Wagner SprayTech Power Painter II Sprayer Manuel utilisateur

Marque: Wagner SprayTech

Modèle: Power Painter II Sprayer

Catégorie: Systèmes de pulvérisation fine Power

Taper: Manuel utilisateur

English

Owner’s Manual

Read this manual for complete instructions

Table of Contents

Safety Information ................................................... 2

What’s in the Box .................................................... 3

Before you Begin ..................................................... 4

Selecting the proper spray tip............................. 4

Important preparation tips .................................. 4

Setup ......................................................................5-6

Material container setup ..................................... 5

Remote suction set setup ................................... 6

Usage ........................................................................ 7

Speed control switch .......................................... 7

Flow control knob ............................................... 7

Practice spraying ................................................ 7

Material thinning ................................................. 8

Priming with remote suction set ......................... 8

Spraying (Overspray) ......................................... 8

Spray Technique...................................................... 9

Cleanup - Latex Materials ................................10-11

Cleaning the material container........................ 10

Cleaning the remote suction set ....................... 11

Cleanup - Oil-based Materials .............................. 12

Cleaning the material container........................ 12

Cleaning the remote suction set ....................... 13

Cleaning the Components .................................... 14

Reassembly............................................................ 14

Maintenance ........................................................... 15

Replacement parts ................................................ 15

Troubleshooting .................................................... 16

Product registration .......................................... 16

Parts List ...........................................................50-51

Warranty ................................................................. 52

0109 • Form No. 0525801B

1-800-328-8251

Wagner Technical Service

1770 Fernbrook Lane, Plymouth, MN 55447

http://www.wagnerspraytech.com

Need Help? Call us rst for answers fast.

Call Wagner Spray Tech toll-free if you have any

comments or problems with this product.

Technical service hours: Monday through Friday, 8:00 am to 7:00 pm Central Time

This symbol indicates a hazardous situation, which, if not

not avoided could result in death or serious injury.

HAZARD: INJECTION INJURY

A high pressure stream of paint produced by this equipment

can pierce the skin and underlying tissues, leading to serious

injury and possible amputation.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE

CUT! Injection can lead to amputation. See a physician

immediately.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to treat

the injury surgically as soon as possible. DO NOT delay treatment to

research toxicity. Toxicity is a concern with some coatings injected

directly into the blood stream. Consultation with a plastic surgeon or

reconstructive hand surgeon may be advisable.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to come in contact with the uid

stream.

• NEVER put your hand in front of the gun. Wear gloves. Gloves will

not provide protection against an injection injury.

• Keep hands and other body parts away from the discharge. For

example, do not try to stop leaks with any part of the body.

• Always unplug the spray gun before servicing, cleaning tip guard,

changing tips, or leaving unattended.

• Always use the nozzle tip guard. Do not spray without nozzle tip

guard in place.The tip guard provides some protection against

injection injuries but is mainly a warning device. Only use a nozzle

tip specied by Wagner.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite, causing

property damage and/or severe injury.

PREVENTION:

• Exhaust and fresh air introduction must be provided

to keep the air within the spray area free from accumulation of

ammable vapors.

• Avoid all ignition sources such as static electricity

sparks, open ames, pilot lights, hot objects,

cigarettes, and sparks from connecting and

disconnecting power cords or working light switches.

• Fire extinguishing equipment must be present and in

good working order.

• Follow the material and solvent manufacturer’s safety precautions

and warnings.

• Do not spray ammable or combustable materials near an open

ame or sources of ignition such as cigarettes, motors, and electrical

equipment.

• Know the contents of the paints and solvents being sprayed. Read

all Material Safety Data Sheets (MSDS) and container labels

provided with the paints and solvents. Follow the paint and solvent

manufacturer’s safety instructions.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use bleach.

• Do not use halogenated hydrocarbon solvents such as methylene

chloride and 1,1,1 - trichloroethane. They are not compatible with

aluminum and may cause an explosion. If you are unsure of a

material’s compatibility with aluminum, contact your coating supplier.

English

Important Safety Information · Read all safety information before operating

the equipment. SAVE THESE INSTRUCTIONS.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in

this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be

harmful if inhaled or come in contact with the body. Vapors

can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.

Read all instructions supplied with the mask to be

sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions for equipment and

spray material before operating any equipment.

• Comply with all appropriate local, state, and national codes

governing ventilation, re prevention, and operation.

• Keep sprayer out of the reach of children.

• Hearing protection is recommended for extended use.

• Always wear appropriate gloves, eye protection and a respirator or

mask when painting.

• Do not operate or spray near children. Keep children away from

equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective

footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

HAZARD: ELECTRIC SHOCK HAZARD

May cause severe injury.

PREVENTION:

• Keep electrical cord plug and spray gun trigger free

from paint and other liquids. Never hold cord at plug connections to

support cord. Failure to observe may result in an electrical shock.

• Never immerse electrical parts in water or any other liquid. Wipe the

exterior of the sprayer with a damp cloth for cleaning. Always make

sure the sprayer is unplugged before taking it apart for cleaning.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept the plug on the

product. Make sure your extension cord is in good condition. When

using an extension cord, be sure to use one heavy enough to carry the

current your product will draw. For lengths less than 50 feet, use a No.

18 AWG extension cord. For lengths more than 50 feet, use a No. 14 or

No. 16 AWG extension cord. An undersized cord will cause a drop in

line voltage resulting in loss of power and overheating.

Wagner Spray Tech accessory extension cords recommended:

P/N 0090241 20 foot extension cord.

P/N 0090242 35 foot extension cord.

Minimum gauge for extension cords

Cord length (feet)Voltage

Ampere

rating

range

2 - 3

120V

25-50

100 150 200 250 300 400 500

16 14 14 12 12 10 10

English

Important Safety Information · Read all safety information before operating

the equipment. SAVE THESE INSTRUCTIONS.

Grounding Instructions

This product must be grounded. In the event of an electrical short

circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a

cord having a grounding wire with an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed

and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug

can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary,

do not connect the green grounding wire to either at blade

terminal. The wire with insulation having a green outer surface

with or without yellow stripes is the grounding wire and must be

connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify

the plug provided. If the plug will not t the outlet, have the proper

outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a

grounding plug that looks like the plug illustrated below. Make

sure that the product is connected to an outlet having the same

conguration as the plug. No adapter should be used with this

product.

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

What’s in the Box

(f)

(e)

(g)

(h)

(a)

(b)

(c)

(d)

(6)

(5)

(4)

(3)

(2)(1)

(l)

(j)

(n)

(k)

(m)

(i)

a) Sprayer assembly

b) Spray tip

c) Suction tube with lter

d) Material container

e) Speed control

f) Flow control knob

g) Trigger

h) Pump assembly

1) Locking nut

2) Atomizer valve

3) Pump housing ring

4) Pump housing

5) Spring

6) Piston

i) Dual hose tting

j) Quick Flush lid

k) Dual hose set

l) Container clip

m) Oil lubricant*

n) Cleaning brush

* Included in some models.

Carrying case not pictured

English

Before You Begin

Important Preparation Tips:

Selecting the Proper Spray Tip:

• It is important to mix the material thoroughly before you begin. Do not shake the material to mix it. Always stir the material

gently but thoroughly before use.

• Remove any skin that has formed on the top of the material. Do not mix the skin into the material. The skin can break up

and clog the sprayer. Older paint may need to be strained.

It is important that you use the proper spray tip based on your type of spraying job and the type of material you plan to spray.

Read below for details.

IMPORTANT: Make sure to tighten all spray tips firmly by hand. If the spray tip is not tightened firmly enough, the

sprayer could leak or the tip could be damaged. Do not use a tool to tighten the spray tip. If the tip is too tight, it may be

damaged.

IMPORTANT: Use only Optimus™-labeled spray tips with this sprayer. Other tips are not compatible with this sprayer.

Optimus™ Spray Tip (included)

An Optimus™ spray tip produces a wide pattern that can be

adjusted horizontally or vertically.

To adjust:

1. Make sure the sprayer is unplugged and that spray tip is

sufciently hand-tightened.

2. Orient the spray tip to achieve your desired spray

pattern.

a. If you plan to spray horizontally (side to side), orient

the spray tip as shown in (a).

b. If you plan to spray vertically (up and down), orient

the spray tip as shown in (b).

(a)

(b)

Round Tip (sold separately)

A round tip produces a round pattern. Use a round tip if the

surface you are spraying is too small for use with the wide

angle tip.

A round tip is available at your local retailer.

Stain Tip (sold separately)

The stain tip has a specially designed opening for use with thin

materials such as thin stains, sealers and waterproofers, and

can be adjusted to reduce overspray. If you did not receive a

stain tip and will be spraying one of these materials, the tip can

be purchased at your local retailer.

The stain tip pattern is round with a ne spray. To adjust

the spray pattern size and coarseness, turn the tip slightly

counterclockwise to narrow the pattern and make the spray

more coarse. Turn the tip slightly clockwise to widen the

pattern and make the spray more ne.

English

Material Container Setup

1. Remove the material container from the pump housing

by turning the pump housing ring counterclockwise.

7. Twist the pump housing ring to thread the container onto

the pump housing. Plug in the unit.

3. Fill the container with the material to be used.

5. Insert the suction tube into the intake opening.

2. Remove the suction tube.

4. Place a few drops of household oil down the intake (a)

and return openings (b) in the pump housing.

6. Line up the tab (c) on the pump housing with the notch

(d) on the material container.

(a)

(b)

(c)(d)

English

Remote Suction Set Setup (optional)

1. Remove the material container from the pump housing

by turning the pump housing ring counterclockwise.

7. Submerge the suction tube assembly into the material

container and attach the container clip (l) to the side

to hold it securely. Make certain the return line (m) is

inside the container.

3. Place a few drops of household oil down the intake (a)

and return (b) openings in the pump housing.

5. Push the remote suction hose onto the intake and return

ports of the dual hose tting. The larger hose (f) goes

onto the intake port (g).

2. Remove the suction tube.

4. Push the dual hose

tting (c) into the intake

and return openings

on the bottom of the

housing. The tting

with the ridge (d) goes

into the return opening.

Twist the pump housing

ring (e) clockwise to

tighten the dual hose

tting into place.

6. Slide the intake hose [(h), the larger hose] through

the container clip (i). You may need to pull the hoses

slightly apart.

Push the intake hose onto

the suction tube so that it

is ush with the ridge (j).

Make certain that the intake

lter (k) is in place on the

suction tube.

(m)

(l)

(g)

(f)

(d)

(c)

(e)

(a)

(b)

(i)

(h)

(j)

(k)

English

Usage

1. Turn the ow knob

fully counterclockwise

to maximum and set

speed control switch to

maximum (2).

2. Point the sprayer at a

scrap piece of wood

or cardboard, and pull

the trigger until material

sprays evenly from the

spray gun.

The spray pattern is controlled by the Flow Control Knob on

the rear of the sprayer, and by the thickness of the material

being sprayed.

Turning the ow knob counterclockwise increases the

amount of material ow. Turning the ow knob clockwise

decreases the amount of material ow.

• Always practice spraying on a piece of scrap

wood or cardboard to test your spray pattern.

• If you adjust the ow knob and still cannot get a

good pattern, you may need to thin the material

you are using. Always test spraying without

thinning the material. Thin as required to achieve

optimum spraying performance (refer to #5).

• If you are spraying a material that needs to be

thinned, make sure to follow the manufacturer’s

recommendations.

Flow Control Knob:

Speed Control Switch:

Practice Spraying:

Your sprayer offers you two speed levels (1 being lowest,

2 being highest). The lower the speed level, the closer you

can get to your work and the less overspray you will have.

Lower speed levels give you greater control but require more

time to cover an area. Depending upon the thickness of the

material or conditions, the settings may need to be adjusted.

Refer to the chart on the right.

To adjust the speed setting, press the button on the speed

control until the light indicates your desired speed.

6 - 10 inches Medium flow

12 inches

Medium to maximum

flow

IMPORTANT: Do not get the speed control wet or the

sprayer could be damaged. Be careful during use and

cleanup.

3. To adjust for your

particular spray

project, press the

switch on the top

of the gun until the

sprayer is set at the

desired speed.

5. A poor spray pattern (a) will

concentrate the paint in the

center of the spray pattern

and go on blotchy. A good

spray pattern (b) has an

even amount of material

throughout the pattern and

will go on smoothly.

4. Turn the ow knob

clockwise until you have

a good spray pattern.

English

Title

Usage

Overspray:

Thinning the Material:

Priming with the Remote Suction Set:

1. If you are using the remote suction set, you will need to

prime the sprayer by removing air from the system. To

prime:

Make sure the sprayer is plugged in, and turn the ow

control knob counterclockwise to maximum.

3. Aim the sprayer at a piece of scrap wood or cardboard. Squeeze the trigger and hold until all air is out of the system and

material is owing freely out of the sprayer tip. This could take up to three minutes.

2. Hold the sprayer below the level of the paint. This will

speed up the priming.

IMPORTANT

Some sprayed materials create a cloud of paint. Some of that cloud will spray past your intended object and also bounce off of

it. Wind and air currents may cause this cloud to drift onto surfaces not intended to be sprayed. You can control the amount of

overspray and bounce-back by adjusting your ow and moving the sprayer closer to the work piece, but always make sure that

you have a good spray pattern. Always test your pattern on a scrap piece of wood or cardboard, and make sure that you have

drop cloths protecting anything not being sprayed.

Anything you don’t want painted that is in the area of your spraying surface should be covered or removed.

Always test spraying without thinning the material.

If you are spraying with a material that needs to be thinned, make sure to follow the manufacturer’s recommendations.

• The time needed to prime will vary from 30 seconds to 3 minutes depending upon the thickness of the material you

are spraying.

• If your sprayer is properly cleaned and oiled and it takes longer than three minutes to prime, your piston and/or

pump housing may be worn and will need to be replaced before using your remote suction set.

• Using the remote suction set will decrease the material ow, so it will take longer to apply the same amount of

material to the surface being sprayed.

• A 75% duty cycle is recommended when using the remote suction set. For example, trigger the gun for 15

seconds, and then allow the gun to remain idle (untriggered) for 5 seconds.

IMPORTANT: The suction tube must remain completely

submerged in the material. If it is not completely

submerged and air is sucked into the system, the piston

could seize. If the piston seizes, the sound the gun makes

will change to a low hum and the gun will quickly become

hot to the touch. Never run the sprayer when the piston is

seized. Should this happen, clean the piston and the pump

housing thoroughly using the cleanup procedures found in

this manual.

English

Title

Spraying Technique

1. Keep your arm moving at constant speed and keep the

sprayer at a constant distance from the surface. The

sprayer should be triggered at the beginning of the

stroke and released at the end of the stroke.

2. Keep the sprayer at right angles to the surface. This

means moving your entire arm back and forth rather

than just exing your wrist.

Never tip the sprayer at more than a 45º angle

when spraying overhead. Material could get into

the motor housing and cause an electric shock.

IMPORTANT: If material is leaking from the threads of the

spray tip, turn off the sprayer immediately or the sprayer

could be damaged. The sprayer will leak from behind the

spray tip if the atomizer valve is not seated properly. If

you notice material leaking from this area:

Keep stroke

even

End

stroke

Start

stroke

Pull

trigger

Release

trigger

Move steadily

Aproximately

10 to 14 inches

Heavy Coat

Do not flex

wrist while

spraying.

Light Coat Light Coat

3. Unplug the sprayer immediately. Remove the spray tip

by turning it counterclockwise.

5. Put the atomizer valve back in place, making sure it can

seat properly without any obstruction.

4. Remove the atomizer valve and see if it needs to be

cleaned or replaced (see page 15). Also check the

pump housing opening for any dirt or other obstruction

and clean if necessary.

6. Thread on the spray tip by turning it clockwise and

tighten rmly by hand.

English

Title

Using the Quick Flush Lid (latex materials only)

Cleaning the material container:

(a)

1545

1. Unplug the sprayer. Pour the

remaining material back into the

original container. Remove the

suction tube.

4. Slide the pump housing assembly

off the sprayer. Remove the

piston and spring from the pump

housing. Place all removed parts

(except the pump housing) into the

material container (see inset).

9. Depending on the thickness of

the material, some residue may

remain on the sprayer parts.

Remove any remaining residue

with the cleaning brush and the

appropriate cleaning solution.

7. Thread a garden hose into the Quick Flush lid, and

place entire container and cap into an empty bucket.

2. Turn the spray tip

counterclockwise until it is

removed. Pull out the atomizer

valve, being careful not to lose it.

5. Snap Quick Flush lid into place on

the pump housing ring as shown.

10. IMPORTANT: Make sure to

completely remove all material

from the inside of the piston

chamber by scrubbing with the

brush. Even a small amount of

material can dry like glue and

keep the piston from moving,

causing damage to the sprayer.

3. Using the spray tip, turn the

locking nut counterclockwise until

it is removed.

6. Thread the Quick Flush lid onto

the material container.

11. IMPORTANT: Make sure to

keep the vent hole (a) on the

pump housing clean and

unblocked or a vacuum can

build up in the container and

cause damage to the sprayer. A

toothpick or straightened paper

clip can be used to clean it.

8. SLOWLY turn on the garden hose. Let the water run for

approximately 30 seconds. Turn the water off, remove

the garden hose and Quick Flush lid from the material

container, and properly dispose of the cleaning solution.

Be careful not to lose any of the parts that are still in

the material container!

You will need a garden hose to complete the steps below. If you do not have a garden hose available, or if you used oil-

based materials, follow the Cleanup for Oil-Based Materials instructions on page 12-13.

IMPORTANT: An empty

bucket is needed because

water will flow from the side

port (a) of the Quick Flush

lid when the hose is turned

on.

English

Title

Using the Quick Flush Lid (latex materials only)

Cleaning the Remote Suction Set:

You will need a garden hose to complete the steps below. If you do not have a garden hose available, or if you used oil-

based materials, follow the Cleanup for Oil-Based Materials instructions on page 12-13 .

(a)

(b)

(a)

1. To remove any remaining material

that is left in the suction hose,

remove the suction tube from the

material container and place into a

waste container.

4. Using the spray tip, turn the

locking nut counterclockwise until

it is removed.

7. Snap Quick Flush lid into place on

the pump housing ring as shown.

10. SLOWLY turn on the garden

hose. Let the water run for

approximately 30 seconds. Turn

the water off. Remove the dual

hose tting from the Quick Flush

lid.

2. Point sprayer into the side of

the waste container. Trigger the

sprayer until nothing more comes

from the spray tip.

5. Slide the pump housing assembly

off the sprayer. Remove the

piston and spring from the pump

housing. Place all removed parts

(except the pump housing) into the

material container (see inset).

8. Push the dual hose tting (a) into

the intake and return openings on

the bottom of the Quick Flush lid.

The tting with the ridge (b) goes

into the return opening.

11. Remove the suction tube and

dual hose tting from the suction

hoses. Place suction tube into the

material container.

3. Unplug the sprayer. Turn the

spray tip counterclockwise until it

is removed. Pull out the atomizer

valve, being careful not to lose it.

6. Unlock dual hose tting (with

hoses still attached) from pump

assembly ring.

9. Thread a garden hose into the

Quick Flush lid. Place hoses (with

suction tube attached) into an

empty bucket.

12. Perform steps 6-11 in Cleaning

the material container (previous

page) in order to clean the

remaining components of your

sprayer.

English

TitleCleanup - Oil-based Materials

Cleaning the Material Container:

1. Unplug the sprayer. Pour the remaining material back

into the original container.

2. Fill the container half full of the cleaning solution

appropriate to the type of material you sprayed (warm,

soapy water for latex-based materials; mineral spirits for

oil-based materials). Plug in the sprayer.

3. Attach the container and plug in the sprayer. Squeeze

the trigger until the solution comes though the sprayer

for several seconds.

4. Unplug the sprayer. Remove the container and properly

dispose of the remaining solution.

5. Make certain the sprayer is unplugged. Remove the

suction tube.

6. Move on to Cleaning the Components, page 14.

Make sure you clean the sprayer in a well-ventilated area whenever cleaning with flammable solvents.

English

Cleanup - Oil-based Materials

Cleaning the Remote Suction Set:

1. Make sure the sprayer is unplugged. 2. Remove the suction tube from the material container

and submerge into a container of the solvent appropriate

to the type of material you sprayed (warm, soapy water

for latex-based materials; mineral spirits for oil-based

materials.

3. Plug in the sprayer, and squeeze the trigger and spray

into a second container until the solvent coming through

the sprayer is free of material. Unplug the sprayer.

4. Remove the suction tube from the cleaning solution.

Unlock the pump housing locking collar (a) by turning it

counterclockwise.

5. Remove the suction tube and dual hose tting from the

suction hoses.

6. Move on to Cleaning the Components, page 14.

Make sure you clean the sprayer in a well-ventilated area whenever cleaning with flammable solvents.

English

Title

Cleaning the Components - Oil-based materials

Reassembly - all materials

1. Turn the spray tip

counterclockwise until it is

removed. Pull out the atomizer

valve, being careful not to lose it.

1. Slide the spring onto the front end

of the piston.

4. Place the locking nut onto the motor housing. Press in

while turning the locking nut clockwise. Tighten rmly

with the spray tip.

Do not cross-thread the locking

nut. Make certain it is threaded

correctly before tightening. Make

certain that the pump housing

is pushed far enough into the

sprayer and the locking nut is

screwed on tightly.

4. Remove all parts from the pump

housing assembly. Clean all parts

thoroughly with the brush provided

using a solution appropriate to the

type of material you sprayed.

2. Using the spray tip, turn the

locking nut counterclockwise until

it is removed.

2. Insert the piston into the back of

the pump housing.

5. IMPORTANT: Make sure to

completely remove all material

from the inside of the piston

chamber by scrubbing with the

brush. Even a small amount of

material can dry like glue and

keep the piston from moving,

causing damage to the sprayer.

3. Slide the pump housing assembly

off the sprayer.

3. Insert the pump housing assembly

into the front of the sprayer.

5. Insert the atomizer valve into the front end of the pump

housing. Place the spray tip onto the pump housing and

turn it clockwise until it is tightened securely.

6. IMPORTANT: Make sure to

keep the vent hole (a) on the

pump housing clean and

unblocked or a vacuum can

build up in the container and

cause damage to the sprayer. A

toothpick or straightened paper

clip can be used to clean it.

(a)

English

Maintenance

Replacement Parts

1. Turn the sprayer upside-down while the material

container is removed. Squeeze a small amount of

standard household oil into both the intake (a) and

return (b) openings on the pump housing.

Atomizer valve:

The atomizer valve is shaped to cause the material to spin as it

comes out of the sprayer. The spinning breaks the material up

into a ne spray. As more material goes through the atomizer

valve, it wears out the valve and the shape of the valve

changes. When it changes too much to produce a good spray

pattern, the valve needs to be replaced.

2 3

Front view of a good atomizer valve.

Front view of a atomizer valve after spraying 7-10 gallons

of latex paint. Replace.

Front view of a atomizer valve after spraying 7-10 gallons

of latex stain. Replace.

3. Replace the suction tube.

2. Plug in the sprayer. Aim at piece of scrap wood or

cardboard and squeeze the trigger of the sprayer for 2 to

3 seconds while sprayer is still inverted.

Piston and Spring:

The average life of a piston and spring will vary depending on

the types of material being sprayed.

Replace the piston if the sprayer takes longer than 15 seconds

with the suction tube or 3 minutes with the remote suction set

to prime when well lubricated, or if there is an excess amount

of material leaking, refer to the troubleshooting suggestions

listed in this manual. Replace the spring if you notice that it is

broken when you clean the sprayer.

To replace either the atomizer valve or the piston and

spring, follow steps 1-4 in Cleaning the Components

(page 14), and replace the old parts with new ones. When

replaced, follow steps 1-5 in Reassembly (page 14).

4. Replace the material container.

(a)

(b)

(c)(d)

Lubricating your sprayer prior to storage is important to prolong the life of the pump housing components.

• Parts of your sprayer wear out with use and require regular replacement. They include the atomizer valve, piston

and spring. These parts are not covered by your sprayer warranty.

• More abrasive materials such as latex paints and stains cause these parts to wear out faster than less abrasive

materials such as oil-based paints and stains, thin stains and sealers.

English

Troubleshooting

Problem

A. Motor will not run.

B. Motor has a low hum and

does not spray.

C. Motor operates properly but

does not spray.

D. Material spitting or globbing.

E. Excessive fogging.

F. Runs and sags in paint.

G. Material drips from spray tip

guard.

H. Motor overheats.

I. Material leaking from between

spray tip and locking nut.

Cause

1. No power at wall outlet. Electrical problem

or defective motor.

1. Control knob turned in too far.

2. Seized piston.

1. Failure to prime with remote suction set.

2. Loose or damaged suction tube.

3. Plugged or worn atomizer valve.

4. Atomizer valve missing.

5. Material too thick.

6. Plugged spray tip.

7. Intake lter plugged.

8. Control knob needs adjusting.

9. Worn piston.

1. Low on paint.

2. Paint too thick.

3. Loose suction tube drawing in air.

4. Worn atomizer valve.

5. Worn spray tip.

6. Control knob needs adjusting.

7. Worn piston.

1. Pressure too high.

2. Holding sprayer too far from work surface.

1. Arm movement too slow, holding spray

gun too close to work surface or applying

too much paint at one time.

1. Guard is for safety and cannot be

removed. Some dripping is unavoidable

with some paints.

1. Seized piston.

2. Extension cord too long.

3. Operating continously.

1. Spray tip is loose.

2. Atomizer valve not positioned properly.

3. Worn atomizer valve.

4. Eroded pump housing

Solution

1. Try new wall outlet. Take to Authorized Service

Center for repair.

1. Turn control knob counterclockwise.

2. Disassemble sprayer and clean.

1. Thin paint. Hold sprayer below level of paint can. Oil

intake opening.

2. Tighten or replace.

3. Clean or replace as needed.

4. Put in atomizer valve.

5. Thin material.

6. Clean tip.

7. Clean intake lter.

8. Adjust.

9. Clean and oil or replace.

1. Rell container.

2. Thin paint.

3. Clean and insert rmly in intake opening on pump

housing.

4. Replace atomizer valve.

5. Replace if worn.

6. Adjust.

7. Replace or clean and oil.

1. Turn ow control knob clockwise to reduce pressure

and ow.

2. Hold sprayer closer to work surface.

1. See section on spraying (page 9).

1. Use a small brush on drips that fall on surface being

sprayed. Use a drop cloth.

1. Clean piston.

2. Replace with proper size.

3. Release trigger at end of pass, allow to cool

1. Tighten securely.

2. Unplug the sprayer, remove the spray tip and

reposition the atomizer valve.

3. Replace.

4. Replace pump housing

Have you tried the recommendations above and are still having problems? In the United States, to speak to a

customer service representative, call our Customer Service at 1-800-328-8251 Monday through Friday between 8:00

AM and 4:30 PM Central time.

Any attempt to open the motor housing or repair any electrical parts within the unit by anyone other than an

authorized repair technician could cause serious injury and will void the warranty.

Product Registration

Register your product online at www.wagnerspraytech.com. Proper registration will serve as proof of purchase in the event your

original receipt becomes misplaced or lost.

Parts list • Liste de pièces • Lista de piezas

(i)

(a)

(g)

(h)

(j)

(p)

(m)

(b)

(c)

(d)

(e)

(f)

(k)

(l)

(n)

(o)

(q)

(r)

Parts list • Liste de pièces • Lista de piezas

Item

Article

Articulo

Part No.

Nº de piéce

Pieza No.

English

Description

Français

Description

Español

Descripción

Quantity

Quantite

Cantidad

a) ---------- Sprayer assembly Pulvérisateur Rociador 1

b) 0525351 Pump housing ring Anneau du corps de pompe Anillo de la caja de la

bomba

c) 0525201 Pump housing Corps de pompe Caja de la bomba 1

d) 0524224 Atomizer valve Soupape atomiseur Válvula de atomización 1

e) 0525355 Lock nut Bague de blocage Tuerca del émbolo 1

f) 0525357 Spray tip Buse à pulvériser Punta de rociadora 1

g) 0199903 Piston Piston Émbolo 1

h) 0016101 Spring Ressort Resorte 1

i) 0525228 Suction tube with lter Tube d’aspiration avec ltre Tubo de succión con ltro 1

j) 0525220 Material container Réservoir de liquide Contenedor de uido 1

k) 0518428 Quick Flush lid Capuchon de nettoyage

rapide

Tapa de limpieza rápida 1

l) 0525374 Dual hose tting Raccord pour tuyau souple

double

Conexiòn de dos

mangueras

m) 0518361 Suction extension hoses Tuyau souple double Conjunto de dos mangueras 1

n) 0280353 Container clip Pince pour contenant Gancho de contenedor 1

o) 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1

p) 0500320 Oil lubricant (included in

some models)

Lubriants (disponible dans

quelques modèles)

Lubricante (disponible en

algunos modelos)

q) 0525728 Warning label (English) Étiquette d’avertissement

(English)

Etiqueta de advertencia

(English)

r) 0525759 Warning label (Fra / Esp) Étiquette d’avertissement

(Français / Español)

Etiqueta de advertencia

(Français / Español)

0518242 Carrying case (not pictured) Caisse de portant (non

décrite)

Caja que lleva (no

representada)

Optional Accessories • Accessoires Optional • Accessorios Opciónal

Part No.

Nº de pièce

Pieza No.

English

Description

Français

Description

Español

Descripción

0525118 Replacement atomizer valves (2) Soupapes atomiseur de

remplacement (2)

Válvula en atomización de repuesto

(2)

0500320 Oil lubricant Lubriants Lubricante

0525120 Piston repair kit Trousse de réparation de piston Juego de la reparación del émbolo

0525115 Optimus™ spray tip Buse à Optimus™ Punta de Optimus™

0525116 Round tip Buse ronde Punta redonda

0525117 Stain tip Buse de teinture Punta para tinte

0525119 Remote suction set Rallonge d’aspiration Extensión de succión

Warranty • Garantie • Garantía

Wagner Spray Tech Corporation

1770 Fernbrook Lane

Plymouth, Minnesota 55447

Telephone 1-800-328-8251

rights reserved, including right of reproduction in

whole or in part, in any form.

WAGNER ONE-YEAR LIMITED WARRANTY - Keep on File

This product, manufactured by Wagner Spray Tech Corporation (Wagner) is warranted against defects in material and workmanship for one year following date

of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper

use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other

than a Wagner Authorized Service Center.

ANY IMPLIED WARRANTY OF MERCHANTABlLITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF

PURCHASE. THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY

APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT

APPLY TO ACCESSORIES.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid, to any

Wagner Authorized Service Center. (A listing of Service Center locations is enclosed with this product.) Wagner’s Authorized Service Center will either repair or

replace the product (at Wagner’s option) and return it to you, postage prepaid.

Spray Tip Lifetime Warranty

The spray tip you have purchased with your Wagner Power Painter is warranted against wear for the life of the Power Painter. The spray tip warranty does not

cover damage resulting from improper use, accidents or user’s negligence.

If the spray tip fails due to wear, return it, postage prepaid, to Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane, Plymouth, MN

55447. Please include your name, complete address and telephone number with the spray tip. Allow 6 to 8 weeks for delivery.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

GARANTIE LIMITÉE D’UN AN - À conserver

Ce produit, fabriqué par Wagner Spray Tech Corporation (Wagner), est garantit contre les défauts de matériaux et de fabrication pendant un an suivant la date

d’achat, s’il est utilisé conformément aux recommandations et directives imprimées par Wagner. Cette garantie ne couvre pas les dégâts qui résulteraient d’une

mauvaise utilisation, les accidents, la négligence de l’utilisateur ou l’usure normale. Cette garantie ne couvre aucun dégât dû des opérations de maintenance

effectuées par tout autre qu’un réparateur appouvé par Wagner.

TOUTE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE OU DE CONFORMITÉ À UN USAGE PARICULIER EST LIMITÉE À UN AN À PARTIR DE LA

DATE D’ACHAT. CE PRODUIT N’EST CONÇU QUE POUR UNE UTILISATION PRIVÉE. DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS

PROFESSIONNELLES, CETTE GARANTIE SE LIMITE À 30 JOURS À PARTIR DE LA DATE D’ACHAT. WAGNER NE POURRA EN AUCUN CAS ÊTRE

TENUE RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU

TOUTE AUTRE RAISON. CETTE GARANTIE NE S’APPLIQUE PAS AUX ACCESSOIRES

Si un produit est défectueux, au niveau des matériaux ou de la fabrication, au cours de la durée applicable de la garantie, le renvoyer avec une preuve d’achat,

port payé, à l’un des centres de service autorisé par Wagner. (Une liste des adresses de ces centres accompagne tous les produits). Le centre de service

autorisé réparera ou remplacera le produit (au choix de Wagner) et le renverra, port payé, et utilisateur.

Garantie à vie de l’embout du pulvérisateur

L’embout livré avec ce produit Wagner est garanti contre l’usure pour toute la durée utile de l’appareil. Cette garantie ne couvre pas les dégâts résultant d’une

mauvaise utilisation du produit, d’accidents ou d’une négligence de l’utilisateur.

Si l’embout du pulvérisateur s’use, le renvoyer, port payé, à Wagner Spray Tech Corporation, Spray Tip replacement, 1770 Fernbrook Lane Plymouth,

Minnesota 55447 (USA). Prière de joindre le nom, l’adresse et le numéro de téléphone de l’utilisateur. Compter un délai de livraison de 6 à 8 semaines.

CERTAINS ÉTATS ou provinces NE PERMETTENT PAS LA LIMITATIONS DE LA DURÉE DE LA GARANTIE IMPLICITE OU L’EXCLUSION DES

DOMMAGES-INTÉRÊTS INDIRECTS OU ACCESSOIRES, LES RESTRICTIONS APPARAISSANT AUX PRÉSENTES POURRAIT DONC NE PAS

S’APPLIQUER À UTILISATEUR.

LA PRÉSENTE GARANTIE CONFÈRE DES DROITS PRÉCIS À UTLISATEUR, MAIS CELUI-CI POURRAIT AVOIR D’AUTRES DROITS EN VERTU DES

LÉGISLATIONS LOCALES.

GARANTíA LIMITADA POR UN AÑO - Manténgala archivada

Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), está garantizado contra defectos de materiales y de mano de obra por un año a partir

de la fecha de compra, si se utiliza de acuerdo con las instrucciones y recomendaciones especicadas por Wagner. Esta garantía no cubre daños producidos

por uso indebido, accidentes, negligencia del usuario o desgaste normal del producto. Tampoco cubre defectos o daños producidos por reparaciones o

mantenimiento no realizados por un Centro de servicio autorizado de Wagner.

CUALQUIER GARANTÍA IMPLÍCITA DE COMERCIALIZACIÓN O DE BUEN ESTADO PARA PROPÓSITOS ESPECÍFICOS ESTÁ LIMITADA POR UN AÑO

A PARTIR DE LA FECHA DE COMPRA. ESTE PRODUCTO SÓLO HA SIDO DISEÑADO PARA USO DOMÉSTICO. SI SE LE DA USO PROFESIONAL Y DE

RENTA, ESTA GARANTÍA TIENE UNA DURACIÓN DE 30 DÍAS A PARTIR DE LA FECHA DE COMPRA. BAJO NINGUNA CIRCUNSTANCIA WAGNER SE

RESPONSABILIZARÁ POR CUALQUIER DAÑO ACCIDENTAL O COMO CONSECUENCIA DEL USO DEL PRODUCTO, YA SEA POR LA VIOLACIÓN DE

ESTA GARANTÍA O POR CUALQUIER OTRA RAZÓN. ESTA GARANTÍA NO INCLUYE LOS ACCESORIOS.

Si cualquier producto presentara defectos de materiales y/o de mano de obra durante el período válido, devuélvalo con el recibo de compra y el ete pagado a

cualquier Centro de servicio autorizado de Wagner (este producto viene con una lista de los Centros de servicio). El Centro de servicio autorizado de Wagner

reparará o reemplazará el producto (de acuerdo a su criterio) y se lo devolverá haciendo uso de los gastos de ete ya pagados.

Garantía vitalicia de la punta rociadora

La punta rociadora que usted ha adquirido con su equipo rociador de pintura Wagner está garantizada contra desgaste por el tiempo que dure su rociador. La

garantía de la punta no cubre daños producidos por uso indebido, accidentes o negligencia del usuario.

Si la punta falla, debido a desgaste, devuélvala con franqueo pagado a Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane,

Plymouth, Minnesota 55447. Por favor, junto con la punta, incluya su nombre, su dirección completa y su número de teléfono. La punta se le devolverá en de 6 a

8 semanas.

ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE TIEMPO A LAS GARANTÍAS IMPLÍCITAS NI TAMPOCO LA EXCLUSIÓN DE DAÑOS

ACCIDENTALES O COMO CONSECUENCIA DEL USO DEL PRODUCTO, POR LO QUE es posible que la limitación anterior NO SE APLIQUE A SU CASO

PARTICULAR.

ESTA GARANTÍA LE OTORGA CIERTOS DERECHOS LEGALES ESPECÍFICOS Y TAMBIÉN PUEDE ACCEDER A OTROS DERECHOS QUE VARÍAN DE

UN ESTADO A OTRO.