Kozyheat Callaway 40 Le manuel du propriétaire

Kozyheat
Marque
Kozyheat
Modèle
Callaway 40
Catégorie
Cheminées
Taper
Le manuel du propriétaire
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualied installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner’s manual
completely before performing any procedures in
these instructions.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
KOMFORT ZONE KIT
#KZK-158A
For use with the Callaway-40 #CLW-40
Direct Vent Gas Fireplace
This optional convection duct kit redistributes the
warm air ow away from the replace opening to
a more desirable location using natural convection
without the use of a fan. The warm air ow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the re-
place opening for locating televisions, artwork, etc.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakeeld, MN 56150-0577, USA
Rev. 3, 4/20
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents..........................................................................................3
1.2 Suggested Congurations .............................................................. 4
1.3 Dimensions and Overview .............................................................5
1.4 Air Duct Run ......................................................................................... 6
2.0 FRAMING AND CLEARANCES ................................................7
2.1 Clearance to Sprinkler ...................................................................... 7
2.2 Framing..................................................................................................8
2.3 Minimum Shelf Requirements ......................................................9
3.0 FACING AND FINISHING .......................................................10
3.1 Non-combustible Requirements ................................................ 10
3.2 Combustible Finish .......................................................................... 11
3.3 Hearth and Mantel Clearances ....................................................13
4.0 INSTALLATION .......................................................................14
Komfort Zone Kit #KZK-158A R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 3
1.1 Kit Contents
ALL kit contents must be installed.
• (2) 16" plenum kits: KZK-158A
• (2) air grilles
• (8) 5" collars - (4) to attach to the bottom of the plenum; (4) to
attach to the unit where the cover plates are removed
(1) KZK-410 is used for a 10' vent run. If installing beyond 10' vent run,
you will need to order (1) KZK-CPL.
KZK-CPL is (4) 5" couplers that connect (2) KZK-410
1.0 INTRODUCTION
Figure 1.1, #KZK-158A
Figure 1.2, #KZK-410
(4) - 10’ x 5” (aluminum ex) listed to UL-181Class 0 Air Duct
#KZK-410
15¾”
(400mm)
7
¾”
(197mm)
#KZK-158A
(4) takeo collars included
4 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.3
1.2 Suggested Congurations
When installing the #KZK-158A, take in consideration the replace
venting and the plenum tube conguration.
The (2) plenums and the (2) air grilles in this kit are required and must
be installed.
Figure 1.3, #KZK-158A Suggested Congurations
#KZK-158A Rear Wall Outlet
#KZK-158A Side Wall Outlet
Komfort Zone Kit #KZK-158A R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 5
1.3 Dimensions and Overview
Figure 1.4, KZK-158A Dimensions
Figure 1.5, KZK-158A Overview
26½” (673mm) Min
3”
(76mm)
12
⁄”
(320mm)
16
¾”
(425mm)
9
⁄”
(250mm)
39
¼”
(997mm)
20’ (6m) Max
Ceiling
Minimum
clearance to
ceiling
The tubing that connects the plenum to the replace must be UL181 Class 0 approved air duct.
If you are mounting the plenum above the replace 10’ or less, use (1) #KZK-410 kit.
If you are mounting the plenum above the replace between 10’ to 20’, you will need (2) #KZK-410 kit and #KZK-CPL coupler kit.
13½”
(343mm)
3”
(76mm)
3/4”
(19mm)
6
⁄”
(168mm)
5”
(127mm)
4”
(101mm)
12”
(304mm)
8
⁄”
(220mm)
1
½”
(38mm)
5
⁄”
(149mm)
3/4”
(19mm)
3/4”
(19mm)
#KZK-158A
stando
stando
stando
stando
6 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.3
1.4 Air Duct Run
IMPORTANT: The air duct pipe cannot run horizontally without a
vertical rise.
IMPORTANT: The 1/2" clearance around the air duct pipes must be
maintained.
Use #KZK-410 UL181 Class 0 Air Duct piping to connect the plenum(s)
to the unit.
Hussong Mfg. Co., Inc. requires pipes to be listed as UL181 Class 0 Air
Duct to connect the plenum(s) to the unit.
Figure 1.6, Minimum Vent Pipe Run
WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN
12”
(304mm)
4” (102mm)
Minimum bend radius=5” (127mm)
Komfort Zone Kit #KZK-158A R.2 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 7
2.0 FRAMING AND CLEARANCES
Figure 2.1, KZK-158A Clearance to Sprinkler
2.1 Clearance to Sprinkler
• In a situation where a sprinkler head is installed within the
proximity to a #KZK discharge opening, the diagram below
MUST be followed.
• The distance between a sprinkler head and discharge opening
cannot be less than 60" (1524mm) in length at every point from
the origin of the discharge opening. You must also verify the
sprinkler head sensor is set to the proper heat setting so it does
not activate when the room heats up from the replace being
operated normally.
• Please follow local building codes to determine what
temperature setting is relevant for your installation.
3”
(76mm)
60”
(1524mm)
Min
Min
Ceiling
Sprinkler Head
8 FRAMING AND CLEARANCES Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.2
2.2 Framing
Shown below are rough opening dimensions and clearances for
the plenum, unit installation, and unit installation with a TV recess
construction.
Rough opening framing dimensions should allow for wall covering
thickness and facing materials. Please refer to Section 3.0 on page
10 for specic facing and nishing options.
Figure 2.2, Minimum Clearances for Plenum and Air Discharge to Ceiling
3”
(76mm)
½”
(12mm)
1
½”
(38mm)
½”
(12mm)
Ceiling
Figure 2.3, Rough Opening
74”
(1880mm)
47
½”
(1208mm)
47
¼”
(1200mm)
4
¼”
(108mm)
56
½”
(1435mm)
74”
(1880mm)
22”
(559mm)
47
¼”
(1200mm)
Ceiling
Finishing Edge
TV Recess
Ceiling
Stando Assembly
(See #CLW-40 Install Manual)
8¼”
(209mm)
15”
(381mm)
22”
(559mm)
Plenum Rough Opening
Height and Width
Unit Side View
Plenum Rough Opening Depth
Figure 2.4,CLW-40 Unit Wall Enclosure Rough Opening
Komfort Zone Kit #KZK-158A R.2 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 9
2.3 Minimum Shelf Requirements
IMPORTANT: Additional 1" (25mm) combustible trim on top of existing
materials is NOT allowed inside the side shelf enclosure (Fig. 2.5). When
installing this plenum kit to discharge inside a side shelf enclosure, you
can only have any additional combustible trim installed on the front of
the replace. See Section 3.1 on page 10 .
• The drawing below shows the framing requirements if you desire
the air discharge opening to be located within the bump-out or
bookshelf framing.
Figure 2.5, Minimum Shelf Requirements
7”
(178mm)
18”
(457mm)
22”
(559mm)
18”
(457mm)
10 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.2
3.0 FACING AND FINISHING
3.1 Non-combustible Requirements
¾”
(19mm)
7
⁄”
(187mm)
20
⁄”
(524mm)
37
⁄”
(949mm)
10
½”
(267mm)
43
⁄”
(1101mm)
16
¾”
(426mm)
¾”
(19mm)
Combustible Material Allowed
Non-Combustible Material Only
Lower Cover Panel
Combustible Material Allowed
Combustible
Material Allowed
Non-Combustible
Material Only
Combustible Material Allowed
See image below for
acceptable screw locations
13”
(330mm)
3
¾”
(95mm)
13”
(330mm)
3
¾”
(95mm)
9
¾”
(248mm)
1½”
(38mm)
No Screws Allowed
Combustible Material Allowed
No Screws Allowed
No Screws Allowed
Screw Pattern Locations
Non-Combustible Material Only
Figure 3.1, Minimum Non-combustible Finishing Dimensions
Figure 3.2, Minimum Non-combustible Finishing Dimensions Screw Locations
Komfort Zone Kit #KZK-158A R.2 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 11
3.2 Combustible Finish
NOTE: If you desire to run nishing material up to edge of the discharge
opening, see the drawing below. Finishing material must not block the
air discharge grille and must be run evenly along the plenum opening.
WARNING! RISK OF OVERHEATING AND FIRE! Ensure the KZK duct
system is installed in accordance to this manual AND the convection
bae is removed when using these combustible clearances.
3.2.1 Drywall Finish
IMPORTANT: Additional 1" (25mm) combustible trim on top of existing
materials is NOT allowed inside the side shelf enclosure (Section 2.3
Minimum Shelf Requirements on page 9).
1" (25mm) combustible material goes on top of any required non-
combustible material required on the replace as shown in Figures
3.1 and 3.2 on page 10.
Figure 3.3, Drywall Finish and Combustible Material up to 1" Thick around Discharge Grille
15”
(381mm)
7”
(178mm)
7
⁄”
(200mm)
15
⁄”
(403mm)
7
⁄”
(200mm)
Combustible
Material up to
1” (25mm) thick
Discharge Grille
NOT ALLOWED INSIDE MINIMUM SHELF ENCLOSURE
Drywall stops at edge of air discharge opening.
Air grille discharge will overlap edges of drywall.
Up to 1” (25mm) thick combustible material up to edge of the air discharge grille.
1” combustible material cannot go closer to discharge opening.
1” combustible material goes on top of any required non-combustible material required on replace.
12 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.2
Figure 3.4, KZK-158A Combustible Wall Finish with Surround
Combustible wall nish
up to 1” (25mm) thick may be
installed over cement board
Fireplace Enclosure Floor
Finishing Edge
3.2.2 Combustible Wall Finish
• Figure 3.4 shows installation of combustible wall nish up to 1"
thick. This combustible material goes on any required non-
combustible materials as required in Figures 3.1 and 3.2 on page
10.
• This 1" (25mm) combustible material is able to go down to the
replace nishing edge.
• See Figure 3.3 on page 11 for up to 1" (25mm) thick
combustible material installation around the KZK air discharge
grille.
Komfort Zone Kit #KZK-158A R.2 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 13
3.3 Hearth and Mantel Clearances
The following drawings show the hearth and mantel clearances
allowed for the CLW-40 with no surround, or optional surrounds,
installed. Follow the drawings and the masonry guidelines below
for the minimum distance needed between the hearth, mantel, and
sidewall to allow for proper servicing clearances.
3.3.1 Masonry Finishing Guidelines
for Optional Surrounds
• Figure 3.5 shows where to end masonry nishing materials,
when measuring from the nishing edge, to allow installation of
any optional surround. Most masonry material will not t behind
the optional surround(s) when it is installed.
• Measurement 'A' shows the space to leave on each side.
• Measurement 'B' shows the space to leave on the top and the
bottom.
Figure 3.5, Masonry Guidelines for Optional Surrounds
45°
9⁄”
(251mm)
26
⁄”
(676mm)
16
¾”
(425mm)
12” (305mm)
9” (229mm)
6” (152mm)
14” (356mm)
17” (432mm)
20” (508mm)
Finishing Edge
Finishing Edge
Each square represents
1” (25mm)
of mantel projection
Combustible wall nish up to 1”
may be installed over cement
board and butt up to the nishing
edge around the opening
No Surround
Surround A B
CW40-RS 3/4" (19mm) 1-1/2" (38mm)
CW40-RS4 2-5/8" (66mm) 2-5/8" (66mm)
CW40-GS 6" (152mm) 2-5/8" (66mm)
CW40-FS 3-1/8" (79mm) 3-1/8" (79mm)
B
A
Surround Edge
Finishing Trim Edge
Figure 3.6, Hearth and Mantel Clearances for No Surround
14 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158A R.2
4.0 INSTALLATION
All contents in this kit are required and must be installed.
The Kozy Zone Kit requires that the convection bae, located above
the rebox inside the appliance metal cabinet, to be removed to
allow the hot airow to convect upwards into the air ducts installed
on the replace.
1. Remove the convection bae from the appliance. The bae
is secured by (2) screws right behind the upper edge of the
replace opening. Recycle this panel as it is no longer needed.
2. Remove (4) cover plates on top of the appliance (4 screws each).
3. Align the take o collars to the corresponding holes on top of
the appliance. Secure with screws previously removed. Install
the take o collars to the corresponding opening(s) on the
plenum(s). Use supplied screws.
4. Frame a rough opening at the desired location. See previous
pages of this manual for allowable plenum positions and rough
frame opening sizes.
5. Install the plenum(s) into the rough frame opening maintaining
minimum clearances to combustibles as listed (see previous
pages). Fix the plenum to the framing using nails or screw
through the top mounting bracket.
Take-o collar
Convection
bae to be
removed
Convection airow
with bae in place
Convection airow
with bae removed
6. NOTE: Mounting brackets are not intended to carry the weight
of the plenum and pipes. Provide support to the underside of
the plenum and ensure the plenum is level and its outlet is not
distorted.
7. Use metal strapping (all-around, not supplied) as required to
further secure the plenum to framing.
8. Attach the piping from all (4) plenum vent collars to all (4)
replace vent collars. If you are mounting the plenum 10' or
less above the replace, use (1) #KZK-410 kit or UL-181 Class 0
approved air duct. If you are mounting the plenum between 10'
to 20' above the replace then you will need (2) #KZK-410 kits
and #KZK-CPL or UL-181 Class 0 approved air duct.
9. An upward slope must be maintained in horizontal sections of
pipes for proper convection. Support horizontal sections every
24 inches.
10. Install the 15-3/8" x 7-3/4" air grilles provided with the kit using
(2) screws.
11. If desired, the air grille may be painted. Use high temperature
paint (250°F).
12. Continue with replace installation.
Figure 4.1, Air Flow with Convection Bae Removed
Figure 4.2, Convection Bae Removed
Figure 4.3, Cover Plate Removal
Figure 4.4, Air Grille Screw Location
HUSSONG MANUFACTURING CO., INC.
LISEZ TOUTES CES ÉTAPES
AVANT DE COMMENCER L’INSTALLATION.
LAISSEZ CE MANUEL AVEC L’ APPAREIL.
Ce kit doit être installé par un centre de service
ou un installateur qualié, ou par le fournisseur
de gaz, au moment d’installer l’appareil de
chauffage. Ces instructions doivent être utilisées
conjointement avec le manuel d’installation
et d’utilisation fourni avec l’appareil. Veuillez
lire complètement le manuel d’installation de
l’appareil avant de commencer les procédures
de ce manuel d’instructions.
INSTALLATEUR : Laissez ce manuel avec l’appareil.
PROPRIÉTAIRE : Conservez ce manuel pour le consulter.
KIT KOMFORT ZONE
nº KZK-158A
Pour utiliser avec le foyer au gaz à évacuation
directe Callaway-40 nº CLW-40
Ce kit optionnel de conduits d’air de convection re-
distribue l’air chaud du foyer vers le (ou les) lieux
de votre choix grâce à la convection naturelle,
sans besoin de ventilateur. La sortie d’air chaud
peut être dirigée plus haut sur le mur, à travers les
murs adjacents, ou même vers la pièce adjacente.
Cela permet de réduire beaucoup la température
des murs au-dessus du foyer, pour pouvoir y in-
staller une télévision, des objets d’art ou autres.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakeeld, MN 56150-0577, USA
Rev. 3, 4/20
1.0 INTRODUCTION .......................................................................3
1.1 Contenu du Kit ....................................................................................3
1.2 Congurations suggérées ............................................................... 4
1.3 Dimensions et vue d'ensemble.....................................................5
1.4 Installation des conduit d'air .........................................................6
2.0 ENCADREMENT ET DÉGAGEMENTS .....................................7
2.1 Dégagement aux gicleurs ...............................................................7
2.2 Encadrement .......................................................................................8
2.3 Dimensions minimales d’installation et exigences avec
étagère ........................................................................................................... 9
3.0 FAÇADE ET FINITION ............................................................10
3.1 Exigences de matériaux incombustibles .................................10
3.2 Matériaux de nition murale combustibles ...........................11
3.3 Dégagements de l’âtre et du manteau ....................................13
4.0 INSTALLATION .......................................................................14
Kit Komfort Zone nº KZK-158A R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 3
1.1 Contenu du Kit
Toutes les composants de ce kit est requis et doit être installé.
• (2) plénum de 15 po du kit KZK-158A
• (2) grilles d'air
• (12) collets de 5 po - (4) collets à xer au bas du plénum; (4)
collets à xer au foyer, à l'endroit où les couvercles sont retirés
(1) KZK-410 est utilisé pour conduits d’air de 10 pieds (3,05 m). Pour
installer des conduits de plus de 10 pieds (3,05 m), il faut commander
(1) KZK-CPL.
KZK-CPL inclut (4) coupleurs de 5 po qui raccordent (2) KZK-410
1.0 INTRODUCTION
15¾”
(400mm)
7
¾”
(197mm)
KZK-158A
(4) collets de xation (fournis)
Figure 1.1, Item n KZK-158A
Figure 1.2, Item n KZK-410
(4) - section de 10 pieds x 5 po conduit exible (aluminium)
homolgué UL-181, Conduit d’air De Classe 0
KZK-410
4 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158A R.3
1.2 Congurations suggérées
Figure 1.3, Congurations suggérées du KZK-158A
KZK-158A sortie murale arrière
KZK-158A sortie murale adjacent
Kit Komfort Zone nº KZK-158A R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 5
1.3 Dimensions et vue d'ensemble
26½” (673mm) Min
3”
(76mm)
12
⁄”
(320mm)
16
¾”
(425mm)
9
⁄”
(250mm)
39
¼”
(997mm)
20’ (6m) Max
Plafond
Dégagement
minimal
au plafond
Les conduits qui raccordent le plénum au foyer doivent être homologués UL-181, Conduits d’air de Classe 0.
Si vous installez le plénum à moins de 10 pieds (3 m) au-dessus du foyer, utilisez un (1) kit nº KZK-410.
Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer,
vous aurez besoin de deux (2) kits nº KZK-410 et du kit de coupleurs nº KZK-CPL.
Figure 1.4, Dimensions du KZK-158A
Figure 1.5, Vue d'ensemble du kit KZK-158A
13½”
(343mm)
3”
(76mm)
3/4”
(19mm)
6
⁄”
(168mm)
5”
(127mm)
4”
(101mm)
12”
(304mm)
8
⁄”
(220mm)
1
½”
(38mm)
5
⁄”
(149mm)
3/4”
(19mm)
3/4”
(19mm)
KZK-158A
espaceur de
dégagement
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dégagement
espaceur de
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espaceur de
dégagement
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Kozyheat Callaway 40 Le manuel du propriétaire

Kozyheat
Marque
Kozyheat
Modèle
Callaway 40
Catégorie
Cheminées
Taper
Le manuel du propriétaire
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