PowerSmart DB7109A Manuel utilisateur

INSTRUCTION MANUAL

EN 24 inch Two Stage Gas Snow Thrower

FR 24 inch Souffleuse à Neige à Deux Phase

ES

Quintanieves De Gas De 24 Pulgadas Con Dos Etapas

Model#PSSAM24/DB7109A

Have product questions or need technical support? Please feel free to contact us!

Website: www.powersmartusa.com

Toll free: 1-800-791-9458 (Mon-Fri 9-5 EST)

Email: [email protected]

[email protected] Website

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TABLE OF CONTENTS

Technical data ................................................................................................. 3

Introduction ..................................................................................................... 4

Safety information .......................................................................................... 4

Knowing your snow thrower .......................................................................... 8

Snow thrower preparation ............................................................................... 10

Operating your snow thrower ......................................................................... 12

Maintenance .................................................................................................... 14

Troubleshooting .............................................................................................. 16

Exploded view and parts list ........................................................................... 17

Two (2) years limited warranty ...................................................................... 25

TECHNICAL DATA

24 inch Two Stage Electric Start Snow Thrower

Model #: PSSAM24/DB7109A

Engine: 212cc Snow Engine

Engine oil Capacity: 20.29 fl.oz

Fuel Tank Capacity: 0.5 Gallon

Start System: 120V Electric / Recoil

Clearing Width: 24 in.

Clearing Height: 20 in.

Chute Rotation Angle: 180º

Speed: 6 Forward, 2 Reverse

Tire Size: 13 in.

Overall Dimensions: 31.1x24.6x23.8in.

Weight: 142 lbs

Thank you for purchasing PowerSmart products.

It is crucial and highly recommended that you read this instruction manual in its’ entirety, as this is an

invaluable tool and reference point in understanding the operation of your unit.

Please register your unit online at www. Amerisuninc.com. This process will allow us to track your

warranty information and update our records regarding your unit accordingly.

Important: Our company does not provide email or personal information to any third party for any reason.

For any questions check our website or call customer service at (800)791 9458.

EN

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INTRODUCTION

Thank you for purchasing a PowerSmart® Product. This manual provides detailed information regarding

the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of

the information in this document. PowerSmart® reserves the right to change this product and

specifications at any time without prior notice.

Please keep this manual available to all users during the entire life of the product.

This manual contains special messages to bring attention to potential safety concerns, product

damage as well as helpful operating and servicing information. Please read all the

information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?

To answer questions and resolve issues in the most efficient and timely manner, please contact Customer

Service at (800) 791-9458, Mon-Fri 9am-5pm EST or email: suppor[email protected].

NOTICE REGARDING EMISSIONS

Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road

Equipment), are certified to operate on regular unleaded gasoline, and may include the following

emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and or property of yourself and others. Read and follow all instructions in

this manual before attempting to operate this machine. Failure to comply with these

instructions may result in personal injury.

WARNING! This machine was built to be operated according to the safe operation practices

in this manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. This machine is capable of amputating fingers, hands,

toes and feet and throwing foreign objects. Failure to observe the following safety instructions could

result in serious injury or even a fatal occurrence.

It is your responsibility to restrict the use of this power machine to persons who read, understand

and follow the warnings and instructions in this manual and on the machine.

ROTATING PARTS! Only use clean-out tool to clear blockages. NEVER use your

hands.

NEVER direct discharge towards persons or property that may be injured or damaged

by thrown objects.

Keep people away from unit while operating. Keep children out of work area and under

watchful care of a responsible adult.

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TRAINING

Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place for future and regular reference.

•

Be familiar with all controls and their proper operation. Know how to stop the machine and disengage

them quickly.

•

Never allow children under 14 years of age to operate this machine. Children 14 and over should read

and understand the instructions and safe operation practices in this manual and on the machine and be

trained and supervised by an adult.

•

Never allow “non-trained” adult personnel to operate this machine without proper instruction.

•

Thrown objects can cause serious personal injury. Plan and map out your snow-throwing pattern to

avoid discharge of material toward roads, bystanders and the like.

•

Keep bystanders, pets and children at least 75 feet from the machine while it is in operation. Stop

machine if anyone enters the area.

•

Exercise caution to avoid slipping or falling, especially when operating in reverse.

PREPARATION

Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds,

boards, wires, branches and other foreign objects, which could be hazardous and damage the auger system.

•

Always wear safety glasses or eye shields during operation and while performing an adjustment or

repair to protect your eyes, as thrown objects can ricochet and cause serious injury to the eyes.

•

Do not operate without wearing adequate, winter outer garments. Do not wear jewelry, long scarves

or other loose clothing, which could become entangled in moving parts, and wear footwear that will

improve footing on slippery surfaces.

•

Use a grounded “three-wire” extension cord and receptacle for all machines with electric start engines.

•

Adjust skid shoe and/or housing height to clear gravel or crushed rock surfaces.

•

Disengage all control levers before starting the engine.

•

Never attempt to make any adjustments while engine is running, except where specifically

recommended in the instruction manual.

•

Let engine and machine adjust to outdoor temperature before starting to clear snow.

PERSONAL SAFETY

•

Engine exhaust, and certain vehicle components contain or emit chemicals known to cause cancer,

birth defects or other reproductive harm.

•

Read, understand and follow all instructions on your snow thrower unit and in this instruction manual

before attempting to assemble and operate your machine.

•

Keep this instruction manual in a safe place for future and regular reference. If replacement parts are

needed, refer to the Panel, Chute, Frame and Housing Diagrams and Parts’ Listings on pages 25-30.

•

Stay alert, watch what you are doing and use common sense when operating your snow thrower unit.

•

Do not use your snow thrower unit while you are tired or under the influence of drugs, alcohol,

medication. A moment of inattention while operating the snow thrower may result in severe bodily

injury.

•

NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine!

•

Do not leave your snow thrower unit until it has come to a complete stop.

•

When stepping backwards, be cautious about any obstacles beneath your feet or behind you avoid

falling.

SERVICE

•

Stop the engine before making any adjustments. Check for misalignment, breakage or binding of

moving parts, and any other conditions that may affect operation.

•

If damaged, have the snow thrower unit serviced by an authorized service center using only specified,

manufactured replacement parts. This will ensure that the safety of the snow thrower unit is

maintained.

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SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely

flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on

yourself or your clothes which can ignite, therefore wash your skin and change clothes immediately.

•

Use only an approved gasoline container.

•

Extinguish all cigarettes, cigars, pipes and other sources of ignition.

•

Never fuel snow thrower unit’s engine indoors.

•

Never remove gas cap or add fuel while the engine is hot or running.

•

Allow engine to cool at least two minutes before refueling.

•

Never over fill fuel tank.

•

Replace gasoline cap and tighten securely.

•

If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5

minutes before starting the engine.

•

Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g.

furnace, water heats, space heater, clothes dryer etc.).

•

Allow machine to cool at least 5 minutes before storing.

•

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place

containers on the ground away from your vehicle before filling.

•

If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground.

•

If this is not possible, then refuel such equipment on a trailer with a portable container, rather than

from a gasoline dispenser nozzle.

•

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling

is complete. Do not use a nozzle lock open device.

OPERATION

•

Do not put hands or feet near rotating parts, in the auger impeller housing or chute assembly. Contact

with the rotating parts can amputate hands and feet.

•

The auger (impeller) control lever is a safety device. Never bypass its operation. Doing so makes the

machine unsafe and may cause personal injury.

•

The control levers must operate easily in both directions and automatically return to the disengaged

(vertical) position when released.

•

Never operate with a missing or damaged chute assembly. Keep all safety devices in place and

working.

•

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide,

an odorless and deadly gas.

•

Do not operate machine while under the influence of alcohol or drugs.

•

Muffler and engine become hot and can cause burning. Do not touch. Keep children away.

•

Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards

or traffic.

•

Exercise caution when changing direction and while operating on slopes.

•

Plan your snow-throwing pattern to avoid snow discharge towards windows, walls, cars etc., thus

avoiding possible property damage or personal injury caused by a ricocheting debris.

•

Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.

•

Do not overload machine capacity by attempting to clear snow at too fast of a rate….

Remember! Slow and steady operation is best to avoid clogs of snow being impelled too

rapidly.

•

Never operate this machine without good visibility or light. Always be sure of your footing and keep

a firm hold on the handles. Walk, never run.

•

Disengage power to the auger system (auger/impeller) by releasing the auger control (lever) when

transporting or not in use.

•

Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use

care when backing up.

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•

If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and

ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and

operating.

•

Disengage all (drive and auger) control levers and stop engine before you leave the operation position

(behind the handles).

•

Wait until the auger /impeller comes to a complete stop before unclogging the chute assembly,

making any adjustments or inspections.

•

Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to

unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine

and remain behind handles until all moving parts have stopped before unclogging.

•

Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains,

cabs etc.).

•

When staring engine, pull cord slowly until resistance is felt, then pull rapidly, Rapid retraction of

starter cord (kickback) will pull hand and arm toward engine faster then you can let go. Broken bones,

fractures, bruises or sprains could result.

•

If situations occur which are not covered in this manual, use care and good judgment contact

customer support for assistance.

MAINTENANCE & STORAGE

•

Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance

and adjustment sections of manual.

•

Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine.

•

Wait until the auger impeller comes to a complete stop. Disconnect the spark plug wire to prevent

unintended starting.

•

Check bolts and screws for proper tightness (EVERYTIME before & after use) as engine vibration

could cause hardware to loosen…consider using a Loc-Tite product to keep hardware secure.

This process will keep the machine in safe working condition. Also, visually inspect machine for any

damage.

•

Verify that the auger gearbox, located between your right and left auger blades, has substantial

lubricant in the casing.

The gearbox fill and drain plugs (bolts) are the only “vertical” plugs (bolts) on the gearbox assembly

when viewed in the standing position. The top plug (bolt) is used for filling…the bottom plug (bolt) is

for draining. Simply remove the top plug (bolt) for verification of lubricant, as it should be inside. To

drain, simply remove bottom plug (bolt).

•

Do not change the engine governor setting or overspeed the engine. The governor controls the

maximum safe operating speed of the engine.

•

Snow thrower auger belts, shave plates, shear pins and skid shoes are subject to

wear and damage, therefore it is expected that the owner assume personal

responsibility for the maintenance (removal & installation) of these items.

•

For your safety protection, frequently check all components and replace with original equipment

manufacturers (OEM) parts only. Use of parts which do not meet the original equipment

specifications may lead to improper performance and compromise safety.

•

Check (drive & auger) control lever (handles) and cables periodically to verify they engage and

disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual

for instructions.

•

Maintain or replace safety and instruction labels, as necessary.

•

Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

•

Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of

auger impeller and completely wipe down unit, while inspecting for frozen components.

•

Never store the machine or fuel container inside where there is an open flame, spark or pilot light

such as water heater, furnace, clothes dryer etc.

•

Always refer to the operator's manual for proper instructions on off-season storage. A YouTube video

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is available, which illustrates this process: https://www.youtube.com/watch?v=X4KYcFEfeY4

•

Check fuel line, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.

•

Do not crank engine with spark plug removed.

•

Have the machine inspected annually by an authorized service dealer to ensure that all mechanical

and safety systems are working properly and have not worn excessively*. Failure to do so can result

in accidents, injuries or death.

*Please note that an annual inspection is not covered within the warranty program…only

REPAIR service.

CLEANING

1.

To clean your Snow Thrower, use a damp cloth and mild detergent on the surfaces only. Never get

soap or water inside the working mechanisms of your Snow Thrower.Do not clean with water.

Water will freeze due to low temperature and damage the machine.

2.

Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to secure the

unit while transporting.

3.

Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections and

screws and tighten if necessary.

DO NOT MODIFY THE ENGINE

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting

can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting

of engine governor.

KNOWING YOUR SNOW THROWER

Use the illustrations below to become familiar with the locations and functions of the various components

and controls of this snow thrower.

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1

Drive Control Lever 10 Auger Blade

2

Chute Deflector Control 11 Skid Shoe

3

Drive Speed/Gear Control 12 Tire

4

Auger Control Lever 13 Belt Cover

5

Chute Rotation Handle 14 Electric Start Button

6

Clean Out Tool 15 Lower Handle

7

Discharge Chute Deflector 16 Recoil Start Handle

8

Discharge Chute 17 Handle Nut

9

Auger Housing 18 Oil Dipstick

19 Light

20 Choke Lever 22 Switch Key

21 Primer Bulb 23 Fuel Tank Cap

Drive Control Lever

Located on the right side of the upper handle, the Drive Control Handle is used to engage and

disengage the drive wheels. Squeeze the Drive Control Handle against the upper handle to engage the

wheels; release to disengage.

Drive Speed/Gear Control

The Speed/Gear Control is located on the left of the panel and is used to set the drive speed and

direction of travel. It can be moved into any of eight positions (six forward and two reverse gear

settings)

Auger Control Lever

Located on the left side of the upper handle, the Auger Control Handle is used to engage and

disengage the augers. Squeeze the Auger Control Handle to engage the augers; release to disengage

the augers.

Chute Rotation Handle

To adjust snow discharge direction, rotate the handle clockwise or counter-clockwise…. should

rotate 180 degrees.

Skid Shoe

Position the shoes based on the surface conditions. Adjust upward for hard-packed snow. Adjust

downward when operating on gravel or crushed rock surfaces.

Auger Blade and Impeller

When engaged, the auger blades rotate to cut snow and direct it into the auger/impeller housing to be

discharged out the chute.

Clean-out Tool

The chute Clean-out Tool is used to clean the chute assembly and chute opening when snow and ice

become lodged.

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WARNING! Never use your hands to clear a clogged chute assembly. Shut off engine and remain

behind handles until all moving parts have stopped before unclogging.

LED Light

Located on the front of the panel, this feature provides extra light for increased visibility.

SNOW THROWER PREPARATION

ADD OIL

The snow thrower is shipped without oil. User must add the proper amount of oil before operating the

snow blower for the first time. The oil capacity of the engine crankcase is 20.29 fl. oz. For general use, we

recommend 5W-30, 4-stroke engine oil.

ENGINE OIL RECOMMENDATIONS

Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications

SJ, SL, or SM (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart

that matches the starting temperature anticipated before the next oil changes.

To add oil, follow these steps:

1.

Make sure the snow thrower is on a level surface. Tilting the snow thrower to assist in filling will

cause oil to flow into engine areas and will cause damage. Keep snow thrower level!

2.

Remove the dipstick from the engine.

3.

Add oil slowly as to not overflow the unit.

4.

To check the oil level, wipe the dipstick with a clean rag. Insert

the dipstick into the oil fill opening without screwing it in.

Remove the dipstick to check the oil mark.

5.

Slowly add more oil and repeat step 4 until the oil mark reaches to

the top of the dipstick. Do not overfill the crankcase.

6.

Check for oil leaks. Tighten dipstick firmly.

ADD GASOLINE

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do not

mix oil with gasoline.

To add gasoline, follow these steps:

1.

Make sure the snow thrower is on a level surface.

2.

Unscrew fuel tank cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew.

3.

Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tank

is 0.5 gallons. NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over

during use even with the fuel cap in place.

4.

Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT:

•

Never use an oil/gasoline mixture.

•

Never use old gasoline.

•

Avoid getting dirt or water into the fuel tank.

•

Gasoline can age in the tank and make starting difficult. Never store snow thrower for extended

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periods of time with fuel in the tank or the carburetor.

NOTE: After completing the above preparation, the engine is ready to be started.

WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or

impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view by

surrounding snow. If the snow thrower hits an obstruction or picks up a foreign object during use, stop the

snow thrower immediately, remove the obstruction, and inspect it for damage. Repair or replace any

damaged parts before restarting and operating you snow thrower.

•

Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise of

the snow thrower when turned on may make it difficult for you to hear approaching people.

•

Start your clearing path by throwing snow in a back and forth motion. To clear in the opposite

direction, stop your snow thrower and pivot it on its’ wheels to face the opposite direction. Make sure

to overlap clearing paths.

•

Determine the direction of the wind. If possible, move in the same direction as the wind so that the

snow is not thrown against the wind, back into your face and on the just cleared path.

WARNING! DO NOT USE YOUR HANDS TO UNCLOG CHUTE. Stop the motor before removing

debris. Use the supplied Clean-out tool to unclog the chute. Do not walk in front of your running snow

thrower. Do not direct discharged snow towards bystanders.

•

Do not apply additional man-made load to the engine since this may damage the engine.

•

Some parts of your snow thrower may freeze under extreme temperature conditions. Do not attempt to

operate your snow thrower with frozen parts. If the parts freeze while your snow thrower is in use, stop

the unit and inspect it for frozen parts. Thaw all parts before restarting and operating your snow

thrower. Never force parts or controls that are frozen. Never use an open flame of any sort to thaw

frozen parts.

Pre-Operation Inspection - IMPORTANT!!!

Before using your snow thrower for the first time, check the following:

•

Have you read and followed all setup and operation procedures for the engine as outlined?

•

Has the engine been filled with oil and gasoline to the proper level?

•

Are all snow thrower components properly attached and assembled?

•

Are there any broken or damaged parts?

•

Are all fasteners tight?

•

Are the tires inflated to the proper pressure?

NOTICE: If you are unsure about the assembly or condition of any of your snow thrower parts, please call

our customer service department at (800)791 9458.

AUGER AND DRIVE CONTROLS

1. To engage the auger (blades), press down on the auger control lever (left side handle).

2. To engage the drive, press down on the drive control lever (right side handle). The machine should

start moving in the direction and speed for the respective setting on the speed/gear control.

When finished clearing a snow path, release the auger control lever (handle) and the drive control lever

(handle)

Attention: Release (disengage) the auger and drive control lever (handles) before adjusting the

drive speed control lever. NEVER change the drive/gear speed while your snow thrower is in motion,

as it will damage the drive mechanism and void the warranty.

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DRIVE SPEED/GEAR CONTROL

Move the drive speed control lever to the desired speed. There are eight (8)

settings: six (6) forward speeds and two (2) reverse speeds. 1 is the slowest

forward speed and 6 is the fastest forward speed. R1 is the slowest reverse

speed and R2 is the fastest reverse speed.

Note: There is no neutral drive setting since the drive control handle must be

engaged for movement. Neutral is achieved when the drive control handle is

disengaged.

CHUTE DISCHARGE DIRECTION ADJUSTMENT

WARNING - Never direct the snow discharge chute at the operator, bystanders, vehicles,

or nearby windows. Discharged snow and foreign objects accidentally picked up by the

Snow Thrower can cause serious damage and severe bodily injury. Always point the

discharge

chute in the opposite direction from potential hazards. The discharge chute can be adjusted 180º by

rotating the chute rotation handle. Rotate the chute rotation handle clockwise to move the discharge

chute to the right; counterclockwise to move the chute to the left.

SKID SHOES ADJUSTMENT

Adjustment of the skid shoes sets the height above the ground at which the auger shave plate operates.

For clearing snow from concrete, asphalt, and other smooth surfaces, set the auger shave plate so that the

bottom of the plate is just above the ground.

For clearing snow from gravel, dirt, and other rough surfaces set the auger shave plate slightly above the

ground to avoid dirt and gravel from entering the auger.

The optimal height of the plate will vary depending on the type of surface being cleared. Surfaces with

larger gravel or stones require a higher shave plate setting.

1.

Move the snow thrower to a solid, smooth, and level surface.

2.

Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The

thickness of the board should be the same as the height above the ground you wish to raise the auger

shave plate. The skid shoes should not touch the board.

With the two nuts loose allow the skid shoe to slide to the ground then tighten the nuts to secure the skid

shoe.

OPERATING YOUR SNOW THROWER

MANUAL START THE ENGINE

To manual start the engine, perform the following steps:

1.

Check the oil and fuel levels.

2.

Move the choke lever to the “CLOSE” position.

3.

Make sure insert the switch key.

4.

Press the primer bulb 3 times.

5.

Pull on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the

engine. Return cord gently into the recoil starter. Never allow the cord to snap back.

6.

If engine fails to start, repeat step 4. NOTE: After repeated failed attempts to start the engine, please

consult the troubleshooting guide before attempting again. If problems persist, please call customer

service.

7.

Once the engine has started, slowly return the choke lever all the way to the “OPEN” position.

8.

Allow the engine to run for several minutes before cleaning snow. This allows the engine to stabilize

its speed and temperature.

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ELECTRIC START THE ENGINE

To start the engine using the electric start function, perform the following steps:

1.

Check the oil and gas levels.

2.

Move the choke lever to the “CLOSE” position.

3.

Make sure insert the switch key.

4.

Press the primer bulb 3 times.

5.

Plug the power cord to starting motor.

6.

Press the start button for 2-3 seconds or until the engine starts. NOTE: If the engine does not start

after 2-3 seconds, release the start button.

7.

If engine fails to start, wait 10 seconds, then repeat step 6. NOTE: After repeated attempts to start the

engine, please consult the troubleshooting guide before attempting again. If problems persist, please

call customer service.

8.

Once the engine has started. Slowly move the choke lever all the way to the “OPEN” position. Allow

the engine to run for several minutes before attempting to clean snow.

CLEARING SNOW

Start the engine once your snow thrower has been running outside for several minutes, it is now ready for

use. Make sure the path in front of your Snow Thrower is free from people, animals, objects, and all other

obstructions except for snow.

Adjust the chute outlet to the desired direction.

Turn the chute rotation handle clockwise or counter-clockwise until the desired position is reached.

WARNING! Never direct the chute outlet toward people or animals. While snow may seem harmless, it can

contain rocks or other debris that can cause serious injury when projected through the chute.

1. Engage/depress the auger control lever (handle) to start the augers and impeller turning.

2. Set the desired direction and speed using the speed/gear control lever.

3. Engage/depress the drive control lever (handle) and direct the snow thrower into the snow to be cleared.

NOTICE: NEVER change speed/gear positions while the drive control lever (handle) is engaged.

Disengage the drive control handle BEFORE changing speeds or directions. If the snow is deeper

than the height of the auger, remove it in several steps taking narrower swaths. Make several passes

with the auger overlapping the cleared areas and reduce forward speed.

For the best clearing efficiency, clear snow before it melts, refreezes and hardens. Hard

packed and wet snow can be very difficult to clear.

Clearing wet heavy snow can be a challenge, depending on ambient temperature, humidity levels, and

overall climate conditions including actual snow conditions, there may be no 100% solution as snow

may be too wet or compacted to move or throw. Wet snow will tend to clog and stick more to the augers

and chute. Keep the auger engaged as much as possible when clearing wet snow to help prevent

clogging.

WARNING!

If snow is filled with foreign material, damage to the snow thrower may result.

Avoid snow with foreign materials.

STOPPING

When finished using your snow thrower, perform the following steps to shut it down.

1. Engage the auger and impeller for 30 seconds to clear any remaining snow inside your snow thrower

2. Stop the auger blade rotation by releasing the (left) auger control lever (handle).

3. Remove Engine Safety Switch Key to stop engine operation.

4. Remove snow from all snow thrower surfaces including the auger housing and chute areas.

CLEARING RESTRICTIONS

If the snow discharge chute or auger housing becomes clogged, STOP the engine. Remove the Engine Safety

key and make sure that all rotating parts have come to a complete stop. Use the supplied snow clean out tool to

clear the obstruction. After unclogging, wipe the tool clean, and place it in the holder on top of the auger

housing.

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MAINTENANCE

TIRE INFLATION

Before each use of your Snow Thrower, check the tire pressure. The pressure in each tire should be in the range

of 20-24 psi for the best performance. The pressure can be checked using an ordinary tire pressure gauge. Fill

the tires using a small or pressure regulated air compressor.

WARNING! DO NOT OVER-INFLATE THE TIRES. Over-inflating could cause a tire to burst and

cause severe bodily injury.

SHAVE PLATE REPLACEMENT

Remove both skid shoes and hardware including carriage bolts and nuts which attach shave plate to snow

thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the

auger housing.

AUGER OR IMPELLER JAMS

WARNING! The auger and impeller rotate at fast speeds which can cause harm or even amputation to a person's

body parts. Even if you do not see the auger or impeller rotating, it may start at any time if the engine is running.

Remove the Safety Key before cleaning the jams.The chute clean-out tool is

fastened to the upper tube.

1.

Always turn OFF the engine before attempting to clear any clogs or

jams.

2.

Keep hands and feet away from rotating parts while the engine is

running.

3.

Do not wear loose fitting clothing that can become entangled in

rotating parts.

4.

Wait until the auger and impeller have come to a full stop.

5.

Clear any visible jams using the clean out tool attached to your

machine.

WARNING! DO NOT

try to clear jams with your hands or feet.

AUGER SHEAR PINS REPLACEMENT

Shear pins are used to attach the auger shaft to the auger blades. Stop the engine by

removing the safety key. A clog or jam in the augers may cause one or multiple shear

pins to break. The shear pins are a safety mechanism and designed to break under

high load or impact and protect the auger drive system from damage. Replacement

shear pins and nylon locknuts are provided with your snow thrower.

For additional replacement shear pins, please call the customer service department at (800)791 9458.

1.

Turn off the engine and wait for all moving parts to come to a complete stop. Remove any

remnants of the broken shear pin. It may be necessary to unscrew the nut from the broken shear

pin and drive out the broken pin.

2.

Insert a new shear pin through the hole in the auger shaft and tighten using the shear pin nylon

lock nut. Do not over-tighten the nylon lock nut. Note: Never replace the shear pins with standard

pins or fasteners. Damage may occur to the snow blower and drive systems.

NOTICE: Never replace the shear pins with standard pins or fasteners. Damage may occur to the snow

blower and drive systems.

15

TROUBLESHOOTING

Problem

Causes

Remed

y

WARNING - Before attempting to make any inspections, repairs or adjustments, stop the engine, wait for all moving parts to

stop moving and carefully disconnect the engine spark plug wire. If tipping or

turning the snow blower is required for any inspection or repair, first wait until the engine is cool to the touch and then drain the

engine of all fuel and oil into suitable containers and store or dispose of in a proper manner.

Engine Systems - Note: For all engine problems, see the below troubleshooting information.

Engine Fails to

Start

(Engine cranks

over)

Spark plug wire disconnected Connect wire to spark plug

Faulty spark plug Clean, adjust gap, or replace spark plug.

Engine flooded with fuel Discontinue choke or primer use, clean or replace spark

p

lug.

Safet

y

ke

y

not inserted in en

g

ine i

g

nition Insert ke

y

full

y

into the switch

Choke not in START position

Move choke to START position, after engine starts

slowly move to RUN position as engine speed and

operation stabilizes at the set rpm. If engine still does not

start move to half choke and crank engine.

Fuel incorrect, old or stale, will not ignite

Empty and clean fuel tank & carburetor, refill with fresh,

clean gasoline. (Note: Fuel may become stale after 30

days in some cases)

Blocked or clogged fuel system or line Clean fuel system or line

Extension cord is not properly attached to electric

starter terminal

Re-insert extension cord into electric starter terminal.

Engine electric

starter

will not crank

engine

N

o power from power supply, tripped breaker Check power supply extension cord is attached to.

Extension cord wire gauge is too small, or cord

is too long

Use proper rated and length extension cord

CHOKE in ON or partial ON position Move CHOKE lever to RUN

Engine runs

erratic,

stalls or seems

low on

power

Fuel incorrect, old or stale

Empty and clean fuel tank & carburetor, refill with fresh,

clean gasoline. (Note: Fuel may become stale after

30 days in some cases)

Blocked or clogged fuel system or line Clean fuel system or line

Carburetor is in need of cleanin

g

Clean fuel s

y

stem and carbureto

r

Spark plug wire loose Connect and tighten spark plug wire

Faulty spark plug Clean, adjust gap, or replace spark plug, see Engine

Operator's manual

Engine oil over filled Drain oil to proper level. Oil should not be above the

top 2 threads of LOWER fill plug.

Engine oil level low or empty Add oil

Drive system

N

o forward or

reverse drive

movement when

drive handle

engaged

Drive belt loose or damaged

Check drive belt tension pulley for damage or

incorrect tension, repair as necessary. Replace drive

belt.

Friction drive wheel is worn or dama

g

ed Replace friction drive wheel

Friction drive wheel wet or slipping

Allow snow blower to dry and or warm up or

adjust drive cable tension as necessary

Wheel to axle pins broken or missing. Replace pins attaching wheels to axle

16

Problem

Causes

Remed

y

Drive speed control

stuck in gear or

won’t change gears

Speed control lever loose or damaged, not

moving speed control cables

Check speed control lever and cables for damage or

loose or missing parts. Repair or replace parts as

needed, ensure pivot stud spring tension is correct,

adjust pivot nut spring tension as needed.

Speed control cables loose, damaged or

binding

Repair, adjust or replace as necessary

Drive speed control

allows only 1

direction

Speed control cables unadjusted, loose,

damaged or binding

Check speed control lever and cables for damage or

loose or missing parts. Repair or replace parts as

needed. Adjust drive speed control cables, see Drive

Speed Control Cables Adjustment

Drive engaged

when drive control

handle released

Drive control cable bindin

g

, won’t release Repair, replace cable as necessar

y

Friction drive wheel return spring broke or

missing

Replace spring, adjust cable as necessary

Auger System

Auger not rotating

when auger control

handle engaged or

Not blowing snow

or Poor snow

blowing

performance

Chute assembly clogged Clean chute and inside of auger housing with

clean-out tool

Auger shear pins broken Replace shear pins. Check each auger blade shear pin.

Foreign object in auger or impeller causing

auger to stop without shearing pins

Remove object from auger or impeller areas

Auger belt loose, slipping, worn or damaged Replace auger belt

Auger belt tension cable loose, damaged or

binding

Repair, adjust or replace as necessary

Au

g

er blade(s) dama

g

ed or ben

t

Replace au

g

er blade(s)

Auger gearbox mechanical damage, auger drive

system not rotating freely (binding) Check bearings, bushings and all system parts for

damage or mechanical binding. Repair or replace as

necessary using proper lubrication

Impeller dama

g

e

d

Replace impelle

r

Impeller not connected to impeller shaft,

impeller or shear pins broken

Replace shear pins or impeller as necessary

Forward speed too fast while blowing snow,

overload

Allow engine to maintain its speed.

Auger belt broken, or

repeated failure

Auger tension pulley arm return spring broken

or missing

Replace tension arm return spring

Auger tension pulley arm stuck or binding Repair or replace tension arm as necessary

Auger tension pulley arm or pulley

misaligned or damaged

Repair, replace or align tension arm and or pulley as

necessary

Foreign material on pulleys and belt, oil,

grease, dirt etc.

Clean belt and pulleys as necessary, replace belt if

necessary

Auger pulleys misaligned, loose, damaged, or

bent

Replace or align pulleys as necessary

Incorrect or damaged auger belt Replace with correct size and type belt

Auger belt guide pin not adjusted Adjust belt guide pin to within 1/8 to 3/16 in. from

p

ulley. (Guide pin keeps belt in pulley when

disengaged)

Auger rotating

when auger control

handle released

Auger tension pulley arm return spring broken

or missing

Replace tension arm return spring

17

EXPLODED VIEW AND PARTS LIST

PANEL ASSEMBLY

Ite

m

Stock# Description Qt

y

Ite

m

Stock# Description Qt

y

24 303020498 Bolt M8×18 4 126 303071336 Right control trigger 1

113 303160903C Lower Handle 1 127 303030025 Nut M6 2

33 303020154 Bolt M8×40 4 101 203020380 Tooth pad 2

20 303030077 Flange Lock Nut M8 4 128 303071549 Fixed plate 1

114 202580001 Speed Control Connection

Ro

d

1 129 203010979 Control Handle 1

115 303200153 Upper Auger Cable 1 43 303042023 Flat Washer 2

116 303200152 Upper Drive Cable 1 20 303030077 Flange Lock Nut M8 2

117 203051135 Clean Out Tool 1 99 303020275 Bolt M8×40 4

118 302080018 Rubber ring 1 66 303042013 Flat Washer 4

119 303080674 Support rod 1 20 303030077 Flange Lock Nut M8 4

20 303030077 Flange Lock Nut M8 1 130 301100037 Light switch 1

120 303020486 Bolt M6×50 2 131 202030117 Panel 1

121 203070105 handle sleeve 2 132 303010159 Screw4.2x12mm 3

122 303071335 Left control trigger 1 133 203050561 Rear cover 1

123 303181444" Upper Handle Welding 1 134 202500002 Lamp panel assembly 1

124 303020654 Bolt M8×35 2 135 301040130 Connecting line 1

125 203010977 Control Handle 1 136 306010059 Battery box 1

104 303130369 Spring 2

18

CHUTE ASSEMBLY

Item Stock# Description Qty Item Stock# Description Qty

86 303010270 Screw ST4.2×14 1 100 203021536 Steering gear 1

87 303042019 Flat Washer 1 101 203020380 Tooth pad 1

88 303200151 Snow chute cable 1 89 303010351 Screw ST6.3*14 2

89 303010351 Screw ST6.3*14 1 102 303130393 drag spring 1

90 303071641 Cable seat 1 103 303042138 Flat Washer 1

91 202120185 Chute 1 104 303130369 Compression spring 1

24 303020498 Bolt M8×18 2 20 303030077 Muelle de compresión

M8

1

92 303081362 Support Tube Welded 1 105 203010980 Steering gear cover 1

93 303030087 Nut M6 2 106 303050008 Shaft Ring 1

94 303020507 Bolt M6×35 2 107 303060178 Steering pinion 1

95 303081359 Small Support Tube

Welde

d

1 108 303160984 Steering shaft 1

20 303030077 Flange Lock Nut M8 2 109 303160845 Dowel Pin 1

96 303020583 Bolt M8×35 2 110 303160905 Z-long rocker 1

86 303010270 Screw ST4.2×14 4 62 303042004 Flat washer 2

97 303071639 Support plate 1 111 203021460 Rocker lever 1

98 303010332 Screw ST6.3x20 1 112 303050029 Shaft Ring 1

99 303020275 Bolt M8×40 1

19

FRAME ASSEMBLY

20

Item Stock# Description Qty Item Stock# Description Qty

27 303190351 Engine 1 59 203050513 Big raft 1

28 303160192B Spacer bush 1 60 303030059 Lock nut M10 1

29 303070202 Small tensioning plate 1 61 303042004 Flat Wsher 1

30 303042005 Flat washer 1 62 303100051 Deep groove ball bearing 2

31 303020265 Bolt M8x30 1 63 303160799 Six square sleeve 1

20 303030077 Flange locknut M8 1 64 202160007 Friction Wheel Assembly 1

32 203100004 Tension wheel assembly 1 65 303042013 Flat Wsher 1

33 303020154 Bolt M8×40 1 24 303020498 Bolt M8x18 1

34 303130094 Friction wheel bracket

sprin

g

1 66 303050524 Ring 1

35 303160432 Screw M8 1 67 202570001 Pulley support assembly 1

36 303060040 Adjustable pad 1 68 303100105 Locking shaft 2

37 303060041 Synchronous pulley wheel 1 69 303071633 Big Tension Plate 1

38 303060064 Adjustable pad 2 61 303042004 Flat Wsher 1

39 303043021 Washer 1 70 303020680 Bolt 1

40 303160152A V-belt wheel 1 71 203060034 7109 Big Pulley 1

41 303110015 Flat Wsher 1 72 302040079 V-Belt 720mm,4LXA 1

30 303042005 Flat Washer 1 24 303020498 Bolt M8x18 2

31 303020265 Bolt M8x30 1 73 303160983 Tension plate tension spring 1

42 303020457 Bolt M8x25 1 33 303020154 Bolt M8×40 1

43 303042023 Flat Wsher 3 74 203100003 Tensioning Wheel

Assembl

y

1

44 303081365 Belt stop lever 1 20 303030077 Muelle de compresión M8 1

45 303043016 External teeth lock washer 1 34 303130094 Friction wheel bracket

sprin

g

1

46 303160177 Guide pulley Screw 3 24 303020498 Bolt M8x18 6

47 203020364 Guide pulley 3 75 202170006 Friction wheel assembly 1

48 303030032 Locknut M6 3 76 303042042 Flat Wsher 1

49 303030097 Nut M8 4 77 303020244 Bolt M6x14 1

50 303041022 Spring washer 4 78 302040078 Synchronous belt 1

43 303042023 Flat Wsher 4 25 303020561 Bolt M6x16 2

51 303070418A Guide Wheel Plate 1 79 203051019 Belt cover 1

52 303181440 Gear Shift Fork Welded 1 15 303160987 Anti - knockout 2

53 303042069 Flat Wsher 2 16 303160815 Elastic cylindrical pin 2

54 303071631 Shift Pick 1 80 302090217 13" Wheel assembly 2

20 303030077 Flang Lock Nut M8 1 81 203050140 Spacer bush 2

55 303071243 Guide wheel plate 1 82 303050028 Shaft ring 1

25 303020561 Bolt M6x16 4 83 303060030 Bushing 2

56 202020116 Chassis welded 1 84 303160876 Big gear 1

57 303200050 Lower Drive Cable 1 15 303160987 Anti - knockout 1

58 303200012 Lower Auger Cable 1 16 303160815 Elastic cylindrical pin 1

25 303020561 Bolt M6x16 4 85 303160880 Axle 1

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PowerSmart DB7109A Manuel utilisateur

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