PROPOINT 8844003 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire
V1.0 8844003
Please read and understand all instructions before use. Retain this manual for future
reference.
CUT-OFF TOOL
3 IN. AIR
8844003 3 in. Air Cut-Off Tool V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Air Inlet 1/4 in.
Pressure Range 90 PSI
Air Consumption @ 90 PSI 4 CFM
Arbor Size 3/8 in.
Speed Rating 20,000 RPM
Wheel Diameter 3 in.
Min. Hose Size 3/8 in.
Overall Length 7 in.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice
that could result in severe personal injury or death if the
proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that
may result in minor or moderate injury if proper practices are
not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage, but
not personal injury.
V1.0 3 in. Air Cut-Off Tool 8844003
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INTRODUCTION
The 3 in. Air Cut-Off Tool is ideal for a wide range of cutting applications,
like cutting sheet metal, steel pipes, bolts and nuts, using the appropriate
3 in. cut-off wheel. The trigger lever controls the airflow and cutting wheel
speed.
SAFETY
WARNING! Read and understand all instructions before using this
tool. The operator must follow basic precautions to reduce the
risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not working
in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store unused tools properly in a safe and dry location to prevent
rust or damage. Lock tools away and keep out of the reach of
children.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National
Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate matter.
8844003 3 in. Air Cut-Off Tool V1.0
4 For technical questions call 1-800-665-8685
3. Wear gloves that provide protection based on the work materials or
to reduce the effects of tool vibration.
3.1 Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
4. Wear protective clothing designed for the work environment and
tool.
5. Non-skid footwear is recommended to maintain footing and
balance in the work environment.
6. Wear steel toe footwear or steel toe caps to prevent a foot injury
from falling objects.
7. Wear the appropriate rated dust mask or respirator.
8. This tool can cause hearing damage. Wear hearing protection gear
with an appropriate Noise Reduction Rating to withstand the
decibel levels.
9. The tool may contain high pressure. Use safety glasses and gloves
for protection during operation. Keep hands clear of the exposed
rubber portions of the hose.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and
balance enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the
workpiece by hand or against your body may lead to personal
injury.
5. Securely hold this tool using both hands. Using a tool with only one
hand can result in loss of control.
6. Keep your fingers away from the trigger/switch while carrying the
tool, attaching an air hose or an accessory. Lock the
trigger/switch safety if available.
V1.0 3 in. Air Cut-Off Tool 8844003
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7. Avoid unintentional starts. Be sure that the regulator/throttle switch
is in the neutral or OFF position when not in use and before
connecting it to any air source.
8. Never point the air stream or tool at any point of your body,
other people or animals. Debris and dust ejected at high speed
can cause an injury.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to the tool safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
WARNING! Some surfaces contain materials which can be toxic.
When working on materials that may contain lead, asbestos,
copper chromium arsenate or other toxic materials, extra care
should be taken to avoid inhalation and minimize skin contact.
1. Use the correct tool for the job. This tool was designed for a specific
function. Do not modify or alter this tool or use it for an unintended
purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. Only use accessories that are specifically designed for use with the
tool. Ensure the accessory is tightly installed.
4. Do not use a dull or damaged cutting accessory. A dull cutting
accessory requires more force to use the tool, possibly causing the
accessory to break. This may cause an injury and will damage the
workpiece.
5. Only use a cutting accessory that exceeds the No Load Speed
rating (see Specifications).
6. Always wait until the motor has reached full speed before starting a cut.
7. Never install more than one cutting accessory at a time unless the
tool and cutting accessories are designed for that purpose.
8. Use the correct mounting hardware. The mounting hardware is
designed to hold the cutting accessory on the tool to allow optimum
performance and safety of operation. Mismatched mounting hardware
may result in a tool malfunction and cause an injury.
8844003 3 in. Air Cut-Off Tool V1.0
6 For technical questions call 1-800-665-8685
8.1 Only use a cutting wheel with the correct arbor size and shape
that matches the tools spindle.
9. Inspect material for foreign objects such as staples, nails or debris.
Remove from material before cutting.
10. Do not subject the cut off wheel to any lateral pressure as it may
damage the tool or cause it to kickback.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch or
control. A power tool that fails to respond to the controls is dangerous
and can cause an injury. A qualified technician must repair and verify
the power tool is operating correctly, before it can be used.
2. Do not cover the air vents.
3. Disconnect the power source before installing or servicing the tool.
4. Remove adjusting keys and wrenches before using the tool. The
tool may eject an attached wrench or a key and cause an injury to
you or a bystander.
5. Never force the tool. Excessive pressure could break the tool,
resulting in damage to your workpiece or serious personal injury.
Excessive pressure is the cause if your tool runs smoothly under no
load, but roughly under load.
6. Keep hands and fingers away from the work area. Any part of the
body contacting the tools working parts could result in an injury.
7. Before using the tool on a workpiece, test the tool by running it at
the highest no load speed for at least 30 seconds in a safe
position. Stop immediately if there is any abnormal vibration or
wobbling. Check the tool to determine the cause.
8. Never touch the tool accessory or workpiece during or immediately
after use. They may be hot and could inflict a burn injury.
9. Never use a tool with a cracked or worn tool accessory. Change
the tool accessory before using it.
10. Do not start the tool when the tools accessory is touching the
workpiece.
11. Do not place the tool down until the tools accessory has stopped
moving. The accessory may catch the surface of work material and
wrench itself free, causing injury to the user and others in the work area.
V1.0 3 in. Air Cut-Off Tool 8844003
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12. Use extra caution when making a plunge cutinto existing walls or
other blind areas. You may cut objects that can cause kickback,
cut an electrical wire or a water pipe. The tools exposed metal
surfaces may convey a shock to the operator from a livewire.
13. Gum and wood pitch hardened on an accessory slows the tool and
increases the potential for kickback. Remove the accessory from
the tool, then clean it with gum and pitch remover, hot water or
kerosene. Never use gasoline. Allow to dry before use. Discard the
accessory if the gum or pitch cannot be removed.
KICKBACK PRECAUTIONS
Kickback is a sudden reaction to a pinched or snagged cutting
accessory. The tool kicks out and away from the workpiece while the
cutting accessory is still active. This can inflict a serious injury on the
user or a bystander. Kickback can also damage the tool or workpiece.
Kickback can be avoided by taking proper precautions:
1. Maintain a firm grip on the tool and position your body and arms to
allow you to resist a kickback. Kickback will propel the tool in the
direction opposite to the cutting accessorys teeth or direction of
rotation. A snagged rotary cutting wheel may pull the tool out of
your grasp.
2. If kickback occurs:
2.1 the cutting accessory may pass over a body part, causing a
serious injury;
2.2 a rotary cutting wheel may wrench the users arm causing
muscle or joint injuries; and
2.3 the tool may strike bystanders.
3. Use clamps or a vice to hold down smaller workpieces.
4. Use special care when working on corners, sharp edges or flexible
material. These workpieces have a tendency to snag the cutting
accessory.
5. Only use cutting accessories designed for the tool.
6. Support large panels to minimize the risk of pinching the cutting
accessory. Large panels may sag under their own weight. Place
supports under the panel on both sides of the cutline. Place other
supports under the rest of the panels to prevent them from falling
after the cut.
8844003 3 in. Air Cut-Off Tool V1.0
8 For technical questions call 1-800-665-8685
AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source.
Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate
control over the air supply in an emergency, even if a hose is
ruptured.
3. Discontinue tool use if it does not work properly or air is leaking.
Tag or mark the tool as defective’ or out of serviceuntil repaired.
4. Check the manufacturers maximum pressure rating for air tools
and accessories. Compressor outlet pressure must be regulated to
never exceed the maximum pressure rating of the tool (see
Specifications). Exceeding the maximum PSI rating can create a
bursting hazard, causing injury and property damage.
5. Attach all accessories properly to the tool before connecting the air
supply. A loose accessory may detach or break during operation.
6. Never use oxygen, combustible gas or any other bottled gas as a
power source. Any power source other than an air compressor
could cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after
each use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply
on. Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at high
speeds from the compressed air stream. Always wear OSHA
approved safety glasses to protect the eyes during operation of the air
compressor.
10. Always turn off the air compressor and drain tank pressure
completely before attempting maintenance or attaching air tools.
Release pressure slowly from the system.
11. Serious injury or death may occur from inhaling compressed air. The
air stream may contain carbon monoxide, toxic vapors or solid
particles. Never inhale compressed air directly from the pump or air
tool.
V1.0 3 in. Air Cut-Off Tool 8844003
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AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing is
heard from the air hose or couplers. Replace the defective air hose.
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the
air hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
3.1 Never carry the tool by the air hose.
3.2 Keep the air hose behind the tool and out of the tool's work path.
3.3 Keep the air hose away from heat, oil, sharp edges or moving
parts.
3.4 Do not wrap the air hose around the tool as sharp edges may pierce
or crack the air hose. Gently coil the hose and either hang on a
hook or fasten with a device to keep hose together when storing.
4. A damaged or disconnected air hose under pressure may whip
around and inflict personal injury or damage the work area. Secure the
compressor's air hose to a fixed or permanent structure with clamps
or cable ties.
VIBRATION PRECAUTIONS
1. This tool vibrates during use. Repeated or long-term exposure to
vibration may cause temporary or permanent physical injury. Take
frequent breaks when using the tool.
2. If you feel any medical symptoms related to vibrations (such as
tingling, numbness, and white or blue fingers), seek medical
attention as soon as possible.
3. Wear suitable gloves to reduce the effects of vibration.
4. DO NOT use this tool before consulting a physician if one of the
following applies:
a. Pregnant
b. Impaired blood circulation to the
hands
c. Past hand injuries
d. Nervous system
disorders
e. Diabetes
f. Raynaud's Disease
8844003 3 in. Air Cut-Off Tool V1.0
10 For technical questions call 1-800-665-8685
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in
a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage. Make sure that all items in the contents are included.
Contents: Air Cut-Off Tool Cut-Off Wheel
Wrench, 14 mm Hex Key, 4 mm and 3/16 in.
IDENTIFICATION KEY
A Metal Guard
B Cut-Off Wheel
C Body
D Trigger Lever
E Safety Lever
F Air Regulator
G Air Inlet
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification
Key.
INSTALL AIR COUPLER PLUG
Prepare a standard 1/4 in. NPT male air coupler plug (sold separately)
for use with your tool.
1. Wrap the external threads of the air coupler plug with sealant tape.
1.1 Wrap tape in a clockwise direction so it will not unravel.
1.2 Do not tape all the threads. Leave several leading threads
unwrapped for easier alignment.
2. Screw the plug into the tool's air inlet and tighten with a wrench
until snug.
Fig. 1
V1.0 3 in. Air Cut-Off Tool 8844003
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3. Run the compressor at a low volume and check the connection for
air leaks. Do not use the tool until all air leaks are repaired or the
faulty component is replaced.
IMPORTANT! Vibration may cause failure if a quick coupler is
connected directly to the air tool. To overcome this, connect a
leader hose to the tool. A quick coupler may then be used to
connect the leader hose to the air line hose.
CUTTING WHEEL INSTALLATION
WARNING! Disconnect the tool from its air supply before changing
accessories, servicing or performing maintenance.
WARNING! Do not use a toothed cut-off wheel with this tool. This
will cause kickback and may injury yourself or a bystander. See
Kickback Precautions.
1. Place the spanner wrench (#34) on the flats of the spindle (#6) to
hold it in place.
2. Use the hex wrench (#37) to loosen and remove the bolt (#1) and
washer (#35).
3. Install the cutting wheel (B). Ensure the printed side is facing
outward.
4. Replace the bolt and the washer.
4.1 While holding the spindle with the spanner, tighten the bolt
with the hex wrench.
5. Allow the tool to run in idle for a few seconds with the cutting wheel
correctly assembled. A vibrating wheel should be immediately
replaced.
OPERATION
TOOL OPERATION
WARNING! Never remove the metal guard as a shattered cutting
wheel can cause severe personal injury or death. The metal
guard will contain and redirect shards away from the user.
1. Install a cutting wheel appropriate for the material being cut.
2. Connect the tool to an air source.
3. Push the safety lever (E) forward, then press the trigger lever (D) down.
8844003 3 in. Air Cut-Off Tool V1.0
12 For technical questions call 1-800-665-8685
4. Allow the cutting wheel to attain full speed before proceeding to the task.
5. Align the cutting wheel with the workpiece. Keep the metal guard
(A) between yourself and the cutting wheel in case it breaks apart.
6. Apply gentle pressure to the tool and allow the cutting wheel to cut
through the workpiece. Too much force will slow the wheel and
could cause it to break.
7. Keep the tool steady during the cut. Do not attempt to move
laterally or twist the tool as it will break the cutting wheel.
8. Release the trigger once the cut is complete. Allow the wheel to
stop rotating before placing the tool down.
9. Stop the compressor once the task is complete and release residual
pressure from the tool and air hose. Disconnect the air hose from the tool.
PRESSURE DROP
Apply the air consumption and pressure rate numbers to the tools air
inlet, not the compressors outlet. Calculate the pressure drop for your
air supply set-up and increase the compressor outlet pressure to
compensate. Make sure you do not exceed the maximum pressure for
any part of your air supply system.
Installing a pressure gauge at the tool inlet is the best way to measure
the air pressure and adjust the compressors output.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord
periodically. Have damaged or worn components repaired or
replaced by an authorized technician. Only use identical
replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all
times.
6. Maintain the tools labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
V1.0 3 in. Air Cut-Off Tool 8844003
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WARNING! Only qualified service personnel should repair the
tool. An improperly repaired tool may present a hazard to the
user and/or others.
AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other
lubricants are not suitable and will damage the tool or cause a
malfunction during use.
NOTICE! Never use a penetrating oil to lubricate an air tool.
Penetrating oil acts as a solvent that will dissolve the tools
grease packing and may damage the o-rings, causing the tool to
seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a
generous amount of air tool oil in the air inlet and then run the tool
under no load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tools air coupler
plug before each use and after every hour of continuous use. The
tool will not work properly without lubrication and parts will wear
prematurely.
3. Avoid adding too much air tool oil as this can cause premature
power loss and eventual tool failure. A qualified technician will need
to take the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing it
for an extended period of time (overnight, weekend, etc.). Run the
tool for approximately 30 seconds to ensure the oil is evenly
distributed throughout the tool. Store it in a clean and dry location.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing
uncontrolled discharge of waste oil.
8844003 3 in. Air Cut-Off Tool V1.0
14 For technical questions call 1-800-665-8685
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Tool runs at normal
speed, but loses
power under load.
Motor parts worn. 1. Have a qualified technician
service the tool.
2. Replace tool or parts.
Tool runs slowly. Air
flows slightly from
exhaust.
Motor parts jammed
with dirt particles.
OR
Airflow blocked by dirt.
1. Check air inlet filter for
blockage.
2. Pour air tool lubricating oil into
air inlet as per lubrication
instructions for clearing
shipping grease.
3. Operate tool in short bursts to
clear debris.
4. If tool still jammed, clean tool
and lubricate per lubrication
instructions.
Tool runs slowly. Air
flows slightly from
exhaust.
1. Air regulator in
closed position.
2. Damage or
excessive wearing of
internal parts.
1. Open the air regulator to
desired airflow.
2a. Have a qualified technician
service the tool.
2b. Replace tool or parts.
Tools will not run. Air
flows freely from
exhaust.
Damage or excessive
wearing of internal
parts.
1. Have a qualified technician
service the tool.
2. Replace tool or parts.
Abnormal vibration
and/or excessive
heat develops in the
tool.
Improper lubrication. Follow proper lubrication
procedures in this manual.
Tool will not shut off.
1. Throttle valve o-
ring
dislodged
from inlet
valve seat.
2.
Trigger mechanism
jammed or dirty.
1. Replace throttle valve
o-rings.
2. Clean trigger mechanism and
lubricate.
V1.0 3 in. Air Cut-Off Tool 8844003
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PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Loss of power or
erratic
performance.
1. Excessive drain on
the air hose.
Incorrect size or type
of hose connectors.
2. Moisture or
restriction in the air
hose/tank
3. Air compressor has
insufficient flow.
1. Check the air hose and
confirm the hose fitting is
correct for the inlet bushing.
2. Depressurize system and
drain tank and air hose of
water.
3. Ensure tool is connected to
a compressor with a rate
flow that matches the tool.
8844003 3 in. Air Cut-Off Tool V1.0
16 For technical questions call 1-800-665-8685
PARTS BREAKDOWN
PARTS LIST
# DESCRIPTION QTY
1
1
2 Wheel Washer 1
3
1
4 Wheel Cover 1
5
1
6 Spindle 1
7
1
8
Lock Ring 1
9
1
10 Front End
Plate
1
12 Spring Pin 3
13
1
Spacer
14
Rotor
1
15 Rotor Blade 4
16
Cylinder
1
17 Rear End Plate
1
18 Ball Bearing 1
19
Motor Housing
1
20 Safety Lever 1
21
Spring Pin
1
22 Valve Shaft 1
23
O-Ring
1
24 Throttle Valve 1
25
Valve Spring
1
26 O-Ring 1
27
Air Regulator
1
28
Spring Pin
1
29 O-Ring 1
30
Exhaust Sleeve
1
31 Inlet Bushing 1
32
Rubber Ring
1
33 Housing Cover 1
34
14 mm
Spanner
1
35 Spacer 1
36
Muffler
2
37 Allen Wrench
(3/16 in.)
1
38
Hex. Wrench
(4 mm)
1
V1.0 3 in. Air Cut-Off Tool 8844003
Visit www.princessauto.com for more information 17
8844003 3 in. Air Cut-Off Tool V1.0
18 For technical questions call 1-800-665-8685
V1,0 8844003
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil. Conservez ce
manuel afin de pouvoir le consulter plus tard.
OUTIL DE COUPE
PNEUMATIQUE DE 3 PO
8844003 Outil de coupe pneumatique de 3 po V1,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Entrée dair 1/4 po
Plage de pression en lb/po carré 90 lb/po car
Consommation d'air @ 90 lb/po carré 4 pi cube/min
Arbre 3/8 po
Vitesse nominale 20 000 tr/min
Diamètre de roue 3 po
Diamètre min. de tuyau 3/8 po
Longueur hors tout 7 po
DÉFINITIONS DE DANGER
Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage à la
propriété, de blessure ou de décès si on ne respecte pas certaines instructions.
DANGER ! Cet avis indique un risque imdiat et particulier qui
entraînera des blessures corporelles graves ou même la
mort si on omet de prendre les précautions nécessaires.
AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui pourrait entraîner des blessures corporelles
graves ou même la mort si on omet de prendre les
précautions nécessaires.
ATTENTION ! Cet avis indique une situation possiblement dangereuse qui
peut entraîner des blessures mineures ou modérées si on ne
procède pas de la façon recommandée.
AVIS ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui entraînera des dommages au niveau de
l'équipement ou des biens, mais non des blessures
corporelles.
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PROPOINT 8844003 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire

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