PROPOINT 9029372 Le manuel du propriétaire
- Catégorie
- Outils électroportatifs
- Taper
- Le manuel du propriétaire
V1.0 9029372
Please read and understand all instructions before use. Retain this manual for future reference.
DECAL AND UNDERCOAT
REMOVAL KIT
This page is intentionally left blank.
SPECIFICATIONS
Wheel Diameter 4 in.
Spindle Size 11/32 in.
Air Inlet 1/4 in.
Pressure Range 90 PSI
Air Consumption @ 90 PSI 3.5 CFM
Min. Hose Size 3/8 in.
No Load Speed 4,000 RPM
Material Steel/aluminum/plastic
Tool Length 11-13/16 in.
INTRODUCTION
The Decal and Undercoat Removal Kit is ideal for removing decals,
paint, rust and corrosion from metal and plastic components.
SAFETY
WARNING! Read and understand all instructions before
using this tool. The operator must follow basic precautions
to reduce the risk of personal injury and/or damage to the
equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that will
result in severe personal injury or death if the proper precautions
are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could
result in a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may
result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will
result in equipment or property damage, but not personal injury.
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WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not working
in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store unused tools properly in a dry, safe and secure location to
prevent rust, damage or misuse.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved
by the Canadian Standards Association (CSA) or American
National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate
matter.
3. Wear gloves that provide protection based on the work materials or
to reduce the effects of tool vibration.
a. Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
4. Wear protective clothing and gloves designed for the work
environment, materials and tools.
5. Non-skid footwear is recommended to maintain footing and
balance in the work environment
6. Wear steel toe footwear or steel toe caps to prevent a foot injury
from falling objects.
7. Wear the appropriate rated dust mask or respirator. Wear a NIOSH
approved respirator when working on materials that produce
hazardous fumes, dust or particulate matter.
9029372 DECAL AND UNDERCOAT REMOVAL KIT V1.0
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8. The tool may contain high pressure. Use safety glasses and gloves
for protection during operation. Keep hands clear of the exposed
rubber portions of the hose.
9. This tool can cause hearing damage. Wear ear protection gear to
eliminate or reduce the noise. If possible add a muffling device to
the air tool’s exhaust.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and
balance enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding
the workpiece by hand or against your body may lead to personal
injury.
5. Securely hold this tool using both hands. Using a tool with only one
hand can result in loss of control.
6. Keep your fingers away from the trigger/switch while carrying the
tool, attaching an air hose or an accessory. Lock the trigger/switch
safety if available.
7. Avoid unintentional starts. Be sure that the regulator/throttle switch
is in the neutral or OFF position when not in use and before
connecting it to any air source.
8. Never point the air stream or tool at any point of your body, other
people or animals. Debris and dust ejected at high speed can
cause an injury.
9. Serious injury or death may occur from inhaling compressed air.
The air stream may contain carbon monoxide, toxic vapors or solid
particles. Never inhale compressed air directly from the pump or
air tool.
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SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to the
tool safety rules. If you use this tool unsafely or incorrectly,
you can suffer serious personal injury.
WARNING! Some surfaces contain materials which can
be toxic. When working on materials that may contain
lead, asbestos, copper chromium arsenate or other toxic
materials, extra care should be taken to avoid inhalation and
minimize skin contact.
1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. Only use a wheel that is specifically designed for use with the
decal and undercoat removal tool. Ensure the wheel is tightly
installed.
4. Do not use a wheel that is dull or damaged. A dull tool requires
more force to use the tool, possibly causing the wheel to break.
This may cause an injury and will damage the workpiece.
5. Only use a wheel that exceeds the Speed Rating (see
Specifications).
6. Always wait until the motor has reached full speed before starting
the task.
7. Use the correct mounting hardware. The mounting hardware
is designed to hold the wheel on the tool to allow optimum
performance and safety of operation. Mismatched mounting
hardware may result in a tool malfunction and cause an injury.
8. Check the wheel for damage before each use. It can break and
cause serious injury or damage the tool and workpiece.
9. Always handle the wheel with care when mounting or removing it.
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10. Remove adjusting keys and wrenches before using the tool. The
tool may eject an attached wrench or a key and cause an injury to
you or a bystander.
AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source.
Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate
control over the air supply in an emergency, even if a hose is
ruptured.
3. Discontinue tool use if it does not work properly or air is leaking.
Tag or mark the tool as ‘defective’ or ‘out of service’ until repaired.
4. Check the manufacturer’s maximum pressure rating for air tools
and accessories. Compressor outlet pressure must be regulated
to never exceed the maximum pressure rating of the tool (see
Specifications). Exceeding the maximum PSI rating can create a
bursting hazard, causing injury and property damage.
a. The tool does not regulate the pressure level. The power
output is in direct proportion to the air pressure available. An
external air pressure regulator is required to safely use this
tool.
5. Attach all accessories properly to the tool before connecting the air
supply. A loose accessory may detach or break during operation.
6. Never use oxygen, combustible gas or any other bottled gas as
a power source. Any power source other than an air compressor
could cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after
each use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply
on. Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at
high speeds from the compressed air stream. Always wear OSHA
approved safety glasses to protect the eyes during operation of the
air compressor.
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10. Always turn off the air compressor and drain tank pressure
completely before attempting maintenance or attaching air tools.
Release pressure slowly from the system.
11. Do not cover the air vents.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch
or control. A power tool that fails to respond to the controls is
dangerous and can cause an injury. A qualified technician must
repair and verify the power tool is operating correctly, before it can
be used.
2. Shut the power off and disconnect the decal and undercoat
removal tool from the power supply (if possible) before making
any adjustments, changing accessories, cleaning, servicing or
when storing. Such preventive safety measures reduce the risk of
starting the tool accidentally.
3. Never force the tool. Excessive pressure could bend or break
the decal and undercoat removal tool, resulting in damage to the
tool, your workpiece or serious personal injury. If the decal and
undercoat removal tool runs smoothly under no load, but does not
run smoothly under load, then excessive pressure is being used.
4. Position the decal and undercoat removal tool's safety guard over
the wheel when not in use.
5. Check if the decal and undercoat removal tool's moving parts are
misaligned or binding before each use. Correct the issue before
using the decal and undercoat removal tool to avoid an injury or
damage to the tool.
6. Always be aware of the position of your hands relative to the decal
and undercoat removal tool. Avoid awkward hand positions where
a sudden slip could cause a hand to move into the wheel. Never
reach behind or beneath the decal and undercoat removal tool.
7. Only use accessories that are specifically designed for use with
the decal and undercoat removal tool. Ensure the wheel is tightly
installed.
9029372 DECAL AND UNDERCOAT REMOVAL KIT V1.0
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8. Only use a wheel that exceeds the Speed rating (see
Specifications).
9. Before using the decal and undercoat removal tool on a workpiece,
test the decal and undercoat removal tool by running it at the
highest speed rating for at least 30 seconds in a safe position.
Stop immediately if there is any abnormal vibration or wobbling.
Check the tool to determine the cause.
10. Never touch the wheel or workpiece during or immediately after
use. They may be hot and could inflict a burn injury.
11. Do not cover the air vents. Proper cooling of the motor is
necessary to ensure normal life of the tool.
12. Never use a tool with a wheel that is cracked or worn. Change the
wheel before using it.
13. Do not place the decal and undercoat removal tool down until the
wheel has stopped moving. The decal and undercoat removal tool
may catch the surface of work material and wrench itself free,
causing injury to the user or others in the work area.
14. Avoid unintentional starts. Be sure that the regulator/throttle switch
is in the neutral or OFF position when not in use and before
connecting it to any air source.
15. Never point the decal and undercoat removal tool towards yourself.
It could inflict an injury.
KICKBACK PRECAUTIONS
Kickback is a sudden reaction when the decal and undercoat removal
tool snags or is caught on the material. If kickback occurs:
•The wheel may pass over a body part, causing an injury.
•The tool may strike bystanders.
•Kickback can also damage the tool or workpiece.
Kickback can be avoided by taking proper precautions:
1. Maintain a firm grip on the tool and position your body and arms to
allow you to resist a kickback. Kickback will propel the tool in the
direction opposite the wheel's direction of rotation. The tool may
pull out of your grasp.
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a. Use clamps or a vice to hold down smaller workpieces.
2. Only use a wheel designed for the tool.
AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing
is heard from the air hose or couplers. Replace the defective air
hose.
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the
air hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool's work
path.
c. Keep the air hose away from heat, oil, sharp edges or moving
parts.
d. Do not wrap the air hose around the tool as sharp edges may
pierce or crack the air hose. Gently coil the hose and either
hang on a hook or fasten with a device to keep hose together
when storing.
4. A damaged or disconnected air hose under pressure may whip
around and inflict personal injury or damage the work area. Secure
the compressor's air hose to a fixed or permanent structure with
clamps or cable ties.
5. Install an in-line shutoff valve or regulator to allow immediate
control over the air supply in an emergency, even if a hose is
ruptured.
VIBRATION PRECAUTIONS
1. This tool vibrates during use. Repeated or long-term exposure to
vibration may cause temporary or permanent physical injury. Take
frequent breaks when using the tool.
9029372 DECAL AND UNDERCOAT REMOVAL KIT V1.0
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2. If you feel any medical symptoms related to vibrations (such
as tingling, numbness, and white or blue fingers), seek medical
attention as soon as possible.
3. Wear suitable gloves to reduce the effects of vibration.
4. DO NOT use this tool before consulting a physician if one of the
following applies:
a. Pregnant
b. Impaired blood circulation to
the hands
c. Past hand injuries
d. Nervous system disorders
e. Diabetes
f. Raynaud's Disease
UNPACKING
WARNING! Do not operate the tool if any part is missing.
Replace the missing part before operating. Failure to do so
could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage.
Contents:
• Decal and Undercoat
Removal Tool
• Eraser Wheel
• (3) Wire Wheel
• Fiber Wheel
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IDENTIFICATION KEY
A. Safety Guard
B. Handle
C. Air Coupler Plug
D. Safety Guard
Cover
E. Protective Guard
F. Trigger Lever
G. Fiber Wheel
H. Eraser Wheel
I. Wire Wheel
J. Wire Wheel Hub (not shown)
ASSEMBLY & INSTALLATION
INSTALL AIR COUPLER PLUG
Prepare a standard 1/4 in. NPT coupler plug (sold separately) for use
with your tool.
1. Wrap the external threads of the coupler plug with sealant tape.
a. Wrap tape in a clockwise direction so it will not unravel.
b. Do not tape all the threads. Leave several leading threads
unwrapped for easier alignment.
2. Screw the coupler plug into the tool's air inlet and tighten with a
wrench until snug.
3. Run the compressor at a low volume and check the connection for
air leaks. Do not use the tool until all air leaks are repaired or the
faulty component is replaced.
Figure 1.
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IMPORTANT! Vibration may cause failure if a quick coupler
is connected directly to the air tool. To overcome this,
connect a leader hose to the tool. A quick coupler may then
be used to connect the leader hose to the air line hose.
INSTALL WHEEL
The decal and undercoat removal tool has three types of wheels for
removing unwanted material from the workpiece: wire, fiber and eraser.
1. Disconnect the power source before installing or servicing the tool.
2. Remove the hex screw that fastens the protective cover to the
safety guard, remove the cover and set both aside.
3. Remove lock washer and center screw from the drive belt shaft.
4. Place the wheel hub onto the shaft. The hex screw heads must be
facing upwards.
• The bent bristles on the wire wheel must point to the left or in
the counterclockwise direction to function correctly.
5. Drop the lock washer into the wheel's center opening, then secure
the wheel with the center screw.
6. Place the protection cover back onto the safety guard. Check that
the wheel is not touching the cover. Adjust the wheel to sit properly
if it is.
7. Secure the cover with the protective screw.
OPERATIONS
Inspect the decal and undercoat removal tooland the wheel periodically.
Repair or replace damaged or worn components and accessories.
Only use identical replacement parts when servicing (see Care &
Maintenance).
Each type of wheel is best used for specific tasks:
•The eraser wheel will peel away the decal, but may leave
an adhesive residue. Remove any residue with an appropriate
cleaning product for the material.
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• The fiber wheel will remove rust, corrosion and paint from the
workpiece without marring the underlying surface.
• The wire wheel will remove paint, rust, auto-body coating and
welding slag. A stainless steel wire wheel is needed when cleaning
aluminum workpieces.
1. Determine if you need to clamp or secure the workpiece.
2. Insert the the wheel and tighten the lock washer and screw.
3. Turn on the air source to the lowest volume.
4. Position the sanding drum so that it does not touch anything.
5. Push the safety lever forward, then press the trigger lever down.
6. Hold the decal and undercoat removal tool firmly and apply it to the
workpiece.
7. Move the wheel across the surface slowly side-to-side while pulling
it backward until the material is removed.
8. Lift the decal and undercoat removal tool away from the workpiece
when done.
9. Release the trigger to stop the tool.
10. Stop the compressor once the task is complete and release
residual pressure from the tool and air hose. Disconnect the air
hose from the tool.
ADDITIONAL WIRE WHEEL INSTRUCTIONS
Some areas are difficult to clean with the wire
wheel, such as the corners where the surfaces
of steep-angled structures meet. Holding the tool
perpendicular will prevent the bristles from reaching
into the corner (Fig. 2).
The rotating wire wheel bristles must align with the
joint's direction where two surfaces meet to at an
angle. This will allow the bristles to bend enough to
reach the joint (Fig. 3).
Figure
2
.
9029372 DECAL AND UNDERCOAT REMOVAL KIT V1.0
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Do not apply excessive pressure on the wire wheel.
The bristles will splay outward and the ends may not
strike the material correctly, resulting in a poor
cleaning job.
Rotate the tool from side-to-side at your wrist when
cleaning a curved surface, so all the bristles are
striking the workpiece throughout the curve.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical replacement
parts when servicing.
3. Only use accessories intended for use with this tool. Follow
instructions for changing accessories.
4. Keep the tool handles or gripping surfaces clean and dry.
5. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
for replacements.
WARNING! Only qualified service personnel should repair
the tool. An improperly repaired tool may present a hazard
to the user and/or others.
AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other
lubricants are not suitable and will damage the tool or cause
a malfunction during use.
NOTICE! Never use a penetrating oil to lubricate an air tool.
Penetrating oil acts as a solvent that will dissolve the tool’s
grease packing and may damage the o-rings, causing the
tool to seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a
Figure
3
.
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generous amount of air tool oil in the air inlet and then run the tool
under no load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tool’s coupler
plug before each use and after every hour of continuous use. The
tool will not work properly without lubrication and parts will wear
prematurely.
3. Avoid adding too much air tool oil as this can cause premature
power loss and eventual tool failure. A qualified technician will
need to take the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing
it for an extended period of time (overnight, weekend, etc.). Run
the tool for approximately 30 seconds to ensure the oil is evenly
distributed throughout the tool. Store it in a clean and dry location.
REPLACE WORN WHEELS
The wheels will eventually wear down and become less effective.
The bent bristle wheels can be resharpened and the fiber and eraser
wheels can be cleaned, but eventually they must all be replaced at
some point.
1. Remove the wheel and hub from the tool.
2. Remove the three hub screws and set aside.
3. Remove the upper half of the hub and set aside.
4. Remove the old wheel and either recycle or discard it.
5. Push the new wheel into place on the hub. The bent wire bristles
must point counterclockwise. The eraser, fiber and straight shaft
wheels do not have a required orientation.
6. Place the upper hub onto the newly installed wheel and align the
bolt holes.
7. Fasten the three screws into place.
8. Reinstall the assembled wheel onto the tool.
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SHARPENING WIRE WHEEL BRISTLES
WARNING! Prevent a personal injury or accident by
disconnecting the wheel from its power source before
servicing or changing accessories.
IMPORTANT! The bristle sharpening instructions are only
for the bent bristle wire wheel. The straight bristle wire
wheel cannot be re-sharpened once the bristles are dull.
The bent bristles will become dull with time and use. The workpiece's
surface will not be as clean, which may cause you to apply more
pressure on the tool to attain the same result. This will damage the wire
wheel and you will need to replace it more frequently.
Regular sharpening will extend the wire wheel's lifespan. Sharpen the
bristles by following the instructions below.
1. Remove the wire wheel, flip it so the bent bristles are reversed
and reinstall the wheel. The bristles will now point to the right or
clockwise.
2. Prepare a grinding stone with medium to fine grit. Follow the stone
manufacturer's instructions.
3. Position the decal and undercoat removal tool so that it does not
touch anything.
4. Push the safety lever forward, then press the trigger lever down.
5. Lower the tool until the bristle ends touch the grinding stone. Apply
slight pressure for 15 to 30 seconds without moving the tool, then
lift it from the grinding stone.
6. Release the trigger to stop the tool.
7. Remove the wire wheel and flip it so it is back in the original
orientation with the bristles point counterclockwise.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
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TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
AIR TOOL
Problem(s) Possible Cause(s) Suggested Solution(s)
Tool runs at
normal speed,
but loses power
under load.
1. Motor parts worn. 1. Have a qualified technician
service the tool.
2. Replace tool or parts.
Tool runs slowly.
Air flows slightly
from exhaust.
And/Or
Air flows slightly
from nozzle.
1. Motor parts jammed
with dirt particles.
OR
Airflow blocked by
dirt.
2. Air regulator in
closed position.
3. Air flow or air
pressure is too low.
4. Damage or
excessive wearing of
internal parts.
1. Check air inlet filter for
blockage.
a. Pour air tool lubricating
oil into air inlet as per
lubrication instructions for
clearing shipping grease.
b. Operate tool in short bursts
to clear debris.
c. If tool still jammed, clean
tool and lubricate per
lubrication instructions.
2. Open the air regulator to
desired airflow.
3. Adjust air flow or air pressure
to match tool requirements (see
Specifications).
4. Have a qualified technician
service the tool.
a. Replace tool or parts.
Tools will not run.
Air flows freely
from exhaust.
1. Damage or
excessive wearing of
internal parts.
2. Insufficient internal
lubrication.
1. Have a qualified technician
service the tool.
2. Replace tool or parts.
3. Lubricate tool per air tool
lubrication instructions.
9029372 DECAL AND UNDERCOAT REMOVAL KIT V1.0
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Problem(s) Possible Cause(s) Suggested Solution(s)
Tool will not shut
off.
1. Throttle valve o-ring
dislodged from inlet
valve seat.
2. Trigger mechanism
jammed or dirty.
1. Replace throttle valve o-rings.
2. Clean trigger mechanism and
lubricate.
Loss of power or
erratic
performance.
1. Excessive drain
on the air hose.
Incorrect size or
type of hose
connectors.
2. Moisture or
restriction in the air
hose/tank
3. Air compressor has
insufficient flow.
1. Check the air hose and confirm
the hose fitting is correct for the
inlet bushing.
2. Depressurize system and drain
tank and air hose of water.
3. Ensure tool is connected to a
compressor with a rate flow that
matches the tool.
POWER TOOL
Problem(s) Possible Cause(s) Suggested Solution(s)
The decal and
undercoat
removal tool
will not start.
1. Supplied power is
interrupted.
2. Motor components are
defective.
3. Motor has overheated.
1. Check that power supply is
still available.
2. Have a qualified technician
service the tool.
3. Allow motor to cool before
attempting to use.
Motor starts
slow and
doesn't reach
operation
speed.
1. Air flow or air pressure is
too low.
2. Motor is damaged.
1. Adjust air flow or
air pressure to match
tool requirements (see
Specifications).
2. Have a qualified technician
service the tool.
Tool is making
unusual
sounds.
1. The decal and undercoat
removal tool's parts may be
rubbing or binding.
2. Worn tool components
1. Check for obstructions
or misaligned tool
components. Lubricate,
repair or replace the
components based on the
particular problem.
2. Check and replace worn
parts.
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Problem(s) Possible Cause(s) Suggested Solution(s)
Overheating 1. Forcing machine to work
too fast.
2. Blocked motor housing
vents.
1. Allow machine to work at its
own rate.
2. Blow dust out of motor
using compressed air.
PARTS BREAKDOWN
PARTS LIST
#DESCRIPTION QTY
1 Regulator Set 1
2 Valve Stem Set 1
3 Air Inlet 1
4 Muffler Body 1
5 Exhaust Sleeve Set 1
6 Protecting Rubber 1
7 Housing 1
8 Spring pin 1
# DESCRIPTION QTY
9 Trigger Lever 1
10 Bearing (696zz) 1
11 Rear Plate 1
12 Rotor Blade 4
13 Rotor (9T) 1
14 Cylinder Set 1
15 Front Plate 1
16 Bearing (608zz) 1
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PROPOINT 9029372 Le manuel du propriétaire
- Catégorie
- Outils électroportatifs
- Taper
- Le manuel du propriétaire
dans d''autres langues
- English: PROPOINT 9029372 Owner's manual
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