Kozyheat Callaway 72 Le manuel du propriétaire

HUSSONG MANUFACTURING CO., INC.

READ ALL THESE STEPS

BEFORE STARTING INSTALLATION.

LEAVE THESE INSTRUCTIONS WITH THE

APPLIANCE.

This kit must be installed by a qualied installer,

service agency, or gas supplier at the time of

the heater installation. These instructions must

be used in conjunction with the installation and

operation manual provided with the appliance.

Please read the appliance owner’s manual

completely before performing any procedures in

these instructions.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

KOMFORT ZONE KIT

#KZK-1510

For use with replaces #CLW-72 and #BHM-52

This optional convection duct kit redistributes the

warm air ow away from the replace opening to

a more desirable location using natural convection

without the use of a fan. The warm air ow may be

relocated to a position higher up the wall, out the

sidewalls, or even to an adjacent room. The result

is much cooler wall temperatures above the re-

place opening for locating televisions, artwork, etc.

The use of this kit will permit lower mantel clear-

ances to be used. These lower mantel clear-

ances must be only used when the KZK Duct

system is installed.

English and French installation manuals are available through your

local dealer. Visit our website www.kozyheat.com.

Les manuels d’installation en français et en anglais sont disponibles

chez votre détaillant local. Visitez

www.kozyheat.com

.

Hussong Manufacturing Co., Inc.

P.O. Box 577, 204 Industrial Park Drive

Lakeeld, MN 56150-0577, USA Rev. 4, 5/20

1.0 INTRODUCTION .......................................................................3

1.1 Kit Contents..........................................................................................3

1.2 Fireplace Preparation ........................................................................3

1.3 Suggested Congurations .............................................................. 4

1.4 Dimensions and Overview .............................................................6

1.5 Air Duct Pipe Run ...............................................................................8

2.0 FRAMING AND CLEARANCES ................................................9

2.1 Clearance to Sprinkler ...................................................................... 9

2.2 Framing................................................................................................10

2.3 Minimum Shelf Requirements ....................................................12

3.0 FACING AND FINISHING .......................................................14

3.1 Non-combustible Requirements ................................................ 14

3.2 Combustible Finish .......................................................................... 16

3.3 Hearth and Mantel Clearances ....................................................19

4.0 INSTALLATION .......................................................................21

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 3

1.1 Kit Contents

ALL kit contents must be installed.

• (2) 15" plenum kit: KZK-1510

• (2) air grilles

• (12) 6" collars - (6) to attach to the bottom of the plenum; (6) to

attach to the unit where the cover plates are removed

(1) KZK-610 is used for a 10' vent run. If installing beyond 10' vent run,

you will need to order (1) KZK-CPL6.

KZK-CPL6 is (6) 6" couplers that connect (2) KZK-610

1.0 INTRODUCTION

#KZK-1510

(6) take o collars included

(6) - 10’ x 6” (aluminum ex) listed to UL-181Class 0 Air Duct

#KZK-610

Figure 1.1, #KZK-1510

Figure 1.2, #KZK-610

1.2 Fireplace Preparation

1.2.1 BHM-52 Requirements

The header heat shield is not required for KZK-1510 installation.

The stand-o assembly still must be installed. To install stand-o

assembly,

1. Locate the stand-o assembly and header heat shield on top of

the replace, as shipped.

2. Discard header heat shield.

3. Attach the stand-o assembly pieces as shown below and secure

with (4) screws.

Figure 1.3, BHM-52 Stand-o Assembly Installation

Remove and discard header heat

shield for Komfort Zone Kits only

Stand-o assembly

4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

1.3 Suggested Congurations

When installing the #KZK-1510, take in consideration the replace

venting and the plenum tube conguration.

The (2) plenums and the (2) air grilles in this kit are required and both

must be installed.

Figure 1.4, #KZK-1510 Suggested Congurations for CLW-72

#KZK-1510 SIDE WALL OUTLET

#KZK-1510 REAR WALL OUTLET

CLW-72

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 5

Figure 1.5, #KZK-1510 Suggested Congurations for BHM-52

#KZK-1510 SIDE WALL OUTLET

#KZK-1510 REAR WALL OUTLET

BHM-52

6 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

1.4 Dimensions and Overview

3½”

(89mm)

26

½” (673mm)

20’ (6m)

12

½”

(317mm)

18

½”

(469mm)

9

¾”

(247mm)

40

¾”

(1035mm)

CEILING

MINIMUM

CLEARANCE

TO CEILING

MIN

MAX

Minimum

1½” (38mm)

clearance to

combustibles

around pipe

The tubing that connects the plenum to the replace must be UL181 Class 0 approved air duct.

If you are mounting the plenum above the replace 10’ (3m) or less, use (1) #KZK-610 kit.

If you are mounting the plenum above the replace between 10’ (3m) to 20’ (6m)

you will need (2) #KZK-610 kit and (1) #KZK-CPL6 coupler kit.

CLW-72

Figure 1.6, KZK-1510 Dimensions

Figure 1.7, KZK-1510 Overview for CLW-72

15”

(381mm)

10

⁄”

(258mm)

7

⁄”

(193mm)

5

⁄”

(149mm)

19

½”

(495mm)

2

½”

(63mm)

13

⁄”

(300mm)

6”

(152mm)

1

¾”

(44mm)

STANDOFF

#KZK-1510

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 7

Figure 1.8, KZK-1510 Overview for BHM-52

3½”

(89mm)

43

¼” (1099mm) MIN

20’ (6m) MAX

7

¾”

(197mm)

41

¼”

(1047mm)

31”

(787mm)

2

½”

(63mm)

The tubing that connects the plenum to the replace must be UL181 Class 0 approved air duct.

If you are mounting the plenum above the replace 10’ (3m) or less, use (1) #KZK-610 kit.

If you are mounting the plenum above the replace between 10’ (3m) to 20’ (6m)

you will need (2) #KZK-610 kit and (1) #KZK-CPL6 coupler kit.

CEILING

MINIMUM

CLEARANCE

TO CEILING

BHM-52

Minimum

1/2” (12mm)

clearance to

combustibles

around pipe

8 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

1.5 Air Duct Pipe Run

IMPORTANT: The air duct pipe cannot run horizontally without a

vertical rise.

IMPORTANT: The clearance around the air duct pipes must be

maintained.

Use #KZK-610 UL181 Class 0 Air Duct piping to connect the plenum(s)

to the unit.

Hussong Mfg. requires pipes to be listed as UL181 Class 0 Air Duct to

connect the plenum(s) to the unit.

IMPORTANT: The specied clearance around the air duct pipes must

be maintained for each unit.

CLW-72: 1-1/2" (38mm) around the air duct pipes. See Figure 1.7 on

page 6.

BHM-52: 1/2" (12mm) around the air duct pipes. See Figure 1.8 on

page 7.

Figure 1.9, Minimum Vent Pipe Run - only (1) plenum shown

WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN

MINIMUM BEND RADIUS=6” (152mm)

12”

(304mm)

4” (101mm)

12”

(304mm)

4” (101mm)

MINIMUM BEND RADIUS=6” (152mm)

CLW-72 BHM-52

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 9

2.0 FRAMING AND CLEARANCES

Figure 2.1, KZK Clearance to Sprinkler

2.1 Clearance to Sprinkler

• In a situation where a sprinkler head is installed within the

proximity to a #KZK discharge opening, the diagram below

MUST be followed.

• The distance between a sprinkler head and discharge opening

cannot be less than 60" (1524mm) in length at every point from

the origin of the discharge opening. You must also verify the

sprinkler head sensor is set to the proper heat setting so it does

not activate when the room heats up from the replace being

operated normally.

• Please follow local building codes to determine what

temperature setting is relevant for your installation.

CEILING SPRINKLER HEAD

60” MIN

(1524mm)

3

½” MIN

(89mm)

10 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

17”

(431mm)

10

¼”

(260mm)

67

¼”

(1708mm)

10¼”

(260mm)

17”

(431mm)

22”

(558mm)

CLW-72

Plenum rough opening

Height and Width

Minimum depth of replace enclosure

Unit and plenum

side view

2.2 Framing

Figure 2.2, Minimum Clearances from Air Discharge to Ceiling

Figure 2.3, CLW-72 Rough Opening and Framing

10¼”

(260mm)

3

½”

(89mm)

½”

(13mm)

2

½”

(64mm)

½”

(13mm)

CEILING

#KZK-1510

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 11

10¼”

(260mm)

17”

(431mm)

76

¼”

(1937mm)

28

¾”

(730mm)

10

¼”

(260mm)

17”

(431mm)

BHM-52

Plenum rough opening

Height and Width

Minimum depth of replace enclosure

Unit and plenum

side view

Figure 2.4, BHM-52 Rough Opening and Framing

12 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

2.3 Minimum Shelf Requirements

The drawings in this section show the framing requirements if you

desire the air discharge opening to be located within the bump-out

or bookshelf framing.

NOTE: Take careful consideration in the dierence of the minimum

chamber height of the replace compared to the minimum height of

the shelf enclosure.

2”

(51mm)

18”

(457mm)

79”

(2007mm)

81”

(2057mm)

3”

(76mm)

3”

(76mm)

18”

(457mm)

18”

(457mm)

79”

(2007mm)

81”

(2057mm)

3”

(76mm)

3”

(76mm)

18”

(457mm)

18”

(457mm)

3”

(76mm)

ENCLOSURE FLOOR

GRILLE

ENCLOSURE TOP (front view)

CEILING

ENCLOSURE FLOOR

GRILLE

CLW-72

Figure 2.5, CLW-72 Minimum Shelf Requirements

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 13

Figure 2.6, BHM-52 Minimum Shelf Requirements

2”

(51mm)

18”

(457mm)

88”

(2235mm)

90”

(2286mm)

3”

(76mm)

3”

(76mm)

18”

(457mm)

18”

(457mm)

88”

(2235mm)

90”

(2286mm)

3”

(76mm)

3”

(76mm)

18”

(457mm)

18”

(457mm)

3”

(76mm)

ENCLOSURE FLOOR

GRILLE

ENCLOSURE TOP (front view)

CEILING

ENCLOSURE FLOOR

GRILLE

BHM-52

NOTE: Take careful consideration in the dierence of the minimum

chamber height of the replace compared to the minimum height of

the shelf enclosure.

14 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

3.0 FACING AND FINISHING

3.1 Non-combustible Requirements

COMBUSTIBLE MATERIAL ALLOWEDNON-COMBUSTIBLE MATERIAL ONLY

COMBUSTIBLE MATERIAL ALLOWED

SEE IMAGE BELOW FOR

ACCEPTABLE SCREW LOCATIONS

COMBUSTIBLE MATERIAL ALLOWED

NON-COMBUSTIBLE MATERIAL ONLY

LOWER COVER PANEL

COMBUSTIBLE MATERIAL ALLOWED

39⁄”

(1006mm)

75

⁄”

(1915mm)

18

⁄”

(465mm)

10

½”

(267mm)

6

⁄”

(161mm)

21

⁄”

(538mm)

13”

(330mm)

3

¾

”

(95mm)

9

¾

”

(248mm)

1

½

”

(38mm)

3

¾

”

(95mm)

13”

(330mm)

NON-COMBUSTIBLE MATERIAL ONLY

COMBUSTIBLE MATERIAL ALLOWED

NO SCREWS ALLOWED

SCREW PATTERN LOCATIONS

Figure 3.1, CLW-72 Minimum Non-combustible Finishing Dimensions

Figure 3.2, CLW-72 Minimum Non-combustible Finishing Dimensions Screw Locations

CLW-72

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 15

49⁄”

(1261mm)

1

½”

(38mm)

8

⁄”

(205mm)

2

½”

(64mm)

52

½”

(1333mm)

33

½”

(851mm)

68

⁄”

(1743mm)

Non-combustible material only

Combustible material allowed

Combustible Material Allowed

Combustible material allowedNon-combustible material only

Combustible material allowed

No screws allowed

Figure 3.3, BHM-52 Minimum Non-combustible Finishing Dimensions

BHM-52

16 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

3.2 Combustible Finish

3.2.1 Finishing Material

NOTE: If you desire to run nishing material up to edge of the discharge

opening, see Figure 3.4 and Figure 3.5 below. Finishing material must

not block the air discharge grille and must be run evenly along the

plenum opening.

WARNING! RISK OF OVERHEATING AND FIRE! Ensure the KZK duct

system is installed in accordance to this manual AND the convection

bae is removed when using these combustible clearances.

Figure 3.4, #KZK-1510 Drywall Finish

157⁄8”

(403mm)

11

7⁄8”

(301mm)

11

7⁄8”

(301mm)

COMBUSTBILE

MATERIAL

UP TO 1” THICK

DISCHARGE GRILLE

UP TO 1” (25mm) THICK COMBUSTIBLE MATERIAL UP TO EDGE OF

THE AIR DISCHARGE GRILLE. 1” COMBUSTIBLE MATTERIAL CANNOT GO

CLOSER TO DISCHARGE OPENING. 1” COMBUSTIBLE MATERIAL GOES ON TOP

OF ANY REQUIRED NON-COMBUSTIBLE MATERIAL REQUIRED ON THE FIREPLACE

Figure 3.5, #KZK-1510 Combustible Finishing Material up to 1" Thick

15”

(381mm)

10

¼”

(260mm)

DRYWALL STOPS AT EDGE OF AIR DISCHARGE OPENING.

AIR GRILLE DISCHARGE WILL OVERLAP EDGES OF DRYWALL

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 17

3.2.2 CLW-72 Combustible Wall Finish

• Figure 3.6 shows installation of combustible wall nish up to 1"

thick. This combustible material goes on any required non-

combustible materials as shown in Figure 3.1 on page 14.

• This 1" (25mm) combustible material is able to go down to the

replace nishing edge.

• See Figure 3.4 on page 16 for up to 1" (25mm) thick

combustible material installation around the KZK air discharge

grille.

Figure 3.6, KZK-1510 Combustible Wall Finish for CLW-72

COMBUSTIBLE WALL FINISH

UP TO 1” (25mm) THICK MAY BE

INSTALLED OVER CEMENT BOARD

TOP

FINISHING

EDGE

FIREPLACE ENCLOSURE FLOOR

NON-COMBUSTIBLE ZONE

NON-COMBUSTIBLE MATERIAL

BOTTOM

FINISHING

EDGE

CLW-72

18 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

3.2.3 BHM-52 Combustible Wall Finish

• Figure 3.6 shows installation of combustible wall nish up to 1"

thick. This combustible material goes on any required non-

combustible materials as shown in Figure 3.3 on page 15.

• This 1" (25mm) combustible material is able to go down to the

replace nishing edge.

• See Figure 3.4 on page 16 for up to 1" (25mm) thick

combustible material installation around the KZK air discharge

grille.

Figure 3.7, KZK-1510 Combustible Wall Finish for BHM-52

Top nishing

edge

Bottom

nishing

edge

Combustible wall nish

up to 1” (25mm) thick

may be installed up to

the top nishing edge

Non-combustible zone

Non-combustible material

BHM-52

Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces 19

3.3 Hearth and Mantel Clearances

The following drawings show the hearth and mantel clearances

allowed for the BHM-52 and CLW-72 with no surround or optional

surrounds installed (if applicable). Follow the drawings for the

minimum distance needed between the hearth and mantel to allow

for proper servicing clearances.

3.3.1 CLW-72 Finishing Guidelines

for Optional Surrounds

• Figure 3.8 shows where to end nishing materials, when

measuring from the nishing edge, to allow installation of any

optional surround. Most nishing material will not t behind the

optional surround(s) when it is installed.

• Measurement 'A' shows the space to leave on each side.

• Measurement 'B' shows the space to leave on the top and the

bottom.

9

½

”

(248mm)

28

⁄

”

(715mm)

18

⁄

”

(467mm)

12” (305mm)

9” (229mm)

6” (152mm)

14” (356mm)

17” (432mm)

20” (508mm)

COMBUSTIBLE WALL FINISH

MAY BE INSTALLED OVER CEMENT

BOARD AND BUTT UP TO THE

FINISHING EDGE AROUND THE OPENING

EACH SQUARE REPRESENTS 1”

(25mm) OF MANTEL PROJECTION

TOPFINISHING EDGE

BOTTOM FINISHING EDGE

NO SURROUND

NON-COMBUSTIBLE ZONE

NON-COMBUSTIBLE MATERIAL

Figure 3.8, CLW-72 Finishing Guidelines for Optional Surrounds

Figure 3.9, CLW-72 Hearth and Mantel Clearances for No Surround

B

A

FINISHING TRIM EDGE

SURROUND EDGE

Surround A B

CW72-RS 1-1/2" (38mm) 1-1/2" (38mm)

CW72-RS4 2-5/8" (66mm) 2-5/8" (66mm)

CW72-GS 6" (152mm) 2-1/2" (64mm)

CW72-FS 3-1/8" (79mm) 3-1/8" (79mm)

CLW-72

20 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4

3.3.2 BHM-52 Mantel and Hearth Requirements

• The BHM-52 is equipped only with a safety screen that ts inside

the nishing edge. Finishing material may butt up against the

nishing edge.

31”

(786mm)

2

½”

(64mm)

33

½”

(850mm)

12” (305mm)

9” (229mm)

6” (152mm)

14” (356mm)

Combustible wall nish up to

1” (25mm) may be installed over

cement board and butt up to the

nishing edge around opening

Each square represents

1” (25mm)

of mantel projection

Combustible oor

Non-combustible zone

Non-combustible material

Top nishing edge

Bottom

nishing

edge

Figure 3.10, BHM-52 Hearth and Mantel Clearances for No Surround

BHM-52

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