Delta S26-272L Mode d'emploi

12-INCH SLIDING COMPOUND MITER SAW

Scie a onglet Combine

304.8 mm

Sierra ingletadora

compuesta de 12

pulgadas

www.DeltaMachinery.com

S26-272L

Instruction Manual

Manual d’utilisation

Manual de instrucciones

To reduce the risk of serious injury, thoroughly read and comply with all warnings and instructions in this manual and on product.

KEEP THIS MANUAL NEAR YOUR PRODUCT FOR EASY REFERENCE AND TO INSTRUCT OTHERS

Français (23)

Español (46)

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TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ...................................2

GENERAL POWER TOOL SAFETY WARNINGS ....................3

SAFETY INSTRUCTIONS FOR MITRE SAWS......................... 4

PROPOSITION 65 WARNING ................................................... 5

POWER CONNECTIONS .......................................................... 5

FEATURES ................................................................................. 6

UNPACKING .............................................................................. 8

MOUNTING AND TRANSPORTATION .................................... 9

PREPARATIONS FOR TRANSPORTATION ........................ 9

SAW ARM LOCK PIN .......................................................... 9

BASE AND CARRY HANDLES ............................................ 9

MOUNTING THE SAW TO A STABLE SURFACE ............... 9

ASSEMBLY ............................................................................... 10

SUPPORT EXTENSIONS ..................................................10

ATTACH WORK CLAMP .................................................... 10

INSTALL DUST COLLECTION BAG .................................. 10

PREPARING YOUR SAW FOR USE .......................................11

INSTALL/REPLACE THE BLADE ...................................... 11

ALIGN THE BLADE TO THE TABLE .................................. 12

USING THE LASER GUIDE ............................................... 13

OPERATION ............................................................................. 14

POWER SWITCH LOCK-OUT ...........................................14

POWER SAFETY TOGGLE ..............................................14

SLIDE CUTS ...................................................................... 15

BEVEL CUTS ..................................................................... 15

COMPOUND MITER CUTS...............................................15

TIPS FOR CUTTING CROWN MOLDING ......................... 15

CUTTING WARPED MATERIAL ........................................ 16

CLAMPING WIDE WORKPIECES ..................................... 17

SUPPORTING LONG WORKPIECES ...............................17

ADJUSTMENTS ....................................................................... 17

ARM PIVOT........................................................................17

POSITIVE STOP SCREW .................................................. 18

BEVEL PIVOT .................................................................... 18

LASER GUIDE ................................................................... 18

DEPTH STOP ADJUSTMENT ........................................... 19

FENCE EXTENSION ADJUSTMENT ................................. 19

LASER ADJUSTMENT ...................................................... 19

LASER PARALLEL ADJUSTMENT .................................... 20

LASER VERTICAL ANGLE ADJUSTMENT .......................20

LASER OFFSET ADJUSTMENT ........................................ 20

MAINTENANCE ....................................................................... 21

BRUSH REPLACEMENT ................................................... 21

TROUBLE SHOOTING ............................................................ 21

ACCESSORIES ........................................................................ 22

PARTS, SERVICES OR WARRANTY ASSISTANCE .............. 22

FRENCH ................................................................................... 23

SPANISH ................................................................................... 46

IMPORTANT SAFETY INSTRUCTIONS

This manual contains information that is important for you to know and understand. This information relates to protecting

YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these sections.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION:

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,

may result in property damage.

CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR

PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE

FAMILIAR WITH ITS WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation,

maintenance or modification of tools or equipment could result in serious injury and/or property damage.

SAFETY LOGOS

Do not expose power tools to rain or wet conditions.

3

Additional information regarding the safe and proper operation of this tool is available from the following sources:

• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 or on-line at www.powertoolinstitute.com

• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201

• American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org - ANSI 01.1

Safety Requirements for Woodworking Machines

• U.S. Department of Labor regulations www.osha.gov

GENERAL POWER TOOL SAFETY WARNINGS

SAFETY LOGOS

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or BATTERY-operated

(cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs

with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering

a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a RESIDUAL CURRENT

DEVICE (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the inuence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting

to power source and/or BATTERY pack, picking up or carrying the tool. Carrying power tools

with your nger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or

a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and

ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the BATTERY pack, if detachable,

from the power tool before making any adjustments, changing accessories, or storing power

tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Save all warnings and instructions for future reference.

WARNING Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure

to follow all instructions listed below may result in electric shock, re and/or serious injury.

4 5

GENERAL POWER TOOL SAFETY WARNINGS

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power

tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts , breakage

of parts and any other condition that may affect the power tool’s operation. If damaged, have

the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,

taking into account the working conditions and the work to be performed. Use of the

power tool for operations different from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles

and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualied repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

a) Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off

wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as

the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.

b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand,

you must always keep your hand at least 100 mm from either side of the saw blade. Do not

use this saw to cut pieces that are too small to be securely clamped or held by hand. If your

hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.

c) The workpiece must be stationary and clamped or held against both the fence and

the table. Do not feed the workpiece into the blade or cut “freehand” in any way.

Unrestrained or moving workpieces could be thrown at high speeds, causing injury.

d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut,

raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw

head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the

saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.

e) Never cross your hand over the intended line of cutting either in front or behind

the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to

the right of the saw blade with your left hand or vice versa is very dangerous.

f) Do not reach behind the fence with either hand closer than 100 mm from either side of the saw

blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity

of the spinning saw blade to your hand may not be obvious and you may be seriously injured.

g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside

bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence

and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding

on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small

debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.

i) Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately

clamped or braced and may bind on the blade or shift during cutting.

j) Ensure the mitre saw is mounted or placed on a level, rm work surface before use.

A level and rm work surface reduces the risk of the mitre saw becoming unstable.

k) Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable

fence is set correctly to support the workpiece and will not interfere with the blade or the guarding

system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through

a complete simulated cut to assure there will be no interference or danger of cutting the fence.

l) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is

wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely

supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.

m) Do not use another person as a substitute for a table extension or as additional

support. Unstable support for the workpiece can cause the blade to bind or the workpiece to

shift during the cutting operation pulling you and the helper into the spinning blade.

SAFETY INSTRUCTIONS FOR MITRE SAWS

5

POWER CONNECTIONS

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

If tool is loaned to someone, also loan them these instructions.

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should

be protected with a 15 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have

a 3-prong grounding type plugs. Before connecting the machine to the power line make sure the switch(s) is in the

“OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line

connections should make good contact. Running on low voltage will damage the machine.

Your machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source,

make sure the switch is in the “OFF” position.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

This machine is double insulated. Double insulation is a concept in safety in electric power tools, which eliminates the

need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor

components with protecting insulation. Double insulated tools do not need to be grounded.

DOUBLE INSULATION

The double insulated system is designed to protect the user from shock resulting from a break in

the tool’s internal insulation. However, it is important to observe normal safety precautions to

avoid electrical shock.

PROPOSITION 65 WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities

contains chemicals known to the state of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry products

• Arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to

these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are

specifically designed to filter out microscopic particles.

n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If

conned, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.

o) Always use a clamp or a xture designed to properly support round material such as rods or tubing. Rods

have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.

p) Let the blade reach full speed before contacting the workpiece.

This will reduce the risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and

disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed

material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.

r) After nishing the cut, release the switch, hold the saw head down and wait for the blade to stop

before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.

s) Hold the handle rmly when making an incomplete cut or when releasing the switch

before the saw head is completely in the down position. The braking action of the saw

may cause the saw head to be suddenly pulled downward, causing a risk of injury.

SAFETY INSTRUCTIONS FOR MITRE SAWS

NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be

performed by an authorized DELTA® agent. For service, we suggest you return the tool to the nearest authorized

DELTA® agent for repair. Always use identical replacement parts when servicing.

6 7

POWER CONNECTIONS

FEATURES

This tool has a precision-built electric motor. It should be connected to a POWER SUPPLY THAT IS 120 VOLTS, 60 HZ,

AC ONLY (NORMAL HOUSEHOLD CURRENT). Do not operate this tool on direct current (DC). A substantial voltage

drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet,

double-check the power supply.

To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug

will fit in a polarized outlet only one way. If the plug does not fully fit in the outlet reverse the plug. If it still does not fit,

contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has

the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in

overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only

round jacketed cords listed by Underwriter’s Laboratories (UL) should be used. When working outdoors with a tool, use

an extension cord that is designed for outside use. This type of cord is designated with a “WA” on the cord’s jacket.

NOTE: Before using any extension cord, inspect it for

loose or exposed wires and cut or worn insulation.

Cutting Capacity

(Maximum nominal

lumber sizes)

0° Miter/0° Bevel: 4” x 14”

45° Miter/ 0° Bevel: 4” x 10”

0° Miter/45° Bevel: 3” x 14”

45° Miter/45° Bevel: 3” x 10”

Net Weight

55 lbs

Input

120 V~, 60hz, 15 Amps

Blade Arbor Hole

1”

Blade Diameter

12”

No Load Speed

4,000 r/min (RPM)

** Ampere rating (on total data label)

12A- 16A

Cord Length Wire Size

25’ 14 AWG

50’ 12 AWG

** Used on 12 gauge - 20 amp circuit

NOTE: AWG = American Wire Gauge

ELECTRICAL CONNECTION

PRODUCT SPECIFICATIONS

POLARIZED PLUGS

EXTENSION CORDS

Keep the extension cord clear of the

work area. Position the cord so that it

will not get caught on lumber, tools or other

obstructions while you are working with a power tool.

Failure to do so can result in serious personal injury.

Check extension cords before each use. If damaged

replace immediately. Never use tool with a damaged

cord, since touching the damaged area could cause

electrical shock resulting in serious injury.

7

A. Motor

B. Fence

C. Throat Plate

D. Miter Lock Knob

E. Support Extensions

F. Miter Scale with Positive Stops

G. Work Clamp

H. Base With Carry Handles

I. Mounting Holes

J. On-Board Wrench

K. Work Table

L. Bevel Lock Knob

M. Dust Bag

N. Upper and Lower Blade Guards

O. Blade (not visible)

P. Saw Head Handle

Q. Spindle lock (not visible)

R. Slide Lock Knob

S. Electric Brake (not shown)

T. Laser

U. Power Switch Locks (not visible)

V. Power Safety Toggle (not visible)

FEATURES

Refer to Figure 1.

Using this tool safely requires that you understand the

information provided in this operator’s manual, as well as

the project you are attempting. Before using this product,

familiarize yourself with all operating features and safety

rules.

A. 15-AMP MOTOR: This tool features a powerful

15-amp motor with all ball bearings and externally

accessible brushes for ease of servicing.

B. ADJUSTABLE FENCE: The miter fence supports

the workpiece when making all cuts. The extension

length is adjustable.

C. THROAT PLATE: The throat plate supports the

workpiece and provides a safe working surface.

D. MITER LOCK: The miter lock knob securely locks the

saw at desired miter angles.

E. SUPPORT EXTENSIONS: Use these to help support

large pieces when necessary.

F. MITER SCALE WITH POSITIVE STOPS: Positive

stops have been provided at 0°, 15°, 22.5°, 31.6°,

and 45°. The blade stops have been provided on

both the left and right side of the miter table.

G. WORK CLAMP: The work clamp helps to position

and secure the workpiece to the fence, ensuring

safer operation and more accurate cuts.

H. BASE WITH CARRY HANDLES: Supports the tool

and features mounting holes. Use the carry handles

which are designed into the base for safe and easy

transportation of the saw.

I. MOUNTING HOLES: Enables you to securely mount

the tool to a stable surface.

J. BLADE WRENCH STORAGE: The included blade

wrench features a Phillips screwdriver at one

end and a hex key at the other. Use the hex key

when installing or removing blade and the Phillips

screwdriver when removing or loosening screws.

When not in use, the wrench can be stored in the

base of the saw.

K. WORK TABLE: Sturdy, large die-cast aluminum work

table provides a level and sturdy work surface.

L. BEVEL LOCK: the bevel lock knob secures the

saw at the desired angle for bevel cuts. There are 2

positive stop screws underneath the bevel lock knob

for making fine adjustments at 0° and 45°.

M. DUST COLLECTION BAG: The included dust bag

attaches and detached quickly with the integrated

clamp for easy cleaning.

KNOW YOUR COMPOUND MITER SAW

FIGURE 1

K

G

E

L

C

D

P U

H

Q

T

N

O

F

I

x4

E

AV M

B

R

J

8 9

FEATURES

UNPACKING

FIGURE 2

N. UPPER AND LOWER BLADE GUARDS: The lower

blade guard is made of shock-resistant, see-through

plastic that provides protection from each side of the

blade. It automatically retracts over the upper blade

guard as the saw is lowered into the workpiece.

O. 12-INCH BLADE: A 12” blade is included with the

compound miter saw. It will cut materials up to 4”

thick or 14” wide, depending upon the angle at which

the cut is being made.

P. SAW HEAD HANDLE: Use this handle to perform

cuts as instructed in the operation section of this

manual. This handle also includes the power switch

for activating the saw blade.

Q. SPINDLE LOCK BUTTON: The spindle lock button

locks the spindle preventing the blade from rotating

while removing or installing the blade screw.

R. SLIDE LOCK: This allows head to move front to rear

for cutting wide material up to 14” wide.

S. ELECTRIC BRAKE: An electric brake has been

provided to more quickly stop blade rotation after the

switch is released. (not shown)

T. LASER: For more accurate cuts, a laser is included

with your miter saw. When used properly, the laser

makes accurate, precision cutting simple and easy.

U. POWER SWITCH: The saw blade is activated by

an easy-to-use switch. When not in use the saw

should be disconnected from the power supply and

switch locked in the off position using a padlock

(not included) inserted through the hole in the switch

trigger. A lock with a long shackle up to 5/16 in.

diameter may be used. The padlock and key should

be stored in separate locations.

V. POWER SAFETY TOGGLE: Reduces safety risk for

unauthorized users.

• Check shipping carton and machine for damage before unpacking. Carefully remove packaging materials, parts and

machine from shipping carton. Always check for and remove protective shipping materials around motor and moving

parts. Lay out all parts on a clean work surface.

• Compare the items to inventory figures, verify that all items are accounted for before discarding the shipping

carton. Report any missing or damaged parts, please call our Customer Care Center at 800-223-7278. Prior to

tool assembly and use, read this manual to familiarize yourself with proper assembly, maintenance and safety

procedures.

• If any parts are missing, do not attempt to plug in the power cord and turn the power on. The saw should only be

energized after all parts have been located and correctly assembled.

CONTENT DESCRIPTION (QTY)

A. SHOPMASTER S26-272L 12-inch Sliding Compound

Miter Saw

B. Dust Collection Bag (1)

C. Work Clamp (1)

D. Blade Wrench (1)

E. Support Extensions (2)

A C

E

B

D

9

FIGURE 3

1. The saw is shipped with the arm secured in the down

position as shown in Figure 3. To release the arm,

push it down, cut the plastic tie and release the lock

pin (A).

2. Lock pin (A) is for storage and transport only. Saw is

not to be locked in down position during cuts.

3. Inspect the tool carefully to make sure no damage

occurred during shipping.

4. Do not discard the packaging material until you have

carefully inspected and satisfactorily operated the

tool.

FIGURE 5

To ensure safe and accurate operation,

this saw should be mounted to a stable

and level surface such as a workbench. To mount the tool

to a stable surface, refer to Figure 5 and do the following:

1. Locate the four mounting holes in the base of the

saw (C).

2. Secure the tool to the mounting surface using 3/8”

diameter machine bolts, lock washers, and hex nuts

(not included). Make sure the bolts are long enough

to accommodate the saw base, lock washers, hex

nuts, and the thickness of the workbench.

3. Tighten all four bolts securely.

4. Check to make sure that the saw is secure before

operation.

MOUNTING THE SAW TO A

STABLE SURFACE

A

C C

Saw Head lock pin is for storage and

transport only. This saw should never be locked in the down

position while making cuts.

Before moving/transporting your saw it is important to make sure all of the following steps have been

followed to ensure a safe condition for transportation. Failure to do so can result in serious personal injury.

• Always turn the power off and unplug saw before transporting.

• Secure power cord to avoid any snags or hang ups during transportation.

• Always lift using the strength of your legs to lift saw; never use your back muscles to lift saw.

• Do not use power On/Off switch handle or power cord to lift your saw.

• Always place the saw onto a stable and level surface with clearance for handling and maneuvering.

MOUNTING AND TRANSPORTATION

PREPARATIONS FOR TRANSPORTATION

SAW ARM LOCK PIN

BASE WITH CARRY HANDLES

Use the carry handles which are designed into the base for

safe and easy transportation of the saw. Shown in Fig. 4.

FIGURE 4

B

10 11

ASSEMBLY

FIGURE 7

FIGURE 8

The work clamp secures the workpiece to the fence to

provide more stability and keeps the workpiece from

creeping toward the saw blade.

To install the work clamp, see Figure 7 and do the

following:

1. Place the clamp shaft (D) in either hole (E) on the

miter table base.

2. Rotate the knob (F) on the clamp clockwise to move

it in or counter clockwise to move it out as needed.

The tool includes a dust collection bag that attaches over

the exhaust port on the upper blade guard. See Figure 8,

then:

1. Squeeze the two metal clips (G) at the mouth of the

bag.

2. Slide the clips over the dust port (H) until the metal

ring in the bag locks between the grooves on the

exhaust port.

NOTE: To remove the dust bag for emptying, simply

reverse the above procedure.

ATTACHING WORK CLAMP

INSTALL DUST COLLECTION BAG

F

E

D

G

H

FIGURE 6

SUPPORT EXTENSIONS

A

B

C

• Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration

or modification is misuse and could result in a hazardous condition.

• Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting.

• Do not start the miter saw without checking for interference between the blade and the miter fence. Damage could

result to the blade if it strikes the miter fence during operation of the saw.

• The saw can tip over if the saw head is released suddenly and the saw is not secured to a work surface. ALWAYS

secure this saw to a stable work surface before any use.

• If any parts are damaged or missing do not operate this tool until the parts are replaced. Please call Customer Care

Center at 800-223-7278, for instructions.

See Figure 6.

Table extensions have been provided for both the left and

right side of the saw.

To install table extensions:

• Remove Hex-Socket Cap Screw (C) from the end of

extension (A).

• Insert the ends of extension (A) into holes in the sides

of the base (B).

• Thread Hex-Socket Cap Screw (C) into the end of

extension (A). Tighten screw.

• Repeat for other extension.

• Always fix and use workpiece

support extensions during operation.

11

PREPARING YOUR SAW FOR USE

INSTALL/REPLACE THE BLADE

According to marking on the saw a

12-inch blade is the maximum blade

capacity of the saw. Larger blades will come in contact

with the blade guards. Only use blades which are rated

for at least 4,000 RPM or higher. Only use blades with a

maximum kerf width of 2.7mm or less.

Refer to Figure 9.

1. Make sure the saw is unplugged.

2. Raise the saw arm to the full upright position.

3. Rotate the lower blade guard (A) up. Slightly loosen

the blade bolt cover screw (B) until you can move the

blade bolt cover (C) up to expose the blade bolt (D).

Refer to Figure 10.

4. Press the spindle lock button (E).

5. If replacing the blade, carefully rotate the old blade

until the spindle locks in place.

6. Using the supplied blade wrench, remove the blade

bolt (D) by turning it clockwise.

NOTE: The blade bolt has left-hand threads.

7. Remove only the outer blade washer (F) and the

blade (G), leaving the inner blade washer on the

spindle.

If inner blade washer has been removed,

replace it before placing blade on

spindle. Failure to do so could cause an accident since

blade will not tighten properly.

8. Carefully fit saw blade inside the blade guard and

guide it onto the spindle, ensuring the teeth of the

blade are facing down at the front of the saw.

9. Align the double “D” flats on the blade washer (F)

with the flats on the spindle and fit the washer onto

the spindle.

10. Lock the spindle by depressing the spindle lock

button. Screw on the blade bolt (D), remembering

to thread it counter clockwise. Tighten blade bolt

securely using the provided blade wrench.

Always install the blade with the blade

teeth and the arrow on the side of the

blade pointing down at the front of the saw. The direction

of the blade rotation is also stamped with an arrow on the

upper blade guard.

11. Replace the blade bolt cover and tighten blade bolt

cover screw securely. Lower blade guard.

12. Raise and lower the saw arm to ensure that the arm

and blade guard move freely.

Make sure the spindle lock button is not

engaged before reconnecting saw to

power source. Never engage spindle lock button when

blade is rotating.

NOTE: Some illustrations in this manual indicate only

portions of the saw. This is done in order to more clearly

show key areas and components of the saw. Never

operate the saw without all guards securely in place and

in good operating condition.

FIGURE 9

FIGURE 10

A

B

D

G

F

C

E

12 13

Refer to Figure 11.

1. Unplug the saw

2. Lower the saw arm all the way down to the transport

position and engage the lock pin to hold it in place.

3. Rotate the miter lock handle (A). Position the table so

that the miter scale indicator ( B) reads 0°.

4. Rotate the miter lock handle (A) to the locked

position so that the table will not move.

5. Loosen bevel lock knob (D) and adjust the angle of

saw arm so that it comes to rest against the 0° bevel

stop (as indicated on the bevel scale). This positions

the blade at 90° to the table.

6. Securely tighten bevel lock knob (D).

Refer to Figure 12.

7. Place a combination square (E) against the table and

the face of the saw blade (F).

NOTE: Make sure that the square contacts the flat part of

the saw blade, not the blade teeth.

8. Rotate the blade by hand and check the blade-to-

table alignment at several points.

9. The edge of the square and the saw blade should be

parallel as shown in Figure 12.

10. If the top or bottom of the blade face is not flush with

the square, refer to Figure 13 below and perform the

following steps.

11. Loosen bevel lock knob (G).

12. Adjust positive stop adjustment screw (H) to bring

saw blade into alignment with the square. See

“Positive Stop Screw” in the Adjustment section of

this manual for more detailed instructions.

13. Re-tighten bevel lock knob. Recheck blade-to-blade

alignment.

NOTE: The above procedure can be used to check

alignment of the blade to the miter table at both 0° and

45° angles.

PREPARING YOUR SAW FOR USE

FIGURE 11

FIGURE 12

FIGURE 13

ALIGN THE BLADE TO THE TABLE

E

A

B

C

D

G

F

H

LOCK

UNLOCK

a

NOTE: The saw has two scale indicators, one on the

bevel scale and one on the miter scale. After squaring

adjustments have been made, it may be necessary to

loosen the indicator screws and reset them to zero.

13

FIGURE 14

PREPARING YOUR SAW FOR USE

USING THE LASER GUIDE

TO REMOVE YOUR MARK:

TO CUT ON YOUR MARK:

TO CUT WITHOUT REMOVING YOUR MARK:

FREE WARNING LABEL REPLACEMENT

APPLICATIONS

When the laser guide switch is turned on it projects a red

line onto the work surface enabling you to see your cut

before you make it. Follow the steps below to ensure a

true and straight cut (Refer to Figure 14):

1. Make sure the saw is unplugged.

2. Draw a line on the workpiece where you plan to cut.

3. Flip the laser switch (A) on the “ON” position.

4. The red line (B) indicates the path of the blade.

5. Align the laser line and the mark with the blade at the

uppermost position.

6. Once both lines are in alignment, do not move the

workpiece.

7. Plug the saw into the power source.

8. Make several practice cuts on different styles and

thickness of material.

Position the laser line near the left edge of your mark on

the work surface in order to cut the mark.

Position the laser line near or over your mark on the work

surface in order to cut the mark.

Position the laser line near the right edge of your mark

on the work surface in order to leave the mark. After you

have become familiar with using the laser guide, you will

be able to remove, cut, or leave your mark on the work

surface. Practice will teach you the correct position for

aligning the laser line with your mark.

If your warning labels become illegible or are missing, call

1-800-223-7278 for a free replacement.

A

• Avoid direct eye exposure to laser beam or reflection.

Intense or prolonged exposure to laser radiation

could permanently damage your eyes. Do not project

or reflect the laser into anyone’s eyes, including your

own.

• Caution -- use of controls or adjustments or

performance of procedures other than those

specified herein may results in hazardous radiation

exposure.

• Do not disassemble or modify the laser. There are no

user serviceable parts inside. Serious eye injury could

result.

• Use or modification of the laser guide for anything

other than its designed purpose may result in

hazardous radiation exposure.

B

14A000001211401CT

EXAMPLE SERIAL NUMBER, FOR

REFERENCE ONLY

14 15

OPERATION

APPLICATIONS

You may use this tool for the following purposes:

• Bevel cutting and compound cutting for crown

moldings, etc.

• Cross cutting wood.

• Cross cutting for moldings, door casings, picture

frames, etc.

NOTE: This saw is for cutting wood. The blade provided

is acceptable for wood cutting only.

• Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient

enough to inflict serious personal injury.

• Always wear eye protection with side shields and marked to comply with ANSI Z87.1 Failure to do so could result in

objects being thrown into your eyes, resulting in possible serious personal injury.

• Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of

attachments or accessories not recommended can result in serious personal injury.

• Before starting any cutting operation, clamp or bolt the compound miter saw to a workbench. Never operate the

miter saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury.

• To avoid serious personal injury, always tighten the miter lock handle and bevel lock knob securely before making a

cut. Failure to do so could result in movement of the control arm or miter table while making a cut.

• To avoid serious personal injury, keep hands outside the no hands zone, at least 3 in. from blade. Never perform any

cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it

slips or twists.

• When using a work clamp or C-clamp to secure the workpiece, clamp workpiece on one side of the blade only. The

workpiece must remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece

binding the blade will cause motor stalling and kickback. This situation could cause an accident resulting in serious

personal injury.

• NEVER move the workpiece or make adjustment to any cutting angle while the saw is running and the blade is

rotating. Any slip can result in contact with the blade causing serious personal injury.

•

When cutting, do not force the blade against the workpiece. Forcing the blade will cause a drop in motor RPM and

increase the risk of overheating the saw blade tips.

FIGURE 15

FIGURE 16

POWER SWITCH LOCK-OUT

To prevent any unauthorized person from operating this

saw, a padlock (not included) should be installed into

the Lock Hole located on the power switch, as shown

in Figure 15. Be sure padlock is fully closed and locked

before leaving this saw unattended.

Always disconnect the power supply

before installing or removing a lock

onto the power switch. Failure to do so could cause

the power switch to engage by accident, resulting in

serious injury.

In order to turn the saw motor on, you must first engage

the power safety toggle located on the power switch

handle as shown in figure 16.

POWER SAFETY TOGGLE

15

OPERATION

FIGURE 17

SLIDE CUTS

Never make a cut by pulling the saw

toward you. The blade can “climb”

on top of the workpiece and come toward you at an

accelerated speed. Failure to heed this warning could

result in serious personal injury.

See Figure 17.

With the saw powered off, pull the saw arm forward. Turn

the saw on (wait for blade to reach full speed). push the

blade down cutting into the workpiece, then back toward

the rear of the saw to make a cut. Cuts must be made

by pushing the saw blade away from you and toward the

back of the saw stopping at the maximum rear position

after each cut. While the saw is running, NEVER pull the

saw blade toward you or toward the front of the saw. See

warning above.

• Raise arm to its full height.

• Place the workpiece at on the miter table with one edge securely against the fence. If the board is warped, place the convex

side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the

end of the cut, jamming the blade. See Figure 18.

• When cutting long pieces of lumber or molding, support the opposite end of the stock with a stand or with a work table level

with the saw table.

• Align the cutting line on the workpiece with the blade or laser line.

• Loosen the slide lock knob.

• Hold the stock rmly with one hand, against the fence. Use the work clamp to secure the workpiece whenever possible.

• With the saw off, perform a dry run of the cut to make sure that no problems will occur when the actual cut is made.

• With the saw off, grasp the saw handle rmly then pull the saw forward until the center of the saw blade is over the front edge

of the workpiece or until the saw is fully extended.

• Only use the saw handle (A) to place your hands. DO NOT place your hands on the motor housing.

• Squeeze the power switch trigger. Allow the blade to reach maximum speed.

• Slowly lower the blade through the front edge of the workpiece.

• While holding the workpiece push the saw handle away from you and toward the back of the saw.

• Release the power switch and allow the saw blade to stop rotating before raising the blade out of workpiece. After blade stops,

remove the workpiece from miter table.

• The two edges of the molding that contact the ceiling and the wall are at angles that, when added together, equal

exactly 90°. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52° and a

bottom rear angle (the section that fits flat against the wall) of 38°.

• To accurately cut crown molding for a 90° inside or outside corner, lay the molding with its broad back surface flat on

the miter table and against the fence.

TIPS FOR CUTTING CROWN MOLDING

NOTE: A cross cut is made by cutting across the grain of the workpiece. A straight cross cut is made with the miter table

set at the 0° position. Miter cross cuts are made with the miter table set at some angle other than 0°.

COMPOUND MITER CUTS

A compound miter cut is made using a miter angle and a bevel angle at the same time. Adjustments of miter and bevel

settings are interdependent. Each time you adjust the miter setting change the effect of the bevel setting. Also, each time

you adjust the bevel setting you change the effect of the miter setting.

BEVEL CUTS

A bevel cut is made across the grain with the blade angled to the workpiece. A straight bevel means the miter scale

indicator is set at 0° and the bevel scale indicator is set at an angle other than 0°.

A

16 17

OPERATION

Bevel Angle Setting Type of Cut Steps

33.85° Left side, inside corner 1. Top edge of molding against fence

2. Miter table set right 31.62°

3. Save left end of cut

33.85° Right side, inside corner 1. Bottom edge of molding against fence

2. Miter table set left 31.62°

3. Save left end of cut

33.85° Left side, outside corner 1. Bottom edge of molding against fence

2. Miter table set left 31.62°

3. Save right end of cut

33.85° Right side, outside corner 1. Top edge of molding against fence

2. Miter table set right 31.62°

3. Save right end of cut

• The angles for crown moldings must be very precise. The bevel and miter angles are interdependent; changing one

angle changes the other angle as well.

• Since it is very easy for the work piece to shift, all settings should first be tested on scrap molding. Also most walls

do not have angles of exactly 90°; therefore, you will need to fine-tune your settings.

• When cutting crown molding the bevel angle should be set at 33.85°.

• The miter angle should be set at 31.62° either right or left, depending on the desired cut for the application. See the

chart below for correct angle settings and correct positioning of crown molding on the work table.

FIGURE 18

FIGURE 19

CUTTING WARPED MATERIAL

When attempting to cut warped material, the CONVEX

face should be against the fence as shown in Figure 18.

Never position a piece of warped material with the

CONCAVE face or edge against the fence, as shown in

Figure 19. It will pinch the blade near the completion of

the cut.

To avoid a kickback and to avoid serious

personal injury, never position the

concave edge of bowed or warped material against the

fence.

17

FIGURE 21

FIGURE 20

OPERATION

ADJUSTMENTS

SUPPORTING LONG WORKPIECES

CLAMPING WIDE WORKPIECES

In most cases the included table extensions (workpiece

supports) will be sufficient to support longer workpieces.

If these are not long enough, the workpiece should be

supported further out from the saw. Additional support (B)

may be used to make the workpiece lay flat on the saw

table. Use the included work clamp or a C-clamp (C) to

secure the workpiece to the miter saw table. See Figure 21.

Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to

heed this warning could result in serious personal injury.

Your compound miter saw has been properly adjusted at the factory. Due to shipping or normal use, it may be necessary

to re-adjust some of the settings. Check the following adjustments periodically to assure proper accuracy and safe

operation.

Check for interference between the blade and the throat plate, before plugging the saw into the power

source.

The arm of the saw should raise and lower completely and freely. In the lowered position and with the lock pin removed, the

arm should rise to the up position by itself. If the saw arm does not raise by itself or if there is play in the pivot joints, it will

need to be professionally repaired at an AUTHORIZED SERVICE CENTER. Please call Company’s Customer Care Center at

800-223-7278.

When cutting wide work pieces, such as 2 in. X 12 in.,

clamp the workpiece to the work table using a work

clamp (A) as shown in Figure 20.

Keep clamps away from the path of the

blade and blade guard assembly.

ARM PIVOT

B

A

C

Keep clamps away from the path of

the blade and blade guard assembly.

18 19

FIGURE 22

ADJUSTMENTS

The position of the positive stop adjustment screw

was set at the factory and normally will not require

readjustment. If the blade is not square to the table, the

positive stop adjustment screw must be re-adjusted.

To adjust refer to Figure 22.

1. Unplug the saw.

2. Loosen the bevel lock knob (B) by turning it

counterclockwise.

3. Using the Phillips end of the blade wrench, adjust

the positive stop adjustment screw (A).

4. Square the blade to the miter table as described

in the section entitled, ALIGN THE BLADE TO THE

TABLE, found on page 12.

5. Re-tighten bevel lock knob (B). Recheck blade-to-

table alignment.

6. The saw has two scale indicators, one on the bevel

scale and one on the miter scale. After squaring

adjustments have been made, it may be necessary

to loosen the indicator screws and reset them to

zero.

POSITIVE STOP SCREW

FIGURE 23

BEVEL PIVOT

LASER GUIDE

With the bevel lock knob loosened, the control arm of the saw should tilt easily from 0° and 45°. If it does not or if there is

play in the pivot, the saw must be repaired by an AUTHORIZED SERVICE CENTER.

Laser radiation. Avoid direct eye contact

with light source.

Refer to Figure 23.

1. Secure a piece of scrap material to the table surface

using the work clamp or a C-clamp.

2. Plug the saw into the power source and make a

slight cut to score the wood.

3. Release the switch trigger and make sure the blade

comes to a full stop, then raise the saw arm to the

upright position.

4. Unplug the saw. Do not remove the scrap piece.

5. Turn on the laser switch (C). If properly aligned, the

laser should align with the left edge of the partial cut

you just made.

6. If the the laser does not align properly with the cut,

refer to pages 19 and 20 for detailed laser calibration

instruction.

NOTE: Use this procedure to check that the blade is square

to the table at 0° and 45° angles.

0° 45°

A

B

C

19

ADJUSTMENTS

DEPTH STOP ADJUSTMENT

FENCE EXTENSION ADJUSTMENT

This miter saw is equipped with an adjustable depth stop

for making through cuts and non-through cuts.

Refer to Figure 24 depth stop at a specific cut depth:

use a Phillips head screwdriver to loosen screw (C) and

then rotate the stop bracket (B) counterclockwise into

the down position. Make sure to re-tighten screw (C).

The cut depth can now be adjusted by turning the depth

adjustment screw (A).

Refer to figure 24 and follow these instructions

in order to make a through cut: use a Phillips head

screwdriver to loosen screw (C) and then rotate the stop

bracket (B) clockwise into the up position. Make sure to

re-tighten screw (C).

Always check to make sure screw (C) is

tightened before making a cut. Failure to

do so may result in injury.

This saw is equipped with an adjustable extension fence.

To extend or retract the fence refer to Figure 25 and

follow these instructions: Loosen the wing nut (E) by

rotating counterclockwise and the slide the fence (D) into

the desired position. Make sure to re-righten wing nut (E)

by rotating clockwise.

FIGURE 24

FIGURE 25

LASER ADJUSTMENT

This saw is equipped with an adjustable laser which

projects a red line onto the work piece surface, see

Figure 26. Refer to the “Using Your Laser Guide” section

on page 13 for more information on how to operate laser.

This section will instruct you how to adjust the laser

alignment for more accurate cuts.

FIGURE 26

Always check to make sure wing nut (E)

is tightened before making a cut. Failure

to do so may result in injury.

• Avoid direct eye exposure to laser beam or reflection.

Intense or prolonged exposure to laser radiation

could permanently damage your eyes. Do not project

or reflect the laser into anyone’s eyes, including your

own.

• Caution -- use of controls or adjustments or

performance of procedures other than those

specified herein may results in hazardous radiation

exposure.

• Use or modification of the laser guide for anything

other than its designed purpose may result in

hazardous radiation exposure.

A

SERRER

DESSERRER

D

E

B

C

20 21

LASER PARALLEL ADJUSTMENT

If you notice the laser line is not perfectly parallel with the

saw blade refer to Figure 27 and follow these instructions:

using a Phillips head screwdriver turn screw (A) until the

laser line is parallel with the saw blade.

LASER VERTICAL ANGLE

ADJUSTMENT

If you notice the laser line does not remain parallel to the

blade as the saw head is lowered to make a cut refer to

Figure 28 and follow these instructions: using a Phillips head

screwdriver turn the screw (B) to adjust the vertical angle of

the laser.

LASER OFFSET ADJUSTMENT

If you notice the laser line is offset from the actual cut line

refer to Figure 29 and follow these instructions: using a

Phillips head screwdriver turn the screw (C) to adjust the

offset.

FIGURE 29

FIGURE 28

FIGURE 27

A

B

C

ADJUSTMENTS

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