DeWalt D55153 Manuel utilisateur

D55153

Contractor’s Electric 4 Gallon Hand Carry Air Compressor

Compresseurs d’air portatifs électriques de 4 gallons de classe entrepreneur

Compresor de aire portátil elèctrico de 4 galones para contratistas

INSTRUCTION MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA

DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO

ANTES DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-800-4-

DeWALT

• www.

DeWALT

.com

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English

MODEL D55153

WEIGHT 60 lbs (29.3kg)

HEIGHT 16.75" (501.7 mm)

WIDTH 18.0" (457.2 mm)

LENGTH 15.0 (381 mm)

AIR TANK CAPACITY (GALLONS) 4.0 (15.1 liters)

APPROX CUT-IN PRESSURE

95 PSI (655 kPa)

APPROX. CUT-OUT PRESSURE

125 PSI (861.8 kPa)

SCFM @ 100 PSI (689.5 kPa) 3.8

MOTOR 1.1 hp (continuous)

Volts/Amps/Hertz 120V/14 A/60Hz.

RPM 3450

Minumum Branch Circuit

Requirement

15 Amp

PUMP OIL CAPACITY 12 oz. (354.9 ml)

DUTY CYCLE 5 MINUTES ON / 5

MINUTES OFF

A. On/Off Switch

B. Air Tank Pressure Gauge

C. Regulated Pressure Gauge

D. Pressure Regulator

E. Quick Connects (if equipped)

F. Check Valve

G. Safety Valve

H. Air Tank Drain Valve

I. Power Cord Wrap

J. Pressure Switch

K. Pump Oil Dipstick

L. Pump Oil Drain Plug

M. Air Intake Filter

Air Compressor

K

L

J

D

E

B

C

A

F

M

G

FIG. 1

H

Speciﬁcations

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Deﬁnitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and pay attention

to thesesymbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous

situation which, if not avoided, could result in death or seri-

ousinjury.

CAUTION: Indicates a potentially hazardous

situation which, if not avoided, may result in minor or moder-

ateinjury.

CAUTION: Used without the safety alert symbol

indicates a potentially hazardous situation which, if not avoided,

may result in propertydamage.

PUMP

CYLNDER

AND HEAD

Hot Surfaces

FIG. 2

CHECK

VALVE

OUTLET TUBE

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY

DeWALT

TOOL, CALL US TOLL FREE AT:

1-800-4-D

eWALT (1-800-433-9258)

Important Safety Instructions

WARNING: Do not operate this unit until you read and

understand this instruction manual for safety, operation and

maintenanceinstructions.

WARNING: Some dust created by power sanding, sawing,

grinding, drilling, and other construction activities contains chemi-

cals known to the State of California to cause cancer, birth defects

or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry

products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often

you do this type of work. To reduce your exposure to these

chemicals: work in a well ventilated area, and work with approved

safety equipment, al ways wear OSHA/MSHA/NIOSH approved,

properly fit ting face mask or res pi ra tor when us ing suchtools.

When using air tools, basic safety precautions should always be

followed to reduce the risk of of personalinjury.

WARNING: This product contains chemicals, including

lead, known to the State of California to cause cancer,

and birth defects or other reproductive harm. Wash hands

afterhandling.

SAVE THESE INSTRUCTION

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DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical contacts

within the motor and pressure

switch tospark.

• Always operate the

compressor in a well

ventilated area free of combustible

materials, gasoline,

or solventvapors.

• If electrical sparks from

compressor come into contact

with flammable vapors, they may

ignite, causing fire orexplosion.

• If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area.

An additional length of hose may

berequired.

• Store flammable materials

in a secure location away

fromcompressor.

• Restricting any of the

compressor ventilation openings

will cause

serious overheating and could

causefire.

• Never place objects against or on

top ofcompressor.

• Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilationopenings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confinedarea.

• Unattended operation of this

product could result in personal

injury or property damage.

To reduce the risk of fire, do

not allow the compressor to

operateunattended.

• Always remain in attendance with

the product when it isoperating.

• Always turn off and unplug unit

when not inuse.

DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from

the air tank. Breathing these

contaminant's can cause serious

injury ordeath.

• Air obtained directly from the

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

• Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers,

may contain harmful vapors

andpoisons.

• Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

your specificapplication.

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DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN

TRANSPORTING OR STORING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oil can leak or spill and could

result in fire or breathing hazard;

serious injury or death can

result. Oil leaks will damage

carpet, paint or other surfaces in

vehicles ortrailers.

• Always place compressor on a

protective mat when transporting to

protect against damage to vehicle

from leaks. Remove compressor

from vehicle immediately upon

arrival at your destination. Always

keep compressor level and never lie

on itsside.

WARNING: RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and

may be UM coded (for units with air tanks greater than 6 inch

diameter) according to ASME Section VIII, Div. 1 rules. All pressure

vessels should be inspected once every two years. To find your

state pressure vessels inspector, look under the Division of Labor

and Industries in the government section of a phone book or call

1-800-4-

DeWALT

forassistance.

The following conditions could lead to a weakening of the air tank,

and result in a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain

condensed water from air tank,

causing rust and thinning of the

steel airtank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with

a new air tank or replace the

entirecompressor.

• Modifications or attempted

repairs to the airtank.

• Never drill into, weld, or make any

modifications to the air tank or

its attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new airtank.

• Unauthorized modifications to

the safety valve or any other

components which control air

tankpressure.

• The air tank is designed to

withstand specific operating

pressures. Never make adjustments

or parts substitutions to alter the

factory set operatingpressures.

Attachments & accessories:

• Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in seriousinjury.

• Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs,etc.

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WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor is powered

by electricity. Like any other

electrically powered device, If it

is not used properly it may cause

electricshock.

• Never operate the compressor

outdoors when it is raining or in

wetconditions.

• Never operate compressor

with protective covers removed

ordamaged.

• Repairs attempted by unqualified

personnel can result in serious

injury or death byelectrocution.

• Any electrical wiring or repairs

required on this product should

be performed by a

DeWALT

factory

service center or a

DeWALT

authorized service center in

accordance with national and local

electricalcodes.

• Electrical Grounding: Failure

to provide adequate grounding

to this product could result in

serious injury or death from

electrocution. See Grounding

Instructions underInstallation.

• Make certain that the electrical

circuit to which the compressor is

connected provides proper electrical

grounding, correct voltage and

adequate fuseprotection.

WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream

can cause soft tissue damage

to exposed skin and can propel

dirt, chips, loose particles, and

small objects at high speed,

resulting in property damage or

personalinjury.

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using

thecompressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people oranimals.

• Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools

oraccessories.

WARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such

as the compressor head,

engine head, engine exhaust

or outlet tubes, can result in

seriousburns.

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes afteroperation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed tocool.

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WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or yourclothing.

• Never operate the compressor with

guards or covers which are damaged

orremoved.

• Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided aswell.

• Attempting to operate

compressor with damaged or

missing parts or attempting

to repair compressor with

protective shrouds removed can

expose you to moving parts and

can result in seriousinjury.

• Any repairs required on this product

should be performed by a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe op er a tion of your

air compressor could lead

to se ri ous in ju ry or death to

you orothers.

• Review and understand all

instructions and warnings in

thismanual.

• Be come fa mil iar with the

op eration and con trols of the

aircompressor.

• Keep operating area clear of all

persons, pets, andobstacles.

• Keep chil dren away from the

air compressor at alltimes.

• Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at alltimes.

• Never defeat the safety fea-

tures of thisprod uct.

• Equip area of operation with a

fireextinguisher.

•

Do not op er ate machine with

missing, broken, or un au tho-

rizedparts.

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WARNING: RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

• A portable compressor can

fall from a table, workbench,

or roof causing damage to the

compressor and could result

in serious injury or death to

theoperator.

• Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

highlocations.

CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions and

duration of use, noise from

this product may contribute to

hearing loss.

• Always wear certified safety

equipment: ANSI S12.6 (S3.19)

hearingprotection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

FEATURES (Fig. 1)

ON/OFF SWITCH

Place this switch (A) in the ON position to

provide automatic power to the pressure

switch and OFF to remove power at the

end of eachuse.

PRESSURE SWITCH

The pressure switch (J) automatically starts

the motor when the air tank pressure drops

below the factory set cut-in pressure. It

stops the motor when the air tank pressure reaches the factory set

cut-outpressure.

PRESSURE RELEASE VALVE

The pressure release valve located on the side of the pressure

switch, is designed to automatically release compressed air from

the compressor head and the outlet tube when the air compressor

reaches cut-out pressure or is shut off. The pressure release valve

allows the motor to restart freely. When the motor stops running, air

will be heard escaping from this valve for a few seconds. No air should

be heard leaking when the motor is running or after the unit reaches

cut-outpressure.

SAFETY VALVE

If the pressure switch does not shut off the air compressor at its

cut-out pressure setting, the safety valve (G) will protect against high

pressure by popping out at its factory set pressure (slightly higher than

the pressure switch cut-out setting).

G

A

J

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CHECK VALVE

When the air compressor is operating, the check

valve (F) is open, allowing compressed air to enter

the air tank. When the air compressor reaches cut-

out pressure, the check valve closes, allowing air

pressure to remain inside the airtank.

TANK PRESSURE GAUGE

The tank pressure gauge (B) indi-cates the reserve air pressure in the

tank.

OUTLET PRESSURE GAUGE

The outlet pressure

gauge (C) indicates the air

pressure available at the

outlet side of the regulator.

This pressure is controlled

by the regulator and is

always less than or equal

to the tank pressure.

REGULATOR

The regulator (D) controls the air pressure shown on the outlet

pressure gauge. Turn regulator knob clockwise to increase pressure

and counterclockwise to decreasepressure.

UNIVERSAL QUICK CONNECT BODIES (IF EQUIPPED)

The universal quick connect body (E) accepts the three most popular

styles of quick connect plugs: Industrial, automotive, and ARO. One

hand push-to-connect operation makes connections simple and

easy. The two quick connect bodies allow the use of two tools at the

sametime.

F

D

E

B

C

DRAIN VALVE

The drain valve (H) is located at the

base of the air tank and is used to drain

condensation at the end of each use. See

Draining Air Tank under Maintenance.

COOLING SYSTEM

This compressor contains an advanced design cooling system. It is

normal for this fan to blow air through the vent holes in large amounts.

The cooling system is working when air isexpelled.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not available

until the compressor has raised the air tank pressure above that

required at the airoutlet.

MOTOR OVERLOAD PROTECTOR

(not shown)

This motor has a manual thermal overload protector. If the motor

overheats for any reason, the overload protector will shut off the motor.

The motor must be allowed to cool down before restarting.

To restart:

1. Ensure the On/Off switch (A) is in the OFFposition and unplug

unit.

2. Allow the motor to cool.

3. Plug the power cord into an appropriate electrical outlet

4. Set the Auto/Off switch to the “ON” position.

H

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OIL DIPSTICK

The oil dipstick (K) indicates the amount

of oil in the pump. Check pump oil

daily, see Compressor Pump Oil

underMaintenance.

AIR INTAKE FILTER

The filter (M) is designed to clean air entering

the pump. To ensure the pump continually

receives a clean, cool, and dry air supply

the filter must always be clean and the filter

intake must be free fromobstructions.

INSTALLATION

Assembly

INSTALLING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hosewhip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Grasp the hose at the quick connect plug and

push the plug into the quick connect body (E).

Coupler will snap intoplace.

3. Grasp the hose and pull to ensure coupler

isseated.

DISCONNECTING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hosewhip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Pull coupler on quick connect body back to release quick connect

plug onhose.

K

M

E

Lubrication and Oi

CAUTION: The compressor was shipped with oil in the crankcase.

A shipping plug is used to prevent oil from leaking during shipment.

Do not attempt to operate this air compressor without first checking

the oil level. Serious damage can result from even limited operation

unless filled with oil and broken in correctly. Closely

follow Initial Set-up underOperation.

CAUTION: Use

SAE 5W-40

full syntheticoil.

1. Place unit on a level surface.

2. Remove the shipping plug and install

thedipstick.

3. Remove the dipstick (K) and check the oil level.

Oil should not exceed top raised line on dipstick.

If oil is below lower mark see Checking Oil under Compressor

Pump Oil under MAINTENANCE. NOTE: See Specifications for

pump oilcapacity.

CAUTION: Risk of unsafe operation. Overfilling with oil will cause

premature compressor failure. Do notoverfill.

4. Replacedipstick.

Grounding Instructions

WARNING: Risk of electrical shock. In the event of a short circuit,

grounding reduces the risk of shock by providing an escape wire for

the electric current. This air compressor must be properlygrounded.

The portable air compressor is equipped with a cord having a

grounding wire with an appropriate grounding plug.

1. The cord set and plug (O) with this

unit contains a grounding pin (P). This

plug MUST be used with a grounded

outlet(Q).

K

P

O

Q

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IMPORTANT: The outlet being used must be installed and grounded

in accordance with all local codes and ordinances.

2. Ensure the outlet being used has the same configuration as the

grounded plug. DO NOT USE ANADAPTER.

3. Inspect the plug and cord before each use. Do not use if there are

signs ofdamage.

4. If these grounding instructions are not completely understood, or if

in doubt as to whether the compressor is properly grounded, have

the installation checked by a qualifiedelectrician.

DANGER: Risk of electrical shock. IMPROPER GROUNDING

CAN RESULT IN ELECTRICALSHOCK.

• Do not modify the plug provided. If it does not fit the available

outlet, a correct outlet should be installed by a qualifiedelectrician.

• Repairs to the cord set or plug MUST be made by a

qualifiedelectrician.

Extension Cords

Using extension cords is not recommended. The use of extension

cords will cause voltage to drop resulting in power loss to the motor

andoverheating.

Instead of using an extension cord, increase the working reach of

the air hose by attaching another length of hose to its end. Attach

additional lengths of hose asneeded.

If an extension cord must be used, be sure it is:

• a 3-wire extension cord that has a 3-blade grounding plug, and a

3-slot receptacle that will accept the plug on the product

• in good condition

• no longer than 50 feet (15,2 m)

• 12 gauge (AWG) or larger. (Wire size increases as gauge number

decreases. 10 AWG and 8 AWG may also be used. DO NOT USE

14 OR 16 AWG.)

Voltage and Circuit Protection

Refer to the Voltage and Minimum Branch Circuit Requirements

underSpecifications.

CAUTION: Certain air compressors can be operated on a 15 amp

circuit if the following conditions are met.

• Voltage supply to circuit must comply with the National

ElectricalCode.

• Circuit is not used to supply any other electricalneeds.

• Extension cords comply withspecifications.

• Circuit is equipped with a 15 amp circuit breaker or 15 amp

time delay fuse. NOTE: If compressor is connected to a circuit

protected by fuses, use only time delay fuses. Time delay fuses

should be marked “D” in Canada and “T” in the US.

If any of the above conditions cannot be met, or if operation of the

compressor repeatedly causes interruption of the power, it may be

necessary to operate it from a 20 amp circuit. It is not necessary to

change the cordset.

Compatibility

Air tools and accessories that are run off the compressor must be

compatible with petroleum-based products. If you suspect that a

material is not compatible with petroleum products, an air line filter for

removal of moisture and oil vapor in compressed air isrequired.

NOTE: Always use an air line filter to remove moisture and oil vapor when

sprayingpaint.

Location

Place the air compressor in a clean, dry and well ventilated area at

least 12" (30.5 cm) away from the wall or other obstructions that will

interfere with the flow of air. Keep the compressor away from areas

that have dirt and/or volatile fumes in the atmosphere. These impurities

may clog the intake filter and valves, causing inefficientoperation.

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The air compressor pump and shroud are designed to allow for proper

cooling. The ventilation openings on the compressor are necessary

to maintain proper operating temperature. Do not place rags or other

containers on or near theseopenings.

Place the air compressor on a flat surface resting on the rubberfeet.

NOISE CONSIDERATIONS

Consult local officials for information regarding acceptable noise

levels in your area. To reduce excessive noise, use vibration mounts

or silencers, relocate the unit or construct total enclosures or baffle

walls. Contact a

DeWALT

service center or call 1-800-4-

DeWALT

forassistance.

ELECTRICAL

Refer to all safety instructions before using unit. Observe extension cord

safety instructions if necessary. Always move the On/Off switch (A) to

the OFF position before removing the plug from theoutlet.

TRANSPORTING

When transporting the compressor in a vehicle, trailer, etc., ensure

that the tank is drained and the unit is secured. Use care when driving

to avoid tipping the unit over in the vehicle. Damage can occur to the

compressor or surrounding items if the compressor istipped.

MOVING

When moving the compressor, grasp the handle and carry the

compressor as close to the body aspossible.

WARNING: Risk of unsafe operation. Ensure proper footing and

use caution when carrying compressor to avoid a loss ofbalance.

PREPARATION FOR USE

Pre-Start Checklist (Fig. 1)

1. Ensure the On/Off switch (A) is in the OFFposition.

2. Plug the power cord into the correct branch circuit receptacle.

See Voltage and Circuit Protection underInstallation.

3. Ensure air tank is drained, see Draining Air Tank under

Maintenance.

4. Ensure the drain valve (H) is closed.

5. Ensure safety valve (G) is functioning properly, see Checking

Safety Valve underMaintenance.

6. Check pump oil level, see Compressor Pump Oil

underMaintenance.

CAUTION: Do not operate without oil or with inadequate oil.

DEWALT is

not responsible for compressor failure caused by inadequateoil.

7. Turn regulator knob (D) counterclockwise until fully closed. Ensure

regulated pressure gauge reads 0 PSI (0 kPa).

8. Attach hose andaccessories.

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hosewhip.

9. Ensure all covers and labels are in place, legible (for labels) and

securely mounted. Do not use compressor until all items have

beenverified.

WARNING: Risk of bursting. Too much air pressure causes a haz-

ardous risk of bursting. Check the manufacturer’s maximum pressure

rating for air tools and accessories. The regulator outlet pressure must

never exceed the maximum pressurerating.

INITIAL SET-UP (FIG. 1)

WARNING: Do not operate this unit until you read and understand this

instruction manual for safety, operation and maintenanceinstructions.

BREAK-IN PROCEDURE

WARNING:

Serious damage may result if the following break-in

instructions are not closelyfollowed.

This procedure is required before the air compressor is put into

service for the first time and when the check valve or a compressor

pump/motor has beenreplaced.

1. Ensure the On/Off switch (A) is in the OFFposition.

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English

NOTE: If hose is not connected to Quick Connect body, pull

coupler back until it clicks to prevent air from escaping through the

quickconnect.

2. Plug the power cord into the correct branch circuit receptacle. See

Voltage and Circuit Protection underInstallation.

3. Open the drain valve (counter-clockwise) fully to permit air to

escape and prevent air pressure build up in the air tank during the

break-inperiod.

4. Move the On/Off switch to the ON position. The compressor

willstart.

5. Run the compressor for 120minutes.

6. After 120 minutes, close the drain valve by turning clockwise. The

tank will fill to cut-out pressure and the motor will stop.

7. Compressed air will be available until it is used or bled off.

OPERATING PROCEDURES

Start-up (Fig. 1)

1. Follow Pre-Start Checklist under Preparation forUse.

2. Move the On/Off switch to the ON position and allow tank

pressure to build. Motor will stop when tank pressure reaches

cut-outpressure.

CAUTION: Risk of unsafe operation. Compressed air from the unit

may contain wa ter condensation and oil mist. Do not spray un fil tered

air at an item that could be damaged by moisture. Some air op er ated

tools or de vic es may require filtered air. Read the in struc tions for the

air tool ordevice.

3. Adjust regulator (D) to desired setting. See Regulator

underFeatures.

Shut-down (Fig. 1)

1 Move On/Off switch (A) is in the OFF position. NOTE: If finished

using compressor, follow Steps 2 -6.

2. Turn regulator knob (D) counterclockwise until fully closed. Ensure

regulated pressure gauge reads 0 PSI (0 kPa).

3. Remove hose andaccessory.

4. Drain the air tank, see Draining Air Tank under Maintenance.

Ensure air tank pressure gauge reads 0 PSI (0 kPa).

WARNING: Risk of bursting. Drain air tank daily. Water will con-

dense in air tank. If not drained, water will corrode and weaken the air

tank causing a risk of air tankrupture.

5. Allow the compressor to cooldown.

6. Wipe air compressor clean and store in a safe, non-freezingarea.

MAINTENANCE

The following procedures must be followed when maintenance or

service is performed on the aircompressor.

1. Ensure On/Off switch is in the OFFposition.

2. Remove air compressor plug fromoutlet.

3. Drain airtank.

4. Allow air compressor to cool down before startingservice.

NOTE: All compressed air systems contain maintenance parts (e.g.,

oil, filters, separators) that are periodically replaced. These used parts

may contain substances that are regulated and must be disposed of in

accordance with local, state, and federal laws andregulations.

NOTE: Take note of the positions and locations of parts during

disassembly to make reassemblyeasier.

NOTE: Any service operations not included in this section should be

performed by a

DeWALT

factory service center or a

DeWALT

authorized

servicecenter.

14

English

Maintenance Chart

Procedure Daily Weekly Monthly 1 year or

200 Hours

Check safety valve

X

Inspect air filter +

X

Drain air tank

X

Check pump oil level

X

Change pump oil**+

X

Oil leak inspection

X

Check for unusual noise/

vibration

X

Check for air leaks*

X

Clean compressor

exterior

X

* To check for air leaks apply a solution of soapy water around joints.

While compressor is pumping to pressure and after pressure cuts

out, look for air bubbles toform.

** The pump oil must be changed after the first 20 hours of operation.

Thereafter, when using

SAe 5W-40 full synthetic

oil, change oil every

200 hours of operation or once a year, whichever comesfirst.

+ Perform more frequent in dusty or humid conditions

Checking Safety Valve (Fig. 1)

WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head, and

surrounding parts are very hot, do not touch (see the Hot Surfaces

identified in Fig. 2). Allow compressor to cool prior to servicing.

WARNING: Risk of bursting. If the safety valve does not work

properly, over-pressurization may occur, causing air tank rupture or

anexplosion.

Before starting compressor, pull the ring on the safety valve to make

sure that the safety valve operates freely. If the valve is stuck or does

not operate smoothly, it must be replaced with the same type of

valve.

Checking Air Filter Element (Fig. 1)

WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head, and

surrounding parts are very hot, do not touch (see the Hot Surfaces

identified in Fig. 2). Allow compressor to cool prior to servicing.

1. Ensure the On/Off switch (A) is in the OFFposition.

2. Allow unit tocool.

3. Remove air filter (M) fromunit.

4. Carefully pry filter top frombase.

5. Remove element from filterbase.

6. If element needs cleaning, blow out with air. Replace if needed.

Purchase replacement parts from your local dealer or authorized

service center. Always use identical replacementparts.

7. Place element back in filter base.

8. Snap filter top to filter base.

9. Reassemble air filter to unit. Ensure exhaust outlet pointsdown.

CAUTION:

Risk of unsafe operation. Do not operate without air inlet filter

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English

Draining Air Tank (Fig. 1)

WARNING: Risk of unsafe operation. Risk from noise. Air tanks

contain high pressure air. Keep face and other body parts away from

outlet of drain. Use safety glasses [ANSI Z87.1 (CAN/CSA Z94.3)]

when draining as debris can be kicked up into face. Use ear protection

[ANSI S12.6 (S3.19)] as air flow noise is loud whendraining.

NOTE: All compressed air systems generate condensate that

accumulates in any drain point (e.g. tanks, filter, aftercoolers, dryers).

This condensate contains lubricating oil and/or substances which may

be regulated and must be disposed of in accordance with local, state,

and federal laws andregulations.

1. Ensure On/Off switch is in the OFFposition.

2. Move compressor into an inclined position so drain valve (H) is at

the lowest point (this will assist in removing moisture, dirt, etc. from

air tanks)

3. Place a suitable container under the drain valve to catchdischarge.

4. Grasp knurled knob on drainvalve.

5. Slowly rotate knob to gradually bleed air from airtank.

WARNING: Risk of bursting. Drain air tank daily. Water will con-

dense in air tank. If not drained, water will corrode and weaken the air

tank causing a risk of air tankrupture.

CAUTION: Risk of property damage. Drain water from air tank may

contain oil and rust, which can cause stains.

6. When air tank pressure gauge reads 10 PSI (68,9 kPa), rotate

valve to the fully openposition.

7. Close drain valve whenfinished.

Compressor Pump Oil (Fig. 1)

CHECKING OIL

WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head, and

surrounding parts are very hot, do not touch (see the Hot Surfaces

identified in Fig. 2). Allow compressor to cool prior to servicing.

1. Ensure On/Off switch is in the OFFposition.

2. Place unit on a flat levelsurface.

3. Remove dipstick (K) and wipeclean.

4. Reinsert dipstick fully into oil fill port for a few seconds to allow oil

to collect on thedipstick.

5. Remove oil dipstick to read oil level. Oil should not exceed top

raised line on dipstick. If oil is below lower mark, add same type

of oil in crankcase and follow Steps 4 -6.

NOTE: When filling the crankcase, the oil flows very slowly into the

pump. If the oil is added too quickly, it will overflow and appear to

befull.

CAUTION: Risk of unsafe operation. Overfilling with oil will cause

premature compressor failure. Do notoverfill.

6. Replacedipstick.

CHANGING OIL

NOTE: Pump oil contains substances that are regulated and must

be disposed of in accordance with local, state and federal laws

andregulations.

WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head, and

surrounding parts are very hot, do not touch (see the Hot Surfaces

identified in Fig. 2). Allow compressor to cool prior to servicing.

16

English

1. Ensure On/Off switch is in the OFFposition.

2. Allow the unit tocool.

3. Remove air compressor plug fromoutlet.

4. Drain airtank.

5. Locate a suitable container under

pump drain plug (L).

6. Remove the dipstick (K) from

crank case.

7. Remove the oil drain plug (L).

8. Allow ample time for all oil to

drain out. (Tilting the compressor

towards the drain plug will assist

in draining.)

9. Install the oil drainplug.

10. Fill pump using SAE 5W-40 full syntheticoil.

11. Replacedipstick.

Accessories

Recommended accessories for use with your tool are available for

purchase from your local dealer or authorized service center. If you

need assistance in locating any accessory for your tool, please contact

DeWALT

Industrial Tool Co., 701 East Joppa Road, Towson, MD

21286, call 1-800-4-

DeWALT

(1-800-433-9258) or visit our website

www.

DeWALT

.com.

CAUTION: The use of any other accessory not recommended for

use with this tool could be hazardous. Use only accessories rated

equal to or higher than the rating of the aircompressor.

MAX

MIN

L

K

SERVICE INFORMATION

Please have the following information available for all service calls:

Model Number ____________ Serial Number _________________Date

and Place of Purchase ______________________________

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance

and adjustment should be performed by a

DeWALT

factory service

center, a

DeWALT

authorized service center or other qualified service

personnel. Always use identical replacementparts.

Full One Year Warranty

DeWALT

heavy duty industrial tools are warranted for one year from

date of purchase. We will repair, without charge, any defects due

to faulty materials or workmanship. For warranty repair information,

call 1-800-4-

DeWALT

. This warranty does not apply to accessories

or damage caused where repairs have been made or attempted by

others. This warranty gives you specific legal rights and you may have

other rights which vary in certain states orprovinces.

LATIN AMERICA: This warranty does not apply to products sold in

Latin America. For products sold in Latin America, see country specific

warranty information contained either in the packaging, call the local

company or see website for warrantyinformation.

FREE WARNING LABEL REPLACEMENT: If your warning

labels become illegible or are missing, call 1-800-4-

DeWALT

for a

freereplacement.

17

English

Glossary

CFM: Cubic feet perminute.

SCFM: Standard cubic feet per minute; a unit of measure of air

delivery.

PSI: Pounds per square inch; a unit of measure ofpressure.

kPa (kilopascal): Metric pressure measurement. 1 kilopascal equal

1000 pascals.

Code Certification: Products that bear one or more of the following

marks: UL, CUL, ETL, CETL, have been evaluated by OSHA

certified independent safety laboratories and meet the applicable

Underwriters Laboratories Standards forSafety.

Cut-In Pressure: While the motor is off, air tank pressure drops when

accessory is used. When the tank pressure drops to a certain low

level the motor will restart automatically. The low pressure at which

the motor automatically restarts is called cut-inpressure.

Cut-Out Pressure: When an air compressor is turned on and begins

to run, air pressure in the air tank begins to build. It builds to a

certain high pressure before the motor automatically shuts off,

protecting your air tank from pressure higher than its capacity.

The high pressure at which the motor shuts off is called cut-

outpressure.

Branch Circuit: The circuit carrying electricity from electrical panel

tooutlet.

Duty Cycle: For proper operation of your air compressor, it is

recommended that a 50% duty cycle be maintained; that is, the

air compressor should not run more than 5 minutes in any 10

minuteperiod.

18

English

Troubleshooting Guide

This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance

personnel can perform some corrective actions, and others may require the assistance of a qualified

DeWALT

technician or yourdealer.

Problem Code

Excessive air tank pressure-safety valve pops off ....................................................................... 1,2

Air leaks ...................................................................................................................................... 3

Air leaks in air tank or at air tank welds ........................................................................................ 4

Air leaks between head and valve plate ....................................................................................... 5

Air leaks from safety valve ............................................................................................................ 6

Knocking Noise ............................................................................................................................ 6,16,17

Pressure reading on the regulated pressure gauge drops when an accessory is used ............... 7

Compressor is not supplying enough air to operate accessories................................................. 8,9,10,11,12,15

Regulator knob has continuous air leak ....................................................................................... 13

Regulator will not shut off air outlet .............................................................................................. 13

Moisture in pump crankcase ........................................................................................................ 14,18

Motor will not run ......................................................................................................................... 11,19,20,21,22,23,24,25,26

Troubleshooting Codes

CODE POSSIBLE CAUSE POSSIBLE SOLUTION

1 Pressure switch does not shut off motor when compressor

reaches cut-out pressure

Set the On/Off switch to OFF, if the unit does not shut off

contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

2 Pressure switch cut-out too high Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

3 Tube fittings are not tight enough Tighten fittings where air can be heard escaping. Check

fittings with soapy water solution. Do NotOvertighten.

4 Defective air tank Air tank must be replaced. Do not repair theleak.

WARNING: Risk of bursting. Do not drill into, weld or

otherwise modify air tank or it will weaken. The air tank can

rupture orexplode.

19

English

CODE POSSIBLE CAUSE POSSIBLE SOLUTION

5 Leaking seals Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

6 Defective safety valve Operate safety valve manually by pulling on ring. If valve still

leaks, it must bereplaced.

7 Regulator is not adjusted correctly for accessory being used It is normal for some pressure drop to occur when an

accessory is used, adjust the regulator as instructed in

Regulator under Features if pressure drop isexcessive.

NOTE: Adjust the regulated pressure under flow conditions

while accessory is beingused.

8 Prolonged excessive use of air Decrease amount of airusage.

9 Compressor is not large enough for accessory Check the accessory air requirement. If it is higher than the

SCFM or pressure supplied by your air compressor, a larger

compressor is needed to operateaccessory.

10 Hole in air hose Replace airhose.

11 Check valve restricted Remove, clean orreplace.

12 Air leaks Tightenfittings.

13 Regulator is damaged Replace.

14 Unit operating in damp or humid conditions Move unit to a dry well ventilated area

15 Restricted air intake filter Clean or replace air intake filter

16 Pump oil is low Add same type of oil in crankcase to pump. See Compressor

Pump Oil underMaintenance.

17 Carbon build-up inpump. Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

18 Detergent type oil being used in pump Drain oil and refill pump using

SAe 5W-40

full syntheticoil.

19 Motor overload protection switch has tripped See Motor Overload underFeatures.

20

English

CODE POSSIBLE CAUSE POSSIBLE SOLUTION

20 Extension cord is wrong length or gauge Check for proper gauge wire and cord length. See Extension

Cords underInstallation.

21 Loose electrical connections Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

22 Possible defective motor or starting capacitor Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

23

Paint spray on internal motor parts

Contact a

DeWALT

factory service center or a

DeWALT

authorized service center.

Do not operate the compressor

in the paint spray area. See flammable vaporwarning.

24

Fuse blown, circuit breaker tripped

1. Check fuse box for blown fuse and replace as necessary.

Reset circuit breaker. Do not use a fuse or circuit breaker

with higher rating than that specified for your particular

branchcircuit.

2. Check for proper fuse. Use only a time delayfuse.

3. Check for low voltage conditions and/or proper

extensioncord.

4. Disconnect the other electrical appliances from circuit or

operate the compressor on its own branchcircuit.

25 Tank pressure exceeds pressure switch cut-in pressure Motor will start automatically when tank pressure drops below

cut-in pressure of pressureswitch.

26 Pressure release valve on pressure switch has not unloaded

head pressure

Set the On/Off switch to OFF. If the valve does not open,

replace switch. Contact a

DeWALT

factory service center or a

DeWALT

authorized servicecenter.

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