Arctic Cat PRO VANTAGE 3000 Manuel utilisateur

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©2014 Arctic Cat Inc. ®™Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701
Operator’s Manual
Installation Instructions
Replacement Parts List
TREUIL
3000
p/n 2260-452
n/p 2260-452
©2014 Arctic Cat Inc. ®™Marques déposées d’Arctic Cat Inc. Thief River Falls, MN 56701
3000
WINCH
Manuel de l’opérateur
Instructions d’installation
Liste des pièces de rechange
LIMITED WARRANTY
Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited war-
ranty on each new Arctic Cat / WARN
® Winch sold by an authorized Arctic
Cat dealer.
Arctic Cat warrants only the products it manufactures and/or sells and does
not warrant that other products will function properly when used with an
Arctic Cat vehicle or will not damage the vehicle. Arctic Cat does not
assume any liability for incidental or consequential damages.
Arctic Cat will repair or replace, at its option, free of charge (including any
related labor charges), any parts that are found to be warrantable in material
or workmanship. This repair work MUST be done by an authorized Arctic
Cat dealer. No transportation charges will be paid by Arctic Cat. The war-
ranty is validated upon examination of said parts by Arctic Cat or an autho-
rized Arctic Cat dealer. Arctic Cat reserves the right to inspect such parts at
its factory for final determination if warranty should apply.
This warranty does not apply if the winch has been damaged by accident,
abuse, misuse, collision, overloading, exhaust or misapplication, or has been
improperly serviced. The finish and synthetic rope on the winch are
excluded from warranty. In addition commercial or industrial use or applica-
tion or any hoisting application voids the entire warranty.
In consideration of the foregoing, any implied warranty is limited in duration
to the various warranty periods set forth. This warranty gives you specific
legal rights, and you may also have other rights which vary from state to
state or country to country. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitations may not apply to you.
WARN® and the WARN logo are trademarks of WARN Industries Inc.
!
The Safety Alert Symbol means ATTEN-
TION! BE ALERT! YOUR SAFETY IS
INVOLVED.
! WARNING
Failure to follow WARNING instructions
could result in severe injury or death to the
vehicle/winch operator, a bystander, or a per-
son inspecting or repairing the vehicle or
winch.
CAUTION
A CAUTION indicates special precautions
that must be taken to avoid damage to the
vehicle.
NOTE:
A NOTE provides key information to make
procedures easier or more clear.
3000 lb winch eng.fm Page 0 Wednesday, August 27, 2014 2:59 PM
1
SAFETY PRECAUTIONS
! WARNING
MOVING PART HAZARD
TO PREVENT SERIOUS INJURY AND PROPERTY DAMAGE:
Do not operate or install winch without reading and understanding the
Operators Manual.
Keep hands clear of wire cable, hook, and fairlead opening during
operation and when spooling.
Stand clear of wire cable and load during operation.
Keep others away.
Always inspect winch installation and wire cable condition before
operating winch.
Do not exceed winch rated capacity.
Never touch wire cable or hook while in tension.
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2
APPLICATION INFORMATION
! WARNING
TO PREVENT SERIOUS INJURY:
Do not use as a hoist.
Do not use to move persons.
! CAUTION
TO AVOID INJURY AND PROPERTY DAMAGE:
Do not use winch to secure a load during transport.
Do not submerge in water.
Do not use to tow other vehicles.
Maximum single line pulling capacity: 3000 lb (1360 kg).
Intermittent duty rating.
12 Volts DC.
Use only 3/16 in. (4.8 mm) 7 x 19 aircraft wire cable.
3000 lb winch eng.fm Page 2 Wednesday, August 27, 2014 2:59 PM
3
SYSTEM CHECK
Before using the winch, verify the following:
Wiring to all components is correct. All loose wires are cable tied tight.
There are no exposed wiring or terminals (cover any existing exposures
with insulator plate), terminal boots, heat shrink tubing, or electricians’
tape.
The solenoid is properly grounded.
Turn ATV key switch to ON position. Check winch for proper
operation.
Testing The Winch And Controls
1. With the ignition switch off and the key removed, turn the winch
selector knob to the “freespool” position. Pull out approximately two to
three feet of cable from the winch reel.
2. Turn the winch selector knob to the “engaged” position; then insert the
ignition key into the ignition switch, and turn to the ON position.
3. Place the winch control in the “IN” position and observe the movement
of the winch cable. If the cable does not wind onto the reel in the proper
direction, reverse the lead connections on the winch motor terminals
and test the winch again.
NOTE: The cable must wind and spool from the top of the reel.
NOTE: The wire cable must always spool onto the drum as indicated
by the drum rotation decal on the winch frame.
CAUTION
KNOW THE WINCH: Take time to fully understand the winch and the
winching operation.
3000 lb winch eng.fm Page 3 Wednesday, August 27, 2014 2:59 PM
4
OPERATING INSTRUCTIONS
CLUTCH OPERATION
When the clutch is engaged, the gear train is coupled to the wire cable drum
and power may be transferred from the winch motor. When the clutch is in
freespool, the gear train and wire cable drum are uncoupled allowing the
drum to rotate freely. The clutch knob, located on the winch housing oppo-
site the motor, controls the clutch position. To prevent damage, always fully
engage or fully disengage the clutch knob.
0742-811A
OVERLOADING/OVERHEATING
This winch is rated for intermittent duty. It should not be operated with the
motor slowed down to a low RPM. When the motor approaches stall speed, a
very rapid heat build-up occurs which may cause motor damage. To judge
safe running time, stop winching and lay your hand on the motor. If the tem-
perature is uncomfortable, shut down and cool the motor. This can be used as
an opportunity to recharge the battery. Double line rigging will reduce the
amperage draw from the motor allowing longer continual use (see Rigging
sub-section).
BATTERY RECOMMENDATIONS
A fully charged battery and good connections are essential to the proper
operation of the winch. A minimum 12 DC volt 10 Amp-hour-rated battery
is required.
MAINTENANCE
No lubrication is required for the life of the winch.
! WARNING
TO PREVENT SERIOUS INJURY OR PROPERTY DAMAGE:
Do not disengage clutch if winch is under load or wire cable is in
tension.
3000 lb winch eng.fm Page 4 Wednesday, August 27, 2014 2:59 PM
5
Check battery cables at 90 day intervals to be certain that they are clean
and tight at all connections.
Inspect the wire cable before and after each winching operation.
Replace when damaged.
Operating The Winch
NOTE: Read and understand the winch operating instructions before
operating the winch. Keep the Winch Operator’s Manual with the ATV at
all times.
Stretching Wire Cable
The life of a wire cable is directly related to the care and use it receives. Dur-
ing its first use, a new wire cable must be spooled onto its drum under a load
of at least 227 kg (500 lb). Spool out the wire cable to the last 5 wraps on the
drum; then power in the wire cable under a load of 227 kg (500 lb) or more.
NOTE: Stretching the new wire cable will help create an even and
tight wire wrap around the drum. Failure to do so will cause binding and
possible damage to the wire cable.
Spooling Out
Freespooling is generally the quickest and easiest way to spool out wire
cable. Before freespooling wire cable from the winch, “power out” enough
cable to remove any cable tension; then turn the winch selector knob to the
“freespool” position. Manually freespool out enough wire cable for the
winching operation.
! WARNING
Read, follow, and understand the operating procedures to ensure
personal safety and long winch life. Extreme caution must be exer-
cised when winching and spooling. Observe all caution and warn-
ing labels at all times. Read the Operator's Manual thoroughly
before using the winch.
CAUTION
Prolonged winch operation can lead to deep cycling of the battery.
Failing to allow adequate charging time for the ATV battery could
result in power failure or damage.
3000 lb winch eng.fm Page 5 Wednesday, August 27, 2014 2:59 PM
6
SPOOLING IN UNDER LOAD
• The wire cable must always spool onto the drum as indicated by the
drum rotation decal on the winch.
Power in the wire cable evenly and tightly on the drum. This prevents
the outer wire wraps from drawing into the inner wraps, binding, and
damaging the wire cable.
Avoid shock loads when spooling by using the control switch
intermittently to take up wire cable slack. Shock loads can momentarily
far exceed the winch and wire cable ratings.
When powering in wire cable during side pull operations, the wire cable
will stack up at one end of the drum. Eventually, this stack will become
large enough to cause serious damage to the winch. To prevent damage,
! WARNING
TO AVOID INJURY AND PROPERTY DAMAGE:
Wear heavy leather gloves when handling wire cable.
Never winch with less than 5 wraps of wire cable around drum.
! WARNING
TO PREVENT SERIOUS INJURY:
Keep hands clear of wire cable, hook, and fairlead opening during
operation.
Always use the hook strap to hold hook when spooling.
3000 lb winch eng.fm Page 6 Wednesday, August 27, 2014 2:59 PM
7
line up pulls as straight ahead as possible and stop winching if the wire
cable comes close to the tie rods or mounting plate. To correct an uneven
stack, spool out that section of the rope and reposition it to the opposite
end of the drum which will free up space for continued winching.
SPOOLING IN UNDER NO LOAD
Assisted: Have an assistant hold the hook with a cord or rag putting as
much constant tension on the wire cable as possible. While keeping
tension, the assistant should walk toward the winch while you operate
the control switch spooling in the wire cable. Release the switch when
the hook is a minimum of 4 ft (1.2 m) from the fairlead opening. Spool
in the remainder for storage.
Unassisted: Arrange the wire cable to be spooled so it will not kink or
tangle when spooled. Be sure any wire cable on the drum is tightly and
evenly layered. Spool enough wire cable to complete the next full layer
on the drum. Tighten and straighten the layer. Repeat process until the
hook is a minimum of 4 ft (1.2 m) from the fairlead. Spool in the
remainder for storage.
SPOOLING REMAINDER FOR STORAGE
Keep hands clear of wire cable, hook, and fairlead opening. Always use the
hook strap to hold hook when spooling under no load. Carefully power in the
remaining wire cable jogging the control switch to take up the last of the
slack. Secure the hook to a suitable anchor point near the winch. Be careful
not to over-tighten or damage may occur to the wire cable or anchor point.
! WARNING
TO PREVENT SERIOUS INJURY:
Stand clear of wire cable and load during operation.
Be certain the anchor will withstand the load.
Always use a choker chain, wire choker rope, or tree trunk protector on
the anchor.
Take your time; sloppy rigging causes accidents.
3000 lb winch eng.fm Page 7 Wednesday, August 27, 2014 2:59 PM
8
RIGGING
Always spool out as much wire cable as possible when preparing rigging.
Pick an anchor as far away as practical. This provides the winch with its
greatest pulling power.
Rigging a double line with a snatch block will reduce the load on the winch
to half without significant loss of spooling speed.
Natural anchors such as trees, stumps, and rocks are the handiest when avail-
able. Attach the choker chain, wire choker rope, or tree trunk protector on
the anchor as low as possible to avoid pulling the anchor down. If several
possible anchors are available but they are not strong enough individually, it
may be practical to attach a wire or chain choker around several anchors to
form a strong collective anchor point.
Pulling Power Wire Cable Layer
3000 lb (1360 kg) 1st layer closest to drum core
2580 lb (1170 kg) 2nd layer
2220 lb (1007 kg) 3rd layer
1910 lb (866 kg) 4th layer
Some of the most commonly used riggings are shown below.
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9
INSTALLATION INSTRUCTIONS
NOTE: Read the installation instructions thoroughly before
beginning the installation process.
Replacement Parts (p/n 2436-102)
p/n Qty Description
2260-452 1 Winch Operator Manual
3441-089 1 3000 lb Winch (with wire cable)
0441-061 1 Wire Cable
0123-903 12 Cable Tie (11.5 in.)
1441-348 1 Winch-to-Solenoid Cable - Blue
1441-347 1 Winch-to-Solenoid Cable - Yellow
0441-416 1 Battery-to-Solenoid Cable - Black
0445-089 1 Battery-to-Solenoid Cable - Red
0441-060 3 Terminal Boot
8400-820 4 Cap Screw - M8 x 20 Gr 8.8
8051-247 4 Spring Lock Washer - 0.314 x 0.593 x 0.097
1541-361 1 Winch Hook w/Strap (Black)
1441-130 1 Clevis Pin
1441-129 1 Cotter Pin
1441-424 1 Winch Hook Strap
0409-066 1 Solenoid
8476-625 2 Machine Screw - M6 x 25
0623-038 2 Hex Nut w/Washer
1441-176 4 Hex Nut - M6 - Solenoid (NIC)
1441-177 4 Spring Washer - M6 - Solenoid (NIC)
0409-176 1 Winch Switch (Backlit)
2441-931 1 Plow Roller Fairlead
8468-820 2 Machine Screw - M8 x 20
1441-449 1 Winch Techniques Guide
8424-602 2 Flange Hex Nut - M6 x 1.0
0486-543 1 Switch Control Harness (for backlit switch)
0486-276 1 Adapter Harness
3000 lb winch eng.fm Page 9 Wednesday, August 27, 2014 2:59 PM
10
ROV-659
INSTALLING WINCH
1. Set the parking brake and remove the key from the ignition.
2. Remove both seats, center console, operator-side seat-base, and battery
cover; then disconnect the battery.
3. From the left-side of the vehicle, position the winch onto the bumper
plate with the cable positioned so it will spool from the bottom of the reel.
Loosely secure the winch (A) to the back side of the bumper plate with
the two M8 x 20 Cap Screws (C) and Lock Washers (D) into the two
upper bumper plate mounting holes. Do not tighten at this time.
! WARNING
Always disconnect the negative battery cable first.
CAUTION
Remove the bottom tie screw securing the winch together or
damage to the cable/rope may occur. This should be retained for
winch service.
3000 lb winch eng.fm Page 10 Wednesday, August 27, 2014 2:59 PM
11
0742-850
4. Align the mounting holes in the Roller Fairlead (B) with the lower
mounting holes in the bumper plate and the winch. Secure the roller
fairlead and winch to the bumper plate with the remaining two M8 x 20
cap screws and lock washers. Tighten the four cap screws to 2.8 kg-m
(20 ft-lb).
5. Remove the rubber band retaining the cable onto the reel.
NOTE: Retain the warning label and winch cable tightening
instructions tied to the cable for future reference.
6. Turn the selector knob to the “freespool” position. Pull the cable loop
through the bumper plate and roller fairlead until the loop is clear of the
roller fairlead (approximately 3-4 in.); then turn the selector knob to the
“ENGAGED” position.
7. Place the clevis end of the tow hook onto the winch cable loop and
secure with the clevis pin; then using a hammer, force the cotter pin
through the clevis pin. The cotter pin will spread automatically. Install
the hook strap.
INSTALLING SOLENOID
NOTE: Some Prowler models may already have two holes to
mount the solenoid located as shown. If the two holes are
already there in the battery cover, skip steps 1 and 2.
3000 lb winch eng.fm Page 11 Wednesday, August 27, 2014 2:59 PM
12
1. Locate the electrical panel above the battery; then cut out the Two Hole
Template (p/n 0742-852) located at the end of this manual and place it
on top of the electrical panel.
UTV-003
2. Mark the center of the two mounting hole locations; then using a 7 mm
(9/32-in.) drill bit, drill the mounting holes into the panel.
3. Place the solenoid mounting tabs over the mounting holes on the panel
making sure the wire plug on the solenoid is facing toward the engine.
Using two M6 x 25 Torx-Head Machine Screws and M6 Hex Nuts w/
Washers, secure the solenoid to the electrical panel.
NOTE: Loosening the battery box will aid in the installation of
the solenoid. The battery box does not need to be removed.
4. Connect the Solenoid Adapter Harness to the solenoid.
INSTALLING CONSOLE WINCH SWITCH
1. Remove the right-side plug from the switch panel located above the key
switch on the dash; then insert Winch Switch by applying pressure to
the switch until it snaps into place.
3000 lb winch eng.fm Page 12 Wednesday, August 27, 2014 2:59 PM
13
UTV-057
NOTE: If all switch positions are full, place Panel Template
(below) and cut out the shaded area or install Switch Mount
Panel Kit (p/n 1436-008) next to the existing panel on the dash
making sure nothing is behind the cutting area.
3000 lb winch eng.fm Page 13 Wednesday, August 27, 2014 2:59 PM
14
4. Remove the parking brake handle for the Prowler models (if applicable)
located on the dash as well as the nine torx-head screws securing the
dash to the frame.
5. Plug the switch terminal of the Switch Control Harness into the winch
switch inside the dash. Locate the two-prong molded accessory plug
(with an orange wire and a black wire) located on the console harness in
front of the key switch inside the dash. Plug the switch control harness
into the molded plug.
UTV-075A
NOTE: The switch control harness has two orange and black
two-prong molded plugs. Be sure to connect the one with the
orange wire pin plug on one side and the black wire receiver
plug on the opposite side to the console harness.
NOTE: The black wire pin plug is not used for this application. If
the black and orange two-prong molded plug is needed for another
accessory, it will be necessary to install Adapter Plug (p/n 0686-
131) which is not provided with this kit.
6. Route the switch control harness wires along the main vehicle harness
from the gauge in the dash and along the left-side of the frame. The
switch control harness wires continue back along the main harness and
enters under the operator-side seat with the red starter cable.
CAUTION
The parking brake handle must be removed for the applicable
Prowler models located on the dash or damage may occur.
3000 lb winch eng.fm Page 14 Wednesday, August 27, 2014 2:59 PM
15
7. Connect the adaptor harness to the switch control harness and the sole-
noid. Secure all wires using cable ties.
INSTALLING WINCH CABLES
1. Install a terminal boot over one end of the Blue and the Yellow 106-in.
Cables (solenoid-to-winch). Connect the boot-end of each cable to the
winch motor with the blue cable to the terminal stud marked with a blue
dot. Connect the yellow cable to the yellow stud. Secure with M6 nuts
w/washers; then slide each terminal boot over the terminals.
2. Route the two 106-in. cables across the upper cross-tube on the frame
and to the left-side of the vehicle; then along the top of the left upper-
frame tube. Continue routing the cables downward along the frame tube
to the main switch harness. Continue routing the cables along the har-
nesses to the solenoid. Secure cables and wires with cable ties.
UTV-055
! WARNING
FIRE HAZARD
Failure to observe these instructions could lead to severe injury or
death.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that get hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
3000 lb winch eng.fm Page 15 Wednesday, August 27, 2014 2:59 PM
16
3. Connect the blue cable to the blue terminal and the yellow cable to the
green terminal on the solenoid. Tighten securely with M6 (nic.) Nuts
and Lock Washers. Secure the cables and wires with cable ties as
needed.
4. Connect the 36-in. Black Cable (battery-to-solenoid) to the black termi-
nal on the solenoid. Tighten securely with M6 (nic.) nut and lock
washer. Slide a terminal boot over one end of the 36-in. Red Cable and
connect that end to the red terminal on the solenoid. Tighten securely
with M6 (nic.) nut and lock washer; then slide the boot over the solenoid
terminal.
5. Route the red and the black cables over the top of the electrical panel
and follow the positive cable to the battery box.
6. Install the battery making sure to connect the battery vent tube to the
battery. Secure the positive battery cable and the 36-in. red lead to the
positive (+) battery post. Tighten securely.
7. Secure the negative battery cable, the 36-in. black cable, and the sole-
noid adapter harness ground to the negative (-) battery post. Tighten
securely. Secure the cables and wires with cable ties.
UTV-068A
8. Install the battery panel, battery box, rear splash panel, operators seat-
base, center console, two seats, dash, and parking brake handle if appli-
cable.
9. After completing the winch installation, review the System Check and
Stretching Wire Cable sub-sections. Also review the Operating Instruc-
tions section.
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NOTES
3000 lb winch eng.fm Page 17 Wednesday, August 27, 2014 2:59 PM
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Arctic Cat PRO VANTAGE 3000 Manuel utilisateur

Taper
Manuel utilisateur
Ce manuel convient également à

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