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REV.051016
PISTON CUP REPLACEMENT
Under normal year-round, continuous use, the compressor piston cups typically last 12-36 months depending upon the environmental conditions.
As the piston cups wear out, you’ll notice a drop in air flow (despite air filter replacement) resulting in smaller surface boils.
CABINET COOLING FAN REPLACEMENT
Cooling fans provide critical cooling for the cabinet components. If the cooling fans fail, cabinet temperatures will drastically increase and
damage the compressor system. For systems that run continuously, we recommend replacing the cooling fans every two or three years during
compressor maintenance.
DISK FLEX-CLEANING PROCEDURES
Routine maintenance of the AirStation™ disks is recommended once per year. This procedure is known as disk flexing. Over time organic matter
and algae can settle on the AirStations™ and inhibit the release of micro-bubbles, in turn reducing the effectiveness of the AirStation™. Disk
flexing helps unclog the pores in the membranes, reduces back pressure on the compressor(s), and restores the performance of the AirStation™.
Disk flexing is very easy and is done from the cabinet or valve box location. The control valves for each AirStation™ are located inside the cabinet,
unless a Remote VBS (Valve Box System) was installed. In the instance that a VBS was installed, the control valves will be inside the valve box,
buried to ground level, down by the shoreline.
Open the cabinet and make a line with a permanent marker on each valve body and handle that line up with each other in the valve’s present
position. This will help re-balance the system once you finish flex cleaning the disks.
1. Close half the valves. Open the valves that were previously closed.
2. Close the lid and turn on the system for two minutes
3. Turn off the power and unplug the cabinet and close
the valves that were just flexed.
If you have not yet balanced the AirStations, or cannot read your indicator
marks, see the “AirStation™ Balancing” . The Disk Flex Cleaning procedure is now complete.
AIRSTATION™ BALANCING
Once the installation of a multiple AirStation system has been completed, proper balancing of the AirStations is required to ensure that they all
get an equal amount of air. The control valves for each AirStation are located inside the cabinet, unless a Remote Valve Box System (VBS) was
installed. In the instance that a VBS was installed, the control valves will be inside the valve box, buried to ground level, down by the shoreline.
Close all blue AirStation valves except the one with the longest (or deepest) run of tubing. With this one valve wide open, partially open the valve
that controls the air flow to the AirStation with the second longest (or second deepest) run of tubing. Continue this process of adjusting the
second valve until a boil is noticed above this AirStation. Leave the valve in this position and move on to the next valve and repeat the process.
Continue working your way from the longest (or deepest) to the shortest (or most shallow) run of tubing. Once there is air to all of the AirStations,
check to be sure all boils are approximately the same size. If they are not, make small adjustments as necessary to even them out. At this point,
we suggest making indicator marks with a permanent marker from the valve handle to the valve body to assist you in rebalancing the system in
the future. The overall goal when adjusting the valves is to balance the AirStation at the lowest possible pressure. The lower the system pressure
the higher the total air flow.
4. Open the valves that were previously closed.
5. Close the lid and turn on the system for two minutes
6. Return all valves to their original, balanced positions by aligning the
marks you made on the valve bodies before starting the procedure.