Guide

*Allow three (3) times listed watts for starting device

12

INSTALLATION

12

This rating is applicable to installations served by a reliable

normal utility source. This rating is only applicable to

variable loads with an average load factor of 80% of the

standby rating. The standby rating is only applicable for

optional standby power where the generator set serves as

the backup to the normal utility source.

Use the “Wattage Reference Guide” provided and mark those

circuits you consider “critical” or “essential”. Make sure you

and your installer consider the generator’s altitude above sea

level and the ambient temperature range when determining

total generator load.

Disconnect Box Mounting Guidelines

The disconnect box is a NEMA Type 3R enclosure suitable for

outdoor use. Installations must strictly comply with all

applicable codes, industry standards and regulations.

Guidelines for mounting the disconnect box include:

• The disconnect box must be installed with appropriate

hardware for conduit connections.

• Install disconnect box on a firm, sturdy supporting

structure, making sure it is level and plumb.

• NEVER install disconnect box where any corrosive

substance might drip onto enclosure.

• Protect disconnect box at all times against excessive

moisture, dust, dirt, lint, construction grit and corrosive

vapors.

The typical installation of the disconnect box is depicted in

Figure 3. Discuss layout suggestions/changes with owner

before beginning installation process.

Fuel Inlet Dimensions

Figure 4, below, depicts the location of the fuel piping

connector.

Removable Roof and Access Door

The Home Generator System is equipped with an enclosure

that has a removable roof and an access door for the control

panel.

To Remove Roof:

Remove the four screws and lift off.

To Remove Access Door:

1. Remove roof as described above.

2. Remove screw at top of access door.

3. Pull access door outward (away) from unit while pulling

door upward and out of base. Door will come free of

generator enclosure.

To Install Access Door and Roof:

1. Guide bottom of access door into base.

2. Push access door until it is flush with sides.

3. Replace door screw.

4. Replace roof and screws.

Figure 4 — Generator Fuel Attachment Location

3/4” NPT

Fuel Piping

Connector

4.5”

13.5”

Figure 3 — Typical Disconnect Box Mounting

13

INSTALLATION

13

THE GASEOUS FUEL SYSTEM

TO THE INSTALLER: Consult with the Home Generator

System owner(s) and convey any technical considerations

that might affect their installation plans before applying these

general guidelines.

The following general rules apply to gaseous fuel system

piping:

• The piping should be of a material that conforms to federal

and local codes, rigidly mounted and protected against

vibration.

• Piping should be protected from physical damage where it

passes through flower beds, shrub beds, and other

cultivated areas where damage could occur.

• Install the flexible, gaseous hose that meets UL 569 and

CSA 8.3 (supplied) between the Home Generator System

Fuel Inlet port and rigid piping to prevent thermal

expansion or contraction from causing excessive stress on

the piping material.

NOTE: Where local conditions include earthquake, tornado,

unstable ground, or flood hazards, special consideration shall

be given to increase strength and flexibility of piping

supports and connections.

• Piping must be of the correct size to maintain the required

supply pressures and volume flow under varying generator

load conditions with all gas appliances connected to the

fuel system turned on and operating.

• Use an approved pipe sealant or joint compound on all

threaded fittings to reduce the possibility of leakage.

• Installed piping must be properly purged and leak tested,

in accordance with applicable codes and standards.

Consider the following factors when planning to install the

fuel supply system:

The Home Generator System engine is fitted with a fuel mixer

system that meets the specifications of the California Air

Resources Board for “tamper-proof” dual fuel systems. The

unit will run on natural gas or liquefied propane vapor.

• A minimum of one accessible, approved manual shutoff

valve shall be installed in the fuel supply line within 6 ft

(1.8 m) of the Home Generator System. A union or flanged

connection shall be provided downstream from this valve

to permit removal of controls.

• Natural gas fuel supply pressure at the generator's fuel

inlet port should be between 5 to 7 inches of water (in.

W.C.) at full load. LP fuel supply pressure should be 11 to

14 inches of water (in. W.C.) at full load.

The information provided below is to assist gaseous fuel

system technicians in planning installations.

In no way

should this information be interpreted to conflict with

applicable fuel gas codes. Consult with your local fuel

supplier or Fire Marshall if questions or problems arise.

WARNING

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

• LP gas is heavier than air and will settle in low areas.

• Natural gas is lighter than air and will collect in high areas.

• The slightest spark can ignite these fuels and cause an explosion.

• DO NOT light a cigarette or smoke.

CAUTION

The supplied flexible gaseous pipe is not to be installed

underground or in contact with the ground.

• The entire flexible gaseous pipe must be visible for periodic

inspection and must not be concealed within, contact, or run

through any wall, floor, or partition.

WARNING

Propane and Natural Gas are extremely

flammable and explosive.

Fire or explosion can cause severe burns or

death.

• Before placing the Home Generator System into service, the

fuel system lines must be properly purged and leak tested.

• NO leakage is permitted.

14

INSTALLATION

14

The Home Generator System unit has been factory set to

run on natural gas. If you need to change from natural gas

to LP gas, the unit will need to be reconfigured, as described

on page 19.

It is recommended that the fuel connection incorporate the

following components:

• A manual fuel shut-off valve located in the interior of the

building.

• A manual fuel shut-off valve located outside the building,

just before the generator unit.

• Where the formation of hydrates or ice is known to occur,

piping should be protected against freezing. The

termination of hard piping should include a sediment trap

where condensate is not likely to freeze.

• A manometer port should be provided.

The manometer port permits temporary installation of a

manometer (Figure 5), to ensure that the engine receives the

correct fuel pressure to operate efficiently throughout its

operating range.

NOTE: A digital manometer, P/N 19495, is available at your

local Briggs & Stratton service center.

When the initial test runs are completed, the manometer is

removed and the port is plugged. A typical final fuel

connection assembly is shown in Figure 6.

Fuel Consumption

See Figure 7 for estimated fuel supply requirements at half

and full load for both natural gas and LP vapor.

Figure 6 — Completed Fuel Connections

From Fuel

Supply Line

To Home Standby

Generator

Figure 5 — Temporary Manometer Installed

Natural Gas* LP Vapor**

1/2 Load Full Load 1/2 Load Full Load

80 137 33 56

* = Natural Gas is in cubic feet per hour

** = LP Vapor is in cubic feet per hour

Figure 7 — Fuel Supply Requirements

15

INSTALLATION

15

Fuel Pipe Sizing

Figures 8 and 9 provide the maximum capacity of pipe in

cubic feet of gas per hour for gas pressures of 0.5 psi or less

and a pressure drop of 0.3 in. water column. Specific gravity

of gas is shown.

Listed values compensate for a nominal amount of restriction

from bends, fittings, etc. If an unusual number of fittings,

bends, or other restrictions are used, please refer to federal

and local codes.

NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft

1/2” 168 146 115 93 79 70 63 59 55 51 48

3/4” 346 293 240 192 163 145 132 120 113 106 99

1” 653 549 446 360 307 274 250 230 211 197 187

Natural Gas (sg=0.65)

NPT 10ft 15ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft 90ft 100ft

1/2” 110 96 76 61 52 46 42 38 36 33 32

3/4” 277 192 158 126 107 95 87 79 74 69 65

1” 428 360 293 236 202 180 164 151 139 129 123

Liquid Propane (LP) (sg=1.50)

Figure 8 — NATURAL GAS (NG) Pipe Size - Gas Flow Chart, in cubic feet per hour

Figure 9 — LIQUID PROPANE (LP) GAS Pipe Size - Gas Flow Chart, in cubic feet per hour

16

INSTALLATION

16

Fuel Comparison Chart

Size of Propane Tank Required at Various

Temperatures When Kept at Least Half

Full

Given the gas withdrawal rate and the lowest average winter

temperature, an installer can specify the required LP storage

tank size:

Physical Properties Propane Natural Gas

Normal Atmospheric State Gas Gas

Boiling Point (in °F):

Initial -44 -259

End -44 -259

Heating Value:

BTU per gallon (Net LHV*) 83,340 63,310

BTU per Gallon (Gross**) 91,547

Cubic Feet (Gas) 2,500 1,000

Density*** 36.39 57.75

Weight† 4.24 2.65

Octane Number:

Research 110+ 110+

Motor 97

* LHV (Low Heat Value) is the more realistic rating.

** Gross Heat Value does not consider heat lost in the form of water during

combustion.

*** Density is given in "Cubic Feet of Gas per Gallon of Liquid".

† Weight is given in "Pounds per Gallon of Liquid".

Withdrawal Rate 32°F 20°F 10°F 0°F -10°F -30°F -40°F

50 CFH 115 115 115 250 250 400 600

100 CFH 250 250 250 400 500 1000 1500

150 CFH 300 400 500 500 1000 1500 2500

200 CFH 400 500 750 1000 1200 2000 2500

300 CFH 750 1000 1500 2000 2500 4000 5000

17

INSTALLATION

17

WIRE CONNECTIONS

Recommended Torque Values

Torque all wire connections/fasteners to values

recommended in Figure 10. Suitable for copper wire of

60°/75°C rating.

Generator AC Connection System

A single-phase, three-wire AC connection system is used in

the Home Generator System. The stator assembly consists of

a pair of stationary windings with two leads brought out of

each winding. The junction of leads 22 and 33 forms the

neutral lead. A complete schematic and wiring diagram can

be found on pages 24-25.

NOTE: Neutral is not bonded to ground at generator.

Grounding the Generator

Ground the Home Generator System per applicable codes,

standards, and regulations. The generator GND stud is

located inside the control panel door, behind control panel.

Generator Control Circuit Connection

Control circuit interconnections consist of "240V AC Utility" leads.

These two leads must be routed in minimum 3/4” conduit.

Control lead functions are briefly described as follows:

• Leads deliver utility power to generator’s circuit board, oil

warmer, optional battery warmer and charge the battery.

Using installer-supplied minimum 300V, 14 AWG copper

wire, connect control circuit terminals in the control panel to

the Transfer Switch.

Remote Start Switch with LED

The light on the remote start switch plate is referred to as the

LED. The LED will light indicating the generator has started

when pushing the start switch. A mounting plate is supplied

so that it can be installed at a convenient indoor location. The

owner will use it to observe the status of the Home Generator

System. Consult with the owner for a convenient location.

To install the remote start switch plate:

• Mount installer-supplied electrical box to wall.

• Using installer-supplied wire, connect the remote start

switch and the “Remote Status Light” leads to the control

panel terminal strip.

NOTE: LED leads are polarity sensitive.

• Attach mounting plate to electrical box.

BEFORE INITIAL START-UP

Engine Oil

This engine is shipped from the factory filled with the

recommended oil. Before starting the engine, check oil level

and ensure that engine is serviced as described in the engine

operator’s manual.

Oil Considerations

Your Home Generator System is equipped with an engine

that has been pre-run at the factory and does not require the

traditional “break-in” procedure.

The generator is filled with synthetic oil (API SJ/CF 5W-

30W). This allows for generator operation in the widest range

of temperature and climate conditions.

NOTE: The use of synthetic oil DOES NOT alter the required

oil change intervals described in the engine operator’s

manual.

CONNECTIONS: Torque Value

In Main Distribution Panel:

Refer to panel manufacturer specs

In Disconnect Box:

240V AC Utility 5 in-lb

Engine Start 5 in-lb

Remote Status 5 in-lb

Generator 17 in-lb

Ground 40 in-lb

Circuit Breakers:

Refer to circuit breaker manufacturer specs

Figure 10 — Recommended Torque Values

NOTICE

Any attempt to crank or start the engine before it has been

properly serviced with the recommended oil will result in

equipment failure.

• Refer to engine manual for oil fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

18

INSTALLATION

18

Battery Connection

The Home Generator System is supplied with a 12 Volt DC,

AGM type, 33 Amp-Hour, valve regulated battery. It is a

sealed, lead-acid rechargeable battery. It is installed in the unit

and the battery cables are connected at the factory. The unit’s

15 Amp fuse, which isolates the battery and prevents the unit

from starting, has been removed for shipping. The battery will

lose some charge charge prior to installation of the generator.

If battery voltage is below 12 Volts, charge the battery.

IMPORTANT: If battery voltage is below 5 Volts, it may not

take a charge and you will need a new battery.

Charging the Battery

If it is necessary to charge the battery, proceed as follows:

1. Pull service disconnect from disconnect box.

2. Remove the 15 Amp fuse from the control panel.

3. Disconnect the negative battery cable to the negative

battery terminal (indicated by NEGATIVE, NEG, or (-).

4. Charge battery with battery charger at 2 Amps until

battery holds 12 Volts.

NOTE: With the battery installed and utility power available to

the Automatic Transfer Switch, the battery receives a trickle

charge whenever the engine is not running. This process may

take up to 72 hours to fully charge a battery from 5 Volts.

The trickle charge cannot be used to recharge a battery that

is completely discharged.

5. Connect the negative battery cable to the negative battery

terminal (indicated by NEGATIVE, NEG, or (-).

6. Ensure hardware on both positive and negative battery

terminals is secure.

7. Reinstall the 15 Amp fuse in the control panel.

8. Reinstall service disconnect in disconnect box.

Servicing the Battery

If it is necessary to service the battery, proceed as follows:

1. Pull service disconnect from disconnect box.

2. Remove the 15 Amp fuse from the control panel.

3. Service or replace battery as required.

4. Connect the red battery cable to the battery positive

terminal (indicated by POSITIVE, POS, or (+).

5. Connect the negative battery cable to the negative battery

terminal (indicated by NEGATIVE, NEG, or (-).

6. Ensure hardware on both positive and negative battery

terminals is secure.

7. Reinstall the 15 Amp fuse in the control panel.

8. Reinstall service disconnect in disconnect box.

Fuel Supply System

Ensure that all fuel pipe connections are tight, secure and

without leaks.

Ensure that all gas line shutoff valves are OPEN and that

adequate fuel pressure is available whenever automatic

operation is desired.

NOTICE

Failure to disconnect negative battery cable will result in

equipment failure.

• DO NOT attempt to jump start the battery.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

WARNING

Storage batteries give off explosive hydrogen gas

during recharging.

Slightest spark will ignite hydrogen and cause

explosion.

Battery electrolyte fluid contains acid and is

extremely caustic.

Contact with battery contents will cause severe

chemical burns.

A battery presents a risk of electrical shock and

high short circuit current.

• DO NOT dispose of battery in a fire.

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• DO NOT open or mutilate the battery.

• Wear protective goggles, rubber apron, and rubber gloves.

• Remove watches, rings, or other metal objects.

• Use tools with insulated handles.

CAUTION

Installing the 15A fuse could cause the engine to

start.

• DO NOT install this fuse until all plumbing and wiring has been

completed and inspected.

19

INSTALLATION

19

FUEL SYSTEM SELECTION

The engine of your Home Generator System is factory

calibrated to run on natural gas (NG). It may also be operated

on liquid propane vapor (LP).

To configure the fuel system for LP use:

1. LP fuel inlet pressure must be between 11 and 14 inches

water column.

2. Pull service disconnect from disconnect box.

3. Remove 15 Amp fuse from control panel.

4. Change main jet in fuel mixer following instruction sheet

provided in LP conversion kit.

5. Reinstall 15 Amp fuse in control panel.

6. Reinstall service disconnect in disconnect box.

The generator is now ready to operate using LP fuel. With a

fixed main jet for LP gas, there is no need to perform any

engine adjustments for LP operation.

INITIAL START-UP (NO LOAD)

Begin testing the generator without any electrical loads

connected, as follows:

1. Set generator’s main circuit breaker to OFF (open)

position.

2. Install 15 Amp fuse in control panel.

3. Push and hold START/RUN/STOP switch in START

position until LED comes on.

IMPORTANT: If you release the switch from the START

position before LED comes on, the generator will shut down.

NOTE: DO NOT crank engine for more than 15 seconds, then

pause for 15 seconds to reduce heat in starter. Repeat

process until engine starts.

NOTE: When the Home Generator System is started for the

very first time, it will require that air in the gaseous fuel lines

be purged. This may take a few minutes.

4. Listen for unusual noises, vibration or other indications

of abnormal operation. Check for oil leaks while the

engine runs.

5. Let engine warm up for about five minutes to allow

internal temperatures to stabilize. Then, set generators

main circuit breaker to ON (or closed) position.

6. Connect an RMS AC voltmeter and a frequency meter to

check generator output at load side of circuit breaker.

Voltage should be 230-240 Volts, frequency should be

62.0 - 62.5 Hz.

7. Check generator output between one generator

connection lug and neutral lug, then between other

generator connection lug and neutral lug. In both cases,

voltage reading should be between 115-120 Volts.

8. Push and hold START/RUN/STOP switch in STOP

position until LED turns off. Engine will shut down.

INSTALLATION INSPECTION

Before placing the Home Generator System into service,

inspect the entire installation carefully. Ensure that any

scratches or broken paint on the inside or outside of the

enclosure are touched up with the supplied paint.

Complete the ”Installation Checklist” as you make the

inspection. Ensure all items have been filled-in and all

signatures have been obtained. Instruct the owner to mail the

white copy to:

Briggs & Stratton Power Products

Warranty Registration

P. O. Box 239

Jefferson, WI 53549-0239

20

OPERATION

20

SPECIFICATIONS

Rated Maximum Power (LP*) . . . . . . . . . . . . . . . . . .7.0 kW

Rated Maximum Load Current:

at 240 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . .29.1 Amps

at 120 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . .58.2 Amps

Rated AC Voltage . . . . . . . . . . . . . . . . . . . . . . .120/240 Volts

Rated Frequency . . . . . . . . . . . . . . . . . . .60 Hz at 3600 rpm

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Phase

Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

NG Fuel Supply Pressure . . . . . . . . . . . . . . . . . . .5-7 in W.C.

LP Fuel Supply Pressure . . . . . . . . . . . . . . . . .11-14 in W.C.

Normal Operating Range . .-20°F (-28.8°C) to 104°F (40°C)

Output Sound Level . . . .81 dB(A) at 23 ft. (7 m) at full load

* Natural gas rating will depend on specific fuel but typical

derating of generator is between 10 to 20% off the LP gas

rating.

This generator is rated in accordance with UL (Underwriters

Laboratories) 2200 (stationary engine generator assemblies)

and CSA (Canadian Standards Association) standard C22.2

No. 100-04 (motors and generators).

SYSTEM OPERATION

To select system operation, do the following:

1. Push and hold START/RUN/STOP switch in START

position until LED comes on.

2. Refer to the transfer switch manual for proper transfer

from utility to generator.

Servicing the Generator

To service generator:

1. Remove roof by removing four screws and lifting off.

2. Remove screw at top of control panel access door.

3. Pull access door outward (away) from unit while pulling

door upward and out of base. Door will come free of

generator enclosure.

4. Pull service disconnect from disconnect box.

5. Set generator’s main circuit breaker to OFF position.

6. Remove 15A fuse from control panel.

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