Wacker Neuson P35A Manuel utilisateur

Taper
Manuel utilisateur
5000192693 01 0511
Operator’s Manual
Wet Screed
P 35A
Notice d’Emploi
Lissoir Humide
5000192693
Copyright
notice
© Copyright 2011 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
5000192669 01 0511
Foreword
wc_tx001652gb.fm 3
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines
covered in
this manual
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and main-
tain the above Wacker Neuson model(s). For your own safety and to reduce the
risk of injury, carefully read, understand, and observe all instructions described
in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
CALIFORNIA
Proposition
65 Warning
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-
charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
Manufacturers
approval
This manual contains references to approved parts, attachments, and modifica-
tions. The following definitions apply:
Machine Item Number
P 35A 0620956, 0620957, 0620958
Foreword
4 wc_tx001652gb.fm
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neu-
son service center according to written instructions published by Wacker Neu-
son.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following conse-
quences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
Original Declaration of Conformity
2011-CE-P35A_en.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin USA
Product
Product
Product category
Product function
Item number
P 35A
Vibratory Concrete Screed
To level freshly poured concrete
0620956, 0620957, 0620958
Guidelines and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following guidelines and standards:
2006/42/EC, 2004/108/EC, EN 12649
Authorized Person for Technical Documents
Axel Häret, Wacker Neuson SE, Preußenstraße 41, 80809 München
Menomonee Falls, WI, USA,
William Lahner
Vice President of Engineering
Scott Grahl
Manager, Product Engineering
wc_bo5000192669_01TOC.fm 7
Table of ContentsP 35A
Foreword 3
EC Declaration of Conformity 5
1 Safety Information 9
1.1 Signal Words Used in this Manual ....................................................... 9
1.2 Machine Description and Intended Use ............................................. 10
1.3 Operating Safety ................................................................................ 11
1.4 Operator Safety while Using Internal Combustion Engines ............... 12
1.5 Service Safety .................................................................................... 13
2 Labels 15
2.1 Label Locations .................................................................................. 15
2.2 Label Meanings .................................................................................. 15
3 Lifting and Transporting 17
4 Operation 18
4.1 Control / Component Locations .......................................................... 18
4.2 Preparing the Machine for First Use ................................................... 19
4.3 Position of the Operator ..................................................................... 19
4.4 Recommended Fuel ........................................................................... 20
4.5 Before Starting ................................................................................... 20
4.6 Starting ............................................................................................... 21
4.7 Stopping ............................................................................................. 21
4.8 Operation ............................................................................................ 22
4.9 Exciter Adjustment ............................................................................. 24
4.10 Adjusting the Handle Height ............................................................... 25
4.11 Kick-Stand .......................................................................................... 25
4.12 Emergency Shutdown Procedure ....................................................... 25
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Table of Contents P 35A
5 Maintenance 26
5.1 Maintaining the Emission Control System ...........................................26
5.2 Periodic Maintenance Schedule ..........................................................26
5.3 Engine Oil ............................................................................................27
5.4 Air Cleaner ..........................................................................................28
5.5 Spark Plug ...........................................................................................29
5.6 Cleaning the Machine ..........................................................................30
5.7 Long-Term Storage .............................................................................30
5.8 Troubleshooting ...................................................................................31
6 Technical Data 32
6.1 Engine .................................................................................................32
6.2 Blades .................................................................................................33
6.3 Dimensions ..........................................................................................33
6.4 Vibration Measurements .....................................................................34
7 Emission Control Systems Information and Warranty 35
7.1 Emission Control Systems Warranty Statement .................................35
P 35A Safety Information
wc_si000537gb.fm 9
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f
To avoid death or serious injury from this type of hazard, obey all safety messages that
follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f
To avoid possible death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f
To avoid possible minor or moderate injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
Safety Information P 35A
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1.2 Machine Description and Intended Use
This machine is a vibratory concrete screed. The Wacker Neuson Wet
Screed consists of a gasoline engine, a fuel tank, a metal blade, an
eccentric weight positioned at the center of the metal blade, and a
control handle. The gasoline engine spins the eccentric weight
through a drive shaft, producing vibrations that travel the length of the
metal blade. The operator uses the control handle to pull the machine
across uncured concrete.
This machine is intended to be used for striking off uncured concrete
slabs with or without the support of grade stakes or forms.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Engaging the screed when not on uncured concrete
Operating the machine on non-compactable surfaces, such as
asphalt or cured concrete
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual
This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:
Heat, noise, exhaust, and carbon monoxide from the engine
Chemical burns from the curing concrete
Fire hazards from improper refueling techniques
Fuel and its fumes, fuel spillage from improper lifting technique
Personal injury from improper lifting techniques or operating
techniques
Excessive vibration by holding the blade
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
P 35A Safety Information
wc_si000537gb.fm 11
1.3 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
•children
people impaired by alcohol or drugs
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
operating this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
1.3.1 Do not touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
1.3.2 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from the moving parts of the machine.
1.3.3 Always operate the machine with all safety devices and guards in
place and in working order.
1.3.4 Do not use a cellphone or send text messages while operating this
machine.
WARNING
Safety Information P 35A
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1.4 Operator Safety while Using Internal Combustion Engines
Operating safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before
starting the engine. Do not run the machine if fuel leaks are present
or the fuel lines are loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or
immediately after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present.
Move the machine away from the spill and wipe the machine dry
before starting.
Refueling safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
Do not refuel if the machine is positioned in a truck fitted with a
plastic bed liner. Static electricity can ignite the fuel or fuel
vapors.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison. Expo-
sure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
P 35A Safety Information
wc_si000537gb.fm 13
1.5 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
General safety
1.5.1 Do not attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
1.5.2 Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.
1.5.3 ALWAYS handle blades carefully. The blades can develop sharp
edges which can cause serious cuts.
Fuel safety
1.5.4 Do not crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
1.5.5 Do not test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
1.5.6 Do not use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
1.5.7 ALWAYS turn the engine off before performing maintenance or making
repairs.
WARNING
Safety Information P 35A
14 wc_si000537gb.fm
Machine condition
1.5.8 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
1.5.9 When replacement parts are required for this machine, use only
Wacker Neuson replacement parts or those parts equivalent to the
original in all types of specifications, such as physical dimensions,
type, strength, and material.
1.5.10 ALWAYS check all external fasteners at regular intervals.
P 35A Labels
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2 Labels
2.1 Label Locations
2.2 Label Meanings
A
WARNING!
To reduce the risk of hearing loss and eye
injury, always wear hearing protection and eye
protection when operating this machine.
B
WARNING!
Hot surface!
C
A
F
D
E
B
wc_gr008018
Labels P 35A
16 wc_si000538gb.fm
C
DANGER!
Asphyxiation hazard.
Engines emit carbon monoxide.
Do not run the machine indoors or in an
enclosed area unless adequate ventilation,
through such items as exhaust fans or hoses, is
provided.
Read the Operator’s Manual. No sparks,
flames, or burning objects near the machine.
Stop the engine before refueling.
D
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the
information found on this nameplate so it will be
available should the nameplate become lost or
damaged. When ordering parts or requesting
service information, you will always be asked to
specify the model number, item number,
revision number, and serial number of the unit.
E
This machine may be covered by one or more
patents.
F
WARNING!
Rotating machinery! Do not reach inside
machine with engine running.
0178715
STOP
P 35A Lifting and Transporting
wc_tx001653gb.fm 17
3 Lifting and Transporting
The wet screed is designed to be light and compact for lifting and
transporting around the job site.
3.0.1 To compact the wet screed, loosen screws (a) and fold down the upper
handle. Tighten screws (a) to hold handle position.
3.0.2 The lifting handle (b) at the base makes carrying the wet screed easier
especially if longer blades are attached.
a
b
wc_gr008021
Operation P 35A
18 wc_tx001654gb.fm
4 Operation
4.1 Control / Component Locations
Ref Description Ref Description
1 Adjustable Handle 5 Kickstand
2 Adjustable Handle Grips 6 Lifting Handle
3 Throttle Control 7 Blade
4 Fuel Tank
wc_gr008019
5
4
1
7
6
2
3
P 35A Operation
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4.2 Preparing the Machine for First Use
Preparing for first use
To prepare your machine for first use:
4.2.1 Make sure all loose packaging materials have been removed from the
machine.
4.2.2 Check the machine and its components for damage. If there is visible
damage, do not operate the machine! Contact your Wacker Neuson
dealer immediately for assistance.
4.2.3 Take inventory of all items included with the machine and verify that
all loose components and fasteners are accounted for.
4.2.4 Attach component parts not already attached.
4.2.5 Add fluids as needed and applicable, including fuel, engine oil, and
battery acid.
4.2.6 Move the machine to its operating location.
4.3 Position of the Operator
Safe and efficient use of this machine is the operator’s responsibility.
Full control of the machine is not possible unless the operator
maintains the proper working position at all times.
While operating this machine, the operator must:
stand between the handles, facing the engine
grasp the adjustable handle grips with both hands, using the
fingers of the right hand to squeeze the throttle control
walk backwards while pulling the screed across the wet concrete
Operation P 35A
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4.4 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine owner’s manual for complete fuel
specifications.
Use of oxygenated fuels
Some conventional gasolines are blended with alcohol. These
gasolines are collectively referred to as oxygenated fuels. If you use
an oxygenated fuel, be sure it is unleaded and meets the minimum
octane rating requirement.
Before using an oxygenated fuel, confirm the fuel's contents. Some
states / Provinces require this information to be posted on the fuel
pump.
The following are Wacker Neuson approved percentages of
oxygenates:
ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use
gasoline containing up to 10% ethanol by volume (commonly referred
to as E10). Gasoline containing more than 10% ethanol (such as E15,
E20, or E85) may not be used because it could damage the engine.
If you notice any undesirable operating symptoms, try another service
station, or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use
of an oxygenated fuel containing more than the percentages of
oxygenates mentioned above are not covered under warranty.
4.5 Before Starting
4.5.1 Read and understand safety and operating instructions at beginning of
this manual.
4.5.2 Check:
Oil level in engine.
Fuel level.
Condition of air cleaner.
Tightness of external fasteners.
Condition of fuel lines.
4.5.3 Adjust handles for operator’s comfort.
Make sure all hardware is tightened before use and be aware of pinch
points during handle adjustments.
CAUTION
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Wacker Neuson P35A Manuel utilisateur

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Manuel utilisateur

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