Fagor BOX-1-A User Instructions

User’s and

Maintenance

Manual

WK 13/10 Manual drafted in compliance with EC Directive 98/37, Annex I, paragraph 1.7.4

Manufacturer

FAGOR INDUSTRIAL

Product

Finishing cabin – BOX-1 A/C

Year

2008 (WK 13/10)

Certification

2

CONTENTS

1 INTRODUCTION

2 GENERAL DESCRIPTION

3 MACHINE IDENTIFICATION

4 TECHNICAL FEATURES

5 MACHINE COMPONENTS

6 MACHINE UNPACKING AND INSTALLATION

7 INSTUCTIONS FOR USE

8 TROUBLESHOOTING AND SOLVING

9 OVERALL DIMENSIONS AND DRAWINGS

10 PRECAUTIONS

11 HAZARDOUS USE

12 MAINTENANCE PROCEDURES

13 DISPOSAL

14 HOW TO ORDER SPARE PARTS

15 HANDLING AND TRANSPORT

16 WARRANTY

1 INTRODUCTION

The present user’s and maintenance manual refers to the finishing cabin “BOX-1”.

It is possible to receive the latest release from our Technical Commercial Department.

This manual has to be read and kept carefully, in order to be always at the operator’s disposal in case of need.

FAGOR cannot be held liable for any damage to things or injury to persons caused by improper use of the machine in

contrast with these instructions.

Any possible modifications effected on the components of the machine or its different use without prior written authorization

by FAGOR, relieve the latter of injury to persons and / or damages to things, voiding any warranty bindings, as well.

2 GENERAL DESCRIPTION

The finishing cabin is available in two versions:

- BOX-1/A with built-in boiler and automatic feeding.

- BOX-1/C without built-in boiler, to be connected to an external steam supply.

The finishing cabin BOX-1 is designed for the ironing of all kinds of jackets, coats, blousons, trench-coats, skirts, dresses,

jumpers, blouses, trousers, curtains, and blankets.

The machine features a built-in fan, a resistor to heat the blowing air, and an electronic board for the programming of 19

different ironing cycles.

Optionally, it is possibile to install a pneumatic valve for the steam recycling inside the cabin.

3 MACHINE IDENTIFICATION

A plate placed on one side of the machine indicates type, serial number, year of construction and the supply voltage

of the machine.

4 TECHNICAL FEATURES

BOX-1

A

C

Power supply

230-400V – 3ph / 50 Hz

Fan motor (Hp)

1

Steam pressure (bar)

4,5

Steam consumption (Kg/h)

15

Compressed air working pressure (bar)

5

Compressed air consumption (Nl/min)

0,1

Sound intensity level (dB)

65

Working temperature (°C)

+5 ÷ +80

Working humidity (%)

90 max.

Storing temperature (°C)

-20 ÷ +50

Boiler capacity (l)

24,9

===

Minimum water level (l)

9,9

===

Boiler resistor (Kw)

7 ÷ 18

===

Pump motor (Hp)

0,75

===

Water consumption (l/h)

14 ÷ 20

===

Net dimensions (mm)

1150 x 960 x 1850

1080 x 900 x 1850

Net weight (Kg)

225

179

Gross dimensions with packaging (mm)

1200 x 1080 x 2030

Gross weight (Kg)

300

254

WARNING: The machine must not be supplied with different voltages than those indicated on the table.

3

5 MACHINE COMPONENTS

The machine features the following main components:

BOX-1

4

Pos.

ARTICLE

DESCRIPTION

Pos.

ARTICLE

DESCRIPTION

1

GH42C009

Fan motor

27

GH200097

TÜV-boiler

2

GH25L000

Low-boy A

28

GH172219

Shield

3

GH25L024

Low-boy V

29

GH37B001

Gate valve for boiler exhaust

4

GH37E001

Pressure gauge cock G1/4”

30

E-03

Visual level indicator

5

GH35A002

Pressure gauge

31

GH25L026

Door glass

6

GH25L001

Door unlocking switch

32

GH25L002

T-shaped gasket

7

GH43C008

Lamp

33

GH25L027

U-shaped gasket

8

Control panel A

34

GH25L003

Buffer for trouser leg stretcher

9

Control panel V

35

GHZ22E07

Support for dummy trestle

10

GHZ22E08

Waistband ironing topper

36

GHZ22E02

Support for trouser leg stretcher

11

GHZ22E22

Pneumatic waistband ironing topper

37

GH25L011

Nylon string

12 GH25L005

Releasing spring for waistband

stretcher

38 GHZ20M01 Sleeve-stretcher

13 GH45G001 Pressure switch 39 GH25L007

Short spring for trouser stretching

carriage

14 PED-plate 40 GH25L033

Long spring for trouser stretching

carriage

15

GH38S004

Safety valve

41

GHZ22E03

Sliding trouser stretching carriage

16

GH39B022

Water solenoid valve

42

GHZ22E01

Silicone sleeve stretchers

17

GH38W001

Check valve

43

GH25L004

Carriage releasing spring

18

GH42B006

Pump

44

GHZ20L01

Stainless steel pliers

19

GH36E006

Hose holder

45

GHZ22E25

Frame

20

GHZ22E00

Pneumatic air valve unit

46

GHZ22L02

Curved pliers for jackets and coats

21

GH38K001

Mechanical air valve

47

GHZ22E09

Dummy cloth

22

E-02

Level regulator flange

48

GHZ22E06

Dummy trestle

23

Automatic level control

49

GHZ22L01

Straight pliers for trousers

24

E-04

Boiler resistor

50

GH25L006

Round spring for waistband-stretcher

25 Resistor flange 51 GHZ22E12

Multiple connection for princess

dresses

26

GH200076

PED-boiler

52

GH25L015

Slider for waistband-stretcher

(E-02) AUTOMATIC LEVEL CONTROL

Pos.

ARTICLE

DESCRIPTION

Pos.

ARTICLE

DESCRIPTION

1

GH43J001

Clamp

7

GH49G001

Float

2

GH49D013

Micro-switch

8

GH244236

Flange gasket

3

GH49G005

Complete casing

9

GH183270

Flange Ø135

4 GH51P007 Split pin Ø2 x 20 10 GH183273

Flange Ø135 with ISPESL-

certification

5

GH24E003

Level gasket

11

GH50A016

Screw M10 x 30 ASTM-A193-B7

6

GH184318

Supporting rod for float

12

GH49A002

Compl. automatic level control

5

(E-03) VISUAL LEVEL INDICATOR

Pos.

ARTICLE

DESCRIPTION

Pos.

ARTICLE

DESCRIPTION

1

GH37C001

Two cocks

4

GH53A001

Clips for glass protection

2

GH244243

Gaskets

5

GH234218

Glass protection L.115

3

GH52G001

Glass L.142

(E-04) RESISTOR FLANGE Ø200

Pos.

ARTICLE

DESCRIPTION

Pos.

ARTICLE

DESCRIPTION

1

GH50A015

Screw M14 x 30 ASTM-A193-B7

6

GH213159

Resistor V230 Kw2.7

2

GH24E002

Washer

GH215102

Resistor V115 Kw3.3

3 GH183271

Flange Ø200 with ISPESL-

certification

GH213149 Resistor V230 Kw3.3

4

GH183268

Flange Ø200

GH213150

Resistor V400 Kw3.3

5

GH244348

Gasket

GH213151

Resistor V230 Kw4

6

GH213145

Resistor V230 Kw1.3

GH213152

Resistor V400 Kw4

GH212159

Resistor V230 Kw2

GH213153

Resistor V230 Kw5

GH213147

Resistor V230 Kw2.3

GH213154

Resistor V400 Kw5

GH213148

Resistor V400 Kw2.3

GH213155

Resistor V230 Kw6

6

6 MACHINE UNPACKING AND INSTALLATION

WARNING: The unit must be installed, opened and repaired by fully qualified technicians only.

6.1 UNPACKING

Find the most suitable place where to put the machine, and then remove the packaging. Make sure that the machine

has not been damaged during the transport and the storage.

The packaging material does not require any special precautions for its disposal, for it is not dangerous or polluting

at all. Please refer to the local regulations for its disposal.

6.2 MACHINE INSTALLATION

The machine has not to be anchored to the floor. For a correct use and operation, as well as for an easy maintenance,

leave enough free space around the machine.

Do not place the machine in dangerous and/or explosive/inflammable places.

6.3 ELECTRICAL WIRING

The electrical wiring must be carried out as indicated on the drawing. Check that the supply voltage and the frequency

correspond to those indicated on the rating plate.

The dimensions of the supply cable must suit the machine absorption and comply with the current regulations.

It is advisable to install a switch with fuses or a circuit breaker on the line. Put the cable into the cable holder, and

then tighten. Connect the cable to the feeder line terminals on the control panel, as shown on the drawing of the

present manual.

Check the rotation direction of the motors; if not correct, invert two of the three input phases with each other.

6.4 COMPRESSED AIR CONNECTION

The connection to the central compressed air supply must be carried out by means of a G 1/4” Gas threading. Use

a pipe having an internal Ø of at least 6 mm with a network pressure of maximum 10 bar (otherwise mount a pressure

reducer). Install an on-off valve allowing the disconnection from the supply.

The machine features a pressure reducer (make sure that the setting is of 3÷4 bar), a filter, and a condensation

separator (low-boy) with an exhaust valve placed underneath the bucket. The valve discharges the condensation

automatically in case of lack of pressure, please be reminded therefore to shut off the air supply at the end of your

work.

In case of high work pace, check periodically the condensation level in the filter bucket. If necessary, carry out the

discharge manually, by opening the valve placed underneath the same.

6.5 WATER CONNECTION AND BOILER DISCHARGE (only for machines with built-in boiler)

Connect the water pipes to the hose fitting Ø12 of the machine. Install an on-off valve with a filter on the water inlet,

which has to be closed each evening, in order to avoid any water sucks into the boiler. Connect the gate valve of the

boiler exhaust (featuring a 3/8” Gas-threading) to the drainage system.

6.6 STEAM SUPPLY CONNECTION (only for machines without boiler)

• In case of a connection to a small steam generator, please proceed as follows:

Connect the steam intake of the machine to the corresponding G 1/2” threaded hole of the steam generator. The

steam network pressure must be of max. 4.5 bar.

It is advisable to use a pipe with an internal diameter of at least 10 mm. Install an on-off valve on the pipe, in order

to exclude the machine from the steam generator. Connect the condensation return to the machine through the

corresponding hole of Ø 1/2”, by using also in this case a pipe with an internal diameter of at least 10 mm. Install on

the piping a check valve and an on-off valve in order to exclude the machine from the installation, if necessary.

Connect the machine eventually to the steam generator.

• In case of a connection to a central steam unit, please proceed as follows:

Connect a G 1/2” gas threaded pipe to the top part of the central unit’s steam outlet, and place an on-off valve next

to the machine. Afterwards, connect this pipe to the Ø 1/2” Gas steam intake of the machine, making sure to use one

with an internal diameter of at least 10 mm.

For the condensation return, provide a pipe with exactly the same features of the steam pipe, and install an on-off

valve followed by a check valve. For the connection to the check valve use a pipe with an internal diameter of at least

10 mm. The steam network pressure must be of max. 4.5 bar

Do not bend the pipes at right angles, but at least with a 50 mm radius. Make sure that the pipes have an even

incline, especially the one for the condensation return.

Do not create traps, or install fittings or gate valves with a smaller diameter than the pipe, itself. The piping must not

exceed 2.5 meters. The hole of the condensation return has to be at least 150 mm higher than the water level inside

the boiler.

7

WARNING: After having carried out all the connections, make sure that the cables are protected against any possible

hits and are suitably fixed and isolated.

7 INSTRUCTIONS FOR USE

7.1 PUTTING INTO OPERATION

• The whole unit can be used, opened and repaired by qualified technicians only.

• It is forbidden to use the machine if flooded by liquids or in particularly aggressive or explosive/inflammable

places.

• Do not ignore the dangers for the operator’s health and follow the hygienic and safety regulations.

• Make sure to use suitable pipes for the corresponding working pressures.

• Check that the electrical wiring is carried out correctly according to the current regulations, and that the fuse

blocks are closed and complete of fuses.

• Verify if the control and safety devices of the boiler (pressure gauge, pressure switch, and safety valve) are

intact.

• Make sure that the gate valve of the boiler exhaust is correctly closed.

7.2 PRELIMINARY STEPS TO CARRY OUT BEFORE EACH STARTING

• Check if the machine is intact.

• Machines with boiler:

o Open the on-off valve of the water feeding.

o Turn on the main switch of the machine.

o Turn on the boiler switch.

o The warning light of the water supply switches on automatically (the water starts running into the

boiler).

o Once the water has reached the required level (see also visual level indicator), the relevant warning

light switches off automatically, whereas the boiler resistor and the relevant warning light turn on.

o After a few minutes the boiler reaches the working pressure of 4.5 bar (check the pressure on the

pressure gauge), the relevant warning light switches off automatically.

o The generator is now ready to supply steam.

• Machines without boiler:

o Check if the machine is connected to the central steam supply.

o Open the gate valve of both steam supply and condensation return.

o Turn on the main switch of the machine.

• Wait a few minutes until the machine has reached the required working temperature, and pressure.

• Turn on the hot air switch for at least 10/15 minutes in order to heat up the cabin on the inside.

• Carry out some idle ironing cycles by pressing the start button, and turn the door anticlockwise in order to

heat up the ironing devices and the door panels.

8

• Lubricate the moving parts of the devices, the shoulders and waistband of the dummy, the exterior gasket

and the rotation pins of the glass parts by means of the spray can the machine is supplied with, containing

“liquid silicone”.

• If the machine is new or left unused for a long time it is advisable to carry out some ironing cycles without

garments.

Warning: Never start the ironing cycle when the machine is still cold. Even in case of short intervals it is advisable

to switch on the hot air for a few seconds in order to heat up the cabin before continuing to work.

7.3 OPERATION

The BOX-1 features in the front a special glass door called “Securit Saint Gobain” hinged on

two central pins and swiveling at 360°. The glass door has to swivel always in the same

direction: the external handles on the door’s left side have always to be PULLED and never be

pushed. Hence, seen from the outside, the door’s rotation is from left to right.

7.4 DEVICES

The BOX-1 features sleeve stretchers and a series of pliers, which are used in different ways and completing the

shoulder and waistband devices.

• SHOULDER device

It has to be fit onto the lower pin of the support, by centering the reference pegs in the relevant grooves of the

column. The shoulder device is used for jackets, coats, blousons and trench coats. It consists of a dummy trestle

with a cloth of a particular shape suitable for any size. The cloth of the shoulder device can be extended up to

the base of the same: during the steaming and the air blowing it inflates, taking a perfect trunk-conical shape. In

this way the garment hems are kept firm, making an additional finishing unnecessary. The shoulder device can

be shifted towards the operator, by rotating it from the right to the left, thus making the application of the pliers

on the back side, as well as the control of the garment before and after the ironing cycle easier.

• TROUSER device

It consists of two parts: an upper one (waistband stretcher) which has to be connected to the specially designed

fixed pins situated on top of the door and to be fixed by means of the hand wheel. The lower one consists of a

trolley with pliers for fixing the two trouser legs. The waistband device is used for the ironing of trousers.

• MULTIPLE device

It is installed like the upper part of the waistband-stretcher. The multiple device is used for the ironing of garments

not requiring a particular tension: dresses, blouses, jerseys, jumpers, as well as curtains and blankets. It is

possible to place several garments on the multiple device during the same ironing cycle (up to 5), by using wire,

wooden or plastic hangers, according to the delicacy of the garments, type of fabric, etc.

7.5 GARMENT PLACING

• Jackets – Coats – Raincoats

Turn the device outwards, then put the garment on the same, button it up and adjust the shoulder width by turning

the hand wheel. Apply the two sleeve stretchers, grip with the pliers the front hems and rotate the garment

towards the door, then grip the back part with the second pliers (or with two vertical pliers in case of jackets with

vents). Please be reminded that if the device is not turned towards the door it is not possible to introduce it into

the cabin as it would hit against the external edge.

• Skirts

These can be placed on the same device as the one for trousers, by applying the pliers on the lower hem. For

silk or jersey skirts the use of pliers can be unnecessary or unadvisable: these skirts can also be ironed by putting

them on a normal wire hanger and by using the multiple device.

• Dresses (princesses)

For this kind of garment it is possible to use either the shoulder or the multiple device. The first is suitable for

smooth or heavy fabrics. For light and delicate garments it is advisable to use the multiple device. In this case

the dress is placed on a wire hanger which has to be hanged on the device. If the wire hanger should leave

marks on the shoulder, you can use common wooden and rounded hangers of the same size of the garment’s

shoulders width.

• Jerseys – Blouses – Jumpers

These are placed on metal hangers and then on the multiple device. In some cases the ironing result is complete,

in others only partial. However, in view of the fact that the ironing operation is simple and quick, it is worthwhile

to use it for any garment, paying attention to use wire or wooden hangers according to the garment’s delicacy,

in order to avoid any possible marks on the shoulders.

• Curtains – Blankets

The steam eliminates the creases, giving the same ironing result to curtains and blankets as obtained with an

ironing table. Considering the easy and quick operation it is worthwhile to carry it out: you will only have to touch

up the hems. Fold the curtains, and put them onto the hanger of the multiple device before starting the ironing

cycle.

9

• Trousers

The trousers have to be buttoned up first, whereas the two pads of the waistband stretcher have to be fastened

in the centre (Pic.1)

- QUICK method

o Keep the trouser waistband with both hands well opened while putting it onto the pads.

o With your lifted thumbs press simultaneously the shutter release buttons for the pads, thus extending

the two springs. The trouser waistband will remain in this way on the waistband stretching device,

while the two springs will keep the trousers stretched in the centre: modify if necessary by hand their

position, as the trousers have to be in the centre of the door. (Pic. 2).

o Seize the front trolley lever and pull it upwards up to the catch (the lever has to be kept towards the

outside – Pic.3).

o Rest one trousers hem on the fixed part of the pliers and snap shut the mobile part; repeat the same

operation for the second trousers leg (Pic. 3).

o After having clamped inside the two pliers the trousers hems, push the lever forward: the catch will

be released, thus letting the trolley slide downwards until the trouser legs are completely extended

by means of the trolley’s weight.

Attention: It is advisable to accompany the trolley during its downward movement by keeping the

front lever grip seized until the trousers have reached their maximum extension and the trolley has

stopped (Pic. 4).

- ALTERNATE method

o Keep the waistband of the trousers with both hands open, and fit the right-hand side onto the right-

hand pad, by keeping the left side stretched.

o Press the release button releasing the right-hand pad, thus extending the right-hand spring entirely;

the left trouser side will in this way get closer to the left-hand spring. With the free right hand press

the release button for the left-hand pad, thus pushing against the left side. The waistband of the

trousers will remain on the waistband stretching device, while the two springs will keep the trousers

in the middle. Modify if necessary by hand the position, in order that the trousers are in the centre of

the door.

o Seize the front lever of the carriage, and pull it upwards up to the catch (the lever has to be kept

towards the outside).

o Rest one trousers hem on the fixed part of the pliers and snap shut the mobile part; repeat the same

operation for the second trousers leg.

o After having clamped inside the two pliers the trousers hems, push the lever forward: the catch will

be released, thus letting the trolley slide downwards until the trouser legs are completely extended

by means of the trolley’s weight.

N.B.: Attention: It is advisable to accompany the trolley during its downward movement by keeping

the front lever grip seized until the trousers have reached their maximum extension and the trolley

has stopped.

- REMOVING THE TROUSERS

o Rotate the handgrip of the front lever clockwise: the two mobile parts of the leg-stretching pliers will

open simultaneously. The carriage will go down up to the limit switch (Pic. 5).

o Put both open hands onto the two waistband pads and push them towards the centre up to the

fastening snap: at this point the ironed trousers can be taken off.

7.6 CYCLE PROGRAMMING

Upon switching on, the program version will appear, by flashing on the left-hand display for about 4 seconds

The front panel features 8 push buttons:

Pic. 2

Pic. 3

Pic. 1

Pic. 4

Pic. 5

10

Manual steam:

• If pressed, you activate the steam control.

Manual blowing:

• If pressed, the machines changes over to the blowing control (FLIP/FLOP).

The function is displayed by the relevant LED.

Start:

• This button starts the working cycle.

Stop:

• If pressed, you interrupt the working cycle.

Manual / Automatic:

• If pressed, you interchange the two functions, displayed by the relevant LEDs.

• The manual function activates the working cycle only by pressing the START button on the front panel.

• The automatic working cycle can be activated by a remote control or by an automatic starting device.

Programming:

• If pressed briefly, the display shows the current program number for about 1 second. During its display, it is

possible to modify it by the relevant +/- buttons.

• If pressed for more than 3 seconds, it allows to change the operational settings.

• Upon each pressing, the program function moves one step forward, until the end of the programming is

reached.

• The programming steps are as follows:

o Program number (1 ÷ 19)

o Steaming time expressed in seconds (0 ÷ 99)

o Steaming and blowing time expressed in seconds (0 ÷ 99)

o Blowing time expressed in seconds (0 ÷ 99)

Upon programming, this plus-button allows to modify the displayed, flashing number (seconds) by increasing

it.

• Outside the programming phase, it can display the count of the effected operations for about 1 second

(stroke-counter).

• If you press this button for more than 3 seconds while the stroke-counter is displayed, the same will be reset.

Upon programming, this minus button allows to modify the displayed, flashing number (seconds) by

decreasing it.

• If you press this button for more than 3 seconds while the stroke-counter is displayed, the same will be reset.

The working cycle features 3 different times in sequence:

- Steaming time

- Steaming and blowing time together (or of pause, if you press the relevant button)

- Blowing time

The flashing LED “ON” signals that the working cycle has started, activating at the same time the relevant output,

whereas the displays show the decreasing time of the different steps.

In case you select the PAUSE option, the central display unit will be flashing during the working cycle.

At the end of the working cycle, the machine up-dates the cycle count, resets the timers of the different cycle steps,

and is ready for a new cycle START.

7.7 TURNING THE MACHINE OFF

Some minutes before the end of your working day, switch off the boiler (version “A”) or close the gate valve of the

steam inlet (version “C”), using the remaining steam for the last ironing operations. Afterwards, turn off every switch

11

of the machine, as well as the main supply switch, close the cock both of the water main and of the compressed air

main if supplied with.

At the end of each use it is necessary to keep the machine turned on for several minutes while the hot air switch is

turned on, in order to remove any trace of humidity from the inside.

7.8 CONTROL PANEL

SAL

Light switch

HLR

Warning light boiler resistor

SAC

Boiler switch

HLA

Warning light water feeding

8 TROUBLESHOOTING AND SOLVING

The following diagnostic table indicates the main irregularities which can occur, their probable causes and possible

solutions

In case of doubts and/or of problems which can’t be solved, do not attempt to disassemble parts of the machine for

the troubleshooting, but contact our Technical Department or the FAGOR-reseller, instead.

DIAGNOSTIC TABLE

PROBLEMS

POSSIBLE CAUSES

SOLUTIONS

The machine doesn’t turn on Main switch turned off

Make sure that the main switch is turned on and check

the fuses

Switch turned off

Turn on the switch

Machines without boiler

No steaming

Steam intake cock closed Open the cock of the steam intake

Machines with boiler

The water warning light is

turned on and the water pump

keeps on running without

stopping

No water is streaming into

the boiler

Check if the water cock is open

Check the presence of pressure inside the water

mains.

Check if the water filter is obstructed.

Machines with boiler

The resistor warning light is

always switched on and the

boiler doesn’t reach the

working pressure

Leak on the boiler exhaust. Check if the gate valve of the boiler exhaust is

well closed.

Burnt out resistor or

covered with scale. Check the resistor condition.

WARNING: if the safety valve is released, switch off the boiler immediately and contact a qualified technician. Do

not block the exhaust and do not underestimate the problem, as there could be risk of explosion.

BOX-1 C

BOX-1 A

12

9 OVERALL DIMENSIONS AND DRAWINGS

BOX-1/A

BOX-1 /C

13

14

15

16

17

10 PRECAUTIONS

Read carefully the instructions and the risks related to the use of an ironing cabin. The operator has to know its

working functions and must clearly understand its dangers with the help of the manual.

Power supply

Prior to carrying out any inspection or service on the machine, it is necessary to disconnect it from the main electrical

supply. Make sure, that nobody can reconnect it during the technical service.

Every installed electrical and electronic equipment or basic structure must be earthed.

Inflammability

Adopt all the necessary precautions to avoid any direct contact of the machine with hot materials or flames. Put fire

extinguishers near the machine for an immediate intervention in event of fire.

Pressure / Steam

Prior to any intervention, switch off the boiler first, wait until all the pipes are cooled down and check that there are

no residual pressures inside the boiler or in any branch of the hydraulic circuit, as they could cause steam or product

spurts, in case of disassembly of fittings or other components.

Noise

The machine’s noise level is not very high, as it remains under 70dB (A).

11 HAZARDOUS USE

The conformity check according to the essential safety rules and to the provisions of the machine directive has

already been carried out by filling out the specially provided checking lists, included in the technical file.

The checking lists are of two kinds:

• List of dangers (drawn from EN 1050 referring to EN 292)

• Application of the main safety features (Machine Directive– appendix. 1, part 1)

The dangers described in the following have not been completely removed, but they have been deemed to

be acceptable:

• During the maintenance operation there could be some steam jets at low pressure, (maintenance operation

must therefore be carried out by using suitable protection devices)

• The user must provide for a protection against direct and indirect contacts.

12 MAINTENANCE PROCEDURES

In case of irregularities or malfunctioning, please contact the service technician for the relevant checks.

Periodically, it is necessary to carry out the following operations:

OPERATION

WORKING HOURS

Boiler discharge (*)

40

Cleaning of the water filter

1500

Cleaning of the boiler, and of the resistors

2500

Cleaning of the condensation return filter

500

(*): Discharge the boiler once it has reached 1 bar of pressure, in order to remove any limescale or dirt deposits.

When the machine is switched off, open slowly the gate valve of the boiler exhaust. We recommend to carry out this

operation before you start working and not in the evening at the end of work, as the fresh water streaming into the

boiler is rich in oxygen, increasing during the night the corrosion process inside the drum.

This machine does not require any special equipment for check and/or maintenance operations. It is however

advisable to use suitable tools and personal protections in compliance with the Italian law by decree 626/94, which

have to be in good conditions (Presidential Decree 547/55), in order to avoid any damages to persons or machine

components.

Make sure that the power supply is disconnected prior to any maintenance service and that the whole

equipment has cooled down.

18

13 DISPOSAL

During the maintenance on the machine, or in case of its scrapping, please dispose carefully and correctly of any

polluting components, according to the local regulations. In case of scrapping, the identification rating plate and any

other document have to be destroyed.

14 HOW TO ORDER SPARE PARTS

Upon the spare parts request, please quote always:

Machine type, serial number, quantity of the requested spare parts, article number (these data can be read on the

rating plate or supplied by the technical information of the machine and by the user’s and maintenance manual).

For electrical components with a different voltage and frequency than V 220-380/50Hz (data available on the rating

plate of the faulty component), specify the right voltage and frequency after having mentioned the article number.

The technical data, the descriptions, and pictures included in this manual are not binding.

The manufacturer reserves the right to make any necessary modification without prior notice or having to up-date the

present manual.

15 HANDLING AND TRANSPORT

Before its shipment, the machine is carefully packed in a wooden crate. During the shipment and storing of the

machine, pay particular attention to the upside indication on the packaging. Upon receipt, please check that the

packing is intact and store the machine in a dry place.

16 WARRANTY

All FAGOR products are guaranteed for a maximum period of 12 months from delivery date as far as material and

construction defects are concerned.

The warranty is extended as follows:

In case of malfunction of the equipment, please contact your FAGOR reseller, specifying the noticed defect, type,

serial number and furthermore the operating conditions of the machine. After having received the equipment or

component and after an accurate analysis, FAGOR reserve the right, whether to repair or to replace the product. If

the machine is still under guarantee, the FAGOR reseller will carry out the service or replacement at FAGOR’s

charge. In case the returned goods are not defective, FAGOR reserve the right to charge the customer with the met

expenses (shipment, etc.). The present warranty will be declared void, if the machine has been damaged due to

improper use, negligence, normal wear, chemical corrosion, installation not according to the provided instructions

and to the manufacturer’s warnings.

Any modification, tampering and alteration on the machine or its components, carried out without prior written

authorization by FAGOR, relieve the latter of any responsibility and annuls any warranty obligation. The components

subject to normal wear and the perishable ones are not under warranty, as well as everything which has not been

previously explicitly indicated, or damages or expenses arising from defects of the same product.

The validity conditions of the guarantee provided by FAGOR are considered implicitly accepted upon purchase of

the machine. Any possible changes to or derogations from the present guarantee are only valid prior written

authorization by FAGOR.

Manual de uso y

mantenimiento

WK 15/09 Manual redactado conforme a la Directiva CE 98/37 Anexo I, párrafo 1.7.4

Constructor

FAGOR INDUSTRIAL

Producto

Cabina de planchado – BOX-1 A/C

Año

2008 (WK 13/10)

Certificación

2

CONTENIDO

1 INTRODUCCIÓN

2 DESCRIPCIÓN GENERAL

3 IDENTIFICACIÓN DE LA MÁQUINA

4 CARACTERÍSTICAS TÉCNICAS

5 COMPONENTES DE LA MÁQUINA

6 EMBALAJE E INSTALACIÓN DE LA MÁQUINA

7 INSTRUCCIONES DE USO

8 PROBLEMAS Y SOLUCIONES

9 DIMENSIONES Y ESQUEMAS

10 PRECAUCIONES DE USO

11 CONTRAINDICACIONES DE USO

12 PROCEDIMIENTOS DE MANTENIMIENTO

13 ELIMINACIÓN

14 INFORMACIONES PARA PEDIR RECAMBIOS

15 MOVIMENTACIÓN Y TRANSPORTE

16 GARANTÍA

1 INTRODUCCIÓN

Este manual de uso y mantenimiento se refiere a la cabina de planchado “BOX-1”.

Es posible obtener la última versión solicitándola a nuestra Oficina Técnico-Comercial.

El presente manual de uso y mantenimiento contiene informaciones importantes para la protección de la salud y la

seguridad del personal que vaya a utilizar esta máquina. Es necesario leer con atención este manual y conservarlo

correctamente para que esté siempre disponible a los operarios que necesiten consultarlo.

FAGOR declina toda responsabilidad por daños a personas o cosas en caso de no seguir las indicaciones del presente

manual. Eventuales modificaciones en los componentes del sistema u otras utilizaciones del mismo o de sus partes sin

autorización escrita de FAGOR , la eximen de toda responsabilidad por daños a personas y/o cosas y la liberan del vínculo

de la garantía.

2 DESCRIPCIÓN GENERAL

La cabina de planchado está disponible en dos versiones: BOX-1/A con caldera icorporada de alimentación automática -

BOX-1/C sin caldera, para conectar a fuente de vapor.

La cabina de planchado BOX-1, es un aparato dedicado al planchado de todo tipo de chaquetas, abrigos, americanas,

impermeables, faldas, vestidos de señora, jerseys, camisas, pantalones, cortinados y colchas.

La máquina cuenta con un ventilador incorporado de gran potencia que permite calentar el aire para hinchar las prendas,

y de una tarjeta electrónica para programar 19 ciclos de planchado.

Además, es posible montar, como optional, una válvula neumática para reciclar el vapor en la cabina.

3 IDENTIFICACIÓN DE LA MÁQUINA

En la parte lateral de la máquina hay una chapa en la que se indica el modelo, el número de serie, el año de

construcción, la tensión y las presiones de alimentación.

4 CARACTERÍSTICAS TÉCNICAS

BOX-1

A

C

Alimentación eléctrica

230-400V – 3ph / 50 Hz

Motor ventilador (Hp)

1

Presión del vapor (bar)

4,5

Consumo vapor (Kg/h)

15

Presión ejercicio aire comprimido (bar)

5

Consumo aire comprimido (Nl/min)

0,1

Nivel sonoro (dB)

65

Temperatura de ejercicio (°C)

+5 ÷ +80

Humedad de ejercicio (%)

90 max.

Temperatura de almacenaje (°C)

-20 ÷ +50

Capacidad caldera (l)

24,9

===

Mínimo nivel agua (l)

9,9

===

Resistencia caldera (Kw)

7 ÷ 18

===

Motor bomba (Hp)

0,75

===

Consumo agua (l/h)

14 ÷ 20

===

Medidas neto (mm)

1150 x 960 x 1850

1080 x 900 x 1850

Peso neto (Kg)

225

179

Medidas con embalaje (mm)

1200 x 1080 x 2030

Peso bruto (Kg)

300

254

ATENCIÓN: no alimentar la máquina con tensiones y presiones diferentes a las indicadas en su chapa.

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