Powermate Portable Generator P1204 Manuel utilisateur

200-2666 - Revision A - 10/07

12 kW Stationary Standby Electric Generator

Thoroughly read the OPERATOR’S MANUAL before operating the generator. Safe operation

and top performance can be obtained only when equipment is operated and maintained prop-

erly.

Deadly exhaust fumes!

This generator is designed to be installed outside only!

Product style and configuration may vary.

PARTS MANUAL

MODEL SERIES: P1204

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BATTERY ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 3

GENHEAD INLET PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 4

CONTROL PANELASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 5

MUFFLER BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 6

ENGINE GENHEAD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 7

ENCLOSURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 8

GENERATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 9

NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 10-11

CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 12

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Item No. Part Number Qty Description

1 026-0481 1 CABLE BATTERY, NEGATIVE

2 026-0480 1 CABLE BATTERY, POSITIVE

3 N/A 1 BATTERY, BCI GROUP 26 or 26R VENTED

*N/A - Must be purchased separately.

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Item

No.

Part

Number

Qty Description

1 068-0076 2 FITTING 3/4NPT X 1/2BARB

2 026-0741 2 SOLENOID FUEL SHUT OFF

3 N/A 1 NIPPLE 3/4" NPT BLACK PIPE CLOSE

4 N/A 1 ELBOW, 3/4” STEEL NPT

5 N/A 2 BOLT HH 1/4-20 X 1.00

6 012-0142 2 CLAMP-CONDUIT, 1"

7 103-0160 5 CLIP-WIRE LOCKING PUSH MOUNT

8 093-0074 4 LINER-PLASTIC, EXTRUSION

9 058-0177 4 NUT-TEE, ZINC 5/16-18

10 058-0176 4 NUT-TEE, 1/4"-20, SLF LCK

11 061-0220 4 SCREW, 1/4-20 UNC CUP POINT SET

12 N/A 4 BOLT, 5/16" X 1/2 HEX HEAD

13 115-0397 1 INLET BOX SIDE, 12KW

14 N/A 2 CLAMP HOSE 1" ID

15 114-0652 2 EXTRUSION CORNER UPRIGHT

16 019-0252 1 REGULATOR-PRESSURE

17 064-0056 1 ELBOW 90 DEGREE BRASS

18 068-0088 1 CONNECTOR 1/8" NPTF x 3/8" TB

19 N/A 1 HOSE, FUEL 1/2”

20 115-0364 1 PANEL-ENGINE INLET

Item

No.

Part

Number

Qty Description

21 0057079 1 OIL COOLER

22 026-0776 1 TERMINAL BLOCK

23 N/A 1 SCREW #8-32 X 1 1/4" LG SCKT HD

24 026-0798 2 RELAY DC 12V COIL

25 0037762.01 1 RECPT 5-20R BLK

26 N/A 2 BOLT HH 1/4-20 X 1.50

27 N/A 26 SCREW, #10 TRILOBE 1/2" PANHEAD

28 0057183 3 GROMMET .88ID X 1.50OD

29 N/A 2 SCREW, #08-32 X.25

30 094-0158 1 INSULATION, ENGINE INLET PANEL

31 012-0147 1 HOSE-FUEL, LP .50" ID

32 114-0664 1 BAFFLE-AIR INLET

33 N/A 4 BOLT HH 1/4-20 X .63 ZP

34 N/A 12 NUT 1/4-20 NYLON STOP

35 115-0378 1 CONTROL BOX BACK

36 N/A 1 NUT HEX #8-32 KEPS

37 N/A 2 WSHR-FLAT .344D X 1.125

38 093-0053 1 GROMMET 1" I.D. x 1 3/4" O.D.

39 145-0562 1 FUEL INLET ASSEMBLY

*N/A - These are standard parts available at your local hardware store.

NOTE: Seal all connections with gas tape. Use 2½ wraps

minimum. Check all connections under pressure using

a soap and water solution.

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Item No. Part Number Qty Description

1 002-0060 1 BREAKER CIRCUIT 50 AMP

2 0058069 1 BREAKER MOUNT CIR BREAKER

3 N/A 4 NUT #6-32 NYLON INSERT STOP

4 026-0780 1 CONTROLLER DYNAGEN, GSC200

5 061-0221 4 STANDOFF #6-32 UNC X .438

6 026-0309 2 FUSE HLDR

7 026-0518 1 FUSE 3AG TYPE 25 AMP 32V

8 026-0548 1 FUSE 3AG TYPE 5AMP 250 VOLT

9 N/A 4 NUT 1/4-20 NYLON STOP

10 115-0405 1 CONTROLLER BOX DYNAGEN, GSC200

11 N/A 8 WASHER LOCK 1/4 ZP

12 115-0398 2 SHROUD STAND-OFF BRACKET

13 N/A 8 BOLT HH 1/4-20 X .75

14 103-0160 1 CLIP-WIRE LOCKING PUSH MOUNT

15 N/A 4 WASHER, LOCK #06

16 N/A 4 SCREW, CRPH#06-32 X .38

17 N/A 2 SCREW, CRPH #08-32 X.25

18 N/A 2 SCREW, BUTTON HEAD #10-32 X 3/4" LG

19 0057217 1 BATTERY CHARGER

20 N/A 8 HX NUT 1/4

21 N/A 4 BOLT HH 1/4-20 X .63

22 098-3949 1 LABEL, BREAKER ON/OFF

23 098-3976 1 LABEL, OVERLAY DYNAGEN GSC200

24 098-3974 1 LABEL, FUSE

25 026-0781 1 (NOT SHOWN)WIRE HARNESS, ENGINE/CONTROLLER

*N/A - These are standard parts available at your local hardware store.

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Item No. Part Number Qty Description

1 094-0144 2 INSULATION, SIDES

2 115-0391 1 MUFFLER BOX BASE

3 094-0146 1 INSULATION, BOTTOM

4 094-0147 1 INSULATION, TOP

5 094-0150 1 INSULATION, FRONT SIDE

6 115-0392 1 MUFFLER BOX TOP

7 N/A 12 SCREW, #10 TRILOBE 1/2" PANHEAD TORX

*N/A - These are standard parts available at your local hardware store.

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Item

No.

Part

Number

Qty Description

1 025-0076 1 ENGINE, SUBARU, EH72

2 160-0309 1 GEN ASSY "UL" 1446 MECCALTE

3 115-0390 2 12KW GENHEAD AIR SCOOP

4 N/A 8 SCREW, #10 TRILOBE 1/2" PANHEAD

5 N/A 4 SCREW #8-18 X .375" LG

6 115-0389 2 GENHEAD AIR SCOOP COVER

7 N/A 4 BOLT HH 1/4-20 X .75

8 093-0074 4 LINER-PLASTIC, EXTRUSION

9 114-0652 2 EXTRUSION CORNER UPRIGHT

10 N/A 4 WASHER LOCK 1/4 ZP

11 N/A 4 HEX NUT 1/4 NC

12 115-0399 2 SHROUD MOUNTING BRACKET

13 N/A 8 BOLT, 1/4"X 3/8"-20

14 115-0366 1 PANEL-GENHEAD INLET

15 N/A 4 BOLT, 5/16" X 1/2 HEX HEAD

16 058-0176 8 NUT-TEE, 1/4"-20, SLF LCK, DUAL TAP

17 061-0220 4 SCREW, 1/4-20 UNC CUP POINT SET

18 058-0177 8 NUT-TEE, ZINC 5/16-18

19 094-0153 1 INSULATION-GENHEAD INLET

20 N/A 4 SCREW LAG 5/16" x 2"

Item

No.

Part

Number

Qty Description

21 108-0185 1 ASSEMBLY-FRAME

22 109-0124 1 PALLET-PLASTIC

23 N/A 12 SCREW, 5/16"-18 X 3/4" LG

24 N/A 2 BOLT, 5/16NC HHCS X1 1/2 G5

25 N/A 3 WASHER LOCK 1/4 ZP

26 801-0007 1 MUFFLER, EH72, SUBARU

27 N/A 1 BOLT, 5/16NC HHCS X1 1/4 G5ZP

28 N/A 4 BOLT WHZ 3/8-16 X .75

29 094-0068 3 ISOLATOR, VIBRATION

30 103-0115 1 CLIP, WIRE HARNESS

*N/A - These are standard parts available at your local hardware store.

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Item No. Part Number Qty Description

1

115-0367 1 STEEL LID ASSEMBLY (INCLUDES INSULATION)

115-0431 1 ALUMINUM LID ASSEMBLY (INCLUDES INSULATION)

2 094-0152 1 INSULATION-LID

3

115-0369 2 STEEL ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)

115-0432 2 ALUMINUM ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)

4 094-0151 2 INSULATION-DOOR PANEL

5 094-0149 2 WEATHER SEAL, 1/8 X 1/4 X 39.50

6 094-0160 1 INSULATION, AIR INLET DOOR PNL

7

115-0373 1 STEEL ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)

115-0433 1 ALUMINUM ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)

8 094-0148 2 WEATHER SEAL, 1/8 X 1/4 X 21.50

9 112-0151 4 1/4 TURN LATCH ASSEMBLY, 32MM FINGER PULL

10

115-0375 1 STEEL ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)

115-0434 1 ALUMINUM ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)

11 094-0159 1 INSULATION, EXHAUST OUTLET DOOR 12KW

12 146-0029 1 KEY-1/4 TURN LATCH

13 058-0177 4 NUT-TEE, ZINC 5/16-18 WIDE SPOT WELD

14 N/A 4 BOLT, 5/16NC HHCS X1 1/4 G5ZP

15 N/A 4 WASHER, STAR 5/16 EXT

*N/A - These are standard parts available at your local hardware store.

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Item No. Part Number Qty Description

1 0056629 1 DISCHARGE LOUVERED COVER

2 0056623 1 ENGINE ADAPTER

3 160-0311 1 ROTOR ASSEMBLY

4 100-0003 2 DIODE/VARISTOR ASSEMBLY

5 059-0348 1 ROTOR BOLT

6 160-0312 1 STATOR ASSEMBLY

7 166-0133 2 CAPACITOR, 40F, 500V

8 077-0168 1 TERMINAL BOX COVER

9 098-2827 1 WARNING LABEL

10 026-0774 1 WIRE HARNESS, GENHEAD

-- 160-0309 1 COMPLETE GENERATOR ASSEMBLY

Torque to 15 lbs-ft

ITEM 10

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CONTACT THE POWERMATE PRODUCT SERVICE DEPARTMENT AT

1-800-445-1805

to obtain warranty service information or to order replacement parts or accessories.

HOW TO ORDER REPLACEMENT PARTS

Even quality built equipment such as the Powermate standby generator you have pur-

chased, might need occasional replacement parts to maintain it in good condition over the

years. To order replacement parts, please give the following information:

1. Model No. and Serial No. and all specifications shown on the Model No./Serial No. plate.

2. A brief description of the trouble with the generator.

Powermate Corporation

4970 Airport Road

P. O. Box 6001

Kearney, NE 68848

1-800-445-1805

1-308-237-2181

Fax 1-308-234-4187

Made in USA with domestic and foreign components

Powermate Corporation, Aurora, IL 60504

Powermate® is a registered trademark of Powermate Corporation.

Powermate® est une marque déposée de Powermate Corporation.

Powermate® es una marca comercial registrada de Powermate Corporation.

PowerStation® is a registered trademark of Powermate Corporation.

PowerStation® est une marque déposée de Powermate Corporation.

PowerStation® es una marca comercial registrada de Powermate Corporation.

Powermate Portable Generator P1204 Manuel utilisateur

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