Dremel 1100 Operating/Safety Instructions Manual

IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions

Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

DREMELDREMEL

For English Version Version française Versión en español

See page 2 Voir page 24 Ver la página 46

1-800-4-DREMEL (1-800-437-3635) www.dremel.com

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P.O. Box 1468 Racine, Wisconsin 53401

1100

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Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power

tools create sparks which may ignite the dust

or fumes.

Keep children and bystanders away while

operating a power tool. Distractions can

cause you to lose control.

Electrical safety

Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified plugs

and matching outlets will reduce risk of

electric shock.

Avoid body contact with earthed or

grounded surfaces such as pipes,

radiators, ranges and refrigerators. There

is an increased risk of electric shock if your

body is earthed or grounded.

Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil,

sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric

shock.

When operating a power tool outdoors,

use an extension cord suitable for

outdoor use. Use of a cord suitable for

outdoor use reduces the risk of electric

shock.

Do not use AC only rated tools with a DC

power supply. While the tool may appear to

work, the electrical components of the AC

rated tool are likely to fail and create a

hazard to the operator.

If operating the power tool in damp

locations is unavoidable a Ground Fault

Circuit Interrupter (GFCI) must be used to

supply the power to your tool. GFCI and

personal protection devices like electrician’s

rubber gloves and footwear will further

enhance your personal safety.

Personal safety

Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool while

you are tired or under the influence of

drugs, alcohol or medication. A moment of

inattention while operating power tools may

result in serious personal injury.

Use safety equipment. Always wear eye

protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or

hearing protection used for appropriate

conditions will reduce personal injuries.

Avoid accidental starting. Ensure the

switch is in the off-position before

plugging in. Carrying power tools with your

finger on the switch or plugging in power

tools that have the switch on invites

accidents.

Remove any adjusting key or wrench

before turning the power tool on. A wrench

or a key left attached to a rotating part of the

power tool may result in personal injury.

Do not overreach. Keep proper footing

and balance at all times. This enables

better control of the power tool in unexpected

situations.

Dress properly. Do not wear loose

clothing or jewelry. Keep your hair,

clothing and gloves away from moving

parts. Loose clothes, jewelry or long hair can

be caught in moving parts.

If devices are provided for the connection

of dust extraction and collection facilities,

ensure these are connected and properly

used. Use of these devices can reduce dust-

related hazards.

Read all instructions. Failure to follow all instructions listed below may

result in electric shock, fire and/or serious injury. The term “power tool”

in all of the warnings listed below refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

!

WARNING

General Safety Rules

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Keep handles dry, clean and free from oil

and grease. Slippery hands cannot safely

control the power tool.

Power tool use and care

Do not force the power tool. Use the

correct power tool for your application.

The correct power tool will do the job better

and safer at the rate for which it was

designed.

Do not use the power tool if the switch

does not turn it on and off. Any power tool

that cannot be controlled with the switch is

dangerous and must be repaired.

Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any

adjustments, changing accessories, or

storing power tools. Such preventive safety

measures reduce the risk of starting the

power tool accidentally.

Store idle power tools out of the reach of

children and do not allow persons

unfamiliar with the power tool or these

instructions to operate the power tool.

Power tools are dangerous in the hands of

untrained users.

Maintain power tools. Check for

misalignment or binding of moving parts,

breakage of parts and any other condition

that may affect the power tools operation.

If damaged, have the power tool repaired

before use. Many accidents are caused by

poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are

easier to control.

Use the power tool, accessories and tool

bits etc., in accordance with these

instructions and in the manner intended

for the particular type of power tool,

taking into account the working

conditions and the work to be performed.

Use of the power tool for operations different

from those intended could result in a

hazardous situation.

Use clamps or other practical way to

secure and support the workpiece to a

stable platform. Holding the work by hand

or against your body is unstable and may

lead to loss of control.

Battery tool use and care

Ensure the switch is in the off position

before inserting battery pack. Inserting the

battery pack into power tools that have the

switch on invites accidents.

Recharge only with the charger specified

by the manufacturer. A charger that is

suitable for one type of battery pack may

create a risk of fire when used with another

battery pack.

Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and

fire.

When battery pack is not in use, keep it

away from other metal objects like paper

clips, coins, keys, nails, screws, or other

small metal objects that can make a

connection from one terminal to another.

Shorting the battery terminals together may

cause burns or a fire.

Under abusive conditions, liquid may be

ejected from the battery, avoid contact. If

contact accidentally occurs, flush with

water. If liquid contacts eyes, additionally

seek medical help. Liquid ejected from the

battery may cause irritation or burns.

Service

Have your power tool serviced by a

qualified repair person using only identical

replacement parts. This will ensure that the

safety of the power tool is maintained.

Develop a periodic maintenance schedule

for your tool. When cleaning a tool be

careful not to disassemble any portion of

the tool since internal wires may be

misplaced or pinched or safety guard

return springs may be improperly

mounted. Certain cleaning agents such as

gasoline, carbon tetrachloride, ammonia, etc.

may damage plastic parts.

SAVE THESE INSTRUCTIONS

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Safety Rules for Cordless Rotary Tools

Hold tool by insulated gripping surfaces

when performing an operation where the

cutting tool may contact hidden wiring.

Contact with a "live" wire will make exposed

metal parts of the tool "live" and shock the

operator.

Use clamps or other practical way to

secure and support the workpiece to a

stable platform. Holding the work by hand or

against your body is unstable and may lead to

loss of control.

Accessories must be rated for at least the

speed recommended on the tool warning

label. Wheels and other accessories running

over rated speed can fly apart and cause

injury.

If cutting into existing walls or other blind areas

where electrical wiring may exist is

unavoidable, disconnect all fuses or circuit

breakers feeding this worksite.

Disconnect battery pack from tool or place

the switch in the locked or off position

before making any assembly, adjustments

or changing accessories. Such preventive

safety measures reduce the risk of starting the

tool accidentally.

Be aware of the switch location, when

placing the tool down or when picking the

tool up. You may accidentally activate the

switch.

Always hold the hand piece firmly in your

hands during the start-up. The reaction

torque of the motor, as it accelerates to full

speed, can cause the shaft to twist.

Always wear safety goggles and dust

mask. Use only in well ventilated area.

Using personal safety devices and working in

safe environment reduces risk of injury.

After changing the bits or making any

adjustments, make sure the collet nut and

any other adjustment devices are securely

tightened. Loose adjustment device can

unexpectedly shift, causing loss of control,

loose rotating components will be violently

thrown.

Do not reach in the area of the spinning bit.

The proximity of the spinning bit to your hand

may not always be obvious.

Allow brushes to run at operating speed for

at least one minute before using wheel.

During this time no one is to stand in front

or in line with the brush. Loose bristles or

wires will be discharged during the run-in time.

Wire and bristle brushes must never be

operated at speeds greater than

15,000/min. Direct the discharge of the

spinning wire brush away from you. Small

particles and tiny wire fragments may be

discharged at high velocity during the

“cleaning” action with these brushes and may

become imbedded in your skin. Bristles or

wires will be discharged from the brush at high

speeds.

Wear protective gloves and face shield with

wire or bristle brushes. Apply wire or

bristle brushes lightly to the work as only

the tips of the wire/bristles do the work.

“Heavy” pressure on bristles will cause the wire

or bristle to become overstressed, resulting in

a wiping action and will cause the bristles/wire

to be discharged.

Carefully handle both the tool and

individual grinding wheels to avoid

chipping or cracking. Install a new wheel if

tool is dropped while grinding. Do not use a

wheel that may be damaged. Fragments

from a wheel that bursts during operation will

fly away at great velocity possibly striking you

or bystanders.

Never use dull or damaged bits. Sharp bits

must be handled with care. Damaged bits

can snap during use. Dull bits require more

force to push the tool, possibly causing the bit

to break.

Use clamps to support workpiece

whenever practical. Never hold a small

workpiece in one hand and the tool in the

other hand while in use. Allow for sufficient

space, at least 6", between your hand and

the spinning bit. Round material such as

dowel rods, pipes or tubing have a tendency to

roll while being cut, and may cause the bit to

“bite” or jump toward you. Clamping a small

workpiece allows you to use both hands to

control the tool.

Inspect your workpiece before cutting.

When cutting irregularly shaped

workpieces, plan your work so it will not

slip and pinch the bit and be torn from your

hand. For example, if carving wood, make

sure there are no nails or foreign objects in the

workpiece. Nails or foreign objects can cause

the bit to jump.

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Never start the tool when the bit is engaged

in the material. The bit cutting edge may grab

the material causing loss of control of the

cutter.

Avoid bouncing and snagging the wheel,

especially when working corners, sharp

edges etc. This can cause loss of control and

kick-back.

The direction of feed with the bit into the

material when carving, routing or cutting is

very important. Always feed the bit into the

material in the same direction as the

cutting edge is exiting from the material

(which is the same direction as the chips

are thrown). Feeding the tool in the wrong

direction, causes the cutting edge of the bit to

climb out of the work and pull the tool in the

direction of this feed.

If the workpiece or bit becomes jammed or

bogged down, turn the tool “OFF” by the

switch. Wait for all moving parts to stop

and unplug the tool, then work to free the

jammed material. If the switch to the tool is

left “ON” the tool could restart unexpectedly

causing serious personal injury.

Do not leave a running tool unattended,

turn power off. Only when tool comes to a

complete stop it is safe to put it down.

Do not grind or sand near flammable

materials. Sparks from the wheel could ignite

these materials.

Do not touch the bit or collet after use. After

use the bit and collet are too hot to be touched

by bare hands.

Regularly clean the tool's air vents by

compressed air. Excessive accumulation of

powdered metal inside the motor housing may

cause electrical failures.

Do not allow familiarity gained from

frequent use of your rotary tool to become

commonplace. Always remember that a

careless fraction of a second is sufficient to

inflict severe injury.

Do not alter or misuse tool. Any alteration or

modification is a misuse and may result in

serious personal injury.

This product is not intended for use as a

dental drill, in human or veterinary medical

applications. Serious personal injury may

result.

When using the steel saws, cutoff wheels,

high speed cutters or tungsten carbide

cutters, always have the work securely

clamped. Never attempt to hold the work

with one hand while using any of these

accessories. The reason is that these wheels

will grab if they become slightly canted in the

groove, and can kickback causing loss of

control resulting in serious injury. Your second

hand should be used to steady and guide the

hand holding the tool. When a cutoff wheel

grabs, the wheel itself usually breaks. When

the steel saw, high speed cutters or tungsten

carbide cutter grab, it may jump from the

groove and you could lose control of the tool.

Some dust created by

power sanding, sawing,

grinding, drilling, and other construction

activities contains chemicals known to

cause cancer, birth defects or other

reproductive harm. Some examples of

these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and

other masonry products, and

• Arsenic and chromium from chemically

treated lumber.

Your risk from these exposures varies,

depending on how often you do this type of

work. To reduce your exposure to these

chemicals: work in a well ventilated area, and

work with approved safety equipment, such as

those dust masks that are specially designed

to filter out microscopic particles.

!

WARNING

Battery/Charger

Before using battery charger, read all

instructions and cautionary markings on

(1) battery charger, (2) battery pack, and (3)

product using battery.

Use only the charger which accompanied

your product or direct replacement as

listed in the catalog or this manual. Do not

substitute any other charger. Use only Dremel

approved chargers with your product. See

Functional Description and Specifications.

Do not disassemble charger or operate the

charger if it has received a sharp blow,

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When batteries are not in

tool or charger, keep them

away from metal objects. For example, to

protect terminals from shorting, DO NOT

place batteries in a tool box or pocket with

nails, screws, keys, etc. Fire or injury may

result.

DO NOT PUT BATTERIES INTO FIRE OR

EXPOSE TO HIGH HEAT. They may

explode.

Battery Care

!

WARNING

Do not attempt to disas-

semble the battery or

remove any component projecting from

the battery terminals. Fire or injury may

result. Prior to disposal, protect exposed

terminals with heavy insulating tape to

prevent shorting.

LITHIUM-ION BATTERIES

If equipped with a lithium-ion battery, the battery

must be collected, recycled or disposed of in

an environmentally sound manner.

“The EPA certified RBRC

Battery Recycling Seal on the

lithium-ion (Li-ion) battery

indicates Robert Bosch Tool

Corporation is voluntarily

participating in an industry

program to collect and recycle these batteries

at the end of their useful life, when taken out

of service in the United States or Canada. The

RBRC program provides a convenient

alterative to placing used Li-ion batteries into

the trash or the municipal waste stream, which

may be illegal in your area.

Please call 1-800-8-BATTERY for information

on Li-ion battery recycling and disposal

bans/restrictions in your area, or return your

batteries to a Skil/Bosch/Dremel Service

Center for recycling. Robert Bosch Tool

Corporation’s involvement in this program is

part of our commitment to preserving our

environment and conserving our natural

resources.”

!

WARNING

Battery Disposal

been dropped or otherwise damaged in any

way. Replace damaged cord or plugs

immediately. Incorrect reassembly or damage

may result in electric shock or fire.

Do not recharge battery in damp or wet

environment. Do not expose charger to rain

or snow. If battery case is cracked or

otherwise damaged, do not insert into

charger. Battery short or fire may result.

Charge only Dremel approved rechargeable

batteries. See Functional Description and

Specifications.

Other types of batteries may

burst causing personal injury and damage.

Charge battery pack in temperatures above

+40 degrees F (4 degrees C) and below

+105 degrees F (41 degrees C). Store tool

and battery pack in locations where

temperatures will not exceed 120 degrees F

(49 degrees C). This is important to prevent

serious damage to the battery cells.

Battery leakage may occur under extreme

usage or temperature conditions. Avoid

contact with skin and eyes. The battery

liquid is caustic and could cause chemical

burns to tissues. If liquid comes in contact with

skin, wash quickly with soap and water. If the

liquid contacts your eyes, flush them with water

for a minimum of 10 minutes and seek medical

attention.

Place charger on flat non-flammable

surfaces and away from flammable

materials when re-charging battery pack.

The charger and battery pack heat during

charging. Carpeting and other heat insulating

surfaces block proper air circulation which may

cause overheating of the charger and battery

pack. If smoke or melting of the case are

observed unplug the charger immediately and

do not use the battery pack or charger.

Use of an attachment not recom-

mended or sold by Dremel may result in a

risk of fire, electric shock or injury to

persons.

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Run motor until battery is

completely discharged before

attempting to remove battery from your tool.

1. Remove collet nut and collet.

2. Unsnap front nose piece.

3. Remove the three (3) housing screws with a

phillips screwdriver.

4. Remove housing cover by lifting upward at

bottom of handle.

5. Disconnect lead wires from battery.

6. Wrap heavy insulating tape around battery

terminals or enclose in a sealable plastic bag

to prevent possible shorting.

7. Dispose of battery through your local waste

removal authority or a Skil/Bosch/Dremel

Service Center.

Battery Removal Instructions

CAUTION

!

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IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

n

0

No load speed Rotational speed, at no load

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

orbits etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Li-ion RBRC seal Designates Li-ion battery recycling

program

Symbols

0

This symbol designates

that this tool is listed by

the Canadian Standards

Association, and is listed

to US Standards by CSA.

This symbol designates

that this tool is listed by

Underwriters Laboratories.

This symbol designates that

this tool is recognized by

Underwriters Laboratories.

This symbol

designates

that

this tool

complies

to NOM

Mexican

Standards.

This symbol designates

that this tool is listed by

Underwriters Laboratories,

and listed to Canadian

Standards by Underwriters

Laboratories.

BM 2610951850 08-07 8/15/07 3:50 PM Page 8

Battery tools are always in an operative condition. Be aware of the

possible hazards.

SAVE THESE INSTRUCTIONS

-9-

Functional Description and Specifications

!

WARNING

Stylus

™

Cordless Rotary Tool

FIG. 1

DREMELDREMEL

CHARGE

INDICATOR

LIGHT

CHARGER

ON/OFF

BUTTON

SHAFT LOCK

BUTTON

SPEED

CONTROLLER

VENTILATION

OPENINGS

COLLET NUT

COLLET

ACCESSORY

STORAGE

WRENCH

STORAGE

Rotary Tool

Model number 1100

Voltage rating 7.2 V

No load speed n

o

5,000-25,000/min

Collet Capacities 1/32", 1/16", 3/32", 1/8"

Charger

Model number 866

Voltage rating

120 V 60 Hz

Amperage rating 375 mA

Charge time 3 Hr.

SIDE CAR FOR EXTRA TOOL

STORAGE

(Included in model 1130 only)

BM 2610951850 08-07 8/15/07 3:50 PM Page 9

Do not engage lock while

the Rotary Tool is running.

COLLETS — Four different size collets (see

illustration), to accommodate different shank

sizes, are available for your Cordless Rotary

Tool. To install a different collet, remove the

collet nut and remove the old collet. Insert the

unslotted end of the collet in the hole in the

end of the tool shaft. Replace collet nut on the

shaft. Always use the collet which matches

the shank size of the accessory you plan to

use. Never force a larger diameter shank into

a collet.

To change accessories, turn tool off, slide

shaft lock button toward nose of tool, and turn

collet nut counter-clockwise (approximately

three turns). Change accessories by inserting

the new one into the collet as far as possible to

minimize runout and unbalance. With the shaft

lock engaged, finger tighten the collet nut until

the accessory shank is gripped by the collet.

Avoid excessive tightening of the collet nut.

BALANCING ACCESSORIES — For

precision work, it is important that all

accessories be in good balance (much the

same as the tires on your automobile). To true

up or balance an accessory, slightly loosen

collet nut and give the accessory or collet a 1/4

turn. Retighten collet nut and run the Tool. You

should be able to tell by the sound and feel if

your accessory is running in balance. Continue

adjusting in this fashion until best balance is

achieved. To maintain balance on abrasive

wheel points, before each use, with the wheel

point secured in the collet, turn on the Stylus

and run the 415 Dressing Stone lightly against

the revolving wheel point. This removes high

spots and trues up the wheel point for good

balance.

-10-

INSERTING AND REMOVING

ACCESSORIES

ALWAYS BE SURE THE

TOOL IS IN THE “OFF”

POSITION BEFORE CHANGING

ACCESSORIES, CHANGING COLLETS OR

SERVICING YOUR CORDLESS ROTARY

TOOL.

COLLET IDENTIFICATION CHART — Collet

sizes can be identified by the rings on the back

end of collet.

1/32" Collet has one (1) ring.

1/16" Collet has two (2) rings.

3/32" Collet has three (3) rings.

1/8" Collet has no rings.

Assembly

SHAFT

LOCK

BUTTON

TO

LOOSEN

TO

TIGHTEN

COLLET

NUT

COLLET

WRENCH

!

WARNING

COLLET

NUT

IDENTIFICATION

RINGS

480 1/8"

COLLET

481 3/32"

COLLET

482 1/16"

COLLET

483 1/32"

COLLET

!

CAUTION

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Operating Instructions

INTRODUCTION

Thank you for purchasing the Dremel Stylus.

This tool was designed to give you the ultimate

p

re

cision and control when working on your

projects. The ergonomic housing is designed

for you to hold and control this tool like a

pencil, between your thumb and forefinger.

When held in this position (see page 11) you

can hardly feel the lightweight and compact

tool in your hand! It is intended to simply be an

extension of your hand.

The Dremel Stylus is designed for intricate,

detailed, precise use, where control is needed.

It comes with an assortment of

Premium

accessories

that are specifically designed for

fine, detailed work where you need

precision and control. It is intended to be used

on applications such as finish sanding,

engraving, carving, etching, polishing, and

cleaning, to name a few. The Dremel Stylus is

small, light, and compact to give you the

ultimate precision and control when working on

your projects.

Your Dremel Stylus has a small, powerful elec-

tric motor, is comfortable in the hand, and is

made to accept a large variety of accessories

including abrasive wheels, drill bits, wire

brushes, polishers, and engraving

cutters. Accessories come in a variety of

shapes and permit you to do a number of

different jobs. As you become familiar with the

range of accessories and their uses, you will

learn just how versatile your Dremel Stylus is.

You’ll see dozens of uses you hadn’t thought

of before now.

The real secret of the Dremel Stylus is its

speed. To understand the advantages of its

high speed, you have to know that the

standard portable electric drill runs at speeds

up to 2,800 revolutions per minute. The typical

electric drill is a low-speed, high torque tool;

the Dremel Stylus is just the opposite — a

high-speed, low torque tool. The chief

difference to the user is that in the high speed

tools, the speed combined with the accessory

mounted in the collet does the work. You don’t

apply pressure to the tool, but simply hold and

guide it. In the low speed tools, you not only

guide the tool, but also apply pressure to it, as

you do, for example, when drilling a hole.

It is this high speed, along with its compact

size and wide variety of special accessories

that makes your Dremel Stylus different from

other power tools. The speed enables it to do

jobs low speed tools cannot do, such as

cutting hardened steel, engraving glass, etc.

Getting the most out of your Dremel Stylus is a

matter of learning how to let this speed work

for you.

Visit www.dremel.com to lear more about what

you can do with your Dremel Stylus.

Read the next sections carefully. They will help

you use your Dremel Stylus correctly and help

you select the correct accessory for your job.

STALL PROTECTION

This tool has a stall protection feature built into

it to protect the motor and battery in the event

of a stall. If you stall the tool for too long, or

bind the bit in a work piece, especially at high

speeds, it will automatically turn itself off.

Simply take the tool out of the material you

were stalled in, turn it off for 3 seconds, then

turn it back on again to continue using it.

When the battery becomes close to empty, the

tool may shut down automatically more

frequent than normal. If this happens, it is time

to recharge the battery.

DELAY START SWITCH

Your Stylus tool is equipped with a momentary

delayed on/off switch to protect from accidental

starting of your tool. To turn your tool on, you

must hold the button down for approximately

one half of one second. If your tool is not

turning on immediately, try holding the button

down longer to turn the tool on.

CHARGING THE TOOL

Your Dremel Stylus does not come completely

charged from the factory. Be sure to charge

tool prior to initial use.

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TO CHARGE THE TOOL:

1. Turn tool off.

2. Place tool in docking station as shown in

figure 1.

3. Plug charger into power source.

• Green light ON=charging.

• Solid green OFF=charging completed.

Charger will automatically stop charging the

battery when charging is completed. It is ok to

leave tool on charger continually.

4. Charger will require approximately 3 hours

to charge a completely discharged battery.

IMPORTANT CHARGING NOTES

This tool was designed with a lithium ion

battery and docking station for the following

benefits:

1. Lithium-ion battery will hold its charge while

in storage for up to 2 years so it’s always ready

when you need it.

2. You can place the tool on the charger and

recharge it at any time without reducing the

original factory charge capacity.

3. Docking station was designed to use as a

place to store your tool while you are working

on your projects. Simply place the tool in the

charger when you’re not using it on your

project, and it will continually recharge the

battery so it will run longer for you.

4. Docking station is also designed to be your

permanent storage device for your Stylus tool.

Keep it on your workbench or countertop,

charged and ready for when you need it for

your next project.

5

. The charger was designed to fast charge

the battery only when the battery temperature

is between 40˚F (4˚C) and 105˚F (41˚C).

6

. A substantial drop in operating time per

charge may mean that the battery pack is

nearing the end of its life and should be

replaced. To replace an old battery, contact

Dremel customer service at 1-800-4-DREMEL.

The Dremel Service Center can install a new

battery and ship it back to you within 48 hours

of receiving your tool.

7. If battery does not charge properly:

a. Check for voltage at outlet by plugging

in some other electrical device.

b. Check to see if outlet is connected to a

light switch which turns power “off” when lights

are turned off.

c. Check charger terminals for dirt. Clean

with cotton swab and alcohol if necessary.

d. If you still do not get proper charging,

send tool and charger to your Dremel Service

Center.

e. Check to see if tool is properly placed in

charger (see page 9)

Note: Use of chargers or battery packs not

sold by Dremel may void the warranty.

USING THE STYLUS

Your Dremel Stylus comes with an assortment

of

Premium Dremel accessories

that are

designed for fine, detailed work where you

need precision control. It is intended to be

used on applications such as finish sanding,

engraving, carving, etching, polishing, and

cleaning, to name a few. Your Dremel Stylus

is small, light, and compact to give you the

ultimate precision and control when working on

your projects.

The first step in learning to use the Dremel

Stylus is to get the “feel” of it. Hold it in your

hand and feel its weight and balance. Feel the

taper of the housing. This taper permits the

tool to be grasped much like a pen or pencil.

(See page 11 for recommended way to hold

the stylus.

When you use an accessory for the first time,

hold it away from your face. Accessories can

be damaged during handling, and can fly apart

as they come up to speed. This is not

common, but it does happen.

Practice on scrap materials first to see how the

Dremel Stylus cuts. Keep in mind that the work

is done by the speed of the tool and by the

accessory in the collet. You should not lean on

or push the tool into the work.

Instead, lower the spinning accessory lightly to

the work and allow it to touch the point at

which you want cutting (or sanding or etching,

etc.) to begin. Concentrate on guiding the tool

over the work using very little pressure from

your hand. Allow the accessory to do the work.

BM 2610951850 08-07 8/15/07 3:50 PM Page 12

-13-

Usually, it is best to make a series of passes

with the tool rather than attempting to do all the

work in one pass. To make a cut, for example,

pass the tool back and forth over the work,

much as you would a small paint brush. Cut a

little material on each pass until you reach the

desired depth. For most work, the deft, gentle

touch is best. With it, you have the best

control, are less likely to make errors, and will

get the most efficient work out of the

accessory.

#1 Pencil grip – For best control of the

Stylus, hold the tool like a pencil between

your thumb and forefinger.

#2 Side grip – Rotate the tool sideways,

with the handle pointing out while resting

your hand on the table.

#3 reverse grip – An alternative grip is the

reverse grip for close up applications.

#4 Stable grip – For ultimate stability, rest

the handle of the tool on the table to help

stabilize and control the accessory.

Adjust the speed dial to achieve the best

job results when working with different

materials.

To select the right speed for each job, use

a practice piece of material. Vary speed to

find the best speed for the accessory you

are using and the job to be done.

Your Stylus is equipped with a variable

speed dial from 5,000 – 25,000 rpm. To turn

it on, press and hold the on/off switch until

tool turns on. Note, there is a delayed start

to prevent accidentally starting this tool. It is

important that you press the button until the

tool turns on (approximately half a second.)

Operating Speeds For Accessories

ON/OFF

BUTTON

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-14-

Adjust the speed of the tool by turning the

speed control dial located at the rear of the

tool. To turn the tool off, press the on/off

button.

You can refer to the charts on page 15, 16,

and 17 to determine the proper speed, based

on the material and accessory being used.

These charts enable you to select both the

correct accessory and the optimum speed at

a glance.

EL

SPEED

CONTROLLER

NEEDS FOR SLOWER SPEEDS

Certain materials, however, (some plastics, for

example) require a relatively slow speed

because at high speed the friction of the tool

generates heat and causes the plastic to melt.

Most work is done at high speed. Lower

speeds are needed only for certain tasks.

The speed of the tool is controlled by

rotating the speed dial at the back of the

tool.

Switch Setting Speed Range

0 OFF Position

2 5,000 – 10,000 RPM

* 4 10,000 – 14,000 RPM

6

14,000 – 18,000 RPM

8 18,000 – 22,000 RPM

10 22,000 – 25,000 RPM

*4 is the maximum speed setting for wire

brushes.

Ultimately, the best way to determine the

correct speed for work on any material is to

practice for a few minutes on a piece of scrap,

even after referring to the chart. You can

quickly learn that a slower or faster speed is

more effective just by observing what happens

as you make a pass or two at different speeds.

When working with plastic, for example, start

at a slow rate of speed and increase the speed

until you observe that the plastic is melting at

the point of contact. Then reduce the speed

slightly to get the optimum working speed.

Some rules of thumb in regard to speed:

1. Plastic and materials that melt at low

temperatures should be cut at low speeds.

2. Polishing, buffing and cleaning with a wire

brush must be done at speeds below

15,000 RPM to prevent damage to the

brush.

3. Wood should be cut at high speed.

4. Iron or steel should be cut at top speed if

using tungsten carbide accessory, but at

slower speeds if using high speed steel

cutters. If a high speed steel cutter starts to

chatter — this normally means it is running

too slow.

5. Aluminum, copper alloys, lead alloys, zinc

alloys and tin may be cut at various speeds,

depending on the type of cutting being

done. Use paraffin or other suitable

lubricant on the cutter to prevent the cut

material from adhering to the cutter teeth.

Increasing the pressure on the tool is not the

answer when it is not cutting as you think it

should. Perhaps you should be using a

different cutter, and perhaps an adjustment in

speed would solve the problem. But leaning on

the tool seldom helps.

Your Dremel Stylus can be used with all of the

Dremel accessories, except router bits. While

the tool will work with cut-off wheels, the

reduced speed of this tool will not allow them

to perform optimally. They can be used to cut

soft materials such as wood or plastic, but

cutting metals is not recommended. The

Stylus tool cannot be used with any of the

Dremel line of attachments (attachments screw

on to the nose of a rotary tool.)

EL

SPEED

CONTROLLER

BM 2610951850 08-07 8/15/07 3:50 PM Page 14

-15-

* Speed for light cuts; Caution - burning on deep grooves.

• Depending on cutting direction relative to grain.

Speed Settings

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

100, 121, 131 10 10 4-6 4-6 10* - - -

114, 124, 10 4-6 2 4-6 4-6 - - -

134, 144

190 10 10 2 10* 10 - - -

118, 191, 192, 10 10 2 4-6 10 - - -

193, 194

116, 117, 10 4-6 2 4-6 4-6 - - -

125, 196

115 10 10 2 4-6 4-6 - - -

198 10 10 2 4-6 4-6 - - -

199 10 10 2 4-6 4-6 - - -

High Speed Cutters

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

105, 108 10 10 10* 2 4-6 - - -

106, 109, 10 10 4-6 2 4-6 - - -

107, 110 10 10 4-6 2 4-6 - - -

111 10* 10* 10 2 4-6 - - -

112 10* 10* 4-6 2 4-6 - - -

113 10* 10* 4-6 2 4-6 - - -

Engraving Cutters

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

7103, 7105, 10 10 - -

-

10

10 10

7117, 7120,

7122, 7123,

7134, 7144

Diamond Wheel Points

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

9931, 9932, 10 10 2 - 4-6 - - -

9933, 9934,

9935, 9936

Structured Tooth Tungsten Carbide Cutters

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

9901, 9902, 10

10 2

10 4-6 10 10 10

9903, 9904,

9905, 9906,

9912

9909, 9910 - - - - - 10 10 10

9911

Tungsten Carbide Cutters

BM 2610951850 08-07 8/15/07 3:50 PM Page 15

-16-

Speed Settings (Continued)

* Speed for light cuts; Caution - burning on deep grooves.

• Depending on cutting direction relative to grain.

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

83142, 83322, - - 4-6 10 2 4-6 10 10

83702, 84922,

85422, 85602,

85622

Silicon Carbide Grinding Stones

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

516, 517, 2-6 2-6 - 10 4-6 - - -

518

500 2-6 2-6 - 4-10 2-6 - - -

Abrasive Points

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

541,903, 911, 10 10 - 10 2 4-6 10 -

921, 932, 941,

945, 952, 953,

954, 971, 997,

8153, 8175,

8193, 8215

Aluminum oxide grinding stones

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

453, 454, - - - 10 - - - -

455

Chain Saw Sharpening Stones

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

409, 420, 426 - - 2 10 10 10

10

-

540

Cutting Accessories

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

461, 462, 463 - - - 8-10 8-10 8-10 8-10 8-10

414, 422, 429 - - - 4 4 4 4 4

425, 427 - - - 8-10 8-10 - - -

423 - - - 4-10 4-10 4-10 4-10 4-10

403, 404, 405 2 2 2 4 4 ---

530, 531, 532 - 2 - 2 - - - -

428, 442, 443 2 2 2 2 2 - - -

535, 536, 537 2 2-222- -

Polishing Accessories

BM 2610951850 08-07 8/15/07 3:50 PM Page 16

-17-

Speed Settings (Continued)

* Speed for light cuts; Caution - burning on deep grooves.

• Depending on cutting direction relative to grain.

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

430, 431, 438 2-10 2-10 8 10 10 2-10 2-10 -

439, 440, 444 2-10 2-10 8 10 10 2-10 2-10 -

407, 408, 432 2-10 2-10 8 10 10 2-10 2-10 -

411, 412, 413 8-10 8-10 2 - 2 - - -

Sanding Bands and Discs

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

504, 505 10 10 2 10 10 - - -

Flapwheels

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

511 4 4 2 4 4 - - -

Finishing Abrasive Buffs

Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass

Number Wood Wood /Plastic Brass, etc. Stone

150 10 10 2 - 4-6 - - -

Drill Bit

BM 2610951850 08-07 8/15/07 3:50 PM Page 17

Extension Cords

If an extension cord is

necessary, a cord with

adequate size conductors that is capable

of carrying the current necessary for your

tool must be used. This will prevent

excessive voltage drop, loss of power or

overheating. Grounded tools must use 3-

wire extension cords that have 3-prong plugs

and receptacles.

NOTE: The smaller the gauge number, the

heavier the cord.

RECOMMENDED SIZES OF EXTENSION CORDS

120 VOLT ALTERNATING CURRENT TOOLS

!

WARNING

-18-

Tool’s

Ampere

Rating

Cord Size in A.W.G.

Wire Sizes in mm

2

3-6

6-8

8-10

10-12

12-16

18 16 16 14 0.75 0.75 1.5 2.5

18 16 14 12 0.75 1.0 2.5 4.0

16 16 14 12 1.0 2.5 4.0 —

14 12 — — — ———

25 50 100 150 15 30 60 120

Cord Length in Feet Cord Length in Meters

Service

NO USER SERVICEABLE

PARTS INSIDE. Preventive

maintenance performed by unauthorized

personnel may result in misplacing of

internal wires and components which

could cause serious hazard. We recom-

mend that all tool service be performed by a

Dremel Service Center. SERVICEMEN:

Disconnect tool and/or charger from power

source before servicing.

BATTERIES

Be alert for battery packs that are nearing

their end of life. If you notice decreased

tool performance or significantly shorter

running time between charges then it is time

to replace the battery pack. Failure to do so

can cause the tool to operate improperly or

damage the charger.

D.C. MOTORS

The motor in your tool has been engineered

for many hours of dependable service. To

maintain peak efficiency of the motor, we

recommend it be examined every six months.

Only a genuine Dremel replacement motor

specially designed for your tool should be

used.

Cleaning

To avoid accidents, always

disconnect the tool and/or

charger from the power supply before

cleaning. The tool may be cleaned most

effectively with compressed dry air. Always

wear safety goggles when cleaning tools

with compressed air.

Ventilation openings and switch levers must

be kept clean and free of foreign matter. Do

not attempt to clean by inserting pointed

objects through opening.

Certain cleaning agents

and solvents damage

plastic parts. Some of these are: gasoline,

carbon tetrachloride, chlorinated cleaning

solvents, ammonia and household detergents

that contain ammonia.

!

WARNING

Maintenance

!

WARNING

!

CAUTION

BM 2610951850 08-07 8/15/07 3:50 PM Page 18

-19-

The number and variety of accessories for the

Rotary Tool are almost limitless. There is a

category suited to almost any job you might

have to do — and a variety of sizes and shapes

within each category which enables you to get

the perfect accessory for every need.

Refer to the DREMEL ACCESSORY ORDER

FORM for illustrations of the accessories

available. These accessories may be found

at your local hardware, hobby or home

center dealers.

Collets

If you expect to use a variety of accessories,

we recommend that in the beginning you

purchase a complete set of four collets. Store

these so that you will have the proper size of

collet for any accessory or drill bit you want to

use. Currently, the 1/8", 3/32",1/32" and

1/16" collets accommodate all of the avail-

able Dremel accessories. 1/8" collets are

included in most rotary tool kits.

Mandrels

A mandrel is a shank with a threaded or screw

head, which are required when you use

polishing accessories, cutting wheels, sanding

discs, and polishing points. The reason

mandrels are used is that sanding discs,

cutting wheels and similar accessories must be

replaced frequently. The mandrel is a per-

manent shank, allowing you to replace only the

worn head when necessary, thus saving the

expense of replacing the shaft each time.

Screw Mandrel N° 401

This is a screw mandrel used with the felt

polishing tip and felt polishing wheels. 1/8"

shank.

Small Screw Mandrel N° 402

This is a mandrel with a small screw at its tip,

and is used with emery and fiberglass cutting

wheels, sanding discs and polishing wheels.

1/8" shank.

Dremel Accessories

Use only Dremel™, high-performance accessories. Other accessories are

not designed for this tool and may lead to personal injury or property damage.

!

WARNING

High Speed Cutters

Available in many shapes, high speed cutters

are used in carving, cutting and slotting in

wood, plastics and soft metals such as

aluminum, copper and brass. These are the

accessories to use for freehand routing or

carving in wood or plastic, and for precision

cutting. Made of high quality steel. 1/8" shank.

Tungsten Carbide Cutters

These are tough, long-lived cutters for use on

hardened steel, fired ceramics and other very

hard materials. They can be used for

engraving on tools and garden equipment. 1/8"

shanks.

Engraving Cutters

This group has a wide variety of sizes and

shapes, and are made for intricate work on

ceramics (greenware), wood carvings, jewelry

and scrimshaw. They often are used in making

complicated printed circuit boards. They

should not be used on steel and other very

hard materials but are excellent on wood,

plastic and soft metals. 3/32" shank.

Structured Tooth Tungsten Carbide Cutters

Fast cutting, needle-sharp teeth for greater

material removal with minimum loading. Use

on fiberglass, wood, plastic, epoxy and rubber.

1/8" shank.

BM 2610951850 08-07 8/15/07 3:50 PM Page 19

-20-

Aluminum Oxide Grinding Stones

(red/brown)

Round, pointed, flat — you name the shape

and there is one available in this category.

These are made of aluminum oxide and cover

virtually every possible kind of grinding

application. Use them for sharpening lawn

mower blades, screwdriver tips, knives,

scissors, chisels and other cutting tools. Use to

remove flash from metal castings, deburring

any metal after cutting, smoothing welded

joints, grinding off rivets and removing rust.

These grinding stones can be resharped with a

dressing stone. In machine shops, high speed

drills and cutters normally are ground with

aluminum oxide wheels. 1/8" shank.

Silicon Carbide Grinding Stones

(blue/green)

Tougher than aluminum oxide points, these

are made especially for use on hard materials

such as glass and ceramics. Typical uses

might be the removal of stilt marks and excess

glaze on ceramics and engraving on glass.

1/8" shank.

Diamond Wheel Points

Excellent for fine detail work on wood, jade,

ceramic, glass and other hard material. Bits

are covered with diamond particles. 3/32"

shanks. (Not recommended for drilling)

Wire Brushes

Three different shapes of wire brushes are

available. For best results wire brushes

should be used at speeds not greater than

15,000 RPM.

Refer to Operating Speeds

section for proper tool speed setting. The

three shapes come in three different materials:

stainless steel, brass and carbon wire. The

stainless steel perform well on pewter,

aluminum, stainless steel, and other metals,

without leaving "after-rust". Brass brushes are

non sparking, and softer than steel; making

them good for use on soft metal like gold,

cooper and brass. The carbon wire brushes

are good for general purpose cleaning.

Bristle Brushes

These are excellent cleaning tools on

silverware, jewelry and antiques. The three

shapes make it possible to get into tight

corners and other difficult places. Bristle

brushes can be used with polishing compound

for faster cleaning or polishing.

Brushing Pressure

1. Remember, the tips of a wire brush do the

work. Operate the brush with the lightest

pressure so only the tips of the wire come in

contact with the work.

2. If heavier pressures are used, the wires will

be overstressed, resulting in a wiping action;

and if this is continued, the life of the brush will

be shortened due to wire fatigue.

3. Apply the brush to the work in such a way

that as much of the brush face as possible is in

full contact with the work. Applying the side or

edge of the brush to the work will result in wire

breakage and shortened brush life.

Dremel Accessories (Cont.)

CORRECT:

Wire tips doing the work.

INCORRECT:

Excessive pressure can cause wire breakage.

BM 2610951850 08-07 8/15/07 3:50 PM Page 20

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