Eaton Powerware 9355 Guide d'installation

Powerware Series

Eaton 9355 Tie Cabinet

Installation Guide

For use with Eaton

®

9355 20/30 kVA UPSs

®

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,

may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in

which case the user will be required to correct the interference at his own expense.

ICES-003

This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES‐003.

Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.

IEC 62040-2

Some configurations are classified under IEC 62040-2 as “C2 UPS for Unrestricted Sales Distribution.”

Eaton, Powerware, Powerware Hot Sync, and X-Slot are registered trademarks of Eaton or its subsidiaries and affiliates. Greenlee is a registered

trademark of Greenlee Textron. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other

trademarks are property of their respective companies.

written approval of Eaton.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such

as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product

contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your

local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the

trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

ON - Indicates that the switch is in the ON position.

OFF - Indicates that the switch is in the OFF position.

PHASE - The word “phase.”

Eaton 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev D www.eaton.com/powerquality

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Table of Contents

1 Introduction 1........................................................

2 Safety Warnings 3....................................................

3 Tie Cabinet Installation 7...............................................

4 Installing Options 19...................................................

Powerware Hot Sync CAN Bridge Card 19....................................................

5 Service and Support 27.................................................

6 Warranty 29..........................................................

Limited Factory Warranty 29..............................................................

TABLE OF CONTENTS

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Eaton 9355 Tie Cabinet (20/30 kVA) Installation Guide S 164201630 Rev D www.eaton.com/powerquality

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Chapter 1 Introduction

A Tie Cabinet can be installed as a wall-mounted bypass or to provide support for a

parallel system for redundancy or extra capacity.

A wall-mounted bypass switch is used to bypass the UPS during maintenance or

servicing, providing wrap-around bypass for UPS service without shutting down the

load.

A parallel (load sharing) system provides more capacity than a single UPS and can

provide backup, depending on the load and configuration. In addition, when one UPS

is taken out of service for maintenance or is not operating properly, a redundant UPS

continues to supply uninterrupted power to the critical load. A parallel Powerware Hot

Sync

®

CAN Bridge Card provides connectivity for system metering and operational

mode control. The parallel system consists of two to four UPSs, each with a parallel

CAN Bridge Card and a parallel cabinet.

Figure 1 shows the Eaton 9355 UPS.

Figure 1. The Eaton 9355 UPS

INTRODUCTION

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Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of

the UPS and batteries. Please read all instructions before operating the equipment and save this manual for

future reference.

D A N G E R

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED

SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

W A R N I N G

S This UPS contains its own energy source (batteries). The UPS output may carry live voltage even when

the UPS is not connected to an AC supply.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,

indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C

(104°F). Do not operate near water or excessive humidity (95% maximum).

S To reduce the risk of fire, connect only to a circuit provided with 125 amperes maximum branch circuit

overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70.

S Output overcurrent protection and disconnect switch must be provided by others.

C A U T I O N

S Batteries can present a risk of electrical shock or burn from high short circuit current. Observe proper

precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries

and required precautions. Keep unauthorized personnel away from batteries.

S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

SAFETY WARNINGS

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Consignes de Sécurité

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure

d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces

instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter

ultérieurement.

D A N G E R !

Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être

EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR

L'UTILISATEUR ne se trouve dans l'onduleur.

A V E R T I S S E M E N T !

S Cette onduleur possède sa propre source d'alimentation (batteries). Il est possible que la sortie de

l'onduleur soit sous tension même lorsque l'onduleur n'est pas connectée à une alimentation CA.

S Pour réduire les risques d'incendie et de décharge électrique, installer l'onduleur uniquement à

l'intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l'humidité ambiantes

sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d'eau

ou dans une atmosphère excessivement humide (95 % maximum).

S Afin de réduire les risques d'incendie, n'effectuez le raccordement qu'avec un circuit muni d'une

protection de surintensité du circuit de dérivation maximum de 125 ampères conformément au Code

Électrique National (National Electrical Code) des États-Unis ANSI/NFPA 70.

S La protection de surintensité de sortie ainsi que le sectionneur doivent être fournis par des tiers.

A T T E N T I O N !

S Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant d'un courant de

court-circuit haute intensité. Observez les précautions appropriées. L'entretien doit être réalisé par du

personnel qualifié connaissant bien les batteries et les précautions nécessaires. N'autorisez aucun

personnel non qualifié à manipuler les batteries.

S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans

votre localité.

S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.

SAFETY WARNINGS

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Advertencias de Seguridad

INSTRUCCIONES DE SEGURIDAD IMPORTANTES

GUARDE ESTAS INSTRUCCIONES

Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento

del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y

guarde este manual para referencia en el futuro.

P E L I G R O

Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados

SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL

USUARIO PUEDA REPARAR dentro del SIE.

A D V E R T E N C I A

S Este SIE contiene su propia fuente de energía (baterías). La salida del SIE puede transportar voltaje

activo aun cuando el SIE no esté conectado con una fuente de CA.

S Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar cubierto, con

temperatura y humedad controladas, libre de contaminantes conductores. La temperatura ambiente no

debe exceder los 40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).

S Para reducir el riesgo de incendio, realice la conexión únicamente hacia un circuito que cuente con un

máximo de 125 amperios de protección contra sobrecorriente de circuito derivado, de acuerdo con el

Código Eléctrico Nacional, ANSI/NFPA 70.

S La protección contra sobrecorriente de salida y el conmutador de desconexión debe suministrarse por

parte de terceros.

P R E C A U C I Ó N

S Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto

circuito. Adopte las precauciones debidas. Personal calificado de servicio que conozca de baterías y esté

al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no

autorizado alejado de las baterías.

S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los

requisitos pertinentes.

S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.

SAFETY WARNINGS

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Chapter 3 Tie Cabinet Installation

The Eaton 9355 has the following power connections:

S 3‐phase (L1, L2, and L3), neutral, and ground connection for rectifier/bypass input

S 3‐phase (L1, L2, and L3), neutral, and ground connection for load output

The nominal input/output voltages are:

S 120/208 or 127/220 Vac

Output overcurrent protection and disconnect switch must be provided by others.

Figure 9 and Figure 11 beginning on page 15 show the oneline diagrams.

W A R N I N G

Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and

initial startup. Risk of electrical shock.

To hardwire the Tie Cabinet:

1. Verify that the electrical connections to the installation site have been properly

installed.

2. A wall-mounted, user‐supplied, readily‐accessible disconnection device must be

incorporated in the input wiring.

Compare the circuit breaker ratings to the ones in Table 1 on page 11.

NOTE To accommodate the feature of easy system expandability, it is recommended that initial installation

of the Eaton 9355 UPS contain wiring to support the maximum capacity of the UPS cabinet.

3. Switch off utility power to the distribution point where the Tie Cabinet and UPSs

will be connected. Be absolutely sure there is no power.

4. Determine your equipment's grounding requirements according to your local

electrical code.

TIE CABINET INSTALLATION

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5. Remove the Tie Cabinet front cover (see Figure 2).

Figure 2. Tie Cabinet Front Cover

6. Remove the internal covers to gain access to the breakers (see Figure 3).

Figure 3. Internal Covers

TIE CABINET INSTALLATION

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7. Punch holes for the conduit (AC input, UPS output, load connection, and

maintenance bypass contact wires) using a Greenlee

®

punch or similar device.

8. Verify that the Tie Cabinet bypass breaker is in the OFF position (see Figure 4).

Figure 4. Tie Cabinet Bypass Breaker

9. Mount the Tie Cabinet to the wall and install the conduit.

TIE CABINET INSTALLATION

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10. From each UPS, remove the UPS front door.

11. Verify that the UPS input circuit breaker is in the OFF position.

12. Verify that each UPS battery circuit breaker is in the OFF position (see Figure 5).

13. If you ordered the UPS with the optional output circuit breaker, verify that the

output circuit breaker is in the OFF position.

14. Remove the UPS wiring access cover and retain.

Battery Circuit

Breaker

Wiring Access

Cover

Input Circuit

Breaker

Output Circuit

Breaker (optional)

Figure 5. UPS Front View

15. Remove the UPS conduit landing box from the rear panel and retain.

16. Punch two holes in the conduit landing box for the input and output conduit using

a Greenlee punch or similar device.

17. Route the wiring from the back of the UPS, through the wiring tray, to the front

of the UPS.

TIE CABINET INSTALLATION

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18. Hardwire the UPS input terminations.

See Table 1 for specifications and Figure 6 for a detailed view of the UPS

terminal block.

NOTE Input neutral must be wired for proper operation or the UPS will not start.

NOTE The Eaton 9355 UPS is shipped as a single-feed UPS and can be converted to a dual-feed UPS in the

field.

NOTE DO NOT overtighten the screws; be sure to use the specified tightening torque values shown in

Table 1.

Table 1. Terminal Block Wiring

20 kVA

System Voltage

Wire

Function

Feeder Circuit

Breaker Rating

L1, L2, L3, N

Wire Size

1

Ground

Wire Size

1

Tightening

Torque

Conduit Size

2,

3

(Number of Conduits)

208

Input

100A

1 AWG 6 AWG

120 lb in

(13.5 Nm)

2.00” Conduit (1)

220 100A

1 AWG 6 AWG

480 (with transformer) 45A

8 AWG 10 AWG

1.00” Conduit (1)

600 (with transformer) 35A

8 AWG 10 AWG

208

Output

1 AWG 6 AWG

120 lb in

(13.5 Nm)

2.00” Conduit (1)

220

1 AWG 6 AWG

480 (with transformer)

1 AWG 6 AWG

30 kVA

System Voltage

Wire

Function

Feeder Circuit

Breaker Rating

L1, L2, L3, N

Wire Size

1

Ground

Wire Size

1

Tightening

Torque

Conduit Size

2,

3

(Number of Conduits)

208

Input

125A

1/0 AWG 6 AWG

120 lb in

(13.5 Nm)

2.00” Conduit (1)

220 125A

1/0 AWG 6 AWG 2.00” Conduit (1)

480 (with transformer) 60A

6 AWG 10 AWG 1.00” Conduit (1)

600 (with transformer) 50A

8 AWG 10 AWG 1.00” Conduit (1)

208

Output

1/0 AWG 6 AWG

120 lb in

(13.5 Nm)

2.00” Conduit (1)

220

1/0 AWG 6 AWG

480 (with transformer)

1/0 AWG 6 AWG

1

Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code Table 310‐104(A). Code may require a

larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements.

2

Per NEC article 300‐20(a) for Ferrous Metal Raceways, all three-phase conductors must be run in the same conduit. Neutral and ground must be run in

the same conduit as the phase conductors.

3

Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor. If two neutral conductors or

an oversized neutral conductor are to be installed, check the size of the conduit needed to accommodate the extra wire or size and use that conduit size

in place of the conduit size listed. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2.

TIE CABINET INSTALLATION

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Jumpers

(remove three

wires for

dual-feed)

Input Terminal

Block

L1, L2, L3, N, N

Output Terminal

Block

L1, L2, L3, N, N

Remote DC

(battery)

DC +, DC –

Maintenance

Bypass Auxiliary

Contacts (TB4)

Ground

TB4

Figure 6. UPS Terminal Block

NOTE The two input neutral terminals are jumpered together; use either one of these terminals to make

the input neutral connection.

NOTE The two output neutral terminals are jumpered together; use either one of these terminals to make

the output neutral connection.

TIE CABINET INSTALLATION

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19. Hardwire the output terminations from the UPS to the Tie Cabinet (see Figure 7).

20. Repeat Steps 11 through 19 for each UPS.

Neutral

Ground

Line 1

Line 2

Line 3

Figure 7. UPS Output to Tie Cabinet Wiring

TIE CABINET INSTALLATION

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21. Hardwire the load to the Tie Cabinet (see Figure 8).

Neutral

Line 1

Ground

Line 2

Line 3

Maintenance Bypass

Wiring to UPS TB4

Figure 8. Load Connections

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