Grundfos Unilift AP12 Installation And Operating Instructions Manual

GRUNDFOS INSTRUCTIONS

Unilift AP12, AP35, AP50

Installation and operating instructions

2

3

Table of contents

Unilift AP12, AP35, AP50

English (US)

Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Français (CA)

Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Español (MX)

Instrucciones de instalación y operación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Appendix 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4

English (US)

English (US) Installation and operating instructions

Original installation and operating

instructions

These installation and operating instructions

describe Grundfos Unilift AP12, AP35 and

AP50.

Sections 1-5 give the information necessary to

be able to unpack, install and start up the

product in a safe way.

Sections 6-10 give important information about

the product, as well as information on service,

fault finding and disposal of the product.

CONTENTS

Page

1. Limited warranty

5

2. General information

5

2.1 Symbols used in this document

5

2.2 Overview drawing

6

3. Receiving the product

6

3.1 Inspecting the product

6

3.2 Scope of delivery

6

4. Installing the product

6

4.1 Pipe connection

7

4.2 Minimum space

7

4.3 Location

7

4.4 Adjustment of cable length for float

switch

8

4.5 Electrical connection

8

5. Starting up the product

9

5.1 Starting

9

6. Product introduction

10

6.1 Applications

10

6.2 Identification

12

6.3 Functions

12

6.4 Pump construction

12

7. Servicing the product

13

7.1 Cleaning the pump

14

7.2 Contaminated pumps

14

7.3 Replacement of parts

14

8. Fault finding the product

15

9. Technical data

16

9.1 Operating conditions

16

9.2 Sound pressure level

16

9.3 Storage

16

10. Disposing of the product

16

Prior to installation, read this

document. Installation and operation

must comply with local regulations

and accepted codes of good practice.

Successful operation depends on

careful attention to the procedures

described in this manual. Keep this

manual for future use.

5

English (US)

1. Limited warranty

Products manufactured by Grundfos Pumps

Corporation (Grundfos) are warranted to the

original user only to be free of defects in

material and workmanship for a period of 24

months from date of installation, but not more

than 30 months from date of manufacture.

Grundfos' liability under this warranty shall be

limited to repairing or replacing at Grundfos'

option, without charge, F.O.B. Grundfos' factory

or authorized service station, any product of

Grundfos manufacture. Grundfos will not be

liable for any costs of removal, installation,

transportation, or any other charges that may

arise in connection with a warranty claim.

Products which are sold, but not manufactured

by Grundfos, are subject to the warranty

provided by the manufacturer of said products

and not by Grundfos' warranty.

Grundfos will not be liable for damage or wear to

products caused by abnormal operating

conditions, accident, abuse, misuse,

unauthorized alteration or repair, or if the

product was not installed in accordance with

Grundfos' printed installation and operating

instructions and accepted codes of good

practice. The warranty does not cover normal

wear and tear.

To obtain service under this warranty, the

defective product must be returned to the

distributor or dealer of Grundfos' products from

which it was purchased together with proof of

purchase and installation date, failure date and

supporting installation data. Unless otherwise

provided, the distributor or dealer will contact

Grundfos or an authorized service station for

instructions. Any defective product to be

returned to Grundfos or a service station must

be sent freight prepaid; documentation

supporting the warranty claim and/or a Return

Material Authorization must be included if so

instructed.

Grundfos will not be liable for any incidental or

consequential damages, losses, or expenses

arising from installation, use, or any other

causes. There are no express or implied

warranties, including merchantability or fitness

for a particular purpose, which extend beyond

those warranties described or referred to above.

Some jurisdictions do not allow the exclusion or

limitation of incidental or consequential

damages and some jurisdictions do not allow

limitations on how long implied warranties may

last. Therefore the above limitations or

exclusions may not apply to you. This warranty

gives you specific legal rights and you may also

have other rights which vary from jurisdiction to

jurisdiction.

Products which are repaired or replaced by

Grundfos or authorized service center under the

provisions of these limited warranty terms will

continue to be covered by Grundfos warranty

only through the remainder of the original

warranty period set forth by the original

purchase date.

2. General information

2.1 Symbols used in this document

2.1.1 Warnings against hazards involving

risk of death or personal injury

The text accompanying the three hazard

symbols DANGER, WARNING and CAUTION

will be structured in the following way:

2.1.2 Other important notes

DANGER

Indicates a hazardous situation

which, if not avoided, will result in

death or serious personal injury.

WARNING

Indicates a hazardous situation

which, if not avoided, could result in

death or serious personal injury.

CAUTION

Indicates a hazardous situation

which, if not avoided, could result in

minor or moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.

- Action to avoid the hazard.

A blue or grey circle with a white

graphical symbol indicates that an

action must be taken.

A red or grey circle with a diagonal

bar, possibly with a black graphical

symbol, indicates that an action must

not be taken or must be stopped.

If these instructions are not observed,

it may result in malfunction or damage

to the equipment.

Tips and advice that make the work

easier.

6

English (US)

2.2 Overview drawing

Fig. 1 Unilift AP pump

3. Receiving the product

3.1 Inspecting the product

Check that the product received is in

accordance with the order.

Check that the voltage and frequency of the

product match voltage and frequency of the

installation site.

3.2 Scope of delivery

The box contains the following items:

• pump

• power cable

• float switch (if included with this model)

• installation and operating instructions.

4. Installing the product

TM03 6189 4406

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes when handling

the product.

- Use the pump handle to move the

pump. Do not lift it by the power

cable.

Outlet port

Pump

sleeve

Inlet strainer

Handle with

clamp

Float

switch

DANGER

Electric shock

Death or serious personal injury

- The installation, electrical

connection, and maintenance of

the product must be carried out by

an authorized electrician in

accordance with the National

Electrical Code and any state, local

governing codes and regulations.

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product.

- Make sure that the power supply

cannot be accidentally switched

on.

DANGER

Electric shock

Death or serious personal injury

- Pump installation in a sump pit,

basin or tank must be carried out

by qualified, specially trained

persons in accordance with the

National Electrical Code and any

state, local governing codes and

regulations.

WARNING

Moving parts

Minor or moderate personal injury

- Make sure that persons cannot

come into contact with moving

parts.

Do not lift the pump by the power

cable or by the outlet pipe or hose.

If the pump is installed in a well or

tank, lower and lift it by means of a

wire or chain fastened to the pump

handle.

7

English (US)

4.1 Pipe connection

Threaded steel or rigid plastic pipes can be

screwed directly into the 1.5" NPT outlet port.

For permanent installation, we recommend that

you fit a union, a non-return valve and an

isolating valve in the outlet pipe.

Other recommendations:

• For portable or temporary installations, a

plastic outlet pipe can be used in conjunction

with a suitable, screwed connection or a

hose coupling.

• Threads must be sealed using Teflon

®

tape.

4.2 Minimum space

When the pump is installed in a permanent

installation with a float switch, and the cable

length is set to the minimum length of at least

4 in. (100 mm), the minimum dimensions of the

sump pit, basin or tank must be as shown in

fig. 2.

In addition, the sump pit, basin or tank must be

sized according to the relation between the

water flow to the sump pit, basin or tank and the

pump performance.

Fig. 2 Minimum installation dimensions

4.3 Location

The pump can be used in vertical as well as

horizontal position with the outlet port as the

highest point of the pump. See fig. 3.

During operation, the inlet strainer must always

be completely covered by the pumped liquid.

Fig. 3 Pump positions

When the pipe or hose has been connected,

place the pump in its operating position.

Position the pump so that the inlet strainer will

not be blocked by sludge, mud or similar

materials.

In a permanent installation, the installation site

must be cleared of sludge, pebbles, etc. before

the pump is installed.

We recommend that you place the pump on a

solid base. See fig. 4.

Fig. 4 Pump placed on a plate

DANGER

Electric shock

Death or serious personal injury

- Route the power cable in a way

that supports it and protects it from

being cut, pinched or damaged.

- If the power cable is cut, pinched,

or damaged, replace it before

using the product.

DANGER

Electric shock

Death or serious personal injury

- Do not remove the power cable

and strain relief.

- Do not connect electrical conduit to

the pump.

Use an approved level controller with

a current rating that matches the

service factor marked on the

product's nameplate.

Do not install the pump hanging from

the outlet pipe or hose.

Do not lift the pump by its power

cable. Lower and lift it by means of a

wire or chain fastened to the pump

handle.

TM03 6194 4406

TM03 6193 4406

TM03 3691 4406

‹

‹‹

‹

‹‹

‹

550 mm

600 mm

21.5 in. (550 mm)

23.5 in.

(600 mm)

•

••

•

••

•

••

•

8

English (US)

4.4 Adjustment of cable length for float

switch

The difference in level between start and stop

can be adjusted by changing the free cable

length between the float switch and the pump

handle.

• An increased free cable length will result in

fewer starts and stops and a large difference

in level.

• A reduced free cable length will result in

more frequent starts and stops and a small

difference in level.

The free cable length must be a minimum of 4

in. (100 mm) and a maximum of 14 in. (355 mm).

The stop level must be above the inlet strainer to

prevent the pump from taking in air.

Fig. 5 Start and stop levels

The start and stop levels vary according to the

cable length.

Manual operation can be achieved in one of two

ways:

• Unplug both the pump and the float switch

from the wall socket. Insert the pump plug

into the wall socket.

• Keep the float switch in a high position by

attaching it to the outlet pipe/hose.

4.5 Electrical connection

The electrical connection must be carried out in

accordance with local regulations and follow the

National Electrical Code (USA) and the

Canadian Electrical Code. The pump must be

grounded. The operating voltage and frequency

are marked on the nameplate. Make sure that

the motor is suitable for the power supply on

which it will be used.

TM03 6192 4406

Unilift AP start and stop levels

Cable length min.

4 in. (100 mm)

Cable length max.

14 in. (355 mm)

Start Stop Start Stop

19.7 in.

(500 mm)

11.8 in.

(300 mm)

21.7 in.

(550 mm)

4 in.

(100 mm)

Minimum/maximum

cable length

Start

Stop

DANGER

Electric shock

Death or serious personal injury

- Pump installation in a sump pit,

basin or tank must be carried out

by qualified, specially trained

persons in accordance with the

National Electrical Code and any

state, local governing codes and

regulations.

WARNING

Electric shock

Death or serious personal injury

- Connect the product only to a

properly grounded receptacle.

- We recommend that you connect

the pump to an electrical circuit

with a Ground Fault Circuit

Interrupter (GFCI).

WARNING

Electric shock

Death or serious personal injury

- The protective ground of the pump

power plug must be connected to

the protective ground receptacle of

the power outlet.

- The plug must have the same

ground connection system as that

of the power outlet. If not, use a

suitable adapter.

9

English (US)

Power supply

• 1 x 115 V, 60 Hz

• 1 x 230 V, 60 Hz.

To connect the pump for manual operation,

insert the pump plug into a wall socket. If a float

switch is included for automatic operation, it will

be of the "piggy-back" design. Insert the float-

switch plug into the wall socket, and insert the

pump plug into the back of the float-switch plug.

Fig. 6 Pump and float-switch plugs

Fig. 7 Wiring diagram

Motor protection

The Unilift AP pumps have built-in thermal

overload protection and require no additional

motor protection. If the motor is overloaded, it

will stop automatically. When cooled to normal

temperature, the motor will start automatically.

5. Starting up the product

5.1 Starting

Before starting the pump, check that the

following requirements are fulfilled:

• The pump's inlet strainer must be

submerged below the surface of the liquid.

• The pump is placed on a base so that the

inlet strainer is not blocked by silt, mud or

similar materials.

• The pipe or hose connection is tight.

• The outlet pipe or hose is open (hose not

bent, etc.).

• The pump is connected to the power supply

in accordance with the instructions.

• For pumps with a float switch, check that the

float switch can move freely. See section

4.4 Adjustment of cable length for float

switch.

Startup procedure:

1. Switch on the pump and check:

– that the pump is operating properly

– that water is being pumped.

2. For pumps with a float switch, check that the

float switch will allow the pump to pump

down to the chosen level according to fig. 5.

If you want to pump below this level, hold the

float switch in vertical position.

TM03 4461 2106

TM06 9144 1717

Float-switch plug

("piggy-back")

Wall socket

Pump plug

Power supply cable leads

Motor connections

Brown Black

Yellow/green

Green

Blue White

DANGER

- Minor to moderate personal injury

- Do not touch the inside of the

pump while the pump is running.

10

English (US)

6. Product introduction

The Grundfos Unilift AP pump is a single-stage,

submersible pump designed for the pumping of

wastewater.

The pump is designed for automatic operation

with a float switch or for manual operation.

The pump can be installed in a permanent

installation or used as a portable pump.

6.1 Applications

Incorrect use of the pump, for example resulting

in blockage or wear of the pump will void the

pump's warranty. Note that the pump is not

suitable for these liquids:

• sewage

• liquids containing long fibers

• flammable liquids (oil, gasoline, etc.)

• aggressive liquids.

• liquids containing solids exceeding the

pump's recommended maximum particle

size.

The pump is capable of pumping water

containing a limited quantity of spherical

particles, see section Maximum particle size on

page 16.

Pumping of spherical particles exceeding the

maximum particle size for the pump may block

or damage the pump.

DANGER

Electric shock

Death or serious personal injury

- Do not use the pump in or at

swimming pools, garden ponds,

etc. when there are persons in the

water.

If the pump has been used for very

dirty or chlorinated water, flush the

pump thoroughly with clean water

after use.

Wear gloves and other suitable

personal protective equipment in

accordance with local regulations.

Observe local regulations on any

exposure to wastewater.

11

English (US)

* Check the regional or local EX-approval requirements for surface water at gas station and in

parking areas.

Note: Unilift AP does not have any explosion proof approval. See Grundfos SL range.

Applications AP12 AP35 AP50

Pumping of gray wastewater with impurities up to the sizes listed

in the section Maximum particle size on page 16, and according to

the liquid temperature, viscosity and pH value the pump is

designed for.

●●●

Mobile use to dewater ponds, pools, flooded basements and other

similar applications.

●●●

Stationary installation in collecting tanks, sump wells and pits to

dewater domestic wastewater (gray wastewater) from showers,

washing machines, sinks, bath tubs etc. excluding wastewater

(black) from toilets.

●●●

Stationary installation in collecting tanks, sump wells and pits to

discharge groundwater, rainwater or surface water.*

●●●

Wastewater from domestic washing machines or commercial and

industrial washing machines, laundries up to the temperature

approved.

●●●

12

English (US)

6.2 Identification

6.2.1 Nameplate

Fig. 8 Nameplate

6.2.2 Type key

6.3 Functions

Pump with float switch

Automatic start and stop.

Pump without float switch

Manual external start and stop.

6.4 Pump construction

The main components of the pump appear from

the table below and figures A, B and C in the

Appendix. See page 43.

The position numbers are referred to in the

cleaning instructions in section 7.1 Cleaning the

pump on page 14.

TM06 9617 2517

Pos. Nameplate text Description

1 Prod. No. Product number

2 Imax Maximum current [A]

3 n Speed [min

-1

]

4 P1 Power input [Hp]

5Qmax

Maximum flow

[gal/min.]

6 Hmax Maximum head [ft]

7Tmax

Maximum liquid

temperature [°F]

8 P.c.:

Production code

(YYWW)

Example Unilift AP 35 B. 50. 08. A 1 V

Type range

Maximum

solids size [mm]

Pump type

Blank = AP Pump

B = AP Basic

Nominal diameter of outlet port

Power output P

2

/ 100 [W]

Level control

A=

Automatic operation

(with float switch)

Blank =

Manual operation

(without float switch)

Motor

1 = Single-phase

3 = Three-phase

Impeller

V = Vortex impeller

Type: UNILIFT AP XX.XX.XX.XX

Prod. No: XXXXXXXX

U: 1x115V~60Hz

Imax: 8,00 A n: XXXX min

-1

P1: X,XX hp XX,X lb

Qmax: XX gal/min Hmax: XX ft

P.c: XXXX

MADE IN HUNGARY

Pos. Description

6 Pump housing

37a O-ring

49 Impeller

55 Pump sleeve with motor

66 Washer

67 Lock nut

84 Inlet strainer

105 Shaft seal

182 Float switch

188a Screws

193 Screws

13

English (US)

7. Servicing the product

Clean the pump before service. See section

7.1 Cleaning the pump.

Check the function of the pump, inspect it for

damage and replace the oil once a year. If the

pump is used for pumping liquids containing

abrasive particles or it is operating continuously,

replace the oil at shorter intervals. See the table

below.

In the case of long operating time or continuous

operation, replace the oil as follows:

The pump contains approximately 60 ml non-

poisonous oil.

Used oil must be disposed of in accordance with

local regulations.

If the drained oil contains water or other

impurities, the shaft seal must be replaced.

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product.

Make sure that the power supply

cannot be accidentally switched

on.

CAUTION

Biological hazard

Minor or moderate personal injury

- Before carrying out maintenance

and service, flush the pump

thoroughly with clean water.

- After dismantling the pump, rinse

the pump parts in clean water.

CAUTION

Sharp element

Minor or moderate personal injury

- Wear protective gloves.

This work must be carried out by

specially trained persons.

Furthermore, all rules and regulations

covering safety, health and

environment must be observed.

Liquid

temperature

[°F (°C)]

The oil must be

replaced after

68 (20) 4500 operating hours

104 (40) 3000 operating hours

131 (55) 1500 operating hours

14

English (US)

7.1 Cleaning the pump

If the pump does not deliver a sufficient quantity

of water because of sediment, dismantle and

clean the pump.

To dismantle the pump, follow this procedure:

1. Disconnect the power supply.

2. Lift the pump out of the liquid and allow it to

drain.

3. Carefully loosen the inlet strainer (84) by

inserting a screwdriver through one of the

holes of the strainer and press it downward.

Repeat the procedure until the strainer is

free and can be removed.

4. Remove the inlet strainer, clean, and refit it.

5. Place the pump on its base in the liquid.

6. Connect the power supply and start the

pump.

If the pump still does not deliver sufficient water,

dismantle the pump:

1. Disconnect the power supply.

2. Lift the pump out of the liquid and allow it to

drain.

3. Carefully loosen the inlet strainer (84) by

inserting a screwdriver through one of the

holes of the strainer and press it downward.

Repeat the procedure until the strainer is

free and can be removed.

4. Remove the inlet strainer and clean it.

5. Unscrew the six screws (188a) close to the

edge of the pump sleeve (55) and lift the

pump housing (6) out of the pump sleeve.

6. Clean the pump housing, the pump, and the

impeller (49).

7. Check to make sure the impeller can rotate

freely. If not, remove the impeller:

– Hold the impeller in place with a

screwdriver while loosening and removing

the lock nut (67) on the shaft.

– Clean the impeller and the shaft.

8. Check the impeller and the shaft. If the

impeller is worn or defective, replace it.

9. Assemble the pump in the reverse order of

dismantling:

– Fit the impeller (49) with the washer and

lock nut (67). Make sure the impeller

engages with the shaft.

– Position the O-ring (37a) in the pump

sleeve and lower the pump onto the pump

housing.

– Fit the six screws (188a) in the pump

housing (6) and tighten securely.

7.2 Contaminated pumps

Any application for service (no matter to whom it

may be made) must include details about the

pumped liquid.

The product will be classified as contaminated if

it has been used for a liquid which is injurious to

health or toxic.

If you request Grundfos to service the product,

contact Grundfos with details about the pumped

liquid before returning the product for service.

Otherwise Grundfos can refuse to accept the

product for service.

Any application for service must include details

about the pumped liquid.

Clean the product in the best possible way

before you return it.

Costs of returning the product are to be paid by

the customer.

7.3 Replacement of parts

The impeller assembly and power cable can be

replaced. The part numbers and the

components included in the service kits can be

found on Grundfos Product Center

(www.grundfos.us). Alternatively, contact your

local Grundfos dealer or service center.

CAUTION

Biological hazard

Minor or moderate personal injury

- Flush the pump thoroughly with

clean water and rinse the pump

parts in water after dismantling.

15

English (US)

8. Fault finding the product

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product.

Make sure that the power supply

cannot be accidentally switched

on.

Fault Cause Remedy

1. The motor does

not start.

a) No power supply. Connect the power supply.

b) The motor is switched off by the

float switch.

Adjust or replace the float switch.

c) The fuses are blown. Replace the fuses.

d) The motor protection or thermal

relay has tripped.

Wait until the motor protection

trips in again or reset the relay.

e) The impeller is blocked by

impurities.

Clean the impeller.

See section 7.1 Cleaning the

pump.

f) There is a short circuit in the cable

or motor.

Replace the defective part.

2. The motor

protection or the

thermal relay

trips after a short

time of operation.

a) The temperature of the pumped

liquid is too high.

Contact your Grundfos

representative.

b) The impeller is blocked or partly

blocked by impurities.

Clean the impeller.

See section 7.1 Cleaning the

pump.

c) Phase failure. Consult an electrician.

d) The voltage is too low. Consult an electrician.

e) The overload setting of the motor-

protective circuit breaker is set too

low.

Adjust the setting.

3. The pump runs

constantly or

gives insufficient

water.

a) The pump is partly blocked by

impurities.

Clean the pump.

See section 7.1 Cleaning the

pump.

b) The outlet pipe or valve is partly

blocked by impurities.

Clean the outlet pipe or valve.

c) The impeller is not properly fixed to

the shaft.

Tighten the impeller.

d) The float switch is set incorrectly. Adjust the float switch setting.

e) The pump is too small for the

application.

Replace the pump.

f) The impeller is worn. Replace the impeller.

16

English (US)

9. Technical data

Enclosure class

IP68.

Insulation class

F (311 °F / 155 °C).

9.1 Operating conditions

Minimum liquid temperature

32 °F (0 °C).

Maximum liquid temperature

122 °F (50 °C) in continuous operation.

Minimum water level

The water level must be above the inlet strainer.

Maximum installation depth

30 ft (10 m) below liquid level.

Maximum starts per hour

20 starts, evenly distributed once every 3

minutes.

pH value

Between 4 and 10.

Maximum particle size

Density

Maximum 68 lbs/ft

3

(1100 kg/m

3

).

Viscosity

Maximum 10 cSt (centistoke) (10 mm

2

/s).

Operation

The inlet strainer must always be covered by the

pumped liquid. The pump can run continuously.

See the nameplate on the pump for the electrical

and hydraulic performance data.

9.2 Sound pressure level

The sound pressure level of the pump is lower

than the limiting values stated in the EC Council

Directive 2006/42/EC relating to machinery.

A-weighted sound pressure level

< 65 dB (A) in accordance with ISO 3743.

For further technical data, see sections

6.2.1 Nameplate and 6.2.2 Type key.

9.3 Storage

Storage temperature

Not lower than -22 °F (-30 °C).

10. Disposing of the product

This product or parts of it must be disposed of in

an environmentally sound way:

1. Use the public or private waste collection

service.

2. If this is not possible, contact the nearest

Grundfos company or service workshop.

Subject to alterations.

4. The pump runs

but gives no

water.

a) The pump is blocked by impurities. Clean the pump.

See section 7.1 Cleaning the

pump.

b) The outlet pipe or the non-return

valve is blocked by impurities.

Clean the outlet pipe or the non-

return valve.

c) The impeller is not properly fixed to

the shaft.

Tighten the impeller.

d) Air is trapped in the pump. Vent the pump and the outlet

pipe.

e) The liquid level is too low. The inlet

strainer is not completely

submerged in the pumped liquid.

Submerge the pump in the liquid

or adjust the float switch.

f) The float switch does not move

freely.

Make the float switch move freely.

Fault Cause Remedy

Pump type Max. spherical diameter

Unilift AP12 0.47 in. (12 mm)

Unilift AP35 1.38 in. (35 mm)

Unilift AP50 1.97 in. (50 mm)

17

Français (CA)

Français (CA) Notice d'installation et de fonctionnement

Traduction de la version anglaise originale

La présente notice d'installation et d'utilisation

décrit les produits Grundfos Unilift AP12, AP35

et AP50.

Les paragraphes 1 à 5 fournissent les informa-

tions nécessaires pour déballer, installer et

démarrer le produit en toute sécurité.

Les paragraphes 6 à 10 donnent des informa-

tions importantes sur le produit, ainsi que sur la

maintenance, le dépannage et la mise au rebut

du produit.

SOMMAIRE

Page

1. Garantie limitée

18

2. Généralités

18

2.1 Symboles utilisés dans ce document

18

2.2 Dessin général

19

3. Réception du produit

19

3.1 Inspection du produit

19

3.2 Livraison

19

4. Installation du produit

19

4.1 Raccordement de la tuyauterie

20

4.2 Espace restreint

20

4.3 Lieu d'installation

20

4.4 Réglage de la longueur du câble pour

l'interrupteur à flotteur

21

4.5 Branchement électrique

21

5. Démarrage du produit

22

5.1 Démarrage

22

6. Introduction au produit

23

6.1 Applications

23

6.2 Identification

25

6.3 Fonctions

25

6.4 Composants de la pompe

25

7. Entretien et réparation du produit

26

7.1 Nettoyage de la pompe

27

7.2 Pompes contaminées

27

7.3 Remplacement de pièces

27

8. Détection des défauts de fonctionne-

ment

28

9. Caractéristiques techniques

29

9.1 Conditions de fonctionnement

29

9.2 Niveau de pression sonore

29

9.3 Stockage

29

10. Mise au rebut du produit

29

Avant de procéder à l'installation, lire

attentivement cette notice. L'installa-

tion et le fonctionnement doivent être

conformes à la réglementation locale

et aux règles de bonne pratique en

vigueur.

Un bon fonctionnement dépend de

l'attention particulière accordée aux

procédures décrites dans ce manuel.

Conservez ce manuel pour une utili-

sation future.

18

Français (CA)

1. Garantie limitée

Les produits fabriqués par Grundfos Pumps Cor-

poration (Grundfos) sont garantis, uniquement

pour l'utilisateur initial, exempts de défauts de

matériaux et de fabrication pour une période de

24 mois à compter de la date d'installation, mais

au plus 30 mois à compter de la date de fabrica-

tion. Dans le cadre de cette garantie, la respon-

sabilité de Grundfos se limite à la réparation ou

au remplacement, à la convenance de

Grundfos, sans frais, FOB de l'usine Grundfos

ou d'un atelier de maintenance autorisé, de tout

produit de fabrication Grundfos. Grundfos

n'assume aucune responsabilité quant aux frais

de dépose, d'installation, de transport ou pour

toute autre charge pouvant survenir en relation

avec une réclamation au titre de la garantie.

Les produits vendus mais non fabriqués par

Grundfos sont couverts par la garantie fournie

par le fabricant des dits produits et non par la

garantie de Grundfos.

Grundfos n'est responsable ni des dommages ni

de l'usure des produits causés par des condi-

tions d'exploitation anormales, un accident, un

abus, une mauvaise utilisation, une altération ou

une réparation non autorisée ou par une installa-

tion du produit non conforme aux notices d'ins-

tallation et de fonctionnement imprimées de

Grundfos ainsi qu'aux codes de bonnes pra-

tiques communément acceptés. La garantie ne

couvre pas l'usure normale.

Pour bénéficier de la garantie, il faut renvoyer le

produit défectueux au distributeur ou au reven-

deur de produits Grundfos chez qui il a été

acheté, accompagné de la preuve d'achat, de la

date d'installation, de la date du dysfonctionne-

ment ainsi que des données concernant l'instal-

lation. Sauf disposition contraire, le distributeur

ou le revendeur contactera Grundfos ou un ate-

lier de maintenance autorisé, pour obtenir des

instructions. Tout produit défectueux renvoyé à

Grundfos ou à un atelier de maintenance doit

être expédié port payé ; la documentation rela-

tive à la déclaration de sinistre et à une autorisa-

tion de retour de matériel éventuelle doit être

jointe, si elle est demandée.

Grundfos n'assume aucune responsabilité en

cas de dommages indirects ou consécutifs, de

pertes ou de dépenses résultant de l'installation,

de l'utilisation ou de toute autre cause. Il n'existe

aucune garantie, explicite ni implicite, y compris

la qualité marchande ou l'adéquation pour un

usage particulier, en dehors des garanties

décrites ou mentionnées ci-dessus. Certaines

juridictions n'autorisent pas l'exclusion ou la

limitation des dommages indirects ou consécu-

tifs, et certaines juridictions ne permettent pas

de limiter la durée des garanties implicites. Il se

peut donc que les limitations ou exclusions men-

tionnées ci-dessus ne soient pas applicables

dans votre cas. Cette garantie vous donne des

droits légaux spécifiques. Il se peut que vous

ayez également d'autres droits qui varient d'une

juridiction à l'autre.

Les produits qui sont réparés ou remplacés par

Grundfos ou par atelier de maintenance auto-

risé, en vertu des dispositions de ces conditions

de garantie limitée, continueront à être couverts

par la garantie Grundfos uniquement pendant le

reste de la période de garantie initialement fixée

à la date d'achat d'origine.

2. Généralités

2.1 Symboles utilisés dans ce document

2.1.1 Avertissements contre les dangers avec

risques de blessures ou de mort

Le texte qui accompagne les trois symboles

DANGER, AVERTISSEMENT et PRUDENCE

est structuré de la façon suivante :

2.1.2 Autres remarques importantes

DANGER

Indique une situation dangereuse qui,

si elle n'est pas évitée, entraînera des

blessures graves ou la mort.

AVERTISSEMENT

Indique une situation dangereuse qui,

si elle n'est pas évitée, peut entraîner

des blessures graves ou la mort.

PRUDENCE

Indique une situation dangereuse qui,

si elle n'est pas évitée, peut entraîner

des blessures légères ou modérées.

TERME DE

SIGNALEMENT

Description du danger

Conséquence de la non-observance

de l'avertissement.

- Mesures pour éviter le danger.

Un cercle bleu ou gris autour d'un pic-

togramme blanc indique qu'il faut agir.

Un cercle rouge ou gris avec une

barre diagonale, éventuellement avec

un symbole graphique noir, indique

qu'une mesure ne doit pas être prise

ou doit être arrêtée.

Le non-respect de ces consignes peut

entraîner des dysfonctionnements ou

endommager l'équipement.

Conseils et astuces pour faciliter les

opérations.

19

Français (CA)

2.2 Dessin général

Fig. 1 Pompe Unilift AP

3. Réception du produit

3.1 Inspection du produit

Vérifier que le produit reçu est conforme à la

commande.

Vérifier que la tension et la fréquence du produit

correspondent à la tension et à la fréquence du

site d'installation.

3.2 Livraison

L'emballage contient les éléments suivants :

• pompe ;

• câble d'alimentation ;

• interrupteur à flotteur (si inclus avec ce

modèle) ;

• une notice d'installation et de fonctionne-

ment.

4. Installation du produit

TM03 6189 4406

PRUDENCE

Écrasement des pieds

Blessure mineure ou modérée

- Porter des chaussures de sécurité

lors de la manipulation du produit.

- Utiliser la poignée de la pompe

pour la déplacer. Ne pas utiliser le

câble électrique pour soulever la

pompe.

Orifice de

refoulement

Gaine de

pompe

Crépine

d'aspiration

Poignée avec

attache

Interrup-

teur à

flotteur

DANGER

Choc électrique

Blessures graves ou mort

- L'installation, le raccordement

électrique et la maintenance du

produit doivent être effectués par

un électricien qualifié conformé-

ment au Code national de l'électri-

cité, et en tout état de cause

conformément aux codes locaux et

aux réglementations locales.

DANGER

Choc électrique

Blessures graves ou mort

- Avant toute intervention sur le pro-

duit, couper l'alimentation élec-

trique.

- S'assurer que l'alimentation élec-

trique ne risque pas d'être bran-

chée accidentellement.

DANGER

Choc électrique

Blessures graves ou mort

- L'installation de la pompe dans un

puisard, un bassin ou une fosse

doit être effectuée par des per-

sonnes qualifiées et spécialement

formées, conformément au Code

national de l'électricité, et en tout

état de cause conformément aux

codes locaux et aux réglementa-

tions locales.

AVERTISSEMENT

Pièces en mouvement

Blessure mineure ou modérée

- Veiller à ce que personne ne

puisse entrer en contact avec des

pièces en mouvement.

Ne pas soulever la pompe par le

câble d'alimentation, par la tuyauterie

de refoulement ou le flexible.

Si la pompe est installée dans un

puits ou une fosse, la faire descendre

et la soulever à l'aide d'un câble ou

d'une chaîne fixée à la poignée de la

pompe.

20

Français (CA)

4.1 Raccordement de la tuyauterie

Les conduits en acier fileté ou en plastique

rigide peuvent être vissés directement dans l'ori-

fice de refoulement 1,5" NPT. Pour une installa-

tion fixe, il est conseillé d'installer un raccord, un

clapet de non-retour et un clapet d'isolement

dans le conduit de refoulement.

Autres recommandations :

• Pour les installations temporaires ou

mobiles, un conduit de refoulement en plas-

tique peut être utilisé avec un raccord vissé

ou un raccord pour flexible adapté.

• Sceller les filetages à l'aide de ruban adhésif

Teflon

®

.

4.2 Espace restreint

Une fois la pompe installée dans un équipement

fixe avec interrupteur à flotteur, et la longueur de

câble réglée à la valeur minimale de 4 po (100

mm), les dimensions minimales du puisard, du

bassin ou de la fosse doivent être celles indi-

quées en fig. 2.

En outre, le puisard, la fosse ou le bassin doit

être dimensionné en fonction du rapport entre le

débit d'eau du puisard, du bassin ou de la fosse

et la performance de la pompe.

Fig. 2 Dimensions d'installation minimales

4.3 Lieu d'installation

La pompe peut être utilisée verticalement ou

horizontalement avec la sortie d'évacuation

comme point le plus haut de la pompe. Voir fig.

3.

Pendant le fonctionnement, la crépine d'aspira-

tion doit toujours être entièrement recouverte

par le liquide pompé.

Fig. 3 Positions de la pompe

Une fois le conduit ou le flexible branché, placer

la pompe dans sa position de fonctionnement.

Positionner la pompe de façon à ce que la cré-

pine d'aspiration ne risque pas d'être bouchée

par de la boue ou des matériaux similaires.

Pour les installations fixes, le site d'installation

doit être débarrassé de la boue, des cailloux,

etc., avant l''installation de la pompe.

Il est recommandé de placer la pompe sur une

fondation solide. Voir fig. 4.

Fig. 4 Pompe placée sur une plaque

DANGER

Choc électrique

Blessures graves ou mort

- Acheminer le câble d'alimentation

de manière à ce qu'il le supporte et

qu'il soit protégé contre le risque

d'être coupé, pincé ou endom-

magé.

- Si le câble d'alimentaion est coupé,

pincé ou endommagé, le remplacer

avant d'utiliser le produit.

DANGER

Choc électrique

Blessures graves ou mort

- Ne pas retirer le câble d'alimenta-

tion et le réducteur de tension.

- Ne pas raccorder le conduit élec-

trique à la pompe.

Utiliser un régulateur de niveau

approuvé avec un courant nominal

correspondant au facteur de service

indiqué sur la plaque signalétique du

produit.

Ne pas installer la pompe en la sus-

pendant au conduit de refoulement ou

au flexible.

Ne pas soulever la pompe par le

câble d'alimentation. Abaisser et sou-

lever la pompe avec une chaîne ou un

câble fixé à la poignée de la pompe.

TM03 6194 4406

TM03 6193 4406

TM03 3691 4406

‹

‹‹

‹

‹‹

‹

550 mm

600 mm

21,5 po (550 mm)

23,5 po

(600 mm)

•

••

•

••

•

••

•

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