Tripp Lite BP240V09K Le manuel du propriétaire

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Le manuel du propriétaire
1
Owner’s Manual
Extended-Run Battery Cabinet
Models: BP240V09, BP240V09K, BP240V09-NIB, BP240V40,
BP240V40-NIB, BP240V40L, BP240V40L-NIB
Not suitable for mobile applications.
1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support
Copyright © 2020 Tripp Lite. All rights reserved.
Español 76 • Français 151
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Table of Contents
1. Introduction 3
1.1 Features 3
1.2 UPS and Battery Cabinet 4
Compatibility
2. Important Safety Instructions 5
2.1 Installation and Location Warnings 5
2.2 Connection Warnings 5
2.3 Battery Warnings 6
3. Battery Cabinet Installation 7
3.1 Preparation 7
3.2 Transportation 7
3.3 Mechanical Check 7
3.4 Package Contents 8
3.5 Internal Wiring (Typical) 8
3.6 Battery Cabinet Placement 9
3.7 Electrical Connection 9
3.8 Final Electrical Check 10
4. Mechanical Data 11
4.1 Physical Measurements 11
4.1.1 BP240V09, BP240V09K and 11
BP240V09-NIB
4.1.2 BP240V40 and BP240V40-NIB 13
4.1.3 BP240V40L and BP240V40L-NIB 15
4.2 Physical Requirements 17
5. Installation 18
5.1 Unpacking and Inspection 18
5.2 Selecting Installation Position 21
5.3 Power Cables 22
5.3.1 Cable Sizes 22
5.4 Internal Battery Installation – 22
Model BP240V09-NIB
5.4.1 Battery Installation and Setup 23
5.4.2 Battery Connection 37
5.4.3 Voltage Check 39
5.5 Internal Battery Installation – 39
Model BP240V40-NIB
5.5.1 Battery Installation and Setup 40
5.6 Internal Battery Installation – 47
Model BP240V40L-NIB
5.6.1 Battery Installation and Setup 48
5.6.2 Battery Installation and Connection 55
5.6.3 Voltage Check 56
5.7 Multiple Battery Pack Connections 57
5.7.1 Models BP240V09, BP240V09K 57
BP240V09-NIB
5.7.2 Models BP240V40, BP240V40-NIB 58
5.7.3 Models BP240V40L, 59
BP240V40L-NIB
6. Operation and Configuration of 61
S3M UPS Models and
Battery Cabinets
6.1 S3M10-50K UPS Compatibility 61
with BP240V09 to BP240V40L
Battery Cabinet Models
6.2 Configuring 10-20K UPS for 61
Specific Battery Cabinets using
the LCD Display
6.2.1 S3M10-20K UPS Home Display 62
6.2.2 Setting 62
6.2.3 Battery Setup 63
6.2.4 Configuring the S3M10-20K UPS 63
and Optimizing Charging of the
BP240V09/BP240V09K, BP240V40
and BP240V40L Battery Cabinets
6.3 Configuring 25-100K UPS for 66
Specific Battery Cabinets Using
the LCD Display
6.3.1 S3M25-100K UPS Home Display 66
6.3.2 Setting 67
6.3.3 Battery Setup 68
6.3.4 Configuring the S3M25-50K 69
UPS and Optimizing Charging of the
BP240V09/BP240V09K, BP240V40
or BP240V40L Battery Cabinets
6.4 Configuration Reference Table for 71
S3M10-50K UPS and
BP240V09/09K/09-NIB and
BP240V40/40-NIB/40L/40L-NIB
Battery Cabinet Models
7. Specifications 73
8. Storage and Service 74
9. Warranty 75
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1. Introduction
Tripp Lite’s Extended-Run Battery Cabinets connect to SmartOnline® UPS Systems to provide long-lasting battery backup
for data centers, telecommunications, networks, industrial facilities, security, emergency systems and other mission-critical
applications that require high capacity, high availability and extended runtime.
Battery cabinets are available in seven options, with pre-installed batteries and without: BP240V09, BP240V09K,
BP240V09-NIB, BP240V40, BP240V40-NIB, BP240V40L and BP240V40L-NIB.
The “-NIB” suffix battery cabinet models BP240V09-NIB, BP240V40-NIB and BP240V40L-NIB do not include pre-installed
batteries. However, they include all of the jumper cables, fuses and breakers, enabling the flexibility to purchase batteries
separately for the battery cabinet. The BP240V09-NIB battery cabinet is designed for CSB HR1234W F2 or similar 9Ah
batteries. The BP240V40-NIB and BP240V40L-NIB battery cabinets are designed for CSB GP12400i batteries.
1.1 Features
• The battery cabinets are designed for battery string voltages of ± 120V DC and battery capacities of 9Ah or 40Ah, @ C20
to 1.67VPC.
• Battery cabinets contain multiple 12V DC AGM batteries connected in series to achieve higher voltages.
• Each battery cabinet contains several shelves to achieve the required battery string voltages:
o BP240V09 / BP240V09K / BP240V09-NIB: holds 80 x 9Ah AGM batteries
o BP240V40 / BP240V40-NIB: holds 20 x 40Ah AGM batteries
o BP240V40L / BP240V40L-NIB: holds 40 x 40Ah AGM batteries
• Hinged lockable door facilitates access to batteries for periodic maintenance.
• A minimum of 4 in. (100 mm) clearance is located above the individual batteries for access to terminals.
• The battery cabinet is constructed of heavy-gauge steel for durability.
• A baked powder-coat finish provides corrosion resistance.
• The battery cabinet ships bolted to a pallet with a double layer of protective stretch wrap and integrated corner and top
protection.
• Appropriate ventilation and convection cooling of individual batteries is provided via spacing between batteries. Front and
rear vents allow the free flow of warmer air out of the battery cabinet.
• A molded case circuit breaker is provided for overcurrent protection.
• User-supplied power output cables can be fed into the battery cabinet via built-in conduit knockouts on the bottom of the
cabinet for BP240V40/40L/40-NIB/40L-NIB models, and with an included cable for BP240V09/09K/09-NIB models at the
rear of the cabinet.
• For improved safety, higher power density and minimized maintenance, the cabinet systems use Valve-Regulated Lead-Acid
(VRLA) recombinant batteries. The electrolyte in these batteries is immobilized in either an absorbent mat separator or a
gelling medium, eliminating the spilling hazards and maintenance requirements of free liquid electrolyte. There is no need to
add water or measure specific gravity.
• Because the batteries are recombinant cells that employ an oxygen recombination cycle, minimal gasses are emitted during
normal float charging. Each cell contains an individual valve, which releases the gas products from overcharge and prevents
pressure build-up within the cell.
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1. Introduction
1.2 UPS and Battery Cabinet Compatibility
Cabinets with Internal Batteries BP240V09 / 09K BP240V40 BP240V40L
Cabinets without Internal Batteries BP240V09-NIB BP240V40-NIB BP240V40L-NIB
10kVA-20kVA
UPS with Internal
Batteries
• S3M10K1B, S3M10K2B, S3M10K3B
• S3M15K2B, S3M15K3B
• S3M20K3B
Yes No No
10kVA-20kVA UPS
with NO Internal
Batteries
• S3M10K-NIB
• S3M15K-NIB
• S3M20K-NIB
Yes Yes Yes
25kVA-100kVA UPS
with NO Internal
Batteries
• S3M25K, S3M30K No Yes Yes
• S3M50K No No Yes
• S3M60K, S3M80K, S3M100K No No No
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2. Important Safety Instructions
SAVE THESE INSTRUCTIONS
All sections of this manual contain instructions and warnings that must be followed during the installation and
operation of the battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to
move, install or connect your battery cabinet.
Failure to heed these warnings may affect your warranty and cause serious property damage and/or personal injury.
DANGER! LETHAL HIGH-VOLTAGE HAZARD!
All wiring should be performed by a qualified electrician in accordance with the warnings in this manual
and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and
property damage.
2.1 Installation and Location Warnings
• Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, flammable liquids
and gasses, conductive contaminants, dust and direct sunlight.
• Install the battery cabinet in a level, structurally sound location.
• The battery cabinet is extremely heavy. Exercise caution when moving or lifting the unit.
• Operate the battery cabinet at indoor temperatures between 0° C and 40° C only. For best results, maintain an ambient
indoor temperature of 25° C.
• Allow adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert
objects into the battery cabinet’s external ventilation openings.
• Do not place any object on the battery cabinet, especially containers of liquid.
• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and
create a potential for serious personal injury.
• Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear
the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load.
Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)
• For emergency use, install a fire extinguisher rated for energized electrical equipment fires (Class C rating or exact
equivalent, with a non-conductive extinguishing agent) near the battery cabinet.
2.2 Connection Warnings
• The battery cabinet contains hazardous high voltages that have the potential to cause personal injury or death from electric
shock.
• The battery cabinet has its own energy source. The output terminals may be live, even when the battery cabinet is not
connected to a UPS system.
• The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.
• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the
failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended.
• De-energize all input and output power sources before installing cables or making electrical connections.
• Use flexible cable of sufficient length to permit battery cabinet servicing.
• Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated
VW-1, FT-1 or better. Use cable sleeves and connector clamps.
• Confirm all cables are marked correctly according to their purpose, polarity and diameter.
• Observe proper polarity by following the positive and negative markings on the unit. Failure to observe proper polarity may
damage the batteries and create a serious risk of personal injury and property damage.
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2. Important Safety Instructions
Wiring and assembly should be performed by trained, qualified electricians only. Refer to the UPS unit’s Owner’s Manual for
wire sizing.
2.3 Battery Warnings
• The battery cabinet requires routine maintenance by qualified, knowledgeable service personnel familiar with its operation.
All required precautions should be taken prior to opening the cabinet for any reason. Keep unauthorized personnel away
from batteries.
• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these
batteries or sample the electrolyte specific gravity.
• VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near batteries. DO NOT cause
flames or sparks near batteries. Discharge static electricity from body before touching batteries. DO NOT open or mutilate
batteries—released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a fire—
they may explode.
• Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement
should be performed only by qualified service personnel observing proper precautions. Use tools with insulated handles.
Remove watches, rings or other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery terminals
with any object. Do not lay tools or metal parts on top of batteries.
• Replace batteries with equivalent batteries (same number and type) available from Tripp Lite.
• The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose of batteries except through
approved channels in accordance with all applicable local, state and national regulations.
• Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not
in bypass mode. Disconnect the charging source prior to connection or disconnecting battery terminals.
• If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries
to recharge. The charging source should be turned on and the batteries should be recharged at least one uninterrupted
24-hour period every 3 months. Failure to recharge the batteries periodically may cause permanent battery damage.
• Allow batteries to charge uninterrupted for 24 hours after installation.
Note on Labeling
These symbols may appear on the product label:
V : DC Voltage
: Ground
+: Battery Positive
– : Battery Negative
Refer to the product label for model numbers, voltage ratings and other important information.
Standards Compliance
UL 1778, CSA-C22.2 No. 107.3-14 (3rd Ed)
ISTA B (Transport, Vibration, Tilt)
7
3. Battery Cabinet Installation
Read Section 2 – Important Safety
Instructions Before Installation
3.1 Preparation
• At your site, prepare to off-load the battery cabinet from the delivery truck and transport it to the final installation location.
Consider both the packaged weight and dimensions.
• Make sure the floor can support the load of the specific battery cabinet being installed. The battery cabinet must
be installed in a structurally sound area with a level floor that is able to bear the weight of the battery cabinet and other
equipment that will be installed nearby.
• Draw a wiring schematic representing the cables connected between the battery cabinet’s output terminal blocks
and any external disconnect device, junction box and/or load/rectifier.
• If you plan to store the battery cabinet for an extended period before or after installation, follow the instructions in
section 8. Storage and Service.
3.2 Transportation
1. Inspect the shipping container(s) for visible damage (do not remove the stretch wrap around the unit until it has
been transported to the final installation location). Confirm that the model name and rating match the unit you ordered. If
you determine the unit has been damaged during shipping or if anything appears to be missing,
contact Tripp Lite for assistance. Do not attempt to use the unit if it has been damaged or mishandled.
2. Do not attempt to move or unpack the battery cabinet without assistance. Use appropriate handling equipment
rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend
forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)
Confirm load limits for freight elevators, handling equipment and floors along the transport route
are not exceeded by the combined weight of the packaged battery cabinet, handling equipment and personnel. Confirm
that the packaged unit will pass through any doorways along the intended route.
3. The battery cabinet is secured with stretch wrap to protect it during shipping and movement within a facility.
Remove the stretch wrap from the battery cabinet when the unit is in the final installation location—not before.
3.3 Mechanical Check
While the assembled cabinet battery system is still on the shipping pallet, inspect all sides for impact or other damage.
1. Open the front door of the battery cabinet.
2. Confirm none of the internal parts (batteries, terminal blocks, circuit breaker and other parts) have been damaged.
3. Note the individual battery model number and terminal type shown in section 7. Specifications.
4. Use insulated tools to tighten all battery terminal connections to the recommended torque shown in the table in section
5.3 Power Cables.
5. Use insulated tools to tighten the cables from the positive and negative output terminals at the end batteries to the circuit
breaker.
8
3. Battery Cabinet Installation
3.4 Package Contents
Part Number Description
BP240V09
BP240V09K
BP240V09-
NIB BP240V40 BP240V40L
BP240V40-
NIB
BP240V40L-
NIB
Owner's Manual
933BF6 Yes Yes Yes Yes Yes Yes
Battery Cable
73184C Length 1.3 m Cables
with Anderson
connector terminals
2 2 n/a n/a n/a n/a
Battery Cable
731891 Length 3 m Cables
with Anderson
connector terminals
n/a n/a 2 2 2 2
Battery Shorts/
Jumper Cables
731856 Copper bars for
interconnecting
adjacent batteries
n/a 72 n/a n/a n/a n/a
Cushion
820606 Battery cabinet
bracket/panel
assembly
n/a 16 n/a n/a n/a n/a
Battery Cables
for "-NIB"
Models
Various P/N For connecting the
battery strings to the
cabinet
n/a n/a n/a n/a 9 16
Copper Jumper
Bars
1038F2 Copper bars for
interconnecting
adjacent batteries
n/a n/a n/a n/a 14 28
3.5 Internal Wiring (Typical)
• Battery cabinets use multiple 12V DC batteries connected in series to provide nominal DC voltage of 240V DC (±120V DC).
• Internal cabling is sized for specific application load currents. Do not use any other cable size other than the one provided in
the battery cabinet.
• Each battery cabinet shelf includes a specific wiring diagram. Refer to section 5. Installation for battery installation details.
• All circuit breakers are in the middle tier of the battery cabinet.
• All load connection polarities will be labeled as “+” (battery positive), “-“ (battery negative) and “N” (battery center tap) for
±120V DC strings.
• All battery cabinets are provided with a branch circuit overcurrent protection device and may be wired directly to the load or
UPS.
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3. Battery Cabinet Installation
3.6 Battery Cabinet Placement
Place the battery cabinet in a cool location with free airflow and away from direct heat sources. The lifespan and performance
of a battery may be dramatically affected by elevated temperature, decreasing 50% for each 8.25° C above 25° C.
1. Prepare the surface where the cabinet will be placed. The surface must be clean, flat and able to support the battery
cabinet and other equipment installed nearby. See section 7. Specifications for floor loads.
2. Allow adequate clearance around the front and rear of the battery cabinet for ventilation and maintenance. The front door
must be accessible to allow easy access to internal batteries, internal fuses and other overcurrent protection devices. See
section 5.1 Unpacking and Inspection for dimensions and battery cabinet measurements.
3. If the cabinet will be anchored to the floor, install appropriate anchor bolts in the mounting hole located at the bottom of
the cabinet. Use washers to create a level surface between the mounting areas around the anchor bolts.
4. Using extreme caution, remove the bolts securing the battery cabinet to the shipping pallet.
5. Forklift forks should be at maximum width within the cabinet clearance opening and fully inserted to prevent tipping. Lift
cabinet from bottom only. Be careful not to damage the sheet metal floor of the cabinet with the forks.
6. If the battery cabinet will be secured to the floor, carefully align and lower the battery cabinet down on the floor anchor
bolts and secure it in place.
7. If the cabinet will not be secured to the floor, lower it into the designated space and then level it using shims. Leveling does
not affect performance, but does align the battery cabinet with other equipment in the facility.
3.7 Electrical Connection
DANGER! LETHAL HIGH-VOLTAGE HAZARD!
All wiring should be performed by a qualified electrician in accordance with the warnings in this manual and
all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property
damage.
• The battery cabinet is connected to the load through a DC circuit breaker. This allows the battery to disconnect from the load
and charger for maintenance and/or repair.
• The DC molded case circuit breakers are CE-approved for branch circuit protection. If replacement is required, CE-approved
components with the same voltage and current rating must be used.
• The size of the load connection cables must consider maximum allowable voltage drop, as well as the cables’ continuous
ampere capacity and anticipated ampere discharge rate of the individual battery cabinet. A maximum voltage drop of 1.5V
DC in the load connection cables is recommended. Refer to the UPS unit’s Owner’s Manual for recommended wire sizes.
• Refer to all applicable local, state and national codes for appropriate cable size and ratings.
• External circuit protection devices (fuses or circuit breakers) must consider the discharge rate of the battery, the wiring to be
protected and the DC short circuit current of the battery.
After performing the installation procedures in section 5. Installation, perform the following:
1. Open the front door of the battery cabinet to access internal components. Use a digital voltmeter when voltage
measurements are required.
2. Determine if the battery has been inadvertently grounded by resetting the circuit breaker to the “On” position and
measuring the voltage between the battery cabinet grounding lug and the positive load connection point within the cabinet.
This voltage should measure 0 (zero) VDC. If the measured voltage is not zero, determine the cause and correct before
proceeding.
3. Return the internal circuit breaker to an open “Off” position as a safety precaution while connecting the output cables.
Doing so prevents damage in the event the cables are accidentally shorted.
10
3. Battery Cabinet Installation
4. The top of the battery cabinet includes knockouts for load connection cable entry. Punch out the appropriate knockout and
connect the conduit or cable bushing.
5. The output circuit breaker accommodates cables up to 300 mm
2
.
6. Connect an appropriate equipment grounding cable to the grounding lug located on the top of the battery cabinet.
7. Feed the positive and negative cables (and “N” center, if equipped) from the open external disconnect switch or the UPS
battery field wiring terminals through the conduit/cable bushing. Connect to the respective output terminals inside the
battery cabinet.
3.8 Final Electrical Check
Before closing any connecting circuit breaker or disconnect switch, complete these verification steps:
1. Verify the battery cabinet output voltage is correct.
2. If battery cabinets will be operated in parallel, verify that the individual system output voltages match within 2V DC.
3. Verify the voltage measured between either output terminal and the battery cabinet ground is zero.
4. If any of the above verification steps show an irregularity, determine and correct the cause before proceeding.
5. Reset the circuit breaker to the “On” position.
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4. Mechanical Data
4.1 Physical Measurements
4.1.1 BP240V09, BP240V09K and BP240V09-NIB
Dimensions (H x W x D): 34.2 x 9.8 x 35.4 in. (868 x 250 x 900 mm)
Front View Side View Rear View
Figure 4-1: BP240V09, BP240V09K and BP240V09-NIB
34.2”
(868 mm)
9.8”
(250 mm)
35.4”
(900 mm)
12
4. Mechanical Data
Figure 4-2: Rear View (Terminal Block without Cover)
1
External Battery Cable Connectors
2
Battery Breaker
3
Grounding Lug
4
Battery Cable Knockouts
3
2
1
4
13
4. Mechanical Data
4.1.2 BP240V40 and BP240V40-NIB
Dimensions (H x W x D): 47.2 x 17.4 x 33.5 in. (1200 x 442 x 850 mm)
Front View Side View Rear View
Figure 4-3: BP240V40 and BP240V40-NIB
47.2”
(1200 mm)
17.4”
(442 mm)
33.5”
(850 mm)
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4. Mechanical Data
Figure 4-4: Rear View, BP240V40 and BP240V40-NIB
(Terminal Block Shown without Cover)
1
Battery Breaker (one breaker for one battery group)
2
External Battery Cable Connectors for 10-20kVA UPS Models
3
Battery Cable Terminal Connectors for 25-30kVA UPS Models
4
Grounding Lug
5
Battery Cable Knockouts
4
2
1
3
5
15
4. Mechanical Data
4.1.3 BP240V40L and BP240V40L-NIB
Dimensions (H x W x D): 63 x 23.6 x 33.5 in. (1600 x 600 x 850 mm)
Front View Side View Rear View
Figure 4-5: BP240V40L and BP240V40L-NIB
63”
(1600 mm)
23.6”
(600 mm)
33.5”
(850 mm)
16
4. Mechanical Data
Figure 4-6: Rear View, BP240V40L and BP240V40L-NIB
(Terminal Block Shown without Cover)
1
Battery Breaker (one breaker for one battery group)
2
External Battery Cable Connectors for S3M10-20kVA UPS Models
3
External Battery Cable Connectors for S3M25-50kVA UPS Models
4
Grounding Lug
5
Battery Cable Knockouts
4
2
1
3
5
17
4. Mechanical Data
4.2 Physical Requirements
Leave a minimum of 20 in. (500 mm) around the front, back and left and right sides of the cabinet for operation
and ventilation.
20”
(500 mm)
20”
(500 mm)
20”
(500 mm)
18
5. Installation
Note: Before installation, inspect the unit. Ensure nothing inside the package is damaged. Retain the original packing material
in a safe place for future use.
5.1 Unpacking and Inspection
Any damage to packaging should be noted with the delivery carrier at the time of receipt.
Remove the rail kit, battery enclosure, and battery modules from the packaging.
Note: The battery modules are very heavy. Be cautious when unpacking and lifting the unit to avoid injury.
Don’t tilt the battery pack when removing it from the packaging.
Inspect the battery cabinet for damage that may have occurred from transport. If damage is found, do not turn on the unit.
Immediately contact the dealer from whom the unit was purchased.
Check the accessories according to the packing list and contact the dealer in case of missing parts.
For Battery Cabinet Models BP240V09, BP240V09K, BP240V09-NIB
3. Remove the inner carton, unfasten and remove the
screws securing the cabinet to the shipping pallet.
4. Place the incline board on the floor. Use the screws
unfastened in step 3 to fasten the incline board to the
pallet.
2. Remove the outer carton. 1. Remove the packing tape with scissors.
19
5. Installation
5. Slowly slide the cabinet down from the pallet.
For Battery Cabinet Models BP240V40, BP240V40L
2. Remove the carton. 1. Remove the packing tape with scissors.
20
5. Installation
3. Remove the foam packing. 4. Remove the metal brackets securing the
battery cabinet to the shipping pallet.
6. Lift the cabinet from the pallet.5. Position a forklift under the cabinet.
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Le manuel du propriétaire