Hikoki CD1805DB Manuel utilisateur

Designed for operating in USA & Canada only.

When this product is used in areas other than the USA & Canada,

we cannot guarantee the product quality and performance.

Model

Modèle

Modelo CD 1805DB

Cordless Metal Cutting Saw

Scie à métaux sans fil

Sierra de corte de metal inalámbrica

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand

this manual BEFORE operating the power tool. Please keep this manual available for other

users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI

AVERTISSEMENT

Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort

ou de sérieuses blessures corporelles!

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.

Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce

mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent

l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.

INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES

ADVERTENCIA

¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar

en lesiones de gravedad o la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y

comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para

que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe

ser guardado en un lugar seguro.

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IMPORTANT SAFETY INSTRUCTIONS

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before

operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety

rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,

and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which

contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power

tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metaboHPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or

may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings, instructions,

illustrations and specifications provided with this

power tool.

Failure to follow all instructions listed below may

result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future

reference.

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-

operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust.

Power tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while

operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way.

Do not use any adapter plugs with earthed

(grounded) power tools.

Unmodified plugs and matching outlets will

reduce risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radiators,

ranges and refrigerators.

There is an increased risk of electric shock if your

body is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions.

Water entering a power tool will increase the risk

of electric shock.

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d) Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool.

Keep cord away from heat, oil, sharp edges

or moving parts.

Damaged or entangled cords increase the risk of

electric shock.

e) When operating a power tool outdoors, use

an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces

the risk of electric shock.

f) If operating a power tool in a damp location

is unavoidable, use a residual current device

(RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired

or under the influence of drugs, alcohol or

medication.

A moment of inattention while operating power

tools may result in serious personal injury.

b) Use personal protective equipment. Always

wear eye protection.

Protective equipment such as a dust mask, non-

skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce

personal injuries.

c) Prevent unintentional starting. Ensure the

switch is in the off-position before

connecting to power source and/or battery

pack, picking up or carrying the tool.

Carrying power tools with your finger on the

switch or energising power tools that have the

switch on invites accidents.

d) Remove any adjusting key or wrench before

turning the power tool on.

A wrench or a key left attached to a rotating part

of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and

balance at all times.

This enables better control of the power tool in

unexpected situations.

f) Dress properly. Do not wear loose clothing

or jewellery. Keep your hair and clothing

away from moving parts.

Loose clothes, jewellery or long hair can be

caught in moving parts.

g) If devices are provided for the connection of

dust extraction and collection facilities,

ensure these are connected and properly

used.

Use of dust collection can reduce dust-related

hazards.

h) Do not let familiarity gained from frequent

use of tools allow you to become

complacent and ignore tool safety principles.

A careless action can cause severe injury within

a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct

power tool for your application.

The correct power tool will do the job better and

safer at the rate for which it was designed.

b) Do not use the power tool if the switch does

not turn it on and off.

Any power tool that cannot be controlled with the

switch is dangerous and must be repaired.

c) Disconnect the plug from the power source

and/or remove the battery pack, if

detachable, from the power tool before

making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce the risk

of starting the power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions to

operate the power tool.

Power tools are dangerous in the hands of

untrained users.

e) Maintain power tools and accessories.

Check for misalignment or binding of moving

parts, breakage of parts and any other

condition that may affect the power toolʼs

operation.

If damaged, have the power tool repaired before

use.

Many accidents are caused by poorly maintained

power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are

easier to control.

g) Use the power tool, accessories and tool bits

etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed.

Use of the power tool for operations different

from those intended could result in a hazardous

situation.

h) Keep handles and grasping surfaces dry,

clean and free from oil and grease.

Slippery handles and grasping surfaces do not

allow for safe handling and control of the tool in

unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger specified by

the manufacturer.

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A charger that is suitable for one type of battery

pack may create a risk of fire when used with

another battery pack.

b) Use power tools only with specifically

designated battery packs.

Use of any other battery packs may create a risk

of injury and fire.

c) When battery pack is not in use, keep it away

from other metal objects, like paper clips,

coins, keys, nails, screws or other small

metal objects, that can make a connection

from one terminal to another.

Shorting the battery terminals together may

cause burns or a fire.

d) Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If

contact accidentally occurs, flush with water.

If liquid contacts eyes, additionally seek

medical help.

Liquid ejected from the battery may cause

irritation or burns.

e) Do not use a battery pack or tool that is

damaged or modified.

Damaged or modified batteries may exhibit

unpredictable behaviour resulting in fire,

explosion or risk of injury.

f) Do not expose a battery pack or tool to fire

or excessive temperature.

Exposure to fire or temperature above 265°F may

cause explosion.

g) Follow all charging instructions and do not

charge the battery pack or tool outside the

temperature range specified in the

instructions.

Charging improperly or at temperatures outside

the specified range may damage the battery and

increase the risk of fire.

6) Service

a) Have your power tool serviced by a qualified

repair person using only identical

replacement parts.

This will ensure that the safety of the power tool

is maintained.

b) Never service damaged battery packs.

Service of battery packs should only be

performed by the manufacturer or authorized

service providers.

WARNING

To reduce the risk of injury, user must read

instruction manual.

CORDLESS METAL CUTTING SAW

SAFETY WARNINGS

Cutting procedures

1. DANGER: Keep hands away from cutting area

and the blade. Keep your second hand on

auxiliary handle, or motor housing.

If both hands are holding the saw, they cannot be cut

by the blade.

2. Do not reach underneath the workpiece.

The guard cannot protect you from the blade below

the workpiece.

3. Adjust the cutting depth to the thickness of the

workpiece.

Less than a full tooth of the blade teeth should be

visible below the workpiece.

4. Never hold the workpiece in your hands or

across your leg while cutting. Secure the

workpiece to a stable platform.

It is important to support the work properly to

minimise body exposure, blade binding, or loss of

control.

5. Hold the power tool by insulated gripping

surfaces, when performing an operation where

the cutting tool may contact hidden wiring.

Contact with a “live” wire will also make exposed

metal parts of the power tool “live” and could give the

operator an electric shock.

6. When ripping, always use a rip fence or straight

edge guide.

This improves the accuracy of cut and reduces the

chance of blade binding.

7. Always use blades with correct size and shape

(diamond versus round) of arbour holes.

Blades that do not match the mounting hardware of

the saw will run off-centre, causing loss of control.

8. Never use damaged or incorrect blade washers

or bolt.

The blade washers and bolt were specially designed

for your saw, for optimum performance and safety of

operation.

Kickback causes and related warnings

–

kickback is a sudden reaction to a pinched, jammed

or misaligned saw blade, causing an uncontrolled

saw to lift up and out of the workpiece toward the

operator;

–

when the blade is pinched or jammed tightly by the

kerf closing down, the blade stalls and the motor

reaction drives the unit rapidly back toward the

operator;

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–

if the blade becomes twisted or misaligned in the cut,

the teeth at the back edge of the blade can dig into

the top surface of the steel materials causing the

blade to climb out of the kerf and jump back toward

the operator.

Kickback is the result of saw misuse and/or incorrect

operating procedures or conditions and can be avoided by

taking proper precautions as given below.

1. Maintain a firm grip with both hands on the saw

and position your arms to resist kickback forces.

Position your body to either side of the blade,

but not in line with the blade.

Kickback could cause the saw to jump backwards,

but kickback forces can be controlled by the operator,

if proper precautions are taken.

2. When blade is binding, or when interrupting a

cut for any reason, release the trigger and hold

the saw motionless in the material until the blade

comes to a complete stop.

Never attempt to remove the saw from the work

or pull the saw backward while the blade is in

motion or kickback may occur.

Investigate and take corrective actions to eliminate

the cause of blade binding.

3. When restarting a saw in the workpiece, centre

the saw blade in the kerf so that the saw teeth

are not engaged into the material.

If a saw blade binds, it may walk up or kickback from

the workpiece as the saw is restarted.

4. Support large panels to minimise the risk of

blade pinching and kickback.

Large panels tend to sag under their own weight.

Supports must be placed under the panel on both

sides, near the line of cut and near the edge of the

panel.

5. Do not use dull or damaged blades.

Unsharpened or improperly set blades produce

narrow kerf causing excessive friction, blade binding

and kickback.

6. Blade depth and bevel adjusting locking levers

must be tight and secure before making the cut.

If blade adjustment shifts while cutting, it may cause

binding and kickback.

7. Use extra caution when sawing into existing

walls or other blind areas.

The protruding blade may cut objects that can cause

kickback.

Lower guard function

1. Check the lower guard for proper closing before

each use. Do not operate the saw if the lower

guard does not move freely and close instantly.

Never clamp or tie the lower guard into the open

position.

If the saw is accidentally dropped, the lower guard

may be bent.

Raise the lower guard with the retracting handle and

make sure it moves freely and does not touch the

blade or any other part, in all angles and depths of

cut.

2. Check the operation of the lower guard spring. If

the guard and the spring are not operating

properly, they must be serviced before use.

Lower guard may operate sluggishly due to damaged

parts, gummy deposits, or a build-up of debris.

3. The lower guard may be retracted manually only

for special cuts such as “plunge cuts” and

“compound cuts”.

Raise the lower guard by the retracting handle

and as soon as the blade enters the material, the

lower guard must be released.

For all other sawing, the lower guard should operate

automatically.

4. Always observe that the lower guard is covering

the blade before placing the saw down on bench

or floor.

An unprotected, coasting blade will cause the saw to

walk backwards, cutting whatever is in its path.

Be aware of the time it takes for the blade to stop after

switch is released.

SPECIFIC SAFETY RULES AND SYMBOLS

1. Adjustments. Before cutting be sure cutting

depth adjustment is tight.

2. Avoid cutting nails. Inspect for and remove all

nails from work piece before cutting.

3. When operating the saw, keep the cord away

from the cutting area and position it so that it will

not be caught on the workpiece during the

cutting operation.

Operate with proper hand support, proper workpiece

support, and supply cord routing away from the work

area.

WARNING

It is important to support the work piece properly

and to hold the saw firmly to prevent loss of

control which could cause personal injury. Fig.1

illustrates typical hand support of the saw.

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A TYPICAL ILLUSTRATION OF PROPER HAND

SUPPORT WORKPIECE SUPPORT, AND SUPPLY

CORD ROUTING.

Fig. 1

4. Place the wider portion of the saw base on that

part of the work piece which is solidly supported,

not on the section that will fall off when the cut is

made.

As examples, Fig. 2 illustrates the RIGHT way to cut

off the end of board, and Fig. 3 the WRONG way. If

the work piece is short or small, clamp it down.

DON’T TRY TO HOLD SHORT PLACES BY HAND!

Fig. 2

Fig. 3

5. Never attempt to saw with the circular saw held

upside down in a vise.

This is extremely dangerous and can lead to serious

accidents. (Fig. 4)

Fig. 4

6. ALWAYS wear ear protectors when using the tool

for extended periods.

Prolonged exposure to high intensity noise can cause

hearing loss.

7. Always wear eye protection that meets the

requirement of the latest revision of ANSI

Standard Z87.1.

8. ALWAYS wear a mask or respirator to protect

yourself from dust or potentially harmful

particles generated during operation.

9. Before setting the tool down after completing a

cut, be sure that the lower (telescoping) guard

has closed and the blade has come to a

complete stop.

10. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts

near the tool’s moving parts.

11. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety

features in place and in proper working order. If

maintenance or servicing requires the removal of a

guard or safety feature, be sure to replace the guard

or safety feature before resuming operation of the

tool.

12. Use right tool.

Don’t force small tool or attachment to do the job of a

heavy-duty tool.

Don’t use tool for purpose not intended —for example

— don’t use circular saw for cutting tree limbs or logs.

13. NEVER use a power tool for applications other

than those specified.

NEVER use a power tool for applications other than

those specified in the instruction manual.

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14. Handle tool correctly.

Operate the tool according to the instructions

provided herein. Do not drop or throw the tool.

NEVER allow the tool to be operated by children,

individuals unfamiliar with its operation or

unauthorized personnel.

15. Do not run the saw while carrying it at your side.

16. Keep all screws, bolts and covers tightly in

place.

Keep all screws, bolts, and plates tightly mounted.

Check their condition periodically.

17. Do not use power tools if the plastic housing or

handle is cracked.

Cracks in the tool’s housing or handle can lead to

electric shock. Such tools should not be used until

repaired.

18. Blades and accessories must be securely

mounted to the tool.

Prevent potential injuries to yourself or others. Blades,

cutting implements and accessories which have been

mounted to the tool should be secure and tight.

19. NEVER use a tool which is defective or operating

abnormally.

If the tool appears to be operating unusually, making

strange noises, or otherwise appears defective, stop

using it immediately and arrange for repairs by a

metaboHPT authorized service center.

20. Carefully handle power tools.

Should a power tool be dropped or struck against

hard materials inadvertently, it may be deformed,

cracked, or damaged.

21. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon

tetrachloride, and alcohol may damage and crack

plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened

with soapy water and dry thoroughly.

22. Never wear gloves made of material liable to roll

up such as cotton, wool, cloth or string, etc.

23. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that

air can freely flow at all times. Check for dust build-up

frequently.

24. NEVER leave tool running unattended. Turn

power off.

Don’t leave tool until it comes to a complete stop.

25. NEVER touch the blade with bare hands after

operation.

26. Because the cordless power tool operates by battery

power, be aware of the fact that it can begin to

operate at any time.

27. When working at elevated locations, clear the area of

all other people and be aware of conditions below

you.

28. Do not give a strong shock to the switch panel or

break it. It may lead to a trouble.

29. Do not use the product if the tool or the battery

terminals (battery mount) are deformed.

Installing the battery could cause a short circuit that

could result in smoke emission or ignition.

30. Keep the tool’s terminals (battery mount) free of swarf

and dust.

○

Prior to use, make sure that swarf and dust have not

collected in the area of the terminals.

○

During use, try to avoid swarf or dust on the tool from

falling on the battery.

○

When suspending operation or after use, do not leave

the tool in an area where it may be exposed to falling

swarf or dust.

Doing so could cause a short circuit that could result

in smoke emission or ignition.

31. Definitions for symbols used on this tool

V.......................................................................... volts

.......................................................... direct current

n0

......................................................... no load speed

---/min............. revolutions or reciprocation per minute

Hz ....................................................................... hertz

A ................................................................... amperes

32. Always use the tool and battery at temperatures

between 23°F (-5°C) and 104°F (40°C).

IMPORTANT SAFETY INSTRUCTIONS FOR

BATTERY CHARGER

WARNING

Death or serious bodily injury could result from

improper or unsafe use of battery chargers. To

avoid these risks, follow these basic safety

instructions:

READ ALL INSTRUCTIONS

1. This manual contains important safety and operating

instructions for battery charger Model UC18YSL3.

2. Before using battery charger, read all instructions and

cautionary markings on (1) battery charger, (2)

battery, and (3) product using battery.

3. To reduce risk of injury, charge metaboHPT

rechargeable battery models of the multi volt series

and the BSL18 series. Other models of batteries may

burst causing personal injury and damage.

4. Use of an attachment not recommended or sold by

the battery charger manufacturer may result in a risk

of fire, electric shock, or injury to persons.

5. To reduce risk of damage to electric plug and cord,

pull by plug when disconnecting battery charger.

6. Make sure cord is located so that it will not be

stepped on, tripped over, or otherwise subjected to

damage or stress.

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7. An extension cord should not be used unless

absolutely necessary. Use of improper extension cord

could result in a risk of fire and electric shock.

If extension cord must be used make sure:

a. That blades of extension cord are the same

number, size, and shape as those of plug on

battery charger:

b. That extension cord is properly wired and in good

electrical condition; and

c. That wire size is large enough for AC ampere

rating of battery charger as specified in Table1.

Table 1: RECOMMENDED MINIMUM AWG SIZE FOR

EXTENSION CORDS FOR BATTERY CHARGERS

AC Input Rating

Amperes *1AWG Size of Cord

Equal to

or

greater

than

but less

than

Length of Cord, Feet (Meter)

25

(7.5) 50

(15) 100

(30) 150

(45)

0

2

3

2

3

4

18

16

14

*1 If the input rating of a battery charger is given in watts

rather than in amperes, the corresponding ampere

rating is to be determined by dividing the wattage

rating by the voltage rating–for example:

1,250 watts

125 volts =10 amperes

8. Do not operate battery charger with damaged cord or

plug-replace them immediately.

9. Do not operate battery charger if it has received a

sharp blow, been dropped, or otherwise damaged in

any way; take it to a qualified serviceman.

10. Do not disassemble battery charger; take it to a

qualified serviceman when service or repair is

required. Incorrect reassembly may result in a risk of

electric shock or fire.

11. To reduce risk of electric shock, unplug charger from

receptacle before attempting any maintenance or

cleaning. Removing the battery will not reduce this

risk.

IMPORTANT SAFETY INSTRUCTIONS FOR

USE OF THE BATTERY AND BATTERY

CHARGER

You must charge the battery before you can use the

power tool. Before using the model UC18YSL3 battery

charger, be sure to read all instructions and cautionary

statements on it, the battery and in this manual.

WARNING

USE ONLY metaboHPT BATTERIES. OTHER

MODELS OF BATTERIES MAY BURST AND

CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING

Improper use of the battery or battery charger

can lead to serious injury. To avoid these

injuries:

1. NEVER disassemble the battery.

2. NEVER incinerate the battery, even if it is damaged or

is completely worn out. The battery can explode in a

fire.

3. NEVER short-circuit the battery.

4. NEVER insert any objects into the battery charger’s

air vents. Electric shock or damage to the battery

charger may result.

5. NEVER charge outdoors. Keep the battery away from

direct sunlight and use only where there is low

humidity and good ventilation.

6. NEVER charge when the temperature is below 32°F

(0°C) or above 104°F (40°C).

7. NEVER connect two battery chargers together.

8. NEVER insert foreign objects into the hole for the

battery or the battery charger.

9. NEVER use a booster transformer when charging.

10. NEVER use DC power to charge.

11. NEVER store the battery or battery charger in places

where the temperature may reach or exceed 104°F

(40°C) such as inside metal box or car.

12. NEVER expose the battery or battery charger to rain

or wet conditions.

13. ALWAYS operate charger on standard household

electrical power (120 volts). Using the charger on any

other voltage may overheat and damage the charger.

14. ALWAYS wait at least 15 minutes between charges

to avoid overheating the charger.

15. ALWAYS disconnect the power cord from its

receptacle when the charger is not in use.

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CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with

the protection function to stop the output.

In the cases of 1 to 3 described below, when using this

product, even if you are pulling the switch, the motor may

stop. This is not the trouble but the result of protection

function.

1. When the battery power remaining runs out, the motor

stops.

In such case, charge it up immediately.

2. If the tool is overloaded, the motor may stop. In this

case, release the switch of tool and eliminate causes

of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the

battery power may stop.

In this case, stop using the battery and let the battery

cool. After that, you can use it again.

Furthermore, please heed the following warning and

caution.

WARNING

In order to prevent any battery leakage, heat

generation, smoke emission, explosion and ignition

beforehand, please be sure to heed the following

precautions.

1. Make sure that swarf and dust do not collect on the

battery.

○

During work make sure that swarf and dust do not fall

on the battery.

○

Make sure that any swarf and dust falling on the

power tool during work do not collect on the battery.

○

Do not store an unused battery in a location exposed

to swarf and dust.

○

Before storing a battery, remove any swarf and dust

that may adhere to it and do not store it together with

metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a

nail, strike with a hammer, step on, throw or subject

the battery to severe physical shock.

3. Do not use an apparently damaged or deformed

battery.

4. Do not use the battery for a purpose other than those

specified.

5. If the battery charging fails to complete even when a

specified recharging time has elapsed, immediately

stop further recharging.

6. Do not put or subject the battery to high temperatures

or high pressure such as into a microwave oven,

dryer, or high pressure container.

7. Keep away from fire immediately when leakage or

foul odor are detected.

8. Do not use in a location where strong static electricity

generates.

9. If there is battery leakage, foul odor, heat generated,

discolored or deformed, or in any way appears

abnormal during use, recharging or storage,

immediately remove it from the equipment or battery

charger, and stop use.

10. Do not immerse the battery or allow any fluids to flow

inside. Conductive liquid ingress, such as water, can

cause damage resulting in fire or explosion. Store

your battery in a cool, dry place, away from

combustible and flammable items. Corrosive gas

atmospheres must be avoided.

CAUTION

1. If liquid leaking from the battery gets into your eyes,

do not rub your eyes and wash them well with fresh

clean water such as tap water and contact a doctor

immediately.

If left untreated, the liquid may cause eye-problems.

2. If liquid leaks onto your skin or clothes, wash well with

clean water such as tap water immediately.

There is a possibility that this can cause skin irritation.

3. If you find rust, foul odor, overheating, discolor,

deformation, and/or other irregularities when using

the battery for the first time, do not use and return it to

your supplier or vendor.

WARNING

If an electrically conductive foreign object enters the

terminals of the lithium ion battery, a short-circuit may

occur resulting in the risk of fire. Please observe the

following matters when storing the battery.

●

Do not place electrically conductive cuttings,

nails, steel wire, copper wire or other wire in the

storage case.

●

Either install the battery in the power tool or

store by securely pressing into the battery cover

until the ventilation holes are concealed to

prevent short-circuits (See Fig. 7).

REGARDING LITHIUM-ION BATTERY

TRANSPORTATION

When transporting a lithium-ion battery, please observe

the following precautions.

WARNING

Notify the transporting company that a package

contains a lithium-ion battery, inform the

company of its power output and follow the

instructions of the transportation company when

arranging transport.

●

Lithium-ion batteries that exceed a power output

of 100Wh are considered to be in the freight

classification of Dangerous Goods and will

require special application procedures.

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●

For transportation abroad, you must comply with

international law and the rules and regulations of

the destination country.

Wh

Power Output

2 to 3 digit number

Fig. 5

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO OTHER USERS

AND

OWNERS OF THIS TOOL!

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FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance

of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety

instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own

power tool.

NAME OF PARTS

1.Cordless Metal Cutting Saw (CD1805DB)

Lighting mode switch

Lighting mode indicator lamp

Remaining battery

indicator lamp

Silent mode indicator lamp

Mode selector

switch

Switch panel

Sub handle

LED Light

Motor

(Inside the Housing)

Hex. bar wrench 5mm

Battery

Nameplate

Gear cover

Dust cover

Cutting depth lever

Saw blade Guide slit

Base

Lock lever

Saw cover

Trigger switch

Lock-off button

Lower guard

Washer (B)

Hexagonal flange bolt

Dust box

Mark

Push button

Handle

Fig. 6

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2.Battery 3.Battery Charger

Ventilation holes

Display panel

Battery cover

Terminals

Latch

Cord

Nameplate Guide rail

Ventilation holes

Charge indicator

lamp

Fig. 7

Fig. 8

SPECIFICATIONS

1.Cordless Metal Cutting Saw

Model CD1805DB

Voltage 18 V

Motor DC brushless motor

No-load speed 4,200 /min (Power mode)

2,200 /min (Silent mode)

Blade Size 5-3/8" (135mm)–5-7/8" (150mm) × 25/32" (20mm) H

Max. Cutting Depth 2" (51mm)–2-17/64" (57.5mm)

Power supply Type Li-ion battery Model BSL36A18X

Voltage DC 36 V / 18 V

Weight 6.6lbs. (3.0kg) (BSL36A18X attached)

2.Battery Charger

Model UC18YSL3

Input power source Single phase: AC 120 V 60 Hz

Charging time

(At a temperature of 68°F (20°C)) BSL36A18X: Approx. 32min

Charging voltage DC 14.4–18V

Charging current DC 8.0A

Weight 1.3lbs. (0.6kg)

NOTE

The charging time may vary according to temperature and power source voltage.

Electronic control

○

Soft-start

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○

Overload protection

This protection feature cuts off the power to the motor in the event of overloading of motor or a conspicuous

reduction in rotational speed during operation.

When the overload protection feature has been activated, the motor may stop.

In this case, release the tool switch and eliminate causes of overloading.

After that you can use it again.

○

Overheat protection

This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of motor

during operation.

When the overheat protection feature has been activated, the motor may stop.

In this case, release the tool switch and cool it down in a few minutes.

After that you can use it again.

○

Rotation speed changeover function (Power mode / Silent mode)

(Power mode / Silent mode switch function)

Each press of the Mode Selector Switch changes the operating mode.

Silent mode reduces maximum motor RPM enabling efficient work with less noise.

The Silent Mode Indicator Lamp lights in Silent mode.

When the load increases during Silent mode, the tool will automatically switch to Power mode and revert back to

Silent mode when the load decreases.

In Power mode, no change is made to Silent mode even when the load decreases.

CAUTION

Do not give a strong shock to the switch panel or break it. It may lead to a trouble.

NOTE

To enable mode changes, pull the switch once after installing the battery.

Mode selector switch

Silent mode indicator lamp

Fig. 9

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ASSEMBLY AND OPERATION

APPLICATIONS

○

For cutting various types of soft steel materials such

as flat steel strips, pipe, steel channels (“C” channels,

“L” angles, etc.) and aluminum sash.

–

It is possible to cut aluminum. However, when

doing so, apply cutting oil to the edge of the

blade.

CAUTION

●

Cannot be used for cutting tempered steel

materials.

●

Do not consecutively cut metal plates.

REMOVAL AND INSTALLATION METHOD

OF BATTERY

○

How to install the battery.

Align the battery with the groove in tool handle and

slip it into place.

Always insert it all the way until it locks in place with a

little click, If not, it may accidentally fall out of the tool,

causing injury to you or someone around you.

○

How to remove the battery.

Withdraw battery from the tool handle while pressing

the latch (2pcs) of the battery.

Handle

Latch

Battery

Pull outInsert

Push

Fig. 10

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the

following points.

○

The power source voltage is stated on the nameplate.

○

The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated

on the nameplate.

If charged at voltage higher than indicated on the

nameplate, the charger will burn out.

1. Connect the charger’s power cord to a receptacle.

When the power cord is connected, the charge

indicator lamp will blink in red. (See Table 2)

WARNING

Do not use the electrical cord if damaged. Have it

repaired immediately.

2. Insert the battery to the battery charger.

Insert the battery into the battery charger.

Charge

indicator lamp

Battery

Guide rail

Fig. 11

3. Charging

When inserting a battery in the charger, charging will

commence and the charge indicator lamp will blink in

blue.

When the battery becomes fully recharged, the

charge indicator lamp will light up in green. (See

Table2)

(1) Charge indicator lamp indication

The indications of the charge indicator lamp will be as

shown in Table2, according to the condition of the

battery charger or the battery.

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Table 2:Indications of the charge indicator lamp

ON/OFF at 0.5 sec. intervals

(RED) Before charging *1

Lights for 0.5 sec. at intervals

of 1 sec. (BLUE) Charged at less than

50%

Lights for 1 sec. at intervals of

0.5 sec. (BLUE) Charged at less than

80%

Lights continuously (BLUE) Charged at more than

80%

Lights continuously

(Continuous buzzer sound:

about 6 sec.) (GREEN) Charging complete

ON/OFF at 0.3 sec. intervals

(RED) Overheat standby *2

ON/OFF at 0.1 sec. intervals

(Intermittent buzzer sound;

about 2 sec.) (PURPLE) Charging impossible *3

NOTE

*1 If the red lamp continues to blink even after the

charger has been attached, check to confirm that the

battery has been fully inserted.

*2 Battery overheated. Unable to charge.

Although charging will start once the battery has

cooled down even when left in situ, the best practice

is to remove the battery and allow it to cool down in a

shaded, well-ventilated location before charging.

*3 Malfunction in the battery or the charger

–

Fully insert the battery.

–

Check to confirm that no foreign matter is stuck

to the battery mount or terminals. If there are no

foreign objects, it is probable that the battery or

charger is malfunctioning. Take it to your

authorized Service Center.

○

When the battery charger has been continuosly used,

the battery charger will be heated, thus constituting

the cause of the failures. Once the charging has been

completed, give 5minutes rest until the next charging.

(2) Regarding the temperature of the rechargeable

battery.

Table 3

Rechargeable

batteries Temperatures at which the battery

can be recharged

BSL36A18X 32°F–122°F

(0°C–50°C)

(3) Regarding recharging time (At 68°F (20°C))

Table 4:Charging time

Battery Charger: UC18YSL3

BSL36A18X Approx. 32 min

NOTE

○

The recharging time may vary according to the

ambient temperature.

○

If charging takes a long time

–

Charging will take longer at extremely low

ambient temperatures. Charge the battery in a

warm location (such as indoors).

–

Do not block the air vent. Otherwise the interior

will overheat, reducing the charger’s

performance.

–

If the cooling fan is not operating, contact a

metaboHPT Authorized Service Center for

repairs.

4. Disconnect battery charger from the receptacle.

CAUTION

Do not pull the plug out of the receptacle by

pulling on the cord.

Make sure to grasp the plug when removing from

receptacle to avoid damaging cord.

5. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the

battery from the battery charger.

NOTE

Be sure to pull out the battery from the battery charger

after use, and then keep it.

Regarding electric discharge in case of new

batteries, etc.

As the internal chemical substance of new batteries and

batteries that have not been used for an extended period

is not activated, the electric discharge might be low when

using them the first and second time. This is a temporary

phenomenon, and normal time required for recharging will

be restored by recharging the batteries 2–3 times.

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How to make the batteries perform longer

(1) Recharge the batteries before they become

completely exhausted.

When you feel that the power of the tool becomes

weaker, stop using the tool and recharge its battery. If

you continue to use the tool and exhaust the electric

current, the battery may be damaged and its life will

become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after

use. If such a battery is recharged immediately after

use, its internal chemical substance will deteriorate,

and the battery life will be shortened. Leave the

battery and recharge it after it has cooled for a while.

HOW TO RECHARGE USB DEVICE

When an unexpected problem occurs, the data in a USB

device connected to this product may be corrupted or lost.

Always make sure to back up any data contained in the

USB device prior to use with this product.

Please be aware that our company accepts absolutely no

responsibility for any data stored in a USB device that is

corrupted or lost, nor for any damage that may occur to a

connected device.

WARNING

●

Prior to use, check the connecting USB cable for

any defect or damage.

Using a defective or damaged USB cable can

cause smoke emission or ignition.

●

When the product is not being used, cover the

USB port with the rubber cover.

Buildup of dust etc. in the USB port can cause

smoke emission or ignition.

NOTE

○

The time required for charging will be longer when a

USB device and battery are being simultaneously

charged.

○

There may be an occasional pause during USB

recharging.

○

When a USB device is not being charged, turn the

USB power switch OFF and remove the USB device

from the charger.

Failure to do so may not only reduce the battery life of

a USB device, but may also result in unexpected

accidents.

(1) Select a charging method

Depending on the charge method selected, either the

battery is inserted into the charger or the power cord

is plugged into an outlet.

○

Charging a USB device by battery

○

Charging a USB device from a electrical outlet

○

Charging a USB device and battery from a electrical

outlet

a b c

Fig. 12

(2) Turn the USB power switch ON

When you turn the USB power switch ON, the USB

power indicator lamp will light up.

Rubber cover

USB cable

USB port

USB power

indicator lamp

USB power switch

Fig. 13

(3) Connect the USB cable.

Pull back the rubber cover and firmly plug in a

commercially available USB cable (appropriate to the

device being charged) into the USB port.

○

When the power cord is not plugged into an outlet

and the battery runs out of power, power output will

stop and the USB power indicator lamp will shut off.

○

When the USB power indicator lamp goes out,

change the battery or plug the power cord into an

electrical outlet.

(4) When charging is completed

○

The USB power indicator lamp will not go out when a

USB device has been completely charged.

To verify charge status, check the USB device.

○

Turn the USB power switch OFF and unplug the

power cord from the electrical outlet.

○

Remove the battery from the charger and place the

rubber cover over the USB port.

○

Charging stops for approximately five seconds to

allow the power supply to be detected under the

following conditions: if the battery charger power plug

is plugged in while charging a USB device from the

battery, or if a rechargeable battery is inserted while

charging a USB device from the battery charger.

○

USB charging stops for five seconds so that checking

can be performed once the rechargeable battery has

been fully charged.

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○

If the rechargeable battery level is extremely low,

charging the rechargeable battery takes priority, and

USB charging is temporarily stopped. USB charging

automatically resumes once the battery level has

reached a preset level.

PRIOR TO OPERATION

WARNING

To avoid serious accident, ensure the switch is

in the OFF position, and pull out the battery.

1. Check the work area environment

Check the work area to make sure that it is clear of

debris and clutter.

Clear the area of unnecessary personnel. Ensure that

lighting and ventilation is adequate.

2. Removal/installation of dust box

○

Removal

Press the push button to remove the dust box.

1

2

Push button

Dust box

Fig. 14

○

Installation

Hang the lower hooks (2 places) on the main body,

insert the upper push button, and attach the dust box

to the main body.

Push button

Dust box

Hook

Fig. 15

3. Changing saw blades

WARNING

●

Use the hex. bar wrench 5mm that is supplied

with the power tool. Do not use other tools as

this may result in over-tightening or insufficient

tightening of the hexagonal flange bolt that holds

the blade in place causing accidents.

●

Perform replacement of the saw blade on a

stable surface or floor.

CAUTION

●

Use only sharp, undamaged saw blades. Do not

use saw blades that are cracked or that have

changed their shape.

●

Never touch the saw blade immediately after use.

The metal is hot and can easily burn your skin.

(1) Press the push button to remove the dust box.

(2) Depress the lock lever, lock the spindle, and remove

the hexagonal flange bolt and washer (B) with the

hex. bar wrench 5 mm.

Hex. bar wrench 5 mm

Lock lever

Loosen

Fig. 16

(3) While holding the end of the lower guard to keep the

lower guard fully retracted into the saw cover, remove

the saw blade.

Saw blade Lower guard

Saw cover

Fig. 17

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NOTE

○

Before installing the saw blade, thoroughly remove

any sawdust which has accumulated on the spindle,

hexagonal flange bolt, and washers.

○

For mounting saw blade, the concave sides of both

washers (A) and (B) must be fitted to the saw blade

sides.

Washer (A)

Washer (B)

Hexagonal

Flange Bolt

Saw Blade

Fig. 18

(4) If washer (A) was removed, install it on the main unit

first. Next, mount the saw blade on the spindle, and

finally, affix washer (B).

(5) To assure proper rotation direction of the saw blade,

the arrow direction on the saw blade must coincide

with the arrow direction on the saw cover.

(6) Using the fingers, tighten the hexagonal bolt retaining

the saw blade as much as possible. Then depress the

lock lever, lock the spindle, and thoroughly tighten the

hexagonal flange bolt.

(7) Confirm that the lock lever is in the original position.

(8) Attach the dust box. (Fig.15)

CAUTION

After mounting the saw blade, reconfirm that the

lock lever has returned to its original position.

4. Check performance of lower guard

WARNING

Make absolutely sure that the lower guard is not

fixed. Also, check and see if it can move

smoothly. If the saw blade is kept exposed,

injury can result.

The lower guard (refer to Fig. 6) serves to protect your

body from coming into contact with the saw blade. Make

absolutely certain that the cover smoothly performs to

cover the saw blade. If the lower guard should not move

smoothly, never use it without repairing it.

In such a case, get in touch with the store where you

bought the power tool or the metaboHPT AUTHORIZED

SERVICE CENTER for necessary repair.

5. Check for proper operation of the brake

This power tool features an electric brake that

functions when the switch is released. Before use,

ensure that the electric brake functions properly.

If it does not, bring the tool to a metaboHPT

AUTHORIZED SERVICE CENTER.

6. Prepare a work bench

Since the saw blade will extend beyond the lower

surface of the steel materials, place the steel

materials on a work bench when cutting. If a square

block is utilized as a work bench, select level ground

to ensure it is properly stabilized. An unstable work

bench will result in hazardous operation.

Steel materials Base

Saw blade

Work bench

Fig. 19

CAUTION

To avoid possible accident, always ensure that

the portion of steel materials remaining after

cutting is securely anchored or held in position.

ADJUSTSING THE SAW PRIOR TO USE

WARNING

To avoid serious accidents, ensure the switch is

in the OFF position, and pull out the battery.

1. Adjusting the cutting depth

Loosen

Tighten

Cutting

depth lever

Base

Fig. 20

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WARNING

If the cutting depth lever is loose, injury can

result. Tighten it securely after adjustment.

To adjust cutting depth, loosen the cutting depth lever

and, while holding the base with one hand, move the main

body up and down to obtain the prescribed cutting depth.

After adjusting to the prescribed cutting depth, tighten the

cutting depth lever securely.

2. Regulating the guide (Rip fence)

..................................................... Optional Accessory

Install the wing bolt and lock spring on the base. Insert the

guide into the base, move it left and right and adjust the

cutting position. Tighten the wing bolt and fix the guide.

The guide can be installed either from the left or the right

side of the main body.

Wing Bolt

Lock Spring

Base

Fig. 21

Wing Bolt

Base

Guide

(Rip Fence)

Fig. 22

OPERATION

WARNING

●

Never touch the moving parts.

●

Never operate the power tool with the saw blade

turned upward or to the side.

●

Do not fix and secure the lock-off button.

Besides, keep your finger off the trigger switch

when the power tool is being carried around.

Otherwise, the main body switch can be

inadvertently turned ON, resulting in unexpected

accidents.

●

Do not use any saw blades which do not conform

to the specified rating.

●

The saw blade must be suitable for the no-load

speed.

●

Use a saw blade that is suitable for the material

being sawn.

●

Use only genuine metaboHPT saw blades.

●

Do not use any abrasive wheels.

●

Use only blade diameter specified on the product

nameplate.

●

Should the saw blade be stopped or make an

abnormal noise during operation, turn off the

switch immediately.

●

Always wear eye protection with side shields

that meets the requirements of ANSI Standard

Z87.1.

CAUTION

●

Use this product only for cutting metal.

●

Cannot be used for cutting tempered steel

materials.

●

To extend the lifetime, the lithium-ion battery

equips with the protection function to stop the

output. Therefore, if the tool is overloaded, the

motor may stop. However, this is not the trouble

but the result of protection function. In this case,

release the switch of tool and eliminate the

causes of overloading.

●

Take care not to lock the motor. If the motor is

locked, immediately turn the power off. If the

motor is locked for a while, the motor or battery

may be burnt.

1. Check if saw blade is tightened

While the saw blade is tightened securely for

immediate use when it is assembled at the factory, be

sure to check it out again for caution’s sake. A bolt

can be tightened when it is turned clockwise. Use the

provided hex. bar wrench 5mm to check it out.

Please refer to “3. Changing saw blades” in [PRIOR

TO OPERATION] for details.

2. Check if the lever is tightened (Fig.20)

If the cutting depth lever is loose, injury can result.

Make sure that it is tightened securely.

3. Check performance of lower guard

Please refer to “4. Check performance of lower guard”

in [PRIOR TO OPERATION] for details.

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4. Check battery insertion

WARNING

If the battery is inserted while the power switch

is in the ON position, the power tool will start

operating immediately, inviting serious accident.

CAUTION

Until the battery locks in place with a little click,

if not, it may accidentally fall out of the tool

causing injury to you or someone around you.

5. Operation of switch

For safe operation of the machine, a “lock-off button”

is provided on the side of the handle.

If the trigger switch is pulled while the lock-off button

is pressed in the direction of either of the arrow

marks, the main switch can be turned ON.

After the switch is on, the saw blade will continue to

operate as long as you pull on the trigger switch, even

if you release the lock-off button.

Lock-off button

Trigger switch

Fig. 23

6. Check for proper operation of the brake

Please refer to “5. Check for proper operation of the

brake” in [PRIOR TO OPERATION] for details.

7. About the mode select function

Each time the mode selector switch is pushed, the

operation mode changes.

When Silent mode is selected, the Silent mode

indicator lamp lights up.

Silent mode reduces maximum motor RPM enabling

efficient work with less noise.

If the load increases while the motor is operating in

Silent mode, it automatically changes to Power mode.

Additionally, if the load decreases again, it

automatically returns to Silent mode.

In Power mode, no change is made to Silent mode

even when the load decreases.

Mode selector switch

Silent mode indicator lamp

Switch panel

Fig. 24

Mode No-load speed

Power 4,200 /min

Silent 2,200 /min

NOTE

○

The mode will only change after a battery is installed

and the switch is pulled once.

○

The current mode will be maintained even if the

switch is on/off, or the battery is removed/reinserted.

8. About Remaining Battery Indicator

Remaining battery power can be verified by pulling on

the switch to make the remaining battery indicator

lamp light up red. (See Table5)

The indicator lamp will change to the lighting mode

indicator lamp (green) 10seconds after the switch is

released.

Remaining battery Indicator lamp (red)

Switch panel

Fig. 25

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