Lincoln Electric Statiflex 200-M Mode d'emploi
- Catégorie
- Système de soudage
- Taper
- Mode d'emploi
STATIFLEX 200-M
OPERATOR’S MANUAL
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
January, 2000
IM625
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b.Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers
and devices in position and in good
repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan. Do not attempt
to override the governor or idler by pushing on the throttle
control rods while the engine is running.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
i
SAFETY
i
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
WARNING
Mar ‘95
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines
The Above For Gasoline Engines
ii
SAFETY
ii
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.
5.b.
Do not weld in locations near chlorinated hydrocarbon
vapors
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
to
form phosgene, a highly toxic gas, and other irritating
products.
5.c. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.d. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.e. Also see item 1.b.
Mar ‘95
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
iii
SAFETY
iii
Mar ‘95
WELDING SPARKS can
cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
though
they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Preparation
for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f.
Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instruc-
tions et les précautions de sûreté specifiques qui parraissent
dans ce manuel aussi bien que les précautions de sûreté
générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une
grande partie du corps peut être en contact avec la
masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à soud-
er parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se pro-
téger contre les chutes dans le cas ou on recoit un choc. Ne
jamais enrouler le câble-électrode autour de n’importe quelle
partie du corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du
rayonnement de l’arc et des projections quand on soude
ou quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
l‘arc.
c. Protéger l’autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflamma-
bles.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection
libres de l’huile, tels que les gants en cuir, chemise épaisse,
pantalons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de lev-
age, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les
vapeurs du solvant pour produire du phosgéne (gas forte-
ment toxique) ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code
de l’électricité et aux recommendations du fabricant. Le dis-
positif de montage ou la piece à souder doit être branché à
une bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste
seront effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la
debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
Mar. ‘93
Thank You
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
CAUTION
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.
vv
TYPE
SER. NR. W.
BA
The identification plate specifies:
A. Serial number
B. Product name
vi
TABLE OF CONTENTS
Page
Safety .......................................................................................................................................i-iv
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
General Description..............................................................................................................A-2
Installing the Statiflex 200-M ................................................................................................A-2
Operation.........................................................................................................................Section B
Safety Instructions................................................................................................................B-1
Operating Instructions ..........................................................................................................B-1
Maintenance....................................................................................................................Section C
Routine Maintenance ...........................................................................................................C-1
Trouble Shooting............................................................................................................Section D
Trouble Shooting Chart ........................................................................................................D-1
Parts Manual ..................................................................................................................Appendix
Parts Pages ..........................................................................................................................1-4
29"
(730 mm)
35.5"
(900 mm)
25"
(640 mm)
32"
(810 mm)
5" (130 mm)
5" (130 mm)
Ø8"
(Ø195 mm)
A-1
INSTALLATION
STATIFLEX 200-M
A-1
NOTE: Technical Specifications are subject to change without prior notice. Specifications and guarantees are
valid only when specified spare parts and filters are used.
Technical Specifications- Statiflex 200-M
Sales Spec. K1654-1
Weight 66 lbs. (30 kg)
GENERAL
Filter Type Pretreated Paper Cartridge
Surface Area 539 ft
2
(50 m
2
)
Efficiency 99.8% (stabilized)
FILTER
Extraction Type Low Vacuum, High Volume
Airflow Rate 735 CFM (1,250 m
3
/h)
AIRFLOW
Min. Temperature 41
o
F (5
o
C)
Max. Temperature 113
o
F (45
o
C)
Max. Rel. Humidity 80%
AMBIENT CONDITIONS
Available Equipment:
K1656-1 SF2400 Stationary Fan
K1655-1 LFA 3.1, 10 ft. Extraction Arm
K1655-2 LFA 4.1, 13 ft. Extraction Arm
K1655-3 LTA 2.0, Telescopic Extraction Arm
K1494-2 Starter/Overload Switch
(unnecessary if using a K1669-2 Lamp Kit)
K1669-2 Lamp Kit for Wall-Mounted Systems
(replaces K1494-2 Starter/OL Switch)
K1670-1 Automatic Start/Stop Arc Sensor
(requires K1669-2 Lamp Kit)
K1671-1 Extension Crane, 7 ft.
K1671-2 Extension Crane, 14 ft.
K1672-1 Feeder Hanging Rail for Extension Crane
INSTALLING THE STATIFLEX 200-M
The installer is responsible for following local safety
codes and regulations.
------------------------------------------------------------------------
Before drilling, verify locations of existing gas, water,
or electrical conduits.
------------------------------------------------------------------------
This section describes installation of the K1654-1
Statiflex 200-M Wall-Mounted Filter Package only. For
information on installation of wall-mounted arms and
SF2400 Fan, refer to the SF2400 Stationary Fan man-
ual.
The K1654-1 Statiflex 200-M Filter Unit Includes:
• Complete Filter Unit, with filter installed and
inlet(s) and outlet(s) sealed
• Reducer, 6”-8”
• 8” Connection hose, 4 ft. long
• (2) 8” Hose Clamps
A-2
INSTALLATION
STATIFLEX 200-M
A-2
Read this entire installation section before you
start installation.
SAFETY PRECAUTIONS
Do not attempt to use this equipment until you have
thoroughly read all installation, operating and mainte-
nance information supplied with your equipment. They
include important safety precautions and detailed
operating and maintenance instructions.
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts such
as internal wiring.
• Turn the input power off at the fuse box
before working on this equipment.
• Have a qualified person install and ser-
vice this equipment.
------------------------------------------------------------------------
MOVING PARTS can injure.
• Do not operate with covers open or fil-
ter removed.
• Keep away from moving parts.
------------------------------------------------------------------------
Only qualified personnel should install, use or service
this equipment.
GENERAL DESCRIPTION
The K1654-1 Statiflex 200-M Wall-Mounted Filter Unit
provides efficient filtration for use with a Lincoln
SF2400 Stationary Fan and LFA 3.1/4.1 or LTA 2.0
Arms. The Statiflex 200-M is suitable for light duty,
intermittent use. It features a spark arrester and a
square, disposable paper filter cartridge with a filtra-
tion efficiency of 99.8%. Fume is captured on the
inside of the cartridge, keeping hands clean during fil-
ter maintenance.
The Statiflex 200-M Filter Unit and SF2400 Stationary
Fan can be combined with an LFA 3.1, 10 ft.
Extraction Arm, an LFA 4.1, 13 ft. Extraction Arm, or
an LTA 2.0 Telescopic Extraction Arm to form a com-
plete extraction system. Extension cranes in 7 ft. and
14 ft. lengths may also be used with the wall-mounted
system including Statiflex 200-M Filter.
A Starter/Overload Switch or Lamp Kit for Wall-
Mounted Systems must be included with any wall-
mounted extraction system to power the SF2400 Fan.
An Automatic Start/Stop Arc Sensor is also available
to automatically switch the fan on and off when an arc
is detected.
WARNING
WARNING
A-3
INSTALLATION
STATIFLEX 200-M
A-3
INSTALLING THE STATIFLEX 200-M
(continued)
Fit the small (6” diam.) side of the 6”-8” Reducer over
the outlet of the SF2400 Fan (Fig. 1A); be sure to
slide the Reducer all the way over the rubber seal.
Secure with three sheet-metal screws through the
reducer into the plastic-molded fan outlet.
Fit one end of the 8” Connection hose (Fig. 1B) over
the larger side of the 6”-8” Reducer. Secure with one
8” hose clamp.
Mount the Statiflex mounting bracket (Fig. 2A) to the
wall where convenient with the following in mind:
• Access to the filter (for maintenance) is by lifting the
large red cover over the (internal) filter. The easiest
method is to lift the entire filter unit off the mounting
bracket (about 2-4” higher than its mounting height)
and set it down on the floor, then perform any neces-
sary maintenance.
• The 8” connection hose must reach (comfortably)
the inlet of the Statiflex 200-M; the inlet (when mount-
ed) is approximately 10 in. off the left side of the
Statiflex mounting bracket.
• The Statiflex 200-M may be mounted on either side
of the fan, as long as the connection hose reaches
from the outlet of the fan to the inlet of the Statiflex
200-M.
• Recommended mounting height of the Statiflex
mounting bracket is less than 7 ft. from the floor to the
drilled holes. It is recommended to mount the bracket
about 30-36 in. off the outlet of the fan (to the right).
Before lifting the Statiflex 200-M Filter Unit onto the
mounting bracket:
• Cut the left inlet (or right, depending on which side
of the fan it is to be mounted) open (Fig. 1 C). A hack-
saw or multi-purpose power saw may be used.
• Unscrew the thumb nut and remove the filter cover
(Fig. 1D). Cut one or both outlet openings (Fig. 1E)
open. Replace the filter cover and thumb nut.
Lift the Statiflex 200-M onto the mounting bracket;
refer to Figure 3. The installation may be made per-
manent by running (2) self-tapping screws (FIg. 3E) in
through the plastic base against the wall bracket.
A
D
B
C
E
Fig. 1
A
11.4"
(290 mm)
Fig. 2
A
D
E
CB
Fig. 3
B-1
OPERATION
B-1
Read and understand this entire section before oper-
ating your wall-mounted extraction system with
Statiflex 200-M Filter Unit.
SAFETY INSTRUCTIONS
Do not attempt to use this equipment until you have
thoroughly read all operating and maintenance man-
uals supplied with your equipment and any related
welding machine it will be used with. They include
important safety precautions, operating and mainte-
nance instructions and parts lists.
ELECTRIC SHOCK can kill.
•Do not touch electrically live parts such
as output terminals or internal wiring.
•Insulate yourself from the work and
ground.
•Always wear dry insulating gloves.
------------------------------------------------------------------------
WELDING SPARKS can cause fire or
explosion.
•Keep flammable material away.
•Do not weld upon containers which
have held combustibles.
------------------------------------------------------------------------
ARC RAYS can burn.
•Wear eye, ear and body protection.
-----------------------------------------------------
FUMES AND GASES
can be dangerous.
• Although the removal of the particu-
late matter from welding smoke may
reduce the ventilation requirement,
concentrations of the clear exhausted
fumes and gases may still be haz-
ardous to health. Avoid breathing
concentrations of these fumes and
gases. Use adequate ventilation
when welding. See ANSI Z49.1,
"Safety in Welding and Cutting", pub-
lished by the American Welding
Society.
------------------------------------------------------------------------
Only qualified personnel should operate this equip-
ment.
ADDITIONAL SAFETY PRECAUTIONS
Always operate this equipment with the filter and arm
installed and all covers in place as these provide max-
imum protection from moving parts and insure proper
vacuum operation and cooling air flow.
OPERATING INSTRUCTIONS
Use the wall-mounted starter/overload switch or the
hood-mounted remote switch (if a lamp kit is installed)
to turn on the SF2400 Stationary Fan.
Position hood within 10-15 inches (250-400 mm) of
the arc.
If using a Lamp Kit:
• The switch on the hood with a lamp symbol
operates the work lamp in the hood.
• The 0/1 switch operates the SF2400 Fan.
If using an Auto Start/Stop Arc Sensor:
Leave the 0/1 switch in the 0 (off) position. The arc
sensor will automatically switch the fan on when it
senses an arc. Standard run-out time is approximately
20 sec. The work lamp operates independently of this
sensor.
DO NOT USE FOR CUTTING OR GOUGING OPER-
ATIONS. The Statiflex filter unit is recommended for
light duty or intermittent use. Although it can be used
in production applications, this may require very fre-
quent maintenance or replacement of the filter car-
tridge. Use of the Statiflex 200-M disposable filter sys-
tem is cost effective if consumable use at the station
is less than 1500 lbs. per year of solid wire or 1100
lbs. per year of flux-shielded consumables.
FILTER MAINTENANCE INDICATOR
With use, the filter will fill up with collected fume.
When using the machine, regularly check the mainte-
nace indicator on the front panel of the machine. The
indicator will move gradually from white to red as the
filter becomes saturated, letting you know ahead of
time how close the filter is to clogging.
When the maintenance indicator shows that the filter
is clogged, it is time to replace the filter.
STATIFLEX 200-M
WARNING
C-1
MAINTENANCE
C-1
ROUTINE MAINTENANCE
Every 3 months, clean the inside of the machine with
a vacuum cleaner, including the filter compartment
and spark arrester. Check the filter for damage or sat-
uration.
REPLACING THE FILTER CARTRIDGE
Replace the filter when it has been damaged, when
the indicator shows that the filter is clogged, or when
airflow is reduced to the point that extraction perfor-
mance is no longer satisfactory (extracts welding fume
with the hood positioned within 10-15 inches of the
welding arc).
The particulate matter collected may be dangerous to
your health. Take necessary precautions so that you
and your fellow workers do not breathe the dust and
particulate. Wear a suitable respirator when disposing
of the particulate.
Check with local authorities for regulations governing
the disposal of this material.
------------------------------------------------------------------------
1. Disconnect the fan from input power.
2. Unscrew the thumb nut (Fig. 4A) and remove the
filter cover (Fig. 4B).
3. Unscrew the nut (Fig. 5A) and remove the filter
sealing plate (Fig. 5B).
4. Lift the filter cartridge (Fig. 6A) up and out of the
machine. It is not necessary to remove the spark
arrester (Fig. 6B). Clean the spark arrester and filter
compartment with a vacuum cleaner.
5. Install the new filter and replace the filter sealing
plate, nut, filter cover, and thumb nut.
STATIFLEX 200-M
A
B
Fig. 4
A
B
Fig. 5
A
B
Fig. 6
WARNING
D-1
TROUBLESHOOTING
D-1
STATIFLEX 200-M
Observe all Safety Guidelines detailed throughout this manual
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
SYMPTOM PROBLEM SOLUTION
Poor suction.
Dust or smoke coming out of outlet.
Refer to SF2400 Stationary Fan, and
appropriate arm manual for more
troubleshooting.
Leakage.
Outlet blocked.
Air path in arm blocked.
Filter blocked (check Maintenance
Indicator).
Spark arrester blocked.
Blower fan blocked.
Fan seal damaged.
Filter damaged, or not seated cor-
rectly.
Check hose connections and integrity
Remove obstructions from outlet grid.
Remove obstructions from arm.
Replace filter.
Clean the spark arrester.
Clean excess fume or spatter from fan.
Check or replace sealing material of fan.
Replace the filter or reseat it.
NOTES
STATIFLEX 200-M
NOTES
STATIFLEX 200-M
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Lincoln Welding School Titles: Price Code Quantity Cost
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WARNING
AVISO DE
PRECAUCION
ATTENTION
WARNUNG
ATENÇÃO
Spanish
French
German
Portuguese
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Do not touch electrically live parts or
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
● No toque las partes o los electrodos
bajo carga con la piel o ropa moja-
da.
● Aislese del trabajo y de la tierra.
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molha-
da.
● Isole-se da peça e terra.
● Keep flammable materials away.
● Mantenga el material combustible
fuera del área de trabajo.
● Gardez à l’écart de tout matériel
inflammable.
● Entfernen Sie brennbarres Material!
● Mantenha inflamáveis bem guarda-
dos.
● Wear eye, ear and body protection.
● Protéjase los ojos, los oídos y el
cuerpo.
● Protégez vos yeux, vos oreilles et
votre corps.
● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
● Use proteção para a vista, ouvido e
corpo.
WARNING
AVISO DE
PRECAUCION
ATTENTION
WARNUNG
ATENÇÃO
Spanish
French
German
Portuguese
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Turn power off before servicing.
● Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.
● Débranchez le courant avant l’entre-
tien.
● Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öff-
nen; Maschine anhalten!)
● Não opere com as tampas removidas.
● Desligue a corrente antes de fazer
serviço.
● Não toque as partes elétricas nuas.
● Do not operate with panel open or
guards off.
● No operar con panel abierto o
guardas quitadas.
● N’opérez pas avec les panneaux
ouverts ou avec les dispositifs de
protection enlevés.
● Anlage nie ohne Schutzgehäuse
oder Innenschutzverkleidung in
Betrieb setzen!
● Mantenha-se afastado das partes
moventes.
● Não opere com os paineis abertos
ou guardas removidas.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
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Lincoln Electric Statiflex 200-M Mode d'emploi
- Catégorie
- Système de soudage
- Taper
- Mode d'emploi
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