Thermador PRD48JDSGU Guide d'installation

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Guide d'installation

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INSTALLATION MANUAL
For THERMADOR PROFESSIONAL
PRO GRAND
®
Dual Fuel Ranges
MANUEL D'INSTALLATION
Pour cuisinières mixtes PROFESSIONAL PRO
GRAND
mc
de THERMADOR
MANUAL DE INSTALACIÓN
Para estufas mixtas PROFESSIONAL PRO
GRAND
®
de THERMADOR
Models/
Modèles /
Modelos:
PRD36
PRD48
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Important Installation Information . . . . . . . . . . . . . . . . . . . . . 2
Step 1: Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . 3
Step 2: Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 3: Unpacking and Moving the Range . . . . . . . . . . . . . . . . 8
Step 4: Door Removal and Reinstallation . . . . . . . . . . . . . . . . 10
Step 5: Installing Anti-Tip Device . . . . . . . . . . . . . . . . . . . . . . . 12
Step 6: Gas Requirements and Hookup . . . . . . . . . . . . . . . . . 14
Step 7: Electrical Requirements, Connection & Grounding . . . 16
Step 8: Backguard Installation (optional) . . . . . . . . . . . . . . . . . 19
Step 9: Placing and Leveling the Range . . . . . . . . . . . . . . . . . 25
Step 10: Burner Test and Adjustment . . . . . . . . . . . . . . . . . . . 29
Installer Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Clean and Protect Exterior Surfaces . . . . . . . . . . . . . . . 30
This THERMADOR
®
appliance is made by
BSH Home Appliances Corporation
5551 McFadden Ave.
Huntington Beach, CA 92649
Questions?
1-800-735-4328
www.thermador.com
We look forward to hearing from you!
English Table of Contents
English 1
Safety Instructions
Important Safety Instructions
READ AND SAVE THESE INSTRUCTIONS
APPROVED FOR ALL RESIDENTIAL APPLIANCES
FOR RESIDENTIAL USE ONLY
IMPORTANT: Save these Instructions for the Local Gas
Inspector’s use.
INSTALLER: Please leave these Installation Instructions
with this unit for the owner.
OWNER: Please retain these instructions for future
reference.
WARNING:
Disconnect power before installing. Before
turning power ON, be sure that all controls are in
the OFF position.
Important:
Local codes vary. Installer is responsible for ensuring that
the installation, gas connections, and grounding comply
with all applicable codes. Failure to follow codal procedures
may void the warranty.
Note:
This Range is NOT designed for installation in
manufactured (mobile) homes or Recreational Park
Trailers.
DO NOT install this range outdoors.
WARNING:
Tip Over Hazard!
A child or adult can tip the range
over and be killed.Verify that the
anti-tip bracket is securely installed. Ensure the
anti-tip bracket is engaged when the range is
moved.
Do not operate the range without the anti-tip
bracket in place. Failure to follow the instructions in
this manual can result in death or serious burns to
children and adults.
Check for proper installation and use of anti-tip
bracket. Carefully tip range forward pulling from
the back to ensure that the anti-tip bracket
engages the cast aluminum base and prevents tip-
over. Range should not move more than 1 inch
(2.5cm).
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
For Massachusetts Installations:
1. Installation must be performed by a qualified or
licensed contractor, plumber or gas fitter qualified or
licensed by the state, province or region where this
appliance is being installed.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36”
(914mm).
WARNING:
If the information in this manual is not
followed exactly, a fire or explosion may
result causing property damage,
personal injury or death.
English 2
Important Installation Information
GAS Type Verification
Verify that the appliance is correct for the type of gas
provided at installation location. Ensure that the appliance is
connected to the type of gas for which it is certified. Before
proceeding with the installation refer to “Step 6: Gas
Requirements and Hookup” on page 14
All models are certified for use with natural gas. Field
conversion of the appliance for use with propane gas supply
will require installation of conversion kit supplied with the
range (service number 553182). Only a qualified service
technician or installer should make this conversion. See LP
Conversion Kit instructions for full installation information.
WARNING:
To avoid possible burn or fire hazard, a
backguard designed specifically for this range
must be installed whenever the range is used.
Refer to “Backguard Kit Model Numbers” on page 24, for
the correct backguard models that are designed for this
range. After selecting the correct backguard, the range
must be installed properly, using the minimum clearances
to combustible surfaces specified in “Step 2: Cabinet
Preparation” on page 4.
Important:
For island installations and other installations with more
than 12” (305mm) minimum horizontal clearance between
combustible materials and the back edge of the range, a
Flush Island Trim has been supplied with the range (refer
to “Figure 2: Side View Of Clearances” on page 6). A
THERMADOR
®
Low Back or High Shelf must be
purchased separately and utilized when there is less than a
12” (305mm) horizontal clearance.
Gas Supply:
Natural Gas – 6” water column (14.9 mb) min., 14” (34.9
mb) maximum
Propane Gas – 11” water column (27.4 mb) min., 14” (34.9
mb) maximum
Electric Power Supply:
See “Step 7: Electrical Requirements, Connection &
Grounding” on page 16 for specifications.
This appliance has been tested in accordance with ANSI
Z21.1, Standard for Household Cooking Appliances (USA)
and in accordance with CAN 1.1-M81 Domestic Gas
Ranges (Canadian).
Check local building codes for the proper method of
appliance installation. Installation, electrical connections
and grounding must comply with all applicable codes. Local
codes vary and it is the responsibility of the installer to
ensure installation is in accordance with these codes. In the
absence of local codes the appliance should be installed in
accordance with the National Fuel Gas Code ANSI Z223.1/
NFPA 54 current issue and National Electrical Code ANSI/
NFPA 70-current issue. In Canada, installation must be in
accordance with the CAN 1-B149.1 and.2 – Installation
Codes for Gas Burning Appliances and/or local codes.
This appliance complies with one or more of the following
standards:
UL 858, Standard for the Safety of Household Electric
Ranges
UL 923, Standard for the Safety of Microwave Cooking
Appliances
UL 507, Standard for the Safety of Electric Fans
ANSI Z21.1, American National Standard for Household
Cooking Gas Appliances
CAN/CSA-C22.2 No. 113-10 Fans and Ventilators
CAN/CSA-C22.2 No. 61-08 Household Cooking Ranges
It is the responsibility of the owner and the installer to
determine if additional requirements and/or standards
apply to specific installations.
It is strongly recommended that this appliance be installed
in conjunction with a suitable overhead vent hood (see
“Step 1: Ventilation Requirements” on page 3). Due to the
high heat capability of this unit, particular attention should
be paid to the hood and duct work installation to assure it
meets local building codes.
CAUTIONS:
To eliminate risk of burns or fire caused by
reaching over heated units, cabinet storage
above the surface units should be avoided.
When connecting the unit to propane gas,
make certain the propane gas tank is
equipped with its own high-pressure regulator
in addition to the pressure regulator supplied
with the range. The maximum gas pressure to
this appliance must not exceed 14.0 inches
water column (34.9 mb) from the propane gas
tank to the pressure regulator.
This unit is designed as a cooking appliance.
Based on safety considerations, never use it
for warming or heating a room.
English 3
Step 1: Ventilation
Requirements
It is strongly recommended that a suitable exhaust hood be
installed above the range. Downdraft ventilation should not
be used. The table below indicates the ventilation hood
options and blower capacity guidelines that are
recommended for use with all THERMADOR
®
ranges.
NOTICE:
Most range hoods contain combustible components which
must be considered when planning the installation.
Do not install a microwave oven/ventilator combination
above the range, as these type of units do not provide the
proper ventilation and are not suitable for use with the
range.
1. Select Hood and Blower Models:
For wall installations, the hood width must, at a
minimum, equal the width of the range. Where space
permits, a hood larger in width than the range may be
desirable for improved ventilation performance.
For island installations, the hood width should, at a
minimum, overhang the range by a minimum of 3"
(76mm) on each side.
2. Hood Placement:
For best smoke elimination, the lower edge of the hood
should be installed 30" (762mm) above the range
cooking surface (see “Figure 1: Cabinet Clearances”
on page 5).
If the hood contains any combustible materials (i.e. a
wood covering), it must be a minimum of 36" (914mm)
above the cooking surface.
3. Consider Make-Up Air:
Due to the high volume of ventilation air, a source of
outside replacement air is recommended. This is
particularly important for tightly sealed and insulated
homes. A qualified heating and ventilating contractor
should be consulted.
Important:
Ventilation hoods and blowers are designed for use with
single wall ducting. However, some local building codes or
inspectors may require double wall ducting. Consult local
building codes and/or local agencies, before starting, to
assure that hood and duct installation will meet local
requirements.
Tools Needed
(2) 1/2” wrenches 1/8” (3.17mm) drill bit
3/16” (4.76mm) drill bit 12” Adjustable wrench
Hand or electric drill Tape measure
Phillips & flathead screwdrivers Marking instrument
Level Furniture dolly
T-20 Torx screwdriver Protective gloves
Items Not Included
Drywall/Concrete Anchors Pipe Compound/Tape
Rope/Twine 3/4” (19mm) Flex Line
Strain Relief
Range
Width
Range Top
Configuration
Cubic Feet per Minute
(min requirement)
Ventilation Options
36”
4 burners with griddle
800 (cfm) 36” or 42” Pro Wall Hood
36” Custom Insert w/ optional blower
42” or 48” Island Hood w/ optional blower
6 burners 1100 (cfm)
48” 6 burners with griddle 1200 (cfm)
48” or 54” Pro Wall Hood
48” Custom Insert w/ optional blower
Important Notes:
It is recommended that a THERMADOR PROFESSIONAL
®
wall or island hood or custom insert is used with THERMADOR
PROFESSIONAL
®
Ranges. Refer to www.thermador.com for a complete selection of Professional Ventilation options,
Blowers, and Accessories.
* For high output gas ranges (60,000 BTU or greater), the minimum of one (1) CFM of ventilation per 100 BTU is
recommended. If the range has a griddle, add 200 CFM to the estimated blower capacity. Additional blower capacity
may be required for longer duct runs.
For island applications, it is recommended to use a hood width that exceeds the width of the range by 6” (152mm),
overlapping the range by a minimum of 3” (76mm) on each end.
CFM = “cubic feet per minute” (standard blower capacity rating).
English 4
Step 2: Cabinet Preparation
The range is a free standing unit. If the unit is to be
placed adjacent to cabinets, the clearances shown in
“Figure 1: Cabinet Clearances” on page 5 are required.
The same clearances apply to island installations,
except for the overhead cabinets, which must have a
space wide enough to accept the flared island hood, as
also indicated in Figure on page 5.
The gas and electrical supply should be within the
zones shown in Figure 3 on page 7.
Any openings in the wall behind the range and in the
floor under the range must be sealed.
When there is less than a 12" (305mm) horizontal
clearance between combustible material and the
back edge of the range above the cooking surface, a
THERMADOR
®
Low Back or High Shelf must be
installed (see Figure 2, page 6). When clearance to
combustible material is over 12" (305mm), the
supplied THERMADOR
®
Flush Island Trim may be
used. Figure 2 indicates the space required for each
type of backguard.
A 5” (127mm) minimum clearance is needed when the
range is installed beside a combustible side wall.
Always keep appliance area clear from combustible
materials, gasoline and other flammable vapors and
liquids.
Do not obstruct the flow of combustion and ventilation
air to the unit.
As defined in the “National Fuel Gas Code” (ANSI
Z223.1, Current Edition).
CAUTION:
Do not install the range such that the oven door
is flush with the cabinet face. A flush installation
could result in damage to the cabinets due to
exposure to high heat.
Note:
The maximum depth of overhead cabinets installed on
either side of the hood is 13" (330mm).
There is a 36” (914mm) minimum clearance required
between the top of the cooking surface and the bottom of
an unprotected cabinet. A 30” (762mm) clearance can be
used when the bottom of the wood or metal cabinet is
protected by not less than 1/4” (6mm) of a flame retardant
material covered with not less than No. 28 MSG sheet
steel, 0.015” (0.38 mm) thick stainless steel, 0.024” (0.61
mm) aluminum, or 0.02” (0.51 mm) thick copper.
Flame retardant materials bear the mark:
UNDERWRITERS LABORATORIES INC. CLASSIFIED
MINERAL AND FIBER BOARDS SURFACE BURNING
CHARACTERISTICS
followed by the flame spread and smoke ratings. These
designations are shown as “FHC (FIame Spread/Smoke
Developed).” Materials with “O” flame spread ratings are
flame retardant. Local codes may allow other flame spread
ratings. It is the responsibility of the installer to ensure
installation is in accordance with these ratings.
English 5
FIGURE 1: CABINET CLEARANCES
For 48” Ranges {48” (1219mm) 54” (1372mm), or 60” (1524mm) Wide Hood
{54” (1372mm) for Island
For 36” Ranges {36” (914mm) or 42” (1067mm) Wide Hood
{42” (1067mm) or 48” (1219mm) for Island
48” Range - 48” (1219mm)
36” Range - 36” (914mm)
of combustible material
Min. distance between overhead cabinets
30” (762mm) min. from bottom
of Overhead Hood to cooking
surface. 36” (914mm) min. If
hood contains combustible
materials.
minimum
18” (457mm)
36” (914mm) or 48” (1219mm)
13” (330mm)
Max Cabinet
Depth
Range width
5” (127mm)
min. to
combustible
material
(both sides).
CAUTION!
See Figure 2
36” (914mm) Min.
material
from cooking
Surface
to combustible
For Electrical & Gas Supply zones,
see Figure 3. Zone sizes & positions differ
according to model.
as defined in the “National Fuel Gas Code” ANSI Z223.1,
Current Edition). *The range height is adjustable. The level
of the range top must be at the same level or above the
countertop level.
*35
7
/
8
” (911mm) Min. range height
*36
3
/
4
” (933mm) Max range height
with leveling legs fully extended.
with leveling legs fully retracted.
Gas
Zone
Electrical
Zone
sidewall
English 6
Combustible Materials
48
3
/
4
” (1238mm)
28
1
/
2
” (723
mm)
29
” (737mm)
31
3
/
8
” (797mm)
25
1
/
8
” (638mm)
High Shelf
12” (306mm)
to combustible
materials
36” (914mm) Min
.
22” (559mm)
3” (76mm)
36
3
/
4
” Max (933mm)
35
7
/
8
” Min (911mm)
Installation with Low Back or High Shelf
materials
36” (914mm) min
to combustible
Installation with Included Flush Island Trim
Cantilever
12” (305mm) Min
to Combustible
with Flush Island
Trim
36
3
/
4
” Max (933mm)
35
7
/
8
” Min (911mm)
Combustible Materials
Flush Island Trim
Note: For Flush Island
Trim installations,
counter surface should
have a cantilever edge
meeting the back section
of the Flush Island Trim
accessory.
Note: If an inner wall is
used under the cantilever
counter top, there should
be a 1/8” (3mm) gap from
the rear of the range to the
inner wall.
As defined in the
“National Fuel Gas
Code” (ANSI Z223.1,
Current Edition).
Low Back
Guard
12”
(305mm)
minimum
recess depth
FIGURE 2: SIDE VIEW OF CLEARANCES
English 7
Gas and Electric Supply Zone
Notice:
If not already present, install gas shut-off valve in an
easily accessible location.
Make sure all users know where and how to shut off
the gas supply to the range.
Any opening in the wall behind the appliance and any
opening in the floor under the appliance must be
sealed.
The dual fuel ranges may be connected to the power
supply with a range supply cord kit or by hard-wiring to the
power supply. It is the responsibility of the installer to
provide the proper wiring components (cord or conduit and
wires) and complete the electrical connection as dictated
by local codes and ordinances, and/or the National Electric
Code. The units must be properly grounded. Refer to
“Step 7: Electrical Requirements, Connection & Grounding”
on page 16 for details.
The range must be connected only to the type of gas for
which it is certified. If the range is to be connected to
propane gas, ensure that the propane gas supply tank is
equipped with its own high pressure regulator in addition to
the pressure regulator supplied with the range (see
“Step 6: Gas Requirements and Hookup” on page 14).
Note:
The range is designed for nearly-flush installation to the
back wall. For a successful installation, it may be
necessary to reposition the gas supply line and electrical
cord as the range is pushed back to its final position. It is
suggested that this may be accomplished by carefully
pulling on a rope or twine looped around the gas or
electrical supply line which is pulled from beneath the
range and out the front as the range is pushed back into its
final position.
Figure 3: Gas & Electrical Supply Locations
A
B
CD
10” (254mm)
2” (51mm)
36” (913mm)
3” (76mm)
48” (1219mm)
Model A B C D
36” (913mm)
9
1
/
8
” (232mm) 7
3
/
8
” (187mm) 7
3
/
8
” (187mm) 9
1
/
8
” (232mm)
48” (1219mm)
23
1
/
8
” (587mm)
7” (178mm) 7” (587mm)
7
7
/
8
” (200mm)
English 8
Electrical Supply
Installation of the range must be planned so that the rough-
in of the terminal block for the receptacle or conduit
connection will allow maximum clearance to the rear of the
unit.
When the power supply cord or conduit is connected to the
mating receptacle or terminal block cover, the combined
connection should protrude no more than 2“(51mm) from
the rear wall (see Figure 4).
Refer to Figure 11 on page 16 for location of the terminal
block on unit. To minimize binding when the unit is
connected, orient the receptacle or conduit connector, and
slide back into position.
Step 3: Unpacking and Moving
the Range
CAUTION:
The unit is heavy and should be handled
accordingly. Proper safety equipment such as
gloves and adequate manpower of at least two
people must be used in moving the range to
avoid injury and to avoid damage to the unit or
the floor. Rings, watches, and any other loose
items that may damage the unit or otherwise
might become entangled with the unit should be
removed.
Hidden surfaces may have sharp edges. Use
caution when reaching behind or under
appliance.
The range has an approximate shipping weight as shown in
“Chart A”. The grates, griddle plate, burner caps, and oven
racks must be removed to facilitate handling. Do not
remove the griddle element and tray assembly.
1. Remove the outer carton and packing materials from
the shipping pallet but leave the adhesive-backed foam
layer over brushed-metal surfaces, to protect finish
from scratches, until the range is installed in its final
position.
2. Remove the door(s) (see “Step 4: Door Removal and
Reinstallation” on page 10); however, do not remove
the warming drawer or steam oven doors. This will
create an estimated reduction in the weight as shown
in “Chart A” and allow the range to pass through 30"
(762mm) doorways (see clearances shown on page 6).
Caution
DO NOT lift the range by the oven door's handle,
as this may damage the door hinges and cause
the door to fit incorrectly.
Figure 4: Wall Connection
2” (51mm) maximum
when plugged in
2” (51mm)
maximum
Chart A
36"
Range
48"
Range
Shipping Weight 420 lbs
(191 kg)
590 lbs
(268 kg)
Weight without packing
materials
360 lbs
(163 kg)
530 lbs
(240 kg)
Without door(s), burner caps,
and oven racks
260 lbs
(118 kg)
390 lbs
(177 kg)
English 9
Remove all tape and packaging before using the
appliance. Please, recycle the packaging
material, as all THERMADOR
®
appliance
packaging material is recyclable. Never allow
children to play with packaging material.
3. All ranges are held to the pallet by (4) bolts through a
wood block center (see Figure 5). The two front pallet
bolts are accessible only after removing the Door
Trim located beneath the doors.
The Door Trim is removed by loosening the 2
screws attaching it to the range and sliding it up
and off the screws.
4. After removing the pallet bolts using (2) 1/2” (13mm)
wrenches (one to hold bolt at the bottom while the
other is loosening the nut at the top) and discarding the
wood packing block inserts, the range may be carefully
tilted back on the (2) casters (see Figure 24 on
page 25) and removed from the pallet. Use additional
help as required to remove from pallet.
Due to the weight, a furniture dolly with soft wheels or
an air lift should be used to move this unit. The weight
must be supported uniformly across the bottom (see
Figure 6).
After transporting the range by dolly close to its final
location, the range can be tipped back and supported on
the rear casters while the dolly is carefully removed.
“Step 5: Installing Anti-Tip Device”, “Step 6: Gas
Requirements and Hookup”, “Step 7: Electrical
Requirements, Connection & Grounding”, and
“Step 8: Backguard Installation (optional)” must be
completed before the range is placed in its final
position.
Use the casters to assist with the installation near to its
final location. THE FLOOR UNDER THE LEGS
SHOULD BE PROTECTED BEFORE PUSHING THE
UNIT INTO POSITION.
Figure 5: Door Trim, Packing Blocks, & Pallet Bolts
Wood Packing Blocks
Pallet Bolts
Loosen Screws
Figure 6: Furniture Dolly Positioning
braces
22
3
/
4
” (578mm)
bottom of
Range must
be uniformly
supported by
provided on
range.
English 10
Step 4: Door Removal and Reinstallation
CAUTION:
USE CAUTION WHEN REMOVING THE DOOR.
THE DOOR IS VERY HEAVY.
Make sure oven is cool and power to the oven has
been turned off before removing the door. Failure
to do so could result in electrical shock or burns.
The oven door is heavy and fragile. Use both
hands to remove or replace the door.
Failure to grasp the oven door firmly and properly
could result in personal injury and product damage.
With the door off, never release the levers and try
to close the hinges. Without the weight of the door,
the powerful springs will snap the hinges closed
with great force.
To Remove the Oven Door:
1. Open the door fully and use a screwdriver to carefully
pry the hinge clips away from the hinge slots (Photo A).
2. Flip the hinge clip toward you (Photo B).
3. Close the door until it stops against the hinge clips. The
open hinge clips will hold the door open at a slight
angle.
4. Grasp the door firmly on the ends of the door handle,
and lift the door up. (There will be some spring
resistance to overcome.) When the door is lifted
sufficient to clear the hinge hooks, the door can be
pulled straight out (Photo C). Place the door in a safe
and stable location.
Photo A
Photo B
Photo C
English 11
To Reinstall the Oven Door:
1. Position the door at a sharp angle (see Figure 7) and
insert the hinges centered evenly into the hinge slots.
The hinges will securely hook into the slots when
properly installed. Do not force, bend, or twist the door.
Tip: Rest the door on your foot while using your leg
for stability.
2. Open the door fully and use a screwdriver to push the
hinge clips all the way into the hinge slots (toward the
oven) until they meet the hinge. Be careful not to
scratch the range during this process.
To Check Door Fit and Operation:
1. Open and close the door slowly to test the movement
and the fit of the door to the oven cavity. Do not force
the door to open or close. If the door is properly
installed, it should move smoothly and rest straight on
the front of the range when closed.
2. If the door does not operate correctly, verify that the
hinges are properly seated into the hinge slots, and
that the hinge clips are fully engaged into the slots.
3. For large and small ovens, if door or handle appears
slightly tilted, you may adjust the hinge receiver by
rotating the large Torx-head screw located directly
above the hinge receiver with a T-20 Torx driver.
Rotate each screw respective to its side and direction
the door needs to be adjusted (Photo D).
The warming drawer and steam oven doors are not
adjustable.
Figure 7: Approximate Door Angle for Removal
23°
Turn this
screw to
adjust door
alignment
Photo D
English 12
Step 5: Installing Anti-Tip Device
WARNING — RANGE TIPPING
HAZARD:
To prevent accidental tipping of the range, attach it to
the floor by installing the Anti-Tip Device supplied.
A risk of tip-over may exist and injury can result if the
appliance is not installed in accordance with these
instructions. For all ranges an anti-tip device must be
installed as per these instructions.
If the range is pulled away from the wall for cleaning,
service or for any other reason, ensure that the Anti-
Tip Device is properly re-engaged when the range is
pushed back against the wall. In the event of abnormal
usage (such as a person standing, sitting, or leaning
on an open door), failure to take this precaution can
result in tipping of the range. Personal injury might
result from spilled hot liquids or from the range itself.
WARNING — ELECRICAL SHOCK
HAZARD:
• Use extreme caution when drilling holes into
the wall or floor as there may be concealed
electrical wires.
Identify the electrical circuits that could be
affected by the installation of the Anti-Tip Device,
then turn off power to these circuits.
Failure to follow these instructions may result
in electrical shock or other personal injury.
ATTENTION — PROPERTY DAMAGE:
Contact a qualified installer or contractor to determine the
proper method for drilling holes through the wall or floor
material (such as ceramic tile, hardwood, etc.)
Do not slide the range across an unprotected floor.
Failure to follow these instructions may result in damage
to wall or floor coverings.
Tools Needed for Installation of Anti-Tip
Device:
Screwdriver, Phillips
Drill, electric or hand
Measuring tape or ruler
1/8” (3.17mm) drill bit (wood or metal; wall or floor)
3/16” (4.76mm) carbide-tipped masonry drill bit (concrete
or concrete block wall or floor)
3/16” (4.76mm) anchors, drywall or concrete, 4 each (not
required if mounting bracket is being attached to solid
wood or metal)
Hammer
Pencil or other marker
WARNING
--A child or adult can tip the range and
be killed.
--Verify the anti-tip device has been
properly installed and engaged as per
installation instructions.
--Ensure the anti-tip device is re-
engaged when the range is moved.
--Do not operate the range without the
anti-tip device in place and engaged.
--Failure to do so can result in death or
serious burns to children or adults.
--See further Installation Instructions.
THERMADOR
Service Part No.
Qty Description
415078 4
Screw, Phillips, #10 x 1
1
/
2
(38.1mm)
655355 1 Anti-Tip Bracket
English 13
Important Installation Information:
Attach anti-tip bracket to a solid wood cabinet having a
minimum wall thickness of 3/4” (19mm). The thickness
of the wall or floor may require use of longer screws,
available at your local hardware store.
Use appropriate anchors when fastening the mounting
bracket to any material other than hard-wood or metal.
In all cases, at least (2) of the bracket mounting screws
must firmly fasten the anti-tip bracket to the floor, and
(2) of the mounting screws (or drywall anchors) must
firmly fasten the anti-tip bracket to the rear wall (see
Figure 8 and Figure 9).
Mounting the Anti-Tip Bracket
1. Prepare holes at fastener locations as identified below:
For walls, wall studs, or floors composed of solid
wood or metal, drill 1/8” (3.17mm) pilot holes.
For walls or floors composed of drywall, sheet-rock
or other soft materials, drill 3/16” (4.76mm) holes to a
minimum depth of 1
3
/
4
” (44mm), then tap plastic
anchors into each of the holes using a hammer.
For walls or floors composed of concrete or concrete
block, drill 3/16” (4.76mm) holes to a minimum depth
of 1
3
/
4
” (44mm), then tap concrete anchors into each
of the holes using a hammer.
For walls or floors having ceramic tile covering, drill
3/16” (4.76mm) holes through the tile only, then drill
into the material behind the tile as indicated
immediately above.
Place bracket on floor near the center of where the
unit is to be finally located (shown in Figure 8).
If the range is moved to a new location, the Anti-Tip
Device must be reinstalled.
2. Secure bracket into the wall stud and to the floor using
the screws provided.
3. Later, when the unit is installed, the adjustable legs will
allow the cast base to slide under the bracket hook,
stabilizing the unit.
Figure 8: Anti-tip Bracket Mounting Location
3”
(76mm)
Figure 9: Anti-tip Bracket
English 14
Step 6: Gas Requirements and Hookup
Verify the type of gas being used at the installation site.
Make certain the range matches the type of gas available
at this location. The appliance is shipped from the factory
for use with natural gas. It must be converted for use with
propane.
Field conversion of the appliance for use with propane gas
supply will require installation of the conversion kit supplied
with the range (service number 553182). A qualified
technician or installer must do the conversion. See LP
Conversion Kit instructions for full installation information.
Obey all instructions in this kit for correct conversion of the
gas regulator and settings for the gas valves.
CAUTION:
When connecting unit to propane gas, make
certain the propane gas tank is equipped with its
own high pressure regulator in addition to the
pressure regulator supplied with the appliance.
The pressure of the gas supplied to the
appliance regulator must not exceed 14" water
column (34.9 mb).
WARNING:
Do not remove the back cover of the range. It is
for an authorized servicer access only.
WARNING:
If a gas conversion kit is used, the kit shall be
installed by a qualified service agency in
accordance with the manufacturer’s instructions
and all applicable codes and requirements of the
authority having jurisdiction. If the information in
the instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide
may result causing property damage, personal
injury, or loss of life. The qualified service agency
is responsible for the proper installation of the kit.
The installation is not proper and complete until
the operation of the converted appliance is
checked as specified in the manufacturer’s
instructions supplied with the kit.
Hook Up
The gas supply connections shall be made by a competent
technician and in accordance with local codes or
ordinances. In the absence of local codes, the installation
must conform to the National Fuel Gas Code ANSI Z223.1/
NFPA54- current issue.
NATURAL GAS REQUIREMENTS:
Inlet Connection: 3/4” (19mm) NPT external
1/2” (12.7mm) NPT internal
(Minimum 3/4” dia. flex line.)
Supply Pressure: 6" min. to 14" max. water
column.
(14.9 to 34.9 mb)
Manifold Pressure: 5" water column (12.5 mb)
PROPANE GAS REQUIREMENTS:
Inlet Connection: 3/4” (19mm) NPT external
1/2” (12.7mm) NPT internal
(Minimum 3/4” dia. flex line.)
Supply Pressure: 11" min. to 14" max. water
column. (27.4 mb to 34.9 mb)
Manifold Pressure: 10" water column (24.9 mb)
Figure 10: Manifold Gas Line Connection
Gas Line Connection
English 15
A manual gas shut-off valve must be installed external to
the appliance, in a location accessible from the front, for
the purpose of shutting off the gas supply. The supply line
must not interfere with the back of the unit.
The range is supplied with its own pressure regulator that
has been permanently mounted inside the range.
Make sure the gas supply is turned off at the manual
shut-off valve before connecting the appliance.
Use 3/4” (19mm) flex line to connect between the gas
supply and the appliance inlet pipe, which exits the
rear, lower right of the appliance. The appliance pipe
connection has a 3/4” (19mm) NPT external thread and
a 1/2” (13mm) NPT internal thread (see Figure 10 on
page 14).
Use caution to avoid crimping the 3/4” (19mm) flex
line when making bends.
Suggested length of the flex line is 48” (1219mm);
however, check local codes for requirements
before installation.
Use pipe sealing compound or Teflon
®
tape on the
pipe threads, and be careful not to apply excessive
force when tightening the fittings.
Leak testing of the appliance shall be in accordance with
the following instructions.
Turn on gas and check supply line connections for
leaks using a soap and water solution.
Bubbles forming indicate a gas leak. Repair all
leaks immediately after finding them.
WARNING:
Do not use a flame of any kind to check for gas
leaks.
Installer is responsible for ensuring that the installation, gas
connections, and grounding comply with all applicable
codes.
CAUTION:
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig
(3.5kPa.).
The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing of the system at test pressures in excess
of 1/2 psig (3.5kPa.).
When checking the manifold gas pressure, the inlet
pressure to the regulator should be at least 6.0" W.C. (14.9
mb) for natural gas or 11.0" W.C. (27.4 mb) for propane.
Do not attempt any adjustment of the pressure regulator.
English 16
Step 7: Electrical Requirements, Connection & Grounding
Prior to servicing appliance, always disconnect appliance electrical supply cord, if so equipped, from wall receptacle. If
appliance is hard-wired to power supply, disconnect power to unit by turning off the proper circuit breaker or
disconnecting the proper fuse. Lock service panel to prevent power from being turned ON accidentally.
Dual Fuel range models can be connected or hardwired to the power supply as described on page 17.
A neutral supply wire must be provided from the power
source (breaker/fuse panel) because critical range
components, including the surface burner spark re-
ignition module, require 120 VAC to operate safely and
properly.
WARNING:
An improper 120/ 240 VAC power supply will
cause malfunction, damage to this appliance,
and possibly create a condition of shock hazard.
If the correct power supply circuit is not provided, it is
the responsibility and obligation of the installer and
user to have proper power supply connected. This
must be accomplished in accordance with all
applicable local codes and ordinances by a qualified
electrician. It is the responsibility of the installer to
ensure compliance of local codes. In the absence of
local codes and ordinances, the power supply
connection shall be in accordance with the National
Electric Code.
Observe all governing codes and ordinances when
grounding. In the absence of these codes or
ordinances observe National Electrical Code ANSI/
NFPA No. 70 current issue. See the following
information in this section (Step 7) for grounding
method.
Electrical wiring diagrams and schematics are attached
behind the Door Trim of the range, for access by a
qualified service technician (see Figure 5 page 9).
The ranges are to be connected to a 240/208 VAC
power supply.
Dual Fuel models must be connected to the power supply
utilizing one of the following methods. For all methods of
connection, the length of the cord or conduit/wiring must
allow the unit to be slid completely out of the cabinet
without having to unplug or disconnect the unit from the
power supply. Recommended minimum free length of cord
or conduit is 4ft (1.2m). Electrical installations and
grounding must be in accordance with all local codes and
ordinances, and/or the National Electric Code, as
applicable.
Chart B: Electrical Supply Circuit Requirements
MODEL
TYPE
VOLTAGE
CIRCUIT
RATING
FREQUENCY PHASE
36” 240/208 VAC 40 Amps 60 Hz. Single
48" 240/208 VAC 50 Amps 60 Hz. Single
Figure 11: Terminal Block Location
Terminal Block
Location
Range: Left Side
English 17
PERMANENT CONNECTION (HARD WIRING) —
Units may be hard wired to the power supply. The installer
must provide approved flexible aluminum conduit, 3/4”
(19mm) trade size, maximum 6ft (1.8m) long. Locate the
terminal block on the rear of the unit and remove cover
(refer to Figure 11). The conduit must be installed to the
terminal block using an approved conduit connector. The
free end of the conduit must be connected to a junction box
provided in the electrical supply zone, as shown in Figure 3
on page 7.
Mount a strain relief (not provided) into the 1" (25.4mm)
diameter hole located below the terminal block (see
Figure 13). Wiring for the unit is to be brought into the
terminal block through the conduit and through the strain
relief. The ends of the wiring must have 1/4” faston closed-
loop lugs attached, preferably soldered in place. Make the
connections to the terminal block provided (see Figure 12).
If aluminum supply wiring exists in the installation, splice
the aluminum house wiring with appropriate-thickness
gauge copper wire for adapting to the range, using special
connectors designed and certified for joining copper and
aluminum wire. Follow the connector manufacturer’s
recommended installation procedure.
WARNING:
Improper connection of aluminum house wiring
can result in a fire or shock hazard. Use only
connectors designed and certified for connecting
to aluminum wire.
Installer — show the owner the location of the circuit
breaker or fuse. Mark it for easy reference.
4-CONDUCTOR CORD— NORMALLY, A UNIT MUST BE
CONNECTED TO THE POWER SUPPLY WITH A 3-
POLE, 4-CONDUCTOR CORD KIT RATED 125/250
VOLTS, 50 AMPERES, AND MARKED FOR USE WITH
RANGES.
The cord kit must be attached to the range terminal block
with a strain relief which will fit a 1" (25.4mm) diameter
hole. If not already equipped, the cord must also have 1/4”
(6mm) faston closed-loop lugs attached to the free ends of
the individual conductors, preferably soldered in place.
4-Wire Connection
1. Remove upper nuts only from the terminal block studs.
Do not remove lower nuts which secure range internal
wiring leads.
2. Mount strain relief (not provided with range) into the 1"
(25.4mm) diameter hole in the back panel located
below the terminal block (see Figure 13 and
Figure 12). Route wires up through strain relief.
3. Secure the neutral, grounded wire of the supply circuit,
to the center stud of the terminal block with nut (see
Figure 14).
4. Secure the L1 (black) and L2 (red) power leads to the
outside terminal studs (brass colored) with nuts.
5. Remove green ground screw located beneath the
terminal block. Discard white wire.
6. Secure the bare copper ground lead to the range
chassis using the ground screw previously used for the
white wire. Be sure that neutral and ground terminals
do not touch.
Figure 12: Terminal Block
Figure 13: Strain Relief Location
Terminal Block
Strain
Relief
English 18
7. Tighten all connections securely.
8. Reinstall the Terminal Block Cover.
3-CONDUCTOR CORD — WHERE LOCAL CODES AND
ORDINANCES PERMIT GROUNDING THROUGH
NEUTRAL, AND CONVERSION OF SUPPLY TO 4 WIRE
IS IMPRACTICAL, UNIT MAY BE CONNECTED TO THE
POWER SUPPLY WITH A 3-POLE, 3-CONDUCTOR
CORD KIT RATED 125/250 VOLTS, 50 AMPERES, AND
MARKED FOR USE WITH RANGES.
The cord kit must be attached to the range back panel with
a strain relief which will fit a 1" (25.4mm) diameter hole. If
not already equipped, the cord must also have 1/4” (6mm)
faston closed-loop lugs attached to the free ends of the
individual conductors, preferably soldered in place.
3-Wire Lead Connection
1. Remove upper nuts only from the terminal block studs.
Do not remove nuts which secure range internal wiring
leads.
2. Mount strain relief (not provided with range) into the 1"
(25.4mm) diameter hole in the back panel located
below the terminal block (see Figure 13 and
Figure 12). Route wires up through strain relief.
3. Secure the neutral, grounded wire of the supply circuit,
to the center stud (silver colored) of the terminal block
(see Figure 15).
4. Secure the L1 (black) and L2 (red) power leads to the
outside corresponding terminal block studs (brass
colored).
5. Secure one end of the mounted looped neutral wire,
located beneath terminal block, to the center stud of
the terminal block with nut and keep the other end of
the wire screwed into the back of the range.
6. Tighten nuts securely.
7. Reinstall the Terminal Block Cover.
Figure 14: 4-Wire Connection
Figure 15: 3-Wire Connection
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Thermador PRD48JDSGU Guide d'installation

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