Bercomac 700434 700435 700436 Manuel utilisateur

1

OWNER’S MANUAL

Model Number

700434 Subframe

700435 Compact Drive Mechanism

700436 Northeast Drive Mechanism

Berco

Subframe & Drive Mechanism

for

BOLENS, COLUMBIA, CUB CADET, TORO,

TROY-BILT, WHITE, YARD MACHINE & YARD MAN

tractors

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

104560 G-11

* ASSEMBLY * REPAIR PARTS

* OPERATION * MAINTENANCE

2

WARRANTY

LIMITED WARRANTY

Bercomac Limitée

92, Fortin Nord, Adstock, Québec, Canada, G0N 1S0

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory

manufactured by BERCOMAC and found in the reasonable

judgment of BERCOMAC to be defective in material and or

workmanship will be repaired or replaced by an authorized

dealer without charge up to our maximum labor rates and pre-

established times. For replacement parts only standard

ground freight services are covered. This warranty extends to

the original retail purchaser only and is not transferable to any

subsequent purchasers.

Warranty Period

(from date of the original retail purchase):

• Residential use: 1 year

• Commercial or rental use: 90 days

Exceptions Noted Below: the following items are

guaranteed by the original manufacturer and have their own

warranty, conditions and limited time:

• Tire Chains: 90 days

• Engines (supplied with BERCOMAC equipment): 2 years

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

• Pick-up or delivery charges or in-home services fees.

• Any damage or deterioration of the unit, parts and or finish

of these due to normal use, wear and tear, or exposure.

• Cost of regular use or maintenance service or parts, such

as gas, oil, lubricants, tune-up parts, and adjustments.

• Any part or accessory which has been altered, modified,

misused, neglected, accidentally damaged or not properly

installed, maintained, stored or repaired not in accordance

with the instructions in the owner’s manual.

• Repair due to normal wear and or any wear items such as

shear pins, bolts, belts, etc.

• Expedited freight fee services for replacement parts.

• Shear bolts and shear pins are to be considered as a

preventive measure not as an assured protection, any

damages resulting from the lack of shear bolts breakage

are not covered.

NOTE: All warranty work must be performed by an authorized

dealer using original (manufacturer) replacement parts.

Owner’s Responsibilities:

BERCOMAC’s defective equipment or part must be returned

to an authorized dealer within the warranty period for repairs.

In the event that defective merchandise must be returned to

manufacturer for repairs, freight fees are prepaid and a

written authorization from BERCOMAC must be obtained by

dealer prior to the shipment. This warranty extends only to

equipment operated under normal conditions. To validate a

warranty claim, it is the user’s responsibility to maintain and

service the unit as specified in the owner’s manual at their

expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty

shall be strictly and exclusively repair and replacement as

mentioned herein. BERCOMAC shall not have any liability

for any other costs, loss or damage, including but not limited

to, any incidental or consequential loss or damage.

In particular, without being limited to, BERCOMAC shall have

no liability or responsibility for:

• Travel time, overtime, after hours time or other

extraordinary repair charges or relating to repairs and or

replacements outside of normal business hours.

• Rental of like or similar replacement equipment during the

period of any, repair or replacement work.

• Any communicating or travel charges.

• Loss or damage to person or property other than that

covered by the terms of this warranty.

• Any claims for lost revenue, lost profit or any similar costs

as a result of damage or repair.

• Attorney’s fees.

BERCOMAC’s responsibility in respect to claims is limited to

making the required repairs or replacement without charge

up to our maximum labor rates and pre-established times

and no claim of breach of warranty shall be cause for

cancellation or rescission of the contract of sale of any

product or accessory.

This warranty gives you specific legal rights. You may also

have other rights, which vary from state to state.

Note: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify

any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact dealer where equipment was purchased or any other BERCOMAC Service Dealer to arrange service at their dealership. To

locate a dealer convenient to you, access our website at www.bercomac.com.

Bring the product and your proof of purchase (sales receipt) to the BERCOMAC dealer.

1

TABLE OF CONTENTS

INTRODUCTION ...................................................................................................................................................... 2

SAFETY PRECAUTIONS ....................................................................................................................................... 3

ASSEMBLY

Step 1: Tractor Preparation ...................................................................................................................... 5

Step 2: Subframe Installation ................................................................................................................... 6

Step 3: Drive Mechanism Preparation ..................................................................................................... 10

Step 4: Drive Mechanism Installation ...................................................................................................... 12

Step 5: Snowblower Installation ............................................................................................................... 13

Rotary Broom Installation ............................................................................................................ 15

Blade Installation .......................................................................................................................... 17

MAINTENANCE & DISMOUNTING

Maintenance ............................................................................................................................................... 18

Drive Mechanism Dismounting ................................................................................................................. 18

Belt Replacement ....................................................................................................................................... 18

End of Season Storage ............................................................................................................................. 18

TORQUE SPECIFICATION TABLE ....................................................................................................................... 19

PARTS BREAKDOWN AND LISTS

Compact Drive Mechanism ....................................................................................................................... 20

Northeast Drive Mechanism ...................................................................................................................... 22

Subframe .................................................................................................................................................... 24

ATTACHMENTS ...................................................................................................................................................... 26

TROUBLESHOOTING

See attachment owner’s manual for this section. (Snowblower, Blade, Rotary Broom)

PAGE

2

INTRODUCTION

TO THE PURCHASER

This new attachment was carefully designed to give years of dependable service. This manual has been provided to

assist in the safe operation and servicing of your attachment.

NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but

are intended for reference only and are based on the latest product information available at the time of publication.

Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use.

Carefully read, understand and follow these recommendations and insist that they be followed by those who will use

this attachment.

THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS MANUAL

THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH. DANGER,

WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF HAZARD.

HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.

DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions are

not followed.

WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are not

followed.

CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are not

followed.

Record your attachment serial number and purchase date in the section reserved below (there is no serial number on

the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement

parts. Use only genuine parts when replacements are required.

If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer

for warranty service.

This manual should be kept for future reference.

Please check if you have received all the parts for your kit with the list of the

bag and the list of the box.

SERIAL NUMBER : ___________________________

PURCHASE DATE : ___________________________

3

SAFETY PRECAUTIONS

Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle

and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury. All operators, no matter how experienced they may be,

should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal

obligation to instruct all operators in safe operation of the accessory.

GLOSSARY:

In this manual, right and left sides are determined by

sitting on the seat of the vehicle facing forward.

In this manual, "accessories" means attachments

(snowblower, rotary broom, blade etc.) that you install

on the vehicle (lawn tractors, A.T.V. s etc).

TRAINING:

This symbol, "Safety Alert Symbol", is used

throughout this manual and on the accessory’s

safety labels to warn of the possibility of serious

injury. Please take special care in reading and

understanding the safety precautions before

operating the vehicle and accessory.

1. Read this owner's manual carefully. Be thoroughly

familiar with the controls and proper use of the

vehicle and accessory. Know how to stop the unit

and disengage the controls quickly.

2. Never allow children to operate the vehicle nor the

accessory. Never allow adults to operate the vehicle

nor the accessory without proper instructions.

3. No one should operate the vehicle nor the

accessory while intoxicated or while taking

medication that impairs the senses or reactions.

4. Keep the area of operation clear of all people,

particularly small children and pets.

PREPARATION:

1. Thoroughly inspect the area where the accessory

is to be used and remove door mats, all foreign

objects and the like.

2. For motorized accessories, disengage all clutches

and shift into neutral before starting engine.

3. Do not operate the accessory without wearing

adequate winter outer garments. Avoid loose fitting

clothing that can get caught in moving parts. Wear

footwear that will improve footing on slippery

surfaces.

4. Handle fuel with care, it is highly flammable.

a) Use approved fuel container.

b) Never add fuel to a running engine or hot engine.

c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

d) Never fill containers inside a vehicle, or on a

truck or a trailer bed with a plastic liner. Always

place containers on the ground, away from your

vehicle, before filling.

e) When practical, remove gas-powered

equipment from the truck or trailer and refuel it

on the ground. If this is not possible, then refuel

such equipment on a trailer with a portable

container, rather than from a gasoline

dispenser nozzle.

f) Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times, until

refueling is complete. Do not use a nozzle lock-

open device.

g) Replace fuel cap securely and wipe up spilled

fuel.

h) If fuel is spilled on clothing, change clothing

immediately.

5. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by manufacturer).

6. Let the vehicle and accessory adjust to outdoor

temperatures before starting to clear snow.

7. Always wear safety glasses or eye shields during

operation or while performing an adjustment or

repairs to protect the eyes from foreign objects that

may be thrown from the accessory.

8. Never modify the accessory or any part without

the written consent from the manufacturer.

4

SAFETY PRECAUTIONS

OPERATION:

1. Do not put hands or feet near, under or inside

rotating parts.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks or roads. Stay alert for

hidden hazards or traffic. Do not carry passengers.

3. After striking a foreign object, stop the engine

(motor), disconnect the wire from the spark plug(s)

and keep wire away to prevent accidental starting.

Thoroughly inspect the accessory for any damage

and repair damage before restarting and using the

accessory.

4. If the unit should start to vibrate abnormally, stop

the engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

5. Take all possible precautions when leaving the

vehicle unattended. Disengage the power take-off,

lower the attachment, place the transmission into

neutral, set the parking brake, stop the engine and

remove the contact key.

6. Do not run the engine indoors, except when

starting the engine and for transporting in or out of

the building. Do not operate or let motor run in a

storage area without ventilation because gas

contains carbon monoxide which is odorless,

colorless and can cause death.

7. Never clean across the face of slopes, go from top

to bottom. Exercise extreme caution when using

equipment on slopes. Do not attempt to clear a

steep slope.

8. Never use an accessory without proper guards,

plates, or other safety protective devices in place

9. Never tolerate bystanders in the working zone.

Never use an accessory in the direction of

bystanders, it might throw gravel or debris that can

hurt people or damage property.

10.Never operate the accessory at high transport

speeds on slippery surfaces. Use care when

backing up.

11.Do not carry passengers.

12.Disengage power to the accessory when it is

transported or not in use.

WHENEVER YOU SEE THIS SYMBOL

IT MEANS:

WARNING!

BECOME ALERT !

YOUR SAFETY IS INVOLVED!

MAINTENANCE AND STORAGE

1.When cleaning, repairing or inspecting the vehicle

and accessory, make certain that all moving parts

have stopped. Disconnect wire from the spark plug

(s) and keep wire away to prevent accidental

starting.

2. Check all the bolts at frequent intervals to make

sure that they are properly tightened .

3. Never store a motorized accessory with fuel in the

fuel tank inside a building where ignition sources

are present such as hot water and space heaters,

clothes dryers, and the like. Allow the engine to cool

before storing in any enclosure.

4. Always refer to the owner’s manual when you store

the accessory and vehicle for a prolonged or an

unspecified length of time.

5. Maintain or replace safety and instruction labels, as

necessary.

6. For winter accessories, (if applicable), let the engine

run for a few minutes after clean snow in order to

prevent the rotary parts from freezing.

7. Inspect the vehicle’s and accessory’s air filter every

day. Clean it or replace it as necessary. Change the

oil more often when working in dusty conditions.

See the vehicle’s and accessory's owner’s manual.

13.Never operate the accessory without good visibility

or light.

14.Keep the accessory away from heat sources or

flames.

15.Always wear a dust mask when working in a dusty

environment.

5

ASSEMBLY

IMPORTANT: TORQUE ALL BOLTS ACCORDING

TO TORQUE SPECIFICATION TABLE (SEE TABLE

OF CONTENTS) WHEN STATED: TIGHTEN

FIRMLY. REFER TO PARTS BREAKDOWN

SECTION FOR PARTS IDENTIFICATION.

NOTE: This subframe was designed to fit a tractor

having the front frame shown (item 1, bolted

supports).

This subframe may be used to install different

attachments (see attachments page). Once installed,

it may remain permanently on the tractor. Before

doing any modifications or installations on the tractor,

open the tractor hood, disconnect the headlights and

remove the hood. Disconnect the wire from the spark

plug(s) and keep away from spark plug(s) to prevent

accidental starting.

STEP 1

TRACTOR PREPARATION:

NOTE: It is not necessary to remove mower deck at

this step.

RIGHT HAND SIDE:

Unscrew / remove the following parts if installed:

deck stop (item 1), clutch bracket (item 2) and the

nylon tie wrap securing the electric loom (item 3) over

the front axle. Drill to 11/32" diameter the holes used

on deck stop & clutch bracket.

In order to install the subframe supports, it may be

necessary to remove certain bolts or certain parts.

NOTE: Take note of the place and how the bolts and

parts were installed in order to reinstall them in the same

manner and place as before.

If applicable, make sure that the belt guide does not

touch any part when reinstalled.

LEFT HAND SIDE:

Unscrew / remove the belt keeper rod (item 1, if there

is one).

Cut the nylon tie wrap securing the electric loom in

front of the foot rest.

Left hand side of tractor frame

Front tractor frame

Right hand side of tractor frame

6

STEP 2

SUBFRAME INSTALLATION:

RIGHT SUPPORT:

Install the right support (item 1) on the right side of

tractor. The chart below identifies the hardware and

the parts to be installed according to the holes in the

tractor’s frame. Even though some holes may not

exist on certain models of tractors, use the

maximum of holes & bolts possible to ensure the

solidity of the kit. You may drill the missing holes in

the tractor frame if necessary.

Hex bolt. = Hexagonal bolt; head towards the outside.

Install right support .

ASSEMBLY

NOTES:

1. Turning the wheels to the left will facilitate

installation on tractors with 16’’ wheels.

2. Do not tighten the screws nor the nuts.

Hole

# Hardware to install Parts to install (if

previously removed)

2 Hex. bolt 1/2’’ x

1’’ (item 10) &

Nylon insert lock nut

1/2’’

None

3 Hex. bolt 3/8’’ x

1’’ (item 9) &

Flange nut 3/8’’

None

4 Hex. bolt 5/16’’ x

1’’ (item 8) &

Flange nut 5/16’’

Deck stop

(item 11)

5 Hex. bolt 5/16’’ x

1’’ (item 8) & Flange

nut 5/16’’

Clutch bracket

(item 12)

6 Hex. bolt 5/16’’ x

1’’ (item 8) & Flange

nut 5/16’’

None

7 None Nylon tie wrap

securing electric loom

(item 13)

7

ASSEMBLY

Install the left support and handle support

LEFT SUPPORT AND HANDLE SUPPORT:

Install the left support (item 1) and the handle support

(item 2).

The chart identifies the hardware and parts to be

installed according to the holes in the tractor’s frame.

Even though some holes may not exist on certain

models of tractors, use the maximum of holes &

bolts possible to ensure the solidity of the kit.

You may drill the missing holes in the tractor frame if

necessary.

Carr. bolt. = Carriage bolt; head towards the inside.

Hex bolt. = Hexagonal bolt; head towards the outside.

NOTE:

1. Turning the wheels to the right will facilitate

installation on tractors with 16’’ wheels .

2. If the belt keeper rod must be put back in place in

hole #. 5, do not use the carriage bolt, use only

the flange nut.

Do not tighten the screws or the nuts.

Hole # Hardware to install Parts to install

3 Hex. bolt 1/2’’ x 1’’

(item 12) &

Nylon insert lock nut 1/2’’

None

4 Hex. bolt 3/8’’ x 1’’

(item 13) &

Flange nut 3/8’’

None

5 Carr. bolt 5/16’’ x 1’’

(item 14) &

Flange nut 5/16’’

(SEE NOTE 2)

Belt keeper rod

(item 16; if

previously

removed)

6 Carr. bolt 5/16’’ x 1’’

(item 14) &

Flange nut 5/16’’

Handle support

(item 2)

7 Hex. bolt 5/16’’ x 1’’

(item 15)

Flange nut 5/16’’&

Handle support

(item 2)

8 None Nylon tie wrap

(for electric

loom)

9 Square head set screw

5/16’’ x 1/2’’ (for the cab)

(item 9)

None

10 None Plastic grommet

(item 11)

8

ASSEMBLY

Assemble the lift arm

ASSEMBLY

LIFT ARM:

Insert the nylon bushing (item 1) down the lift arm

(item 2) to the end of the lift arm.

Slide the cab support (item 3) down the lift arm to the

end of the lift arm and over the nylon bushing.

Install the handgrip (item 4) on the lift arm as shown.

Screw one square head set screw 5/16’’ x 1/2’’ in the

cab support (item 5).

PIVOT SUPPORT:

Turn the front wheels towards the left.

Install the pivot support (item 1) between the two

supports (item 2 & 3) and slide in place the pin (item

4) in the required holes.

See chart below for required position.

Front Tires Axle

distance to

measure

Figure A

15’’ x 6.5’’ or

smaller. 1 3/4’’

15’’ x 6.5’’ or

smaller. 2 7/8’’

Holes in the supports

(item 2 & 3)

Top

Bottom

16’’ x 7.5’’ 2 7/8’’ Bottom

Lock into place by placing the bended part (item 5) of

the pin in the hole that is free on the right support.

Secure with the hair pin 4mm (item 6).

Tighten all the bolts and nuts on both sides securely.

Install the pivot support.

9

INSTALLATION OF THREADED ROD:

Screw in a hex. nut 5/8’’ (item 1) and insert a lock

washer (item 3) on each end of the threaded rod (item

2).

Insert the threaded rod in the rear holes (item 5) of

left and right supports.

Secure in place with a nylon insert lock nut 5/8’’ (item

4) at each end of the threaded rod.

Tighten securely.

How To:

It may be difficult to tighten the four nuts.

To proceed, secure the threaded rod in place with

locking pliers ("Vise Grip"). Tighten the nylon insert

lock nut, then the hex. nut on the one side.

Remove the locking pliers and tighten the remaining

nuts on the other side.

Front Tires Hole in pivot support

16" x 7.5" or bigger "A"

Other sizes "B"

ASSEMBLY

LIFT MECHANISM:

Slide the link (item 1) inside the box (item 2) of the

right support.

Secure the link to the lift arm (item 3) with the lift pin

(item 4), and a cotter pin 1/8’’ x 3/4’’ (item 5).

Insert the lift arm (item 3) in the bushing (item 9; see

through section) of the right support.

Secure the cab support with three carriage bolts

5/16’’ x 3/4’’ (item x10, heads inside the box) and

flange nuts.

Tighten securely.

Secure other end of the link to the pivot support (item

6) with a lift pin (item 7) and a hair pin 2.5 mm (item

8) in the hole indicated in the chart below.

Install the threaded rod

Install the lift mechanism & the link

10

ASSEMBLY

STEP 3

DRIVE MECHANISM PREPARATION:

TRACTOR PREPARATION:

(Refer to the tractor’s owner’s manual to identify the

parts to remove). Remove the mower deck and the deck

stabilizer bracket.

Tractors with an electric clutch:

Secure a support (items 1) with two hex bolts 5/16" x

1/2" (item 2;head downards) and two flange nuts

5/16" (item 3) on each side of tractor frmae.

Tighten firmly.

Install the supports (Manual clutch).

Install the supports (Electric clutch).

Tractors with a manual clutch:

Secure the right support (item 1) with two hex. bolts

5/16" x 1/2" (item 2; heads underneath) and two flange

nuts 5/16" (item 3). Tighten firmly.

Remove the front screw (item 4) that holds the cable

support (item 5).

Secure the front of the left support (item 6) with one hex.

bolt 5/16" x 1/2" (item 7, head underneath) and one

flange nut 5/16".

Secure the rear of the left support and the cable

support with the screw (item 4) removed previously.

Tighten firmly.

11

ASSEMBLY

Install cable holder

NOTE: The drive mechanism must be straight, to

make sure the belt works well.

NOTE:

1) This drive mechanism may be mounted on tractors

with two types of clutch mechanisms. See the

following instructions for those that are appropriate

for your tractor.

2) The mower deck must be removed to install / use

the drive mechanism.

TRACTOR WITH AN ELECTRIC CLUTCH.

No modifications on the drive frame are needed.

TRACTORS WITH A MANUAL CLUTCH

ACTIVATED BY A CABLE.

Remove the spring (item 1) that is hooked in holes of

the idler arm (item 2) and drive frame (item 3).

Hook the spring of the tractor’s cable (item 4) on the

tension arm.

Cut the tie wrap that holds the cable to the frame.

NOTE: Depending on the mower deck model, there

are different cable lengths. To determine where to

place the cable holder (item 5), hook the end of the

cable spring (item 4) on the idler arm (item 2).

Slide the cable shield (item 6) temporarily into the slot

on the cable holder.

To identify into which holes the cable holder will be

bolted in on the drive frame, you must apply a slight

tension on the cable.

This adjustment must be done with the clutch arm in

the disengaged position.

Remove the cable shield and secure the cable holder

on the drive frame using two 1/4 x 3/4" hex bolts (item

7) and flange nuts.

Reinstall the cable shield into the cable holder and

secure a 2mm hair pin (item 8).

12

ASSEMBLY

STEP 4

DRIVE MECHANISM INSTALLATION:

NOTE: You must remove mower deck to install

the drive mechanism.

Install the drive mechanism (item 1) by hooking the

front part of the drive frame (item 2) on the threaded

rod (item 3).

Install the belt (item 8) on the engine pulley.

Lift and secure the rear portion of the drive frame

between the supports (items 4 & 5) by inserting a pin

(item 6) in the top tubes (item 9) on each side.

Secure with two 2.5 mm hair pins (item 7).

Install drive mechanism .

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch

is disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

BELT ALIGNMENT VERIFICATION:

Make sure the drive mechanism pulley (item 1) is

aligned with the engine pulley (item 2). An offset of

1/4’’ is acceptable. If alignment must be changed,

remove the drive mechanism.

Remove the hex. bolt 1/4’’ x 3/4’’ (item 3) that

secures the shim (item 4) that is in the highest

position.

Position the shim in the lower position (figure A) and

tighten securely using the hex. bolt 1/4’’ x 3/4’’.

Put the drive mechanism back in place, using the

lower tubes (item 5).

Belt alignment verification.

Figure A

Cale en positon basse

13

ASSEMBLY

Attach the snowblower to the subframe as shown.

Make sure the snowblower is pushed in until locked

into place by the springs (item 1).

Lift the snowblower by pulling the lift arm. Turn the

tension arm (item 2) towards the back. Hook the

chain (item 3) (of the helper spring) on the tip (item 4)

of the left support intended for this purpose. Use the

upper tip (item 4) if the pivot support is secured in the

top hole (item 5). Turn the tension arm towards the

front to apply tension on the spring.

Lower the snowblower.

STEP 5

SNOWBLOWER INSTALLATION:

Refer to snowblower owner’s manual, parts breakdown

section for parts identification.

Install snowblower and lift assist spring

WARNING

FOR YOUR SECURITY:

Read the snowblower’s owner's manual for safety

precautions and rules.

Follow the assembly and operation instructions.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

CAUTION

Never use the snowblower without the belt guard.

CAUTION

The belt tension arm and lift assist spring are

spring loaded & needs to be held firmly while

displacing to prevent injury.

BELT INSTALLATION:

Remove the belt guard.

Install the belt around the pulleys as shown.

Install the belt on the drive mechanism pulley (item 5)

under the tractor.

Apply tension on the belt by pulling up the belt

tension arm.

Reinstall the belt guard.

NOTE: See belt replacement instructions in the

maintenance section of the snowblower owner’s

manual.

Item 1: Snowblower pulley

Item 2: Tractor engine pulley

Item 3: Flat pulley L.H.

Item 4: Flat pulley R.H.

Item 5: Drive mechanism pulley

Item 6: Drive mechanism belt

Item 7: Snowblower belt Install-belt and belt guard

14

ASSEMBLY

Insert the handgrip (item 1) on the handle (item 2).

Insert the handle (item 2) through the support (item 3)

as shown.

Insert the handle (item 2) in the rotation worm (item 5)

and secure with a 2.5 mm. hair pin (item 4).

VERIFY SKID SHOE ADJUSTMENT:

LEVEL PAVED SURFACE: Adjust skid shoes to allow

3/16" to 1/4" clearance (A) between cutting edge and

surface.

UNEVEN OR GRAVEL SURFACE: Adjust skid shoes

to allow 1/2" to 5/8" clearance (A) between cutting

edge and surface.

VERIFY TIRE PRESSURE:

Check and adjust tractor tire pressure as follows:

Front tires: To tire manufacturer max.

Back tires: 7-8 psi

Tire pressure must be even on both sides of tractor.

Install handle

Adjust skid shoe

VERIFY BELT ROUTING:

-Lower the snowblower to the ground and let it run for

a few seconds under supervision.

-Disengage the snowblower and stop the engine.

-Remove the belt guard.

-Check the belts to make sure they are well inserted

on the pulleys and have not flipped on their sides in

the pulleys and that they do not touch the belt

guides.

-Reinstall the belt guard.

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch

is disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

15

ASSEMBLY

Attach the rotary broom to the subframe as shown.

Make sure the rotary broom is pushed in until locked

into place by the springs (item 1).

Install belt

ROTARY BROOM INSTALLATION:

Refer to rotary broom owner’s manual, parts

breakdown section for parts identification.

BELT INSTALLATION

NOTE: See belt replacement instructions in the

maintenance section of the owner’s manual for the

broom.

Remove the belt guard.

Install the belt on the drive mechanism pulley (item 1)

as shown.

Reinstall the belt guard.

TIP: Because of strong tension on the spring and to

facilitate installation of the belt, the broom must be on

the ground and remove the belt from the engine

pulley.

Install rotary broom

Item 1: Drive mechanism pulley

Item 2: Rotary broom pulley

WARNING

FOR YOUR SECURITY:

Read the Rotary Broom owner's manual for

safety precautions and rules.

Follow the assembly and operation instructions.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

CAUTION

Never use the Rotary Broom without the belt

guard.

16

ASSEMBLY

Insert handgrip (item 5) on the handle (item 1).

Insert the handle (item 1) through the support (item 2)

as shown.

Install the handle on the control rod (item 3) as shown

and secure with a 2.5 mm. hair pin (item 4).

VERIFY TIRE PRESSURE:

Check and adjust tractor tire pressure as follows:

Front tires: To tire manufacturer max.

Back tires: 7-8 psi

Tire pressure must be even on both sides of the

tractor.

Install handle

VERIFY BELT ROUTING:

-Lower the rotary broom to the ground and let it run

for a few seconds under supervision.

-Disengage the rotary broom and stop the engine.

-Check the belts to make sure they are well inserted

on the pulleys and have not flipped on their sides in

the pulleys and that they do not touch the belt guides

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch is

disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

17

ASSEMBLY

Attach the blade to the subframe as shown.

Make sure the blade is pushed in until locked into

place by the springs (item 1).

Insert the handgrip (item 5) on the handle (item 1).

Insert the handle (item 1) through the handle support

(item 2) as shown.

Install the handle on the control rod (item 3) as shown

and secure with a 2.5 mm hair pin (item 4).

VERIFY TIRE PRESSURE:

Check and adjust tractor tire pressure as follows:

Front tires: To tire manufacturer max.

Back tires: 7-8 psi

Tire pressure must be even on both sides of the

tractor.

Install the blade

BLADE INSTALLATION:

Refer to blade owner’s manual, parts breakdown

section for parts identification.

Install handle

7 WARNING 7

FOR YOUR SECURITY:

Read the Blade owner's manual for safety

precautions and rules.

Follow the assembly and operation instructions.

18

MAINTENANCE & DISMOUNTING

MAINTENANCE

a) Check mounting bolts at frequent intervals for

proper tightness to be sure equipment is in safe

working condition.

b) Apply oil at all pivot points.

DRIVE MECHANISM DISMOUNTING

SEE ATTACHMENT OWNER'S MANUAL

(SNOWBLOWER, BROOM AND BLADE) FOR

DISMOUNTING INSTRUCTIONS.

a) Dismount the attachment.

b) Remove the rear counterweight when you remove

the front attachment.

c) Dismount the drive mechanism by supporting it in

hand and removing the two hair pins and the pins.

Carefully lower to the ground. Remove the V-belt

from engine pulley.

Manual clutch activated by cable:

Unhook cable shield by removing the hair pin.

Unhook spring. Pull out drive mechanism from

underneath tractor.

d) You may leave the subframe on tractor all year long

or remove it if preferred.

e) Reinstall mower if needed.

BELT REPLACEMENT

Drive Mechanism Belt:

Dismount the drive mechanism.

Remove the bolt which retains the tension pulley.

Replace the belt and re-install the tension pulley.

Before tightening make sure the belt guide does not

touch the belt at any time. Re-install the drive

mechanism.

END OF SEASON STORAGE

a) Clean and paint all parts from which paint has

worn.

b) Apply oil at all pivot points.

c) Inspect and replace all defective parts before

using again.

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Bercomac 700434 700435 700436 Manuel utilisateur

Bercomac 700434 700435 700436 Manuel utilisateur

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