Wacker Neuson HHS2502 Manuel utilisateur

Operator’s Manual

Notice d'emploi

Hose Handling System

Système de gestion des tuyaux

HHS

HHS1101, HHS1251, HHS1701,

HHS2202, HHS2502, HHS3002, HHS3004

Type HHS

Document

5200004651

Date 1215

Revision 02

Language

EN

-FR

5200004651

Copyright notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

Foreword

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Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

■ From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

■ Keep a copy of the Operator’s Manual with the machine at all times.

■ For spare parts information, please see your Wacker Neuson Dealer, or visit the

Wacker Neuson website at http://www.wackerneuson.com/.

■ When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Machine Item Number Revision

HHS 1101 5000620421 101

HHS 1251 5200019011 100

HHS 1701 5000620422 100

HHS 2202 5000620423 101

HHS 2502 5200003554 100

HHS 3002 5000620419 102

HHS 3002 5000620424 101

HHS 3004 5000620425 101

wc_gr013363

Type/Model

Item Number

Manuf. Yr.

MADE

IN USA

Rev.

Serial Number

172841

Serial Number:

Foreword

4 wc_tx002029gb_FM10.fm

Expectations

for

information in

this manual

■ This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

■ Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

■ The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change any

portion of this information without notice.

■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

■ Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

■ Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

■ Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

■ Serious injury hazards to the operator and persons in the work area

■ Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Table of Contents

HHS

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5

Foreword 3

1 Safety Information 7

1.1 Signal Words Used in this Manual ....................................................... 7

1.2 Machine Description and Intended Use ............................................... 8

1.3 Safety Guidelines for Operating the Machine ....................................... 9

1.4 Service Safety .................................................................................... 11

2 Labels 14

2.1 Label Locations .................................................................................. 14

2.2 Label Meanings .................................................................................. 15

3 Lifting and Transporting 17

4 Operation 18

4.1 Control and Component Locations ..................................................... 18

4.2 Preparing the Machine for First Use ................................................... 19

4.3 Starting and Stopping the Machine .................................................... 20

4.4 Quick-Connect Coupling Usage and Care ......................................... 22

5 Maintenance 23

5.1 Periodic Maintenance Schedule ......................................................... 23

5.2 Inspecting Electrical Cords ................................................................. 24

5.3 Lubricating the Hose Reel System ..................................................... 24

6 Technical Data 25

7 Schematics 27

Table of Contents

HHS

6

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7

HHS Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

► To avoid death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

► To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

► To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

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8

Safety Information HHS

1.2 Machine Description and Intended Use

This hose handling system is an accessory for either a hydronic surface heater or a

hydronic air heater. The Wacker Neuson Hose Handling System consists of a

frame onto which is mounted a hose reel, an electric motor, and a hose rewind

system. Heat transfer hose (filled with heat transfer fluid) is wound on the hose

reel. During use, the heat transfer hose is unwound from the hose reel and placed

on the ground or concrete. It is connected to the parent hydronic surface/air heater

using quick-connect brass fittings. The parent hydronic surface/air heater heats the

heat transfer fluid, then pumps it through the heat transfer hose. After use, the heat

transfer hose is wound back onto the reel using the hose rewind system. Power to,

and action of, the hose rewind system is controlled by a control panel and a foot

pedal.

This accessory is intended to be used with a hydronic surface/air heater in order to

thaw frozen ground, to cure concrete, or to prevent ground frost and freezing.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■ Using the machine to transfer anything other than the factory-recommended

heat transfer fluid

■ Using the machine to heat anything other than the ground or concrete

■ Using the machine as a ladder, support, or work surface

■ Operating the machine outside of factory specifications

■ Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator's Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

■ Crushing hazards from a tipping or falling machine due to lifting the machine

using a forklift with forks that are too short

■ Personal injury from improper lifting

■ Tripping hazards from the hoses

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

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9

HHS Safety Information

1.3 Safety Guidelines for Operating the Machine

Operator

training

Before operating the machine:

■ Read and understand the operating instructions contained in all manuals

delivered with the machine.

■ Familiarize yourself with the location and proper use of all controls and safety

devices.

■ Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■ Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Operator

qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

■ have received instruction on how to properly use the machine

■ are familiar with required safety devices

The machine must not be accessed or operated by:

■ children

■ people impaired by alcohol or drugs

Application

area

Be aware of the application area.

■ Keep unauthorized personnel, children, and pets away from the machine.

■ Remain aware of changing positions and the movement of other equipment and

personnel in the application area/job site.

■ Identify whether special hazards exist in the application area, such as toxic

gases or unstable ground conditions, and take appropriate action to eliminate

the special hazards before using the machine.

Be aware of the application area.

■ Do not operate the machine in areas that contain flammable objects, fuels, or

products that produce flammable vapors.

Safety

devices,

controls, and

attachments

Only operate the machine when:

■ All safety devices and guards are in place and in working order.

■ All controls operate correctly.

■ The machine is set up correctly according to the instructions in the Operator’s

Manual.

■ The machine is clean.

■ The machine’s labels are legible.

To ensure safe operation of the machine:

■ Do not operate the machine if any safety devices or guards are missing or

inoperative.

■ Do not modify or defeat the safety devices.

■ Only use accessories or attachments that are approved by Wacker Neuson.

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10

Safety Information HHS

Safe

operating

practices

When operating this machine:

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

When operating this machine:

■ Do not operate a machine in need of repair.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

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HHS Safety Information

1.4 Service Safety

Service

training

Before servicing or maintaining the machine:

■ Read and understand the instructions contained in all manuals delivered with

the machine.

■ Familiarize yourself with the location and proper use of all controls and safety

devices.

■ Only trained personnel shall troubleshoot or repair problems occurring with the

machine.

■ Contact Wacker Neuson for additional training if necessary.

When servicing or maintaining this machine:

■ Do not allow improperly trained people to service or maintain the machine.

Personnel servicing or maintaining the machine must be familiar with the

associated potential risks and hazards.

Precautions

When servicing or maintaining the machine:

■ Read and understand the service procedures before performing any service to

the machine.

■ All adjustments and repairs must be completed before operating the machine.

Do not operate the machine with a known problem or deficiency.

■ All repairs and adjustments shall be completed by a qualified technician.

■ Turn off the machine before performing maintenance or making repairs.

■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

■ Re-install the safety devices and guards after repair and maintenance

procedures are complete.

Machine

modifications

When servicing or maintaining the machine:

■ Use only accessories/attachments that are approved by Wacker Neuson.

When servicing or maintaining the machine:

■ Do not defeat safety devices.

■ Do not modify the machine without the express written approval of Wacker

Neuson.

Replacing

parts and

labels

■ Replace worn or damaged components.

■ Replace all missing and hard-to-read labels.

■ When replacing electrical components, use components that are identical in

rating and performance to the original components.

■ When replacement parts are required for this machine, use only Wacker

Neuson replacement parts or those parts equivalent to the original in all types of

specifications, such as physical dimensions, type, strength, and material.

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12

Safety Information HHS

Lifting and

transporting

When lifting the machine:

■ Make sure slings, chains, hooks, ramps, jacks, and other types of lifting devices

are attached securely and have enough weight-bearing capacity to lift or hold

the machine safely. See chapter Technical Data.

■ Remain aware of the location of other people when lifting the machine.

■ Make sure the transporting vehicle has sufficient load capacity and platform size

to safely transport the machine. See chapter Technical Data.

To reduce the possibility of injury:

■ Do not stand under the machine while it is being lifted or moved.

■ Do not get onto the machine while it is being lifted or moved.

Cleaning

When cleaning and servicing the machine:

■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc.

■ Keep the labels legible.

When cleaning the machine:

■ Do not clean the machine while it is running.

■ Never use gasoline or other types of fuels or flammable solvents to clean the

machine. Fumes from fuels and solvents can become explosive.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while servicing or

maintaining this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

In addition, before servicing or maintaining the machine:

■ Tie back long hair.

■ Remove all jewelry (including rings).

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13

HHS Safety Information

Notes

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14

Labels HHS

2 Labels

2.1 Label Locations

wc_gr008854

A

B

C

D

E

F

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15

HHS Labels

2.2 Label Meanings

A DANGER:

Hazardous voltage. Do not operate without this

cover in place. Disconnect and lock out power

source before opening panel. Could cause severe

injury or death.

B WARNING!

Hot fluids: gloves required.

Eye protection required.

Never loosen or remove hoses or operate valves

while pump is running.

Never loosen or remove hoses or operate valves

while heater is running.

Never loosen or remove hoses while fluid is above

100°F (212°C).

Safety caps are screwed on to all hose bibbs and

valves which do not have factory installed hoses

attached. Never loosen or remove a safety cap

while fluid is above 100° F (212°C). Only remove

a safety cap in order to attach a hose. Do not

operate machine with safety caps missing.

Failure to heed these warnings could result in

serious burns and other personal injury to operator

or bystanders.

C WARNING!

Before operating this Ground Heater™, read and

fully understand the Operator’s Manual. Failure to

do so could result in serious injury to the operator

or bystander(s).

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16

Labels HHS

D Warning! Hose Rewind Mechanism.

Do not operate without guard in place.

Do not wear loose clothing.

When operating hose rewind mechanism, place

foot pedal control on dry ground at least four feet

behind the machine.

Keep hands and clothing clear of hose reel, chain,

and sprockets.

Failure to do so could result in serious injury to

operator or bystander.

E DANGER!

Electric shock hazard.

Connect only to a grounded, GFI-protected power

source.

Position machine on the site such that neither the

machine or the operator is standing in water.

When operating hose rewind mechanism, place

foot pedal control on dry ground.

Failure to do so could result in serious injury or

death.

F Hose reel brake label. This label indicates

information regarding the operation of the hose

reel brake assembly.

G NOTICE

Lifting point

WARNING

BRAKE

ENGAGE

DISENGAGE

DISENGAGE BRAKE

BEFORE REWINDING

821 kg

(1810 LBS)

5100021312

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17

HHS Lifting and Transporting

3 Lifting and Transporting

Requirements

■ Lifting device (crane, hoist, or forklift) capable of supporting the machine’s

weight

■ Lifting hooks and chains capable of supporting the machine’s weight

■ Machine stopped and cool

Procedure

Perform the procedure below to lift the machine.

1. The machine may be lifted with a crane or with a forklift.

a.Attach the lifting hook and chain from the crane to one of the lifting eyes (a) on

the machine. OR,

b.Lift the machine with a forklift using the forklift pockets (b).

2. Lift the machine a short distance.

3. Check for stability. If necessary, lower the machine and reposition it. Only

continue lifting when the machine is stable.

4. Continue lifting the machine as necessary.

Transporting

Before transporting the machine:

1. Disconnect the hoses.

2. Disconnect the electric power cord.

During transporting:

1. The machine must be properly secured using appropriate chains, hooks, and/or

strapping.

2. Make sure the hose reel brake is engaged.

WARNING

Crushing hazard. You may be crushed if the lifting devices fail.

► Never stand under, or get onto, the machine while it is being lifted or moved.

► Use only the designated lifting points to lift the machine.

wc_gr008166

a

b

b b

b

a

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18

Operation HHS

4 Operation

4.1 Control and Component Locations

Note: Above illustration is representative. Your machine may vary slightly.

6

5

3

1

2 4

ghi_gr004748

Ref. Description Ref. Description

1

Hose reel

4

Power cord/ground fault interrupt

2

Lifting bracket

5

Hose reel brake handle

3

Hose rewind motor

6

Foot pedal

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19

HHS Operation

4.2 Preparing the Machine for First Use

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage,

do not operate the machine! Contact your Wacker Neuson dealer immediately

for assistance.

3. Take inventory of all items included with the machine and verify that all loose

components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, including fuel, engine oil, and battery acid.

6. Move the machine to its operating location.

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20

Operation HHS

4.3 Starting and Stopping the Machine

Requirements

■ Machine positioned on firm, dry, and level ground close to the hydronic surface

heater or hydronic air heater

■ 120V/60Hz power source

Note: The HHS is not designed to operate independently. It must be used in

combination with a hydronic surface heater or a hydronic air heater.

Unwinding the

hoses

1. Turn the T-handle (a) counterclockwise to unlock the hose reel.

2. Pull (unwind) the hose from the hose reel and place it in the application area.

3. Stop unwinding when the connection between the two loops is exposed.

Note: Some models have only one loop.

4. Disconnect the hoses from each other (x) at the quick-connect coupling.

5. Connect the hose to the parent machine as needed for your configuration. See

the Operator’s Manual for your hydronic surface heater/hydronic air heater for

detailed information.

This procedure continues on the next page.

CAUTION

Hoses may be very hot. You may be burned if proper precautions are not taken.

► Wear hand protection when handling hoses and hot components.

wc_gr007885

a

wc_gr008177

x

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