Powermate Portable Generator P1204 Manuel utilisateur

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Manuel utilisateur

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200-2666 - Revision A - 10/07
12 kW Stationary Standby Electric Generator
Thoroughly read the OPERATOR’S MANUAL before operating the generator. Safe operation
and top performance can be obtained only when equipment is operated and maintained prop-
erly.
Deadly exhaust fumes!
This generator is designed to be installed outside only!
Product style and configuration may vary.
PARTS MANUAL
MODEL SERIES: P1204
2 200-2666
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BATTERY ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 3
GENHEAD INLET PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 4
CONTROL PANELASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 5
MUFFLER BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 6
ENGINE GENHEAD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 7
ENCLOSURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 8
GENERATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 9
NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 10-11
CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 12
200-2666 3
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Item No. Part Number Qty Description
1 026-0481 1 CABLE BATTERY, NEGATIVE
2 026-0480 1 CABLE BATTERY, POSITIVE
3 N/A 1 BATTERY, BCI GROUP 26 or 26R VENTED
*N/A - Must be purchased separately.
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Item
No.
Part
Number
Qty Description
1 068-0076 2 FITTING 3/4NPT X 1/2BARB
2 026-0741 2 SOLENOID FUEL SHUT OFF
3 N/A 1 NIPPLE 3/4" NPT BLACK PIPE CLOSE
4 N/A 1 ELBOW, 3/4” STEEL NPT
5 N/A 2 BOLT HH 1/4-20 X 1.00
6 012-0142 2 CLAMP-CONDUIT, 1"
7 103-0160 5 CLIP-WIRE LOCKING PUSH MOUNT
8 093-0074 4 LINER-PLASTIC, EXTRUSION
9 058-0177 4 NUT-TEE, ZINC 5/16-18
10 058-0176 4 NUT-TEE, 1/4"-20, SLF LCK
11 061-0220 4 SCREW, 1/4-20 UNC CUP POINT SET
12 N/A 4 BOLT, 5/16" X 1/2 HEX HEAD
13 115-0397 1 INLET BOX SIDE, 12KW
14 N/A 2 CLAMP HOSE 1" ID
15 114-0652 2 EXTRUSION CORNER UPRIGHT
16 019-0252 1 REGULATOR-PRESSURE
17 064-0056 1 ELBOW 90 DEGREE BRASS
18 068-0088 1 CONNECTOR 1/8" NPTF x 3/8" TB
19 N/A 1 HOSE, FUEL 1/2”
20 115-0364 1 PANEL-ENGINE INLET
Item
No.
Part
Number
Qty Description
21 0057079 1 OIL COOLER
22 026-0776 1 TERMINAL BLOCK
23 N/A 1 SCREW #8-32 X 1 1/4" LG SCKT HD
24 026-0798 2 RELAY DC 12V COIL
25 0037762.01 1 RECPT 5-20R BLK
26 N/A 2 BOLT HH 1/4-20 X 1.50
27 N/A 26 SCREW, #10 TRILOBE 1/2" PANHEAD
28 0057183 3 GROMMET .88ID X 1.50OD
29 N/A 2 SCREW, #08-32 X.25
30 094-0158 1 INSULATION, ENGINE INLET PANEL
31 012-0147 1 HOSE-FUEL, LP .50" ID
32 114-0664 1 BAFFLE-AIR INLET
33 N/A 4 BOLT HH 1/4-20 X .63 ZP
34 N/A 12 NUT 1/4-20 NYLON STOP
35 115-0378 1 CONTROL BOX BACK
36 N/A 1 NUT HEX #8-32 KEPS
37 N/A 2 WSHR-FLAT .344D X 1.125
38 093-0053 1 GROMMET 1" I.D. x 1 3/4" O.D.
39 145-0562 1 FUEL INLET ASSEMBLY
*N/A - These are standard parts available at your local hardware store.
NOTE: Seal all connections with gas tape. Use 2½ wraps
minimum. Check all connections under pressure using
a soap and water solution.
200-2666 5
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Item No. Part Number Qty Description
1 002-0060 1 BREAKER CIRCUIT 50 AMP
2 0058069 1 BREAKER MOUNT CIR BREAKER
3 N/A 4 NUT #6-32 NYLON INSERT STOP
4 026-0780 1 CONTROLLER DYNAGEN, GSC200
5 061-0221 4 STANDOFF #6-32 UNC X .438
6 026-0309 2 FUSE HLDR
7 026-0518 1 FUSE 3AG TYPE 25 AMP 32V
8 026-0548 1 FUSE 3AG TYPE 5AMP 250 VOLT
9 N/A 4 NUT 1/4-20 NYLON STOP
10 115-0405 1 CONTROLLER BOX DYNAGEN, GSC200
11 N/A 8 WASHER LOCK 1/4 ZP
12 115-0398 2 SHROUD STAND-OFF BRACKET
13 N/A 8 BOLT HH 1/4-20 X .75
14 103-0160 1 CLIP-WIRE LOCKING PUSH MOUNT
15 N/A 4 WASHER, LOCK #06
16 N/A 4 SCREW, CRPH#06-32 X .38
17 N/A 2 SCREW, CRPH #08-32 X.25
18 N/A 2 SCREW, BUTTON HEAD #10-32 X 3/4" LG
19 0057217 1 BATTERY CHARGER
20 N/A 8 HX NUT 1/4
21 N/A 4 BOLT HH 1/4-20 X .63
22 098-3949 1 LABEL, BREAKER ON/OFF
23 098-3976 1 LABEL, OVERLAY DYNAGEN GSC200
24 098-3974 1 LABEL, FUSE
25 026-0781 1 (NOT SHOWN)WIRE HARNESS, ENGINE/CONTROLLER
*N/A - These are standard parts available at your local hardware store.
6 200-2666
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Item No. Part Number Qty Description
1 094-0144 2 INSULATION, SIDES
2 115-0391 1 MUFFLER BOX BASE
3 094-0146 1 INSULATION, BOTTOM
4 094-0147 1 INSULATION, TOP
5 094-0150 1 INSULATION, FRONT SIDE
6 115-0392 1 MUFFLER BOX TOP
7 N/A 12 SCREW, #10 TRILOBE 1/2" PANHEAD TORX
*N/A - These are standard parts available at your local hardware store.
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Item
No.
Part
Number
Qty Description
1 025-0076 1 ENGINE, SUBARU, EH72
2 160-0309 1 GEN ASSY "UL" 1446 MECCALTE
3 115-0390 2 12KW GENHEAD AIR SCOOP
4 N/A 8 SCREW, #10 TRILOBE 1/2" PANHEAD
5 N/A 4 SCREW #8-18 X .375" LG
6 115-0389 2 GENHEAD AIR SCOOP COVER
7 N/A 4 BOLT HH 1/4-20 X .75
8 093-0074 4 LINER-PLASTIC, EXTRUSION
9 114-0652 2 EXTRUSION CORNER UPRIGHT
10 N/A 4 WASHER LOCK 1/4 ZP
11 N/A 4 HEX NUT 1/4 NC
12 115-0399 2 SHROUD MOUNTING BRACKET
13 N/A 8 BOLT, 1/4"X 3/8"-20
14 115-0366 1 PANEL-GENHEAD INLET
15 N/A 4 BOLT, 5/16" X 1/2 HEX HEAD
16 058-0176 8 NUT-TEE, 1/4"-20, SLF LCK, DUAL TAP
17 061-0220 4 SCREW, 1/4-20 UNC CUP POINT SET
18 058-0177 8 NUT-TEE, ZINC 5/16-18
19 094-0153 1 INSULATION-GENHEAD INLET
20 N/A 4 SCREW LAG 5/16" x 2"
Item
No.
Part
Number
Qty Description
21 108-0185 1 ASSEMBLY-FRAME
22 109-0124 1 PALLET-PLASTIC
23 N/A 12 SCREW, 5/16"-18 X 3/4" LG
24 N/A 2 BOLT, 5/16NC HHCS X1 1/2 G5
25 N/A 3 WASHER LOCK 1/4 ZP
26 801-0007 1 MUFFLER, EH72, SUBARU
27 N/A 1 BOLT, 5/16NC HHCS X1 1/4 G5ZP
28 N/A 4 BOLT WHZ 3/8-16 X .75
29 094-0068 3 ISOLATOR, VIBRATION
30 103-0115 1 CLIP, WIRE HARNESS
*N/A - These are standard parts available at your local hardware store.
8 200-2666
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Item No. Part Number Qty Description
1
115-0367 1 STEEL LID ASSEMBLY (INCLUDES INSULATION)
115-0431 1 ALUMINUM LID ASSEMBLY (INCLUDES INSULATION)
2 094-0152 1 INSULATION-LID
3
115-0369 2 STEEL ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)
115-0432 2 ALUMINUM ASSEMBLY-DOOR SIDE (INCLUDES INSULATION & 1/4 TURN LATCHES)
4 094-0151 2 INSULATION-DOOR PANEL
5 094-0149 2 WEATHER SEAL, 1/8 X 1/4 X 39.50
6 094-0160 1 INSULATION, AIR INLET DOOR PNL
7
115-0373 1 STEEL ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)
115-0433 1 ALUMINUM ASSEMBLY-DOOR AIR INLET (INCLUDES INSULATION)
8 094-0148 2 WEATHER SEAL, 1/8 X 1/4 X 21.50
9 112-0151 4 1/4 TURN LATCH ASSEMBLY, 32MM FINGER PULL
10
115-0375 1 STEEL ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)
115-0434 1 ALUMINUM ASSEMBLY-DOOR EXHAUST OUTLET (INCLUDES INSULATION)
11 094-0159 1 INSULATION, EXHAUST OUTLET DOOR 12KW
12 146-0029 1 KEY-1/4 TURN LATCH
13 058-0177 4 NUT-TEE, ZINC 5/16-18 WIDE SPOT WELD
14 N/A 4 BOLT, 5/16NC HHCS X1 1/4 G5ZP
15 N/A 4 WASHER, STAR 5/16 EXT
*N/A - These are standard parts available at your local hardware store.
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Item No. Part Number Qty Description
1 0056629 1 DISCHARGE LOUVERED COVER
2 0056623 1 ENGINE ADAPTER
3 160-0311 1 ROTOR ASSEMBLY
4 100-0003 2 DIODE/VARISTOR ASSEMBLY
5 059-0348 1 ROTOR BOLT
6 160-0312 1 STATOR ASSEMBLY
7 166-0133 2 CAPACITOR, 40F, 500V
8 077-0168 1 TERMINAL BOX COVER
9 098-2827 1 WARNING LABEL
10 026-0774 1 WIRE HARNESS, GENHEAD
-- 160-0309 1 COMPLETE GENERATOR ASSEMBLY
Torque to 15 lbs-ft
ITEM 10
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CONTACT THE POWERMATE PRODUCT SERVICE DEPARTMENT AT
1-800-445-1805
to obtain warranty service information or to order replacement parts or accessories.
HOW TO ORDER REPLACEMENT PARTS
Even quality built equipment such as the Powermate standby generator you have pur-
chased, might need occasional replacement parts to maintain it in good condition over the
years. To order replacement parts, please give the following information:
1. Model No. and Serial No. and all specifications shown on the Model No./Serial No. plate.
2. A brief description of the trouble with the generator.
Powermate Corporation
4970 Airport Road
P. O. Box 6001
Kearney, NE 68848
1-800-445-1805
1-308-237-2181
Fax 1-308-234-4187
Made in USA with domestic and foreign components
Powermate Corporation, Aurora, IL 60504
©2007 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Powermate® is a registered trademark of Powermate Corporation.
Powermate® est une marque déposée de Powermate Corporation.
Powermate® es una marca comercial registrada de Powermate Corporation.
PowerStation® is a registered trademark of Powermate Corporation.
PowerStation® est une marque déposée de Powermate Corporation.
PowerStation® es una marca comercial registrada de Powermate Corporation.
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Powermate Portable Generator P1204 Manuel utilisateur

Taper
Manuel utilisateur
Ce manuel convient également à