Rheem P-M407A-EN-C Le manuel du propriétaire

Eective: 07-20-23

Replaces: 04-28-23

P/N 241793 Rev. 11

This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future

reference.

WARNING: If the information is not followed exactly, a re or explosion may result causing property

damage, personal injury or death.

— Do not store or use gasoline or other flammable vapors and liquids or other combustible materials

in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLATION AND

OPERATION MANUAL

Gas-Fired Pool

and Spa Heater

Bronze ASME and Polymer Low NOx

Heat Exchanger Models

207A, 266L, 267A, 337A, 399L, and 407A

ASME

HLW

ASME units only

SCAN WITH QR EQUIPPED SMART

DEVICE FOR ONLINE MANUAL.

SEE PAGE 47 FOR QR CODES.

NOTICE

2

Revision 11 reects the following changes:

Updated IPL item 28-HM kit numbers from 017958F (for sizes 207A & 267A) & 017962F (for sizes 337A & 407A) to 018759F (for

sizes 207A & 267A) & 018758F (for sizes 337A & 407A).

QUICK START GUIDE

CLEARANCES

Space required: See page 11.

Minimum and service clearances: See page 7 for

clearances table. Note that local codes prevail.

PIPING

Pressure relief valve: See page 17 for

recommended PRV orientation.

Flow rates: See page 15 for ow rate values.

GAS

Distance to regulator (pipe lengths) and gas inlet

sizes: See page 14.

Required pressure for Natural Gas:

Min = 5" WC, Max = 10.5" WC

Sediment trap is required for all installations:

See page 13.

WATER CHEMISTRY

Water chemistry requirements: See page 5.

POWER

Supply voltage: See page 20 for acceptable input

voltages.

VENTING

Materials: See pages 8, 10 and 12.

D-2 Power Vent Kit: See page 12.

Indoor Stack kit: See page 9.

CONTROLS INTERFACE

Wiring diagram: See page 21.

User interface: See page 22.

Remote operation: See page 26.

3

TABLE OF CONTENTS

1. WARNINGS ............................................................. 4

Pay Attention to These Terms ................................. 4

2. WATER CHEMISTRY ............................................. 5

Automatic Chlorinators and Chemical Feeders.......5

3. BEFORE INSTALLATION ...................................... 6

Receiving equipment...............................................6

Rating and certications ..........................................6

Elevation ................................................................. 6

Ambient Temperature Rating .................................. 6

4. INSTALLATION ....................................................... 6

Installation Codes ...................................................7

Clearances ..............................................................7

Outdoor Heater Installation .....................................7

Combustion and Ventilation Air ...............................9

Vent Piping ............................................................ 12

D-2 Power Vent Kit ................................................ 12

Gas Supply Connections.......................................13

Flow Rates ............................................................14

ProTek Shield Assembly........................................ 15

Unitherm Governor Operation ...............................16

Internal Automatic Bypass Valve ...........................16

External Auxiliary Bypass Valve ............................16

Auxiliary Bypass Valve Adjustment .......................17

Pressure Relief Valve Installation ..........................17

Plumbing Diagram.................................................18

Heat Exchanger Reversal .....................................19

5. ELECTRICAL WIRING ......................................... 19

Electrical Power Draw ...........................................20

Transformer Wiring ...............................................20

6. WIRING DIAGRAM ............................................... 21

7. CONTROLS ........................................................... 22

Control Panel Removal .........................................22

Control Adjustments ............................................. 22

Operation .............................................................. 23

Status and Diagnostics ......................................... 25

Remote Control Installation and Operation ........... 26

Remote Control Wiring ..........................................26

8. OPERATING INSTRUCTIONS ............................ 32

Before Start-Up .....................................................32

Start-Up Procedures ............................................. 32

9. MAINTENANCE AND CARE ............................... 34

Cold Weather Operation ....................................... 34

10. TROUBLESHOOTING ......................................... 35

Digital - Flow Chart................................................37

Control Logic - Flow Chart .................................... 38

11. REPLACEMENT PARTS ..................................... 39

12. ILLUSTRATED PARTS LIST .............................. 40

13. QR CODES ........................................................... 47

THIS INSTALLATION MANUAL MAY NOT BE THE LATEST REVISION PRINTED AT THE TIME OF PRODUCT SHIPMENT. VISIT THE RAYPAK

WEBSITE TO VERIFY THE MANUAL DELIVERED WITH YOUR RAYPAK UNIT IS THE MOST UP-TO-DATE VERSION.

4

ADANGER: Failure to install the drafthood on indoor

installation and properly vent the heater to the outdoors

as outlined in the venting section of this manual can

result in unsafe operation of the heater. To avoid the risk

of re, explosion, or asphyxiation from carbon monoxide,

never operate this heater unless it is properly vented

and has an adequate air supply for proper operation. Be

sure to inspect the vent system for proper installation at

initial start-up, and at least annually thereafter. Refer to

the venting section of this manual for more information

regarding vent system inspections.

AWARNING: Gasoline, as well as other ammable

materials and liquids (adhesives, solvents, etc.), and

the vapors they produce, are extremely dangerous. Do

not handle, use, or store gasoline or other ammable or

combustible materials in the vicinity of a heater.

AWARNING: Improper installation, adjustment,

alteration, service, or maintenance can cause property

damage, personal injury or loss of life. Installation

and service must be performed by a qualied installer,

service agency, or the gas supplier.

AWARNING: Do not install within 3 feet (0.9 m) of

a heat pump or an outdoor condensing unit. Strong

air intake from this type of equipment can disturb the

combustion process and cause damage or personal

injury.

AWARNING: UL-recognized fuel gas detectors are

recommended in all enclosed propane and natural

gas applications wherein there is a potential for an

explosive mixture of fuel gas to accumulate and their

installation should be in accordance with the detector

manufacturer’s recommendations and/or local laws,

rules, regulations, or customs.

AWARNING: The heater shall not be located in an

area where water sprinklers, or other devices, may cause

water to spray through the cabinet louvers and into the

heater. This could cause internal rusting or damage

electrical components. Such damage is not covered

under warranty.

1. WARNINGS

Pay Attention to These Terms

ADANGER Indicates the presence of immediate hazards which will cause severe personal injury, death or

substantial property damage if ignored.

AWARNING Indicates the presence of hazards or unsafe practices which could cause severe personal injury,

death or substantial property damage if ignored.

ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury

or product or property damage if ignored.

CAUTION CAUTION used without the warning alert symbol indicates a potentially hazardous condition

which could cause minor personal injury or product or property damage if ignored.

NOTE Indicates special instructions on installation, operation, or maintenance which are important but

not related to personal injury hazards.

AWARNING: Both natural gas and propane have

an odorant added to aid in detecting a gas leak. Some

people may not physically be able to smell or recognize

this odorant. If you are unsure or unfamiliar with the

smell of natural gas or propane, ask your local gas

supplier. Other conditions, such as “odorant fade,”

which causes the odorant to diminish in intensity, can

also hide, camouage, or otherwise make detecting a

gas leak by smell more dicult.

AWARNING: To minimize the possibility of improper

operation, serious personal injury, re, or damage to the

heater:

• Always keep the area around the heater free of

combustible materials, gasoline, and other ammable

liquids and vapors.

• Heater should never be covered or have any blockage

to the ow of fresh air to the heater.

AWARNING: This unit contains refractory ceramic

ber (RCF) insulation in the combustion chamber. RCF,

as manufactured, does not contain respirable crystalline

silica. However, following sustained exposure to very

high temperatures [greater than 2192°F (1200°C)], the

RCF can transform into crystalline silica (cristabolite).

The International Agency for Research on Cancer

(IARC) has classied the inhalation of crystalline silica

(cristabolite) as carcinogenic to humans.

When removing the burners or heat exchangers, take

precautions to avoid creating airborne dust and avoid

inhaling airborne bers. When cleaning spills, use wet

sweeping or High Eciency Particulate Air (HEPA)

ltered vacuum to minimize airborne dust. Use feasible

engineering controls such as local exhaust ventilation

or dust collecting systems to minimize airborne dust.

Wear appropriate personal protective equipment

including gloves, safety glasses with side shields, and

appropriate NIOSH-certied respiratory protection,

to avoid inhalation of airborne dust and airborne ber

particles.

5

ACAUTION: Elevated water temperature can be

hazardous. The U.S. Consumer Product Safety

Commission has these guidelines:

1. Spa water temperatures should never exceed

104°F (40°C). A temperature of 100°F (38°C) is

considered safe for a healthy adult. Special caution

is suggested for young children.

2. Drinking of alcoholic beverages before or during spa

or hot tub use can cause drowsiness which could

lead to unconsciousness and subsequently result in

drowning.

3. Pregnant Women Beware! Soaking in water over

102°F (39°C) can cause fetal damage during the rst

three months of pregnancy resulting in the birth of a

brain-damaged or deformed child. Pregnant women

should stick to the 100°F (38°C) maximum rule.

4. Before entering the spa or hot tub, users should

check the water temperature with an accurate

thermometer; spa or hot tub thermostats may err

in regulating water temperatures by as much as 4°F

(2.2°C).

5. Persons with a medical history of heart disease,

circulatory problems, diabetes, or blood pressure

problems should obtain a physician’s advice before

using pools or hot tubs.

6. Persons taking medications which induce

drowsiness, such as tranquilizers, antihistamines,

or anticoagulants, should not use spas or hot tubs.

Recommended Level(s) Fiberglass Pools Fiberglass Spas Other Pool and Spa Types

Water Temperature 68-88°F (20-31°C) 89-104°F (31-40°C) 68-104°F (20-40°C)

pH 7.3-7.4 7.3-7.4 7.6-7.8

Total Alkalinity (ppm) 120-150 120-150 80-120

Calcium Hardness (ppm) 200-300 150-200 200-400

Salt (ppm) 4500 Maximum 4500 Maximum 4500 Maximum

Free Chlorine (ppm)* 2-3 2-3 2-3

Total Dissolved Solids (ppm) 3000 Maximum** 3000 Maximum** 3000 Maximum**

*Free Chlorine MUST NOT EXCEED 5 ppm!

**In saltwater chlorinated pools, the total TDS can be as high as 6000 ppm.

Table A. Pool Water Chemistry

2. WATER CHEMISTRY

Chemical imbalance can cause severe damage to your

heater and associated equipment. Maintain your water

chemistry according to Table A. If the mineral content

and dissolved solids in the water become too high, scale

NOTE: It is recommended that the pump be run at least

5 minutes after the heater has been turned o. This helps

in taking away residual heat from the heat exchanger,

thus prevents the safety hi-limits from tripping due to

residual heat after the heater is turned o.

AWARNING: Risk of re. It is recommended that CO

monitor and re alarm be utilized in rooms that contain

gas red appliances

forms inside the heat exchanger tubes, reducing heater

eciency and damaging the heater. If the pH drops below

7.2, this will cause corrosion of the heat exchanger and

severely damage the heater. Heat exchanger damage

resulting from chemical imbalance is not covered by

the warranty.

For your health and the protection of your pool equipment,

it is essential that your water be chemically balanced. The

following levels must be used as a guide for balanced

water.

NOTE: Damage due to poor water chemistry is not a

warrantable defect.

ACAUTION: Free chlorine must not exceed 5 ppm

which can damage the heater and is not covered under

warranty.

• Occasional chemical shock dosing of the pool or spa

water should not damage the heater providing the

water is balanced.

• Automatic chemical dosing devices and salt

chlorinators are usually more efficient in heated

water, unless controlled, they can lead to excessive

chlorine level which can damage your heater.

• Check valve should be installed between the heater

outlet and a chlorinator or other chemical dosing

device.

• Further advice should be obtained from your pool

or spa builder, accredited pool shop, or chemical

supplier for the correct levels for your water.

Automatic Chlorinators

and Chemical Feeders

All chemicals must be introduced and completely diluted

into the pool or spa water before being circulated through

the heater. Do not place sanitizing chemicals in the

skimmer. High chemical concentrations will result when

the pump is not running (e.g. overnight).

Chlorinators must feed downstream of the heater and

have an anti-siphoning device to prevent chemical backup

into the heater when the pump is shut o.

See "Plumbing Diagram" on page 18.

6

3. BEFORE INSTALLATION

Receiving equipment

The manufacturer recommends that this manual be

reviewed thoroughly before installing the pool/spa heater. If

there are any questions that this manual does not answer,

please contact the factory or your local representative.

On receipt of your equipment it is suggested that you

visually check for external damage to the carton. If the

carton is damaged, a note should be made on the Bill

of Lading when signing for the equipment. Remove the

heater from the carton. If it is damaged, report the damage

to the carrier immediately. Save the carton.

These items are shipped inside a box in the carton with

the heater:

Standard Unit (POLYMER HEADERS)

1. “Pagoda” top

2. 2" CPVC union half with "O" rings (2)

3. Plastic pipe finish flange for gas line

4. Bonding lug with mounting screw

ASME Unit (BRONZE HEADERS)

1. “Pagoda” top

2. 2" CPVC union half with "O" rings (2)

3. Plastic pipe finish flange for gas line

4. Bonding lug with mounting screw

5. Pressure Relief Valve

6. Protek Shield™ Adapter with Protek Shield Assy,

O-ring and wing nut (end of Q3 2020 onward)

Be sure that you receive the number of packages indicated

on the Bill of Lading.

Rating and certications

These heaters are design-certied and tested under the

latest requirements of the ANSI Z21.56 / CSA 4.7 Standard

for Gas-Fired Pool Heaters. All heaters can be used either

indoor or outdoors when appropriate venting is installed.

The appropriate top designated for each type of use is

required. If necessary, the top can be changed at a later

date to change from outdoor to indoor or vice versa.

Elevation

Rated inputs are suitable for up to 5,000 feet (1524 m)

elevation. For elevations above 5,000 feet (1524 m),

consult the factory.

F10639-1

THE MODEL AND SERIAL NO.

CAN ALSO BE FOUND INSIDE

THE BEZEL ABOVE THE DISPLAY

MODEL AND SERIAL NO.

LOCATED ON RATING PLATE

Figure 1. Rating Plate Location

Ambient Temperature Rating

Heater Components

Electronic Ignition Heater* -32°F to 175°F (-35°C to 79°C)

*Requires 120 or 240VAC, 1 Ph, 60 Hz Power Supply

4. INSTALLATION

AWARNING: This unit contains refractory ceramic

ber (RCF) insulation in the combustion chamber. RCF,

as manufactured, does not contain respirable crystalline

silica. However, following sustained exposure to very

high temperatures (>2192°F), the RCF can transform

into crystalline silica (cristabolite). The International

Agency for Research on Cancer (IARC) has classied

the inhalation of crystalline silica (cristabolite) as

carcinogenic to humans.

When removing the burners or heat exchangers, take

precautions to avoid creating airborne dust and avoid

inhaling airborne bers. When cleaning spills, use wet

sweeping or High Eciency Particulate Air (HEPA)

ltered vacuum to minimize airborne dust. Use feasible

engineering controls such as local exhaust ventilation

or dust collecting systems to minimize airborne dust.

Wear appropriate personal protective equipment

including gloves, safety glasses with side shields, and

appropriate NIOSH-certied respiratory protection,

to avoid inhalation of airborne dust and airborne ber

particles.

AWARNING: Improper installation, adjustment,

alteration, service or maintenance may damage the

equipment, creating a hazard resulting in asphyxiation,

explosion or re. Such damage is not covered under

warranty.

NOTE: High chemical concentrates from feeders and

chlorinators that are out of adjustment will cause rapid

corrosion to the heat exchanger. Such damage is not

covered under the warranty.

7

IMPORTANT NOTICE: These instructions are intended

only for the use by qualied personnel, specically

trained and experienced in the installation of this type

of heating equipment and related system components.

Installation and service personnel may be required by

some states to be licensed. If your state is such, be sure

your contractor bears the appropriate license. Persons

not qualied shall not attempt to x the equipment nor

attempt repairs according to these instructions.

NOTE: The heater should not be located in an area

where possible water leakage will result in damage to

the area adjacent to the heater or to the structure. When

such locations cannot be avoided, it is recommended

that a suitable drain pan, with adequate drainage, be

installed under the heater. The pan must not restrict

combustion air ow.

RECOMMENDATION: For regions with snow, Raypak

recommends installing these units indoors.

Installation Codes

Installation must be in accordance with local codes, or,

in the absence of local codes, with the latest edition of

the National Fuel Gas Code, ANSI Z223.1/NFPA54 and

National Electrical Code, ANSI/NFPA 70, and for Canada,

the latest edition of CAN/CSA-B149 Installation Codes,

and Canadian Electrical Code, CSA C22.1 Part 1 and

Part 2.

Clearances

All Heaters

For indoor and outdoor clearances from combustible

surfaces, see Table B.

When installed according to the listed minimum clearances

from combustible construction, the pool heater can still be

serviced without removing permanent construction around

the heater.

However for ease of servicing, we recommend a clearance

of at least 24" (610 mm) in the front, and at least 18"

(457 mm) on the water connection side. This will enable

the heater to be serviced in its installed location, that is,

without movement or removal of the heater.

Clearances less than these may require removal of the

heater to service either the heat exchanger or the burner

tray. In either case, the heater must be installed in a

manner that will enable the heater to be serviced without

removing any structure around the heater.

Flooring

This heater can be installed on combustible ooring.

The combustible clearances listed can be reduced by

protecting the exposed combustible surfaces as shown in

Table C.

Location Indoor Installation

Top * 30" (762 mm) Drafthood

Front Alcove (Open)

Vent 6" (152 mm)

Floor ** 0"

Back 6" (152 mm)

Right Side 12" (305 mm) Water Side

Left Side 6" (152 mm) Opposite Water Side

Location Outdoor Installation

Top * Unobstructed (Outdoor Stack)

Top *** 36" (914 mm) (Stackless Top)

Floor 0"

Back 6" (152 mm)

Right Side 12" (305 mm) Water Side

Left Side 6" (152 mm) Opposite Water Side

* Clearance from top of vent terminal

** Do not install on carpeting

*** Clearance from top of heater

Table B. Minimum Clearances from Combustible Surfaces

Outdoor Heater Installation

These heaters are design-certied for outdoor installation,

when equipped with the approved tops designated for

outdoor use.

AWARNING: The heater shall not be located in an

area where water sprinklers, or other devices, may cause

water to spray through the cabinet louvers and into the

heater. This could cause internal rusting or damage

electrical components. Such damage is not covered

under warranty.

AWARNING: Do not install within 3' (0.9 m) of a heat

pump or an outdoor condensing unit. Strong air intake

from this type of equipment can disturb the combustion

process and cause damage or personal injury.

PAGODA TOP

INSTALLATION

F10647-2

Figure 2. Heater with Outdoor Stackless Top

8

Description Location Distance

in. (mm)

a. 3-1/2" (89 mm) thick

masonry walls without

ventilated air space

Back 9 (229)

Right 9 (229)

Left 9 (229)

Vent 5 (127)

Indoor Top 39 (991)

Outdoor Top Unobstructed

b. 1/2" (13 mm)insulation

board over 1" (25 mm)

glass ber or mineral

wool batts

Back 6 (152)

Right 6 (152)

Left 6 (152)

Vent 3 (76)

Indoor Top 30 (762)

Outdoor Top Unobstructed

c. 0.024 sheet metal over

1" (25 mm) glass ber

or mineral wool batts

reinforced with wire on

rear face with ventilated

air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

d. 3-1/2" (89 mm) thick

masonry wall with

ventilated air space

Back 6 (152)

Right 6 (152)

Left 6 (152)

Vent 6 (152)

Indoor Top 39 (991)

Outdoor Top Unobstructed

e. 0.024 sheet metal with

ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 2 (51)

Indoor Top 24 (610)

Outdoor Top Unobstructed

f. 1/2" (13 mm) thick

insulation board with

ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

g. 0.024 sheet metal with

ventilated air space over

0.024 sheet metal with

ventilated air space.

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

h. 1" (25 mm) glass ber

or mineral wool batts

sandwiched between two

sheets 0.024 sheet metal

with ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

Derived from National Fuel Gas Code, Table 10.2.3

Table C. Reduction of Clearances to Protected Surfaces

Heaters must not be installed under an overhang of less

than three 3' (0.9 m) from the top of the heater. Three sides

must be open in the area under the overhang. Roof water

drainage must be diverted away from the heaters installed

under overhangs with the use of gutters.

For U.S. installations, the point from where the ue

products exit the heater must be a minimum of 4' (1.2 m)

below, 4' (1.2 m) horizontally from, or 1' (0.3 m) above any

door, window or gravity inlet into any building. The top

surface of the heater shall be at least 3' (0.9 m) above

any forced air inlet, or intake ducts located within 10' (3 m)

horizontally.

For Canadian installations, pool heaters shall not be

installed with the top of the vent assembly within 10' (3 m)

below, or to either side, of any opening into the building.

Refer to the latest revisions of CAN/CSA-B149.

A minimum of 6' (1.8 m) is required from the heater to an

inside corner wall for proper outdoor venting.

For installations in Florida and Texas, that must comply

with the Florida or Texas Building Code, follow the directions

shown in Figure 7 for the installation of hurricane tie-down

brackets for all models.

Forced Air Inlet

4' (1.2 m)

Minimum

3' (0.9 m)

Minimum

10' (3 m)

Minimum

1' (0.3 m)

Minimum

4' (1.2 m)

Minimum

4' (1.2 m)

Minimum

Figure 3. Clearances

Pagoda Top Installation

1. Insert tabs into keyhole (4 places). See Figure 4,

detail A.

2. Snap tabs into keyholes so as not to pull out. See

Figure 4, detail B.

OUTDOOR TOP

(SHIPPED LOOSE WITH HEATER)

DETAIL A DETAIL B

Figure 4. Outdoor Top Installation

Indoor Heater Installation

The heater is also design-certied for indoor installation

when equipped with the approved drafthood.

9

For Canada, indoor installation is restricted to an enclosure

that is not occupied and does not directly communicate

with an occupied area. Refer to the latest edition of CAN/

CSA-B149 for specic requirements. Locate heater as

close as is practical to a chimney or gas vent. Heater

must always be vented to the outside. See section "Vent

Piping" on page 12 for details. Minimum allowable

space is shown on the nameplate.

AWARNING: Indoor heaters require a drafthood that

must be connected to a vent pipe and properly vented to

the outside. Failure to follow this procedure can cause

re or fatal carbon monoxide poisoning.

Outdoor and Indoor Stacks

The outdoor and indoor stacks are optional equipment

and do not come standard with the heater. Refer to

installation instructions inside box for instructions on

how to install outdoor/indoor stack.

Model Outdoor Stack Indoor Stack

Part No Part No.

207A 009834 009838

266L/267A 009835 009839

337A 009836 009840

399L/407A 009837 009841

Table D. Outdoor and Indoor Stack Kit Number

NOTE: The outdoor drafthood kit does not require any

additional vent pipe for proper operation. This drafthood

functions as the vent termination.

Combustion and Ventilation Air

Indoor Units Only

The heater must have both combustion and ventilation

air. The minimum requirements are listed in the latest

edition of the National Fuel Gas Code (U.S. ANSI Z223.1

or Canada CAN/CSA-B149) and any local codes that

may have jurisdiction. The most common approach is

the "2-opening" method, with combustion air opening no

more than 12" from the oor and the ventilation opening

no more than 12" from the ceiling. For opening sizes using

this method, see below.

All Air from Inside the Building:

Each opening shall have a minimum net free area as

noted:

Model Sq. in. (m2)

207A 200 (0.13)

266L/267A 266 (0.17)

337A 333 (0.21)

399L/407A 399 (0.26)

Table E. Opening Minimum Net Free Requirements -

Indoor Air

All Air from Outdoors:

When air is supplied directly from outside the building, each

opening shall have a minimum net free area as noted:

Model

Unrestricted

Opening

sq. in. (m²)

Typical Screened

or Louvered

Opening

sq. in. (m²)

Typical Screened

and Louvered

Opening

sq. in. (m²)

207A 50 (0.03) 75 (0.05) 100 (0.1)

266L/267A 67 (0.04) 101 (0.06) 134 (0.09)

337A 84 (0.05) 126 (0.08) 168 (0.11)

399L/407A 100 (0.06) 150 (0.1) 200 (0.13)

Table F. Opening Minimum Net Free Requirements -

Outdoor Air

ACAUTION: Combustion air must not be contaminated

by corrosive chemical fumes which can damage the

heater. Such damage will not be covered by the warranty

INDOOR STACK KIT

(1) Drafthood, unpainted

(1) Adapter plate

(3) Mounting brackets (clips)

(3) Screws

(1) Instructions

Clips

OUTDOOR STACK KIT

(1) Outdoor stack, painted

(1) Adapter plate

(3) Mounting brackets (clips)

(1) Top panel cover

(2) 1-foot sections of metal tape

(3) Screws

(1) Instructions Clips

Figure 5. Outdoor Stack Kit Components Figure 6. Indoor Stack Kit Components

10

TOH

B

28"

(709 mm)

31-13/16"

(792 mm)

3" (76 mm)

Min. Conc.

Pad by others

3" (76 mm)

Min. Conc.

Pad by others

(1)–1/4" x 1-3/4" S.S. Tapcon

Bolt & Washer (Field-Supplied)

Ea. Pallet Anchor Bracket

Use hole closest to unit (4 total)

(1)–1/4" x 1-3/4" S.S.

Tapcon Bolt & Washer (Field-Supplied)

Ea. Pallet Anchor Bracket

Use hole closest to unit (4 total)

2" x 6" x 1/8" Pallet

Anchor Bracket (4 Total) (Kit# 011636)

1/4" x 1-3/4" S.S.

Tapcon Bolt and Washer (Field-Supplied)

NOTE: Use hole closest to unit with

washer overlapping edge of unit.

Min. Edge

Distance

6"

(152 mm)

Min. Edge

Distance

6"

(152 mm)

F10649

Model B

in. (mm)

207A 20 (508)

266L/267A 23 (584)

337A 26 (660)

399L/407A 29 (737)

INSTRUCTIONS FOR THE STATE OF FLORIDA

AND FOR AREAS OF TEXAS DESIGNATED BY

THE TEXAS DEPARTMENT OF INSURANCE.

Wind Speed = 150 mph 3 sec. gust

Exposure = C

Figure 7. Hurricane Tie-Down Bracket Installation

11

Heater

Model

BTUH

Input

(kwh)

(A)

Cabinet

Width

in. (mm)

(B)

Flue

Dia.

in.

(mm)

(C)

Indoor

Drafthood

in. (mm)

(D)

in. (mm)

(J)*

in. (mm)

Gas

Conn.

in.

(mm)

Water

Conn.

in.

(mm)

Shipping Weights - lbs (kg)

Standard

Heater

w/Stackless

Top

ASME

Heater

w/Stackless

Top

Indoor

Draft-

Hood

207A 199.5

(58.4)

20

(508)

6

(152)

55-5/8

(1413)

10.0

(254)

11-3/4

(298)

3/4

(19)

2

(51)

174

(79)

193

(88)

14

(6.4)

266L 266.0

(77.9)

23

(584)

7

(178)

56

(1422)

11.5

(292)

11

(279)

3/4

(19)

2

(51)

197

(89)

16

(7.3)

267A 216

(98)

337A 332.5

(97.4)

26

(660)

8

(203)

57

(1448)

13.0

(330)

10-5/8

(270)

3/4

(19)

2

(51)

219

(99)

238

(108)

19

(8.6)

399L 399

(116.9)

29

(737)

9

(229)

58-1/2

(1486)

14.5

(368)

12-1/2

(318)

3/4

(19)

2

(51)

237

(108)

21

(9.5)

407A 256

(116)

Table G. Heater Specications and Dimensions

Specications and Dimensions

Figure 8. Front View

20-1/2"

(521 mm)

31-13/16"

(792 mm)

DRAFTHOOD

B

A

J*D

C

7-3/4"

(197 mm)

F10647

INDOOR

GAS

CONNECTION

26-1/2"

(673 mm)

ELECTRICAL

CONNECTION

28"

(711 mm)

34"

(867 mm)

STACKLESS

OUTDOOR

TOP

4-3/8"

(111 mm)

8-7/8"

(225 mm)

(6-5/8" ASME)

(168 mm ASME)

10"

(254 mm)

F10647-1

C

L

FLUE

Amp Draw

120 VAC, 1 Ph, 60 Hz 240 VAC, 1 Ph, 60 Hz

6 3

Figure 9. Side View

*Note: For outdoor stack, use J dimension in the table below for appropriate size plus 6" (152 mm).

12

Vent Piping

AWARNING: Indoor heaters require a drafthood that

must be connected to a vent pipe and properly vented to

the outside. Failure to follow this procedure can cause

re or fatal carbon monoxide poisoning.

When properly installed outdoors, only the outdoor

stackless top, provided, is required. If installed indoors,

a drafthood is required, connected to a CATEGORY

I (a heater that operates with a non-positive vent static

pressure and a vent gas temperature that avoids excessive

condensate production in the vent) vent per the National

Fuel Gas Code and local requirements.

Vent piping the same size as the drafthood outlet is

recommended, however, when the total vent height is at

least 10 ft (3 m) (drafthood relief opening to vent terminal),

the vent pipe size may be reduced by no more than one

size as specied in Chapter 13 of the National Fuel Gas

Code, ANSI Z223.1 (Canada - CAN/CSA-B149).

As much as possible, avoid long horizontal runs of vent

pipe and too many elbows. If installation requires horizontal

runs, the vent pipe must have a minimum of 1/4 in. per ft

rise (20.8 mm per meter rise) and should be supported at

not more than 5 ft (1.5 m) intervals.

Plumber's tape, criss-crossed, will serve to space both

horizontal and vertical piping. Gas vents supported only

by the ashing and extending above the roof more than 5

ft (1.5 m) should be securely guyed or braced to withstand

snow and wind loads. We recommend use of insulated

vent pipe spacers through the roof and walls.

For protection against rain or blockage by snow, the vent

pipe must terminate with a vent cap which complies with

the local codes or, in the absence of such codes, to the

latest edition of the National Fuel Gas Code, ANSI Z223.1

(Canada - CAN/CSA-B149).

The discharge opening must be a minimum of 2' (0.6

m) vertically from the roof surface and at least 2' (0.6 m)

higher than any part of the building within 8' (2.4 m). Vent

stack shall be at least 5' (1.5 m) in vertical height above

the drafthood outlet. The vent cap location shall have a

minimum clearance of 4' (1.2 m) horizontally from, and in

no case below, unless a 4' (1.2 m) horizontal distance is

maintained, from electric meters, gas meters, regulators

and relief equipment.

The weight of the vent stack or chimney must not rest on the

heater drafthood. Support must be provided in compliance

with applicable codes. The heater top and drafthood must

be readily removable for maintenance and inspection.

Vent pipe should be adequately supported to maintain

proper clearances from combustible construction.

Flue materials must be certied to CATEGORY I or

better. Type “B” double-wall or equivalent vent pipe is

recommended. A draft of -0.01" to -0.08" WC must be

maintained. However single-wall metal vent pipe may be

used as specied in the latest edition of the National Flue

Gas Code, ANSI Z223.1 (Canada - CAN/CSA-B149).

D-2 Power Vent Kit

Another option for an installation that requires horizontal

runs is using the D-2 power vent kit option.

Model 120 VAC P/N 240 VAC P/N

207A 010744 009832

266L/267A 010744 009832

337A 010745 009833

399L/407A 010745 009833

Table H. Power Vent Kit Part Numbers

NOTE: The D-2 Power Vent operates with a positive vent

static pressure and with a vent gas temperature that

prevents excessive condensate production in the vent,

and as such, is a CATEGORY III appliance. For more

information consult the D-2 Power Vent manual, Catalog

P/N 241243. CATEGORY I vent material such as B-vent

must not be used under CATEGORY III conditions.

Figure 10. D-2 Power Vent Option

The power vent system is a fan-assisted vent system

designed for application used on models 207A-407A.

The power vent system, when installed as directed, is

capable of operating in applications such as through-the-

wall venting with reduced horizontal and vertical vent pipe

sizes in new and current installations. The unit is factory-

wired for 240 VAC, with capability of eld-rewiring for 120

VAC.

For more information consult the D-2 Power Vent manual,

(P/N 241243). 241493 can be found in the Raypak

document library at www.raypak.com; or can be viewed

on your smart device. See QR Code on page 47.

13

Gas Regulator Best Practices

From the gas pressure regulator it is recommended to

have no less than 10 pipe diameters of straight smooth

pipe downstream of the regulator discharge and to have

no less than 10 linear feet (not including ttings) between

the regulator and the inlet to the appliance for proper

operation.

Figure 13. Manual Shuto Valve Installation

Supply Pressure

ACAUTION: Do not use Teon tape on gas line pipe

thread. Only sealant tape or a pipe compound rated for

use with natural and propane gases is recommended.

Apply sparingly only on male pipe ends, leaving the two

end threads bare.

A minimum of 5 in. WC and a maximum of 10.5 in. WC

upstream pressure under load and no-load conditions

must be provided for natural gas.

Gas Pressure Regulator

The gas pressure regulator is preset at 3.1 in. WC for

natural gas. The pressure at the gas valve, taken with a

manometer, should be about 3.1 in. WC natural gas. If an

adjustment is needed, remove seal and turn adjustment

screw clockwise to increase pressure or counter-

clockwise to decrease pressure.

MANUAL

SHUTOFF

VALVE

UNION

F10639-4

Figure 14. Manual Shuto Valve Installation

VENT CAP

2' MIN

(0.6 m)

VENT PIPE

DRAFT HOOD

5' MIN

(1.5 m)

HEATER

2' MIN

(0.6 m)

8' (2.4 m)

OR LESS

Figure 11. Venting Clearances

NOTE: With venting application of two or more heaters,

contact the factory.

Gas Supply Connections

GAS INLET

HEATER JACKET

MANUAL

SHUTOFF

VALVE

(Field-supplied)

GAS VALVE

FINISH FLANGE

UNION

(Field-supplied)

SEDIMENT TRAP

(Field-supplied)

3" MIN

(76 mm)

Typical

Figure 12. Gas Supply Plumbing

Gas piping must have a sediment trap ahead of the

heater gas controls, and a manual shuto valve located

outside the heater jacket. All gas piping should be tested

after installation in accordance with local codes.

ACAUTION: The heater and its manual shuto valve

must be disconnected from the gas supply during any

pressure testing of that system at test pressures in

excess of 1/2 psi (3.45 kPa). Dissipate test pressure in

the gas supply line before reconnecting the heater and

its manual shuto valve to gas supply line. FAILURE

TO FOLLOW THIS PROCEDURE MAY DAMAGE THE

GAS VALVE. OVER-PRESSURIZED GAS VALVES ARE

NOT COVERED BY WARRANTY. The heater and its gas

connections shall be leak tested before placing the

appliance in operation. Use soapy water for leak test. DO

NOT use open ame.

14

Gas Pressure Adjustment Locations

Gas Pressure Adjustment

Figure 15. Honeywell VR8340

Pipe Sizing for Gas Connection

The capacities shown below are based on using SCH

40 black iron pipe. For capacities using other materials,

consult local codes.

Maximum Equivalent Pipe Length (ft) (m)

Natural Gas 1000 BTU/FT3 0.60 Specic Gravity @ 0.5 in.

WC Pressure Drop

Model 3/4" 1" 1-1/4" 1-1/2"

207A 25 (7.6) 90 (27.4) 360 (109.7)

266L/267A 15 (4.6) 50 (15.2) 210 (64.0) 445 (135.6)

337A 10 (3.0) 30 (9.1) 140 (42.7) 290 (88.4)

399L/407A * 20 (6.1) 95 (29.0) 215 (65.5)

* A 3/4" gas line can be used for up to 5' (1.5 m) maximum length from the gas

valve in addition to the sediment trap.

Table I. Gas Pipe Sizing

Flow Rates

Model Pipe Size Min. GPM (lpm) Max. GPM (lpm)

207A 1-1/4"–1-1/2"–2" 20 (75) 100 (378)

266L/267A 1-1/4"–1-1/2"–2" 25 (95) 100 (378)

337A 1-1/4"–1-1/2"–2" 35 (132) 100 (378)

399L/407A 1-1/4"–1-1/2"–2" 40 (151) 100 (378)

* When ow rates exceed maximum GPM an external auxiliary bypass valve is

required. See external bypass valve section for details.

Table J. Min/Max Flow Rates

F10638-1

INLET

OUTLET

Figure 16. Polymer Headers Water Flow

F10637-1

INLET

OUTLET

Figure 17. Bronze Headers (ASME) Water Flow

Flow GPM

(lpm)

Pressure Drop

Ft. of Head (m of Head)

207A 266L/267A 337A 399L/407A

20 (75) 4.0 (1.2)

25 (95) 4.0 (1.2) 4.6 (1.4)

30 (113) 4.0 (1.2) 5.2 (1.6)

35(132) 4.0 (1.2) 5.8 (1.8) 5.2 (1.6)

40 (151) 4.6 (1.4) 5.8 (1.8) 5.2 (1.6) 5.2 (1.6)

50 (189) 4.6 (1.4) 6.3 (1.9) 6.9 (2.1) 6.9 (2.1)

60 (227) 4.6 (1.4) 6.9 (2.1) 6.9 (2.1) 6.9 (2.1)

70 (265) 4.6 (1.4) 8.1 (2.5) 9.2 (2.8) 9.2 (2.8)

80 (303) 4.6 (1.4) 9.2 (2.8) 9.8 (3.0) 9.8 (3.0)

90 (340) 6.9 (2.1) 10.4 (3.2) 10.4 (3.2) 10.4 (3.2)

100 (378) 8.1 (2.5) 11.0 (3.4) 12.1 (3.7) 12.1 (3.7)

Table K. Polymer Heat Exchanger Pressure Drop -

Residential Models (UG Fully Open)

15

Flow GPM

(lpm)

Pressure Drop

Ft. of Head (m of Head)

207A 267A 337A 407A

20 (75) 8.2 (2.5)

30 (113) 9.5 (2.9) 9.5 (2.9)

40 (151) 9.7 (2.95) 9.7 (2.95) 11 (3.3) 13.4 (4.1)

50 (189) 10 (3.0) 9.8 (2.98) 12.2 (3.7) 13.4 (4.1)

60 (227) 11 (3.3) 10.4 (3.2) 13.7 (4.2) 13.5 (4.1)

70 (265) 11.5 (3.5) 10.9 (3.3) 14.3 (4.35) 14 (4.3)

80 (303) 12.6 (3.8) 12 (3.7) 15.5 (4.7) 15 (4.6)

90 (340) 14 (4.3) 13 (4.0) 16.2 (4.9) 16.2 (4.9)

100 (378) 15 (4.6) 14.2 (4.32) 17.5 (5.3) 16.7 (5.1)

Table L. Bronze Heat Exchanger Pressure Drop - ASME

Models (UG Closed)

NOTE: Table capacity is based on Schedule 40 black

iron pipe. For capacity using other material, consult

local codes.

Bronze Headers (ASME Models)

Heater must be located so that any water leaks will not

damage the structure of adjacent area. Before attaching

the ProTek Shield Adapter to the inlet connection and the

2-inch unions, make sure the O-rings are properly seated

in the grooves. Use Aqualube or equivalent non-petroleum-

based lubricant on the O-ring. Hand tighten the unions.

Glue PVC piping directly to the unions.

F10664

HEADER

O-RING

HEADER FLANGE

(CPVC)

HEADER FLANGE NUT

(CPVC)

PLUMBING

PROTEK SHIELD

ASSEMBLY

Figure 19. Inlet/Outlet Header – Bronze

NOTE: Some jurisdictions require the addition of a ow

switch on ASME installations. Kit # 015889F for ange

connection or 015890F for NPT connection can be

ordered that will allow a standard ASME unit to comply

with the code requirements.

ProTek Shield Assembly

This heater is equipped with a ProTek Shield Assembly

(located under the inlet connection on polymer headers

and in the ProTek Shield Adapter assembly shipped loose

in the accessory carton for eld installation on bronze

ASME headers).

NOTE: ProTek Shield not available on ASME models

until end of Q3 2020.

This component provides protection to the heat exchanger

against galvanic corrosion, when properly bonded to the

heat exchanger. It should be replaced when the weight of

the ProTek Shield is reduced to about 40% of the original

weight (1.46 #).

F10715

Figure 20. ProTek Shield Assy

Polymer Headers (Residential Models)

Before attaching the 2-inch unions to the inlet/outlet

header, make sure the O-rings are properly seated in

the grooves. Use Aqualube or equivalent non-petroleum-

based lubricant on the O-ring. Hand tighten the unions.

Glue PVC piping directly to the unions.

F10641

O-RING

HEADER FLANGE

(CPVC)

HEADER FLANGE NUT

(CPVC)

PROTEK

SHIELD

ASSY

PLUMBING

Figure 18. Inlet/Outlet Header – Polymer

High temperature CPVC header anges and header

ange nuts are provided. If there is any possibility of back-

siphoning when the pump stops, it is suggested that a

check valve (or valves) also be installed in the system.

16

ACAUTION: STOP the pool pump before attempting

to remove ProTek Shield Assembly. Failure to do so may

result in damage to ProTek Shield Assy, loss of pool

water, or personal injury.

CAUTION: Do not use tools to remove (twist) the

ProTek Shield Assy or the wing nut on the stud of the

ProTek Shield Assy. Non-warrantable damage may

occur.

Follow the steps below to replace the ProTek Shield Assy:

1. Shut off the pool pump and bleed pressure from the

system.

2. Close isolation valves to minimize pool/spa water

loss.

3. Remove wing nut from bottom stud on ProTek Shield

Assy.

4. Remove bonding wire ring terminal from stud.

5. Rotate ProTek Shield Assy clockwise (by hand) to

unscrew it from the assembly.

6. Inspect/replace as necessary and reverse above

procedure to reinstall. Hand tighten only! Do not use

tools.

NOTE: Make sure the O-ring is properly seated in the

O-ring groove before installation.

Unitherm Governor Operation

ACAUTION: The patented Unitherm Governor is

a thermostatic mixing valve specically designed to

maintain constant heater internal temperature between

105°F (41°C) and 115°F (46°C) despite continually

changing ow rates from the lter and changing pool

temperatures. This narrow range is needed to prevent

damaging condensation on the burners which will

occur if the heater runs for any length of time below

100°F (38°C). It is also needed to inhibit scale formation

in the tubes by maintaining temperatures well below

accelerated scaling temperatures.

F10725

GASKET

UG PLUG

UNITHERM GOVERNOR

Figure 21. Unitherm Governor – Polymer

F10642-2

UG/BYPASS ASSY

UNITHERM

GOVERNOR

Figure 22. Unitherm Governor – Bronze

Internal Automatic Bypass Valve

In addition to the Unitherm Governor, a built-in automatic

bypass valve is provided in the In/Out header. While the

Unitherm Governor responds to the changes in water

temperature in the heater, the internal bypass valve

automatically responds to changes in water pressure in the

piping system. Proper amount of water ow is maintained

through the heater under varying pressures dictated by the

conditions of the pump and lter.

F10642-4

UG/BYPASS ASSY

BYPASS DISC

SPRING

"YELLOW" - 206/266

"GREEN" - 336/406

Figure 23. Internal Automatic Bypass Valve ASME

NOTE: The Unitherm Governor and Bypass Valve Assy

are not individually replaced components on ASME

units. If either needs to be replaced, the entire UG/

Bypass assy must be replaced. The "yellow" spring is

used on models 207A, 267A. The "green" spring is used

on models 337A, 407A.

External Auxiliary Bypass Valve

Where Required - An auxiliary bypass valve should be

used when ow rates exceed 100 GPM (378 lpm). Usually

a high-performance pump size larger than two horsepower

will exceed this ow rate. This valve is required to

complement the function of the automatic bypass valve,

particularly when starting the heater in winter or early

spring when the spa or pool temperature is below 50°F

(10°C). It also serves to eliminate needless pressure drop

through the heater and accompanying reduction in the ow

rate to the spa jets, etc.

17

FROM HEATER

TO HEATER

TO POOL/SPA FROM POOL/SPA

FULL PORT

BALL VALVE

OR GLOBE

VALVE

BYPASS VALVE

Do not use gate valve.

Figure 24. Auxiliary Bypass Valve

Auxiliary Bypass Valve Adjustment

To set bypass - With clean lter, adjustment is made by

feeling the inlet and outlet pipes at the heater. Outlet pipes

should be slightly warmer than inlet and comfortable to the

touch. If pipe is hot, close bypass; if cold, open bypass.

Pressure Relief Valve Installation

To conform to local building codes, it may be necessary

to install a pressure relief valve. A 3/4" pressure relief

valve, having a capacity equal to or greater than the BTU

output of the model to be installed, is recommended for

this heater.

A 3/4" NPT connection is provided in the Polymer header

for installation of a pressure relief valve. The valve shall be

installed in a vertical position. Do not over-tighten. Install

pressure relief valve hand tight plus 1/2 turn.

F10662

IN/OUT HEADER

PRV DISCHARGE

CONNECTION

PRESSURE RELIEF VALVE

Figure 25. Field-Supplied Pressure Relief Valve Polymer

Header (Residential Units)

A 3/4" NPT connection is provided in the header for

installation of a 75 PSI (517 kPa) pressure relief valve.

The PRV is shipped loose in the accessory carton with the

pagoda top. The valve pressure relief shall be installed in

a vertical position.

F10663 PRESSURE RELIEF VALVE

Figure 26. Pressure Relief Valve Bronze Header

(ASME Models)

NOTE: To avoid water damage or scalding due to valve

operation, drain pipe must be connected to valve outlet

and run to a safe place of discharge. Drain pipe must

be the same size as the valve discharge connection

throughout its entire length and must pitch downward

from the valve. No shuto valve shall be installed

between the relief valve and the drain line. Valve lever

should be tripped at least once a year to ensure that

waterways are clear.

The heater requires water ow and positive pressure to

re and operate properly. It must therefore be installed

downstream of the discharge side of the lter pump. See.

Figure 30 and Figure 31.

A typical installation is plumbed as follows:

1. The inlet side of the filter is plumbed directly to the

discharge side of the filter pump;

2. The outlet side of the filter is then plumbed to the inlet

of the heater; and

3. The outlet of the heater is plumbed to the return line

to the pool or spa. The pump, filter and heater are

thus plumbed in series (Salt generators and chemical

feeders must be down stream of the pool heater).

Plumbing from the heater back to the pool or spa must not

have any valves or restriction that could prevent ow when

the pump is operating.

ACAUTION: An additional source of heated water,

e.g. a solar system, must be connected to the main line

ahead of the heater inlet pipe in order for it to act as

the primary heat source. If the primary system provides

adequate heat to maintain setpoint, the heater will not

re. Be advised that the control panel will then display

sensed water temperatures downstream of the primary

heating system, rather than the temperature of the water

exiting the pool.

Heater must be located so that any water leaks will not

damage the structure of adjacent area. PVC pipe may be

glued directly into the headers unions.

18

Plumbing Diagram

Water Connection

THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED

TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER

Figure 30. Single Pool Heater Installation

THIS DIAGRAM IS A RECOMMENDATION AND IS NOT INTENDED

TO REPACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER

Figure 31. Multiple Pool Heater Installation

ISOLATION

VALVE

PRESSURE

RELIEF VALVE

PUMP

UNION

CHECK VALVE

BALL VALVE

19

Heat Exchanger Reversal

Procedure for Residential Models

1. Remove right and left side access panels. See

Figure 27.

F10652

Figure 27. Access Panels

2. Disconnect wires at high limit, AGS (automatic gas

shut-off), water pressure switch on the in/out header,

and ProTek Shield bonding wire. See Figure 28.

F10653

Figure 28. Component Wiring Locations – In/Out Header

3. Remove the thermostat temperature sensor by

loosening the compression fitting nut. Re-route the

sensor to left side of the heater. See Figure 29.

F10654

Figure 29. Thermostat Temperature Sensor Location

4. Remove (12) nuts holding the inlet/outlet and return

headers to the tube sheets. Clean off tube sheet

area where the gasket seats. Also clean off the

header and the gasket. Apply a non-petroleum-

based lubricant to the gasket such as Aqualube.

Re-attach the headers to the opposite sides, making

sure they are installed in an upright position. Do not

over-tighten. Torque should not exceed 7 ft/lb. See

Figure 28.

5. Reconnect high limit, AGS, water pressure switch

wires, and ProTek Shield bonding wire.

6. Insert the temperature sensor into the compression

fitting, so that the sensor is flush with the top of the

fitting. Tighten 1/2 turn past hand-tight.

7. Allow for water flow through the heater and check for

leaks.

8. Re-attach access panels to the opposite sides.

For instructions on reversing the heat exchanger

connections on ASME models, call your factory

representative.

5. ELECTRICAL WIRING

NOTE: If it is necessary to replace any of the original

wiring, use 105°C wire or its equivalent, and/or 150°C

wire or its equivalent, like the original wiring.

AWARNING: Digital heaters are factory-wired for

240 VAC, 1Ph, 60Hz power supply. DO NOT attempt to

operate at 208 VAC.

The standard eld-wiring connection is on the right side of

the heater.

To wire the heater from the left side, follow these steps:

1. Remove the two (2) screws that hold the front door

to the heater. Remove and set aside door for better

access to wiring.

2. Remove the four (4) screws that hold down the

junction box to the sway brace.

3. Remove the transformer cover located on the far

right by removing one (1) screw.

4. Remove the two (2) screws that hold down the

transformer.

5. Remove the one (1) screw that holds down the

ground wires.

6. Disconnect P6 connector from PC board.

7. Remove transformer from its current location and

relocate it on the far left side of the heater.

8. Re-route all high-voltage wires and ground wires

through the left jacket side of heater.

9. Re-install P6 connector, ground wires (SPG),

transformer, junction box, front door, and plug right

side with the left side’s grommet plug.

NOTE: 7/8" diameter holes not utilized on jacket and

control box can be used for reman switch, auxiliary

control interface or power vent (D-2) wiring.

20

Electrical Power Draw

ACAUTION: Heater must be electrically grounded and

bonded. Bonding lug is provided loose with the heater.

Install bonding lug on lower right or left side of jacket

as necessary for bonding the heater. Mounting hole is

provided on the jacket.

NOTE: Failure to ground the heater electrically could

aect the heater’s electronics.

NOTE: See "Time Clock/Fireman’s Switch" on page

28 for further instructions if using a time clock/

reman’s switch.

The Electronic Intermittent Ignition Device automatically

lights the pilot and main burners upon a call for heat. The

heater is supplied with a dual-voltage transformer for 120

VAC or 240 VAC input power hookup.

When operating on 120VAC power, units draw 6 amps.

When operating on 240VAC units draw 3 amps.

OPTION LOCATION

LEFT SIDE FIELD WIRING

CONTROL BOX

(FACTORY-MOUNTED

LOCATION)

SWAY BRACE

BONDING LUG

(STANDARD

LOCATION)

BONDING LUG

(OPTIONAL

LOCATION)

F10651

Figure 32. Heater Wiring Locations

Transformer Wiring

120 VAC Wiring

For 120 VAC input power to the unit, connect the black

wire to the L1 or hot leg of the power supply. Connect the

white wire to the “Ret” or neutral leg of the power supply.

There should be no connection to the red wires for

120 VAC operation. Attach a wire nut to each red wire

independently.

SUPPLY

SIDE

RETURN

or

NEUTRAL HEATER

7 WIRES

L1

HOT

RED

BLACK BLACK

BLACK

GREEN GREEN

WHITE WHITE

WHITE

GROUND

Figure 33. 120 VAC Wire Connection Models

240 VAC Wiring

For 240 VAC input power to the unit, connect the black

wire to the L1 or hot leg of the power supply. Connect the

red wire to the “L2” or second hot leg of the power supply.

There should be no connection to the white wires for

240 VAC operation. Attach a wire nut to each white wire

independently.

AWARNING: DO NOT attempt to operate the heater

at 208 VAC.

240V LOW NOx HEATER

HEATER

7 WIRES

GROUND

L1

L2

BLACK

RED RED

RED

HOT

BLACK

GREEN GREEN

WHITE

SUPPLY

SIDE

Figure 34. 240 VAC Wire Connection

The heater must be electrically grounded and bonded in

accordance with local codes, or, in the absence of local

codes, with the latest edition of the National Electrical

Code, ANSI/NFPA 70. (Canada - Canadian Electrical

Code, CSA C22.1, Part 1 and Part 2.)

CAUTION: If the transformer’s primary side is wired for

120 VAC and 240 VAC is applied, damage to the trans-

former and PC board may result. Such damages are not

covered under manufacturer’s limited warranty.

NOTE: Input power to the heater (120 or 240 VAC) can be

supplied from the load (pump) side of time clock or directly

from the GFCI power source. It is preferred that full-time

power be supplied to the heater from the GFCI power

source, and that the heater be controlled by the reman’s

switch connection or using a two or three-wire remote. If

using a switched GFCI power source, the heater could display

false service indicators on the display panel if the pump is

turned o.

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