Kozyheat Callaway 50 Le manuel du propriétaire

HUSSONG MANUFACTURING CO., INC.

READ ALL THESE STEPS

BEFORE STARTING INSTALLATION.

LEAVE THESE INSTRUCTIONS WITH THE

APPLIANCE.

This kit must be installed by a qualied installer,

service agency, or gas supplier at the time of

the heater installation. These instructions must

be used in conjunction with the installation and

operation manual provided with the appliance.

Please read the appliance owner’s manual

completely before performing any procedures in

these instructions.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

KOMFORT ZONE KIT

#KZK-1510A

For use with the #BHM-44 and #CLW-50 (Starting

Serial Number: 19 501780 50)

This optional convection duct kit redistributes the

warm air ow away from the replace opening to

a more desirable location using natural convection

without the use of a fan. The warm air ow may be

relocated to a position higher up the wall, out the

sidewalls, or even to an adjacent room. The result

is much cooler wall temperatures above the re-

place opening for locating televisions, artwork, etc.

English and French installation manuals are available through your

local dealer. Visit our website www.kozyheat.com.

Les manuels d’installation en français et en anglais sont disponibles

chez votre détaillant local. Visitez

www.kozyheat.com

.

Hussong Manufacturing Co., Inc.

P.O. Box 577, 204 Industrial Park Drive

Lakeeld, MN 56150-0577, USA Rev. 4, 8/20

1.0 INTRODUCTION .......................................................................3

1.1 Kit Contents..........................................................................................3

1.4 Fireplace Preparation ........................................................................3

1.2 Suggested Congurations .............................................................. 4

1.3 Dimensions and Overview .............................................................6

1.5 Air Duct Pipe Run ...............................................................................8

2.0 FRAMING AND CLEARANCES ................................................9

2.1 Clearance to Sprinkler ...................................................................... 9

2.2 Framing................................................................................................10

2.3 Shelf Requirements .........................................................................12

3.0 FACING AND FINISHING .......................................................14

3.1 Non-combustible Requirements ................................................ 14

3.2 Combustible Finish .......................................................................... 16

3.3 Hearth and Mantel Clearances ....................................................19

4.0 INSTALLATION .......................................................................21

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 3

1.1 Kit Contents

ALL kit contents must be installed.

• (2) 15" plenum kit: #KZK-1510A

• (2) air grilles

• (8) 6" collars - (4) to attach to the bottom of the plenum; (4) to

attach to the unit where the cover plates are removed.

(1) KZK-410-6 is used for a 10' vent run. If you are mounting the

plenum above the replace 10' (3m) or less, use (1) #KZK-410-6 kit.

KZK-CPL6 is (6) 6" couplers that connect (2) KZK-410-6. You will only

need (4) 6" couplers for installation. If you are mounting the plenum

above the replace between 10' to 20', you will need (2) KZK-410-6 kit

and (1) #KZK-CPL6 coupler kit.

1.0 INTRODUCTION

15¾”

(400mm)

11

¾”

(298mm)

(4) take o collars included

#KZK-1510A

Figure 1.1, #KZK-1510A

Figure 1.2, #KZK-410-6

(4) - 10’ x 6” (aluminum ex) listed to UL-181Class 0 Air Duct

#KZK-410-6

Figure 1.3, Stand-o Assembly Installation

Discard header heat shield

Stand-o

assembly

1.2 Fireplace Preparation

1.2.1 BHM-44 Requirements

For ease of installation, the header heat shield may be removed.

The stand-o assembly still must be installed. To install stand-o

assembly,

1. Locate the stand-o assembly and header heat shield on top of

the replace, as shipped.

2. Discard header heat shield.

3. Attach the stand-o assembly pieces as shown below and secure

with (4) screws.

4 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

1.3 Suggested Congurations

When installing the #KZK-1510A, take in consideration the replace

venting and the plenum tube conguration.

The (2) plenums and the (2) air grilles in this kit are required and both

must be installed.

Figure 1.4, #KZK-1510A Suggested Congurations for CLW-50

#KZK-1510A side wall outlet

#KZK-1510A rear wall outlet

CLW-50

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 5

Figure 1.5, #KZK-1510A Suggested Congurations for BHM-44

#KZK-1510A side wall outlet

#KZK-1510A rear wall outlet

BHM-44

For side wall outlet installations, it is easier to keep the 1/2” (12mm) clearance if

the center tubes are assembled to the backside of the KZK

6 INTRODUCTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

1.4 Dimensions and Overview

Figure 1.6, #KZK-1510A Dimensions

7⁄”

(198mm)

13

½”

(342mm)

3”

(76mm)

12”

(304mm)

5

⁄”

(149mm)

8

⁄”

(220mm)

4”

(102mm)

6”

(152mm)

1

½”

(38mm)

¾

(19mm)

stando

#KZK-1510A

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7

1.5 Air Duct Pipe Run

IMPORTANT: The air duct pipe cannot run horizontally without a

vertical rise.

IMPORTANT: The 1/2" clearance around the air duct pipes must be

maintained.

Use #KZK-410-6 UL181 Class 0 Air Duct piping to connect the plenum(s)

to the unit.

Hussong Mfg. requires pipes to be listed as UL181 Class 0 Air Duct to

connect the plenum(s) to the unit.

• Maximum vent run: 20' (6m)

Figure 1.7, Minimum Vent Pipe Run - only (1) plenum shown

WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN

12”

(304mm)

4” (102mm)

Minimum bend radius=5” (127mm)

12”

(304mm)

4” (102mm)

Minimum bend radius=6” (152mm)

CLW-50

BHM-44

8 FRAMING AND CLEARANCES Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

2.0 FRAMING AND CLEARANCES

Figure 2.1, KZK Clearance to Sprinkler

2.1 Clearance to Sprinkler

• In a situation where a sprinkler head is installed within the

proximity to a #KZK discharge opening, the diagram below

MUST be followed.

• The distance between a sprinkler head and discharge opening

cannot be less than 60" (1524mm) in length at every point from

the origin of the discharge opening. You must also verify the

sprinkler head sensor is set to the proper heat setting so it does

not activate when the room heats up from the replace being

operated normally.

• Please follow local building codes to determine what

temperature setting is relevant for your installation.

60”

(1524mm) MIN

3

½”

(89mm) MIN

3”

(76mm) MIN

60”

(1524mm) MIN

Ceiling

sprinkler head

Ceiling

sprinkler head

CLW-50

BHM-44

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 9

2.2 Framing

Shown in this section are rough opening dimensions and clearances

for the plenums, unit installation, and unit installation with a TV

recess construction.

Rough opening framing dimensions should allow for wall covering

thickness and facing materials.

Figure 2.2, Minimum Clearances for Plenum Air Discharge to Ceiling

3½”

(89mm)

1½”

(38mm)

½”

(12mm)

½”

(12mm)

½”

(12mm)

½”

(12mm)

3”

(76mm)

1

½”

(38mm)

Ceiling

CLW-50 BHM-44

10 FRAMING AND CLEARANCES Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

8¼”

(209mm)

18”

(457mm)

74

½”

(1892mm)

66

¼”

(1683mm)

76”

(1930mm)

22”

(558mm)

STEEL

FRAMING

Plenum rough opening

Height and Width

Unit and plenum

side view

CLW-50

Dimensions reect minimum replace enclosure height

Figure 2.3, Rough Opening and Framing

Figure 2.4,CLW-50 Unit Wall Enclosure Rough Opening

76”

(1930mm)

48”

(1219mm)

64

½”

(1638mm)

22”

(559mm)

44

½”

(1130mm)

4

¼”

(108mm)

76”

(1930mm)

64

½”

(1638mm)

22”

(559mm)

44

½”

(1130mm)

4

¼”

(108mm)

Steel Framing Required

CLW-50

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 11

8¼”

(209mm)

18”

(457mm)

86

½”

(2197mm)

78

¼”

(1988mm)

88”

(2235mm)

22”

(558mm)

Plenum rough opening

Height and Width

Unit and plenum

side view

BHM-44

Dimensions reect minimum replace enclosure height

Figure 2.5, Rough Opening and Framing

Figure 2.6, BHM-44 Unit Wall Enclosure Rough Opening

60½”

(1537mm)

88”

(2235mm)

46

¼”

(1175mm)

57

⁄”

(1463mm)

22”

(558mm)

4

¼”

(108mm)

88”

(2235mm)

46

¼”

(1175mm)

Double horizontal

header

Ceiling/Fireplace enclosure top

Ceiling/Fireplace

enclosure top

TV Recess

BHM-44

12 FRAMING AND CLEARANCES Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

2.3 Shelf Requirements

• The drawing below show the framing requirements if you desire

the air discharge opening to be located within the bump-out or

bookshelf framing.

2.3.1 CLW-50 Requirements

NOTE: For the CLW-50, take careful consideration in the dierence

of the minimum chamber height of the replace compared to the

minimum height of the shelf enclosure.

7”

(178mm)

MIN

22”

(559mm)

MAX

76”

(1930mm)

MIN

2”

(51mm)

MIN

76”

(1930mm)

MIN

82

¾”

(2102mm)

MIN

7”

(178mm) MIN

18”

(457mm)

MIN

3”

(76mm)

MIN

22”

(559mm)

MIN

22”

(559mm)

MIN

3”

(76mm)

MIN

7”

(178mm)

MIN

82

¾”

(2102mm)

MIN

18”

(457mm)

MIN

Ceiling

Enclosure Top

Grille

Enclosure Floor Enclosure Floor

Grille

CLW-50

Figure 2.7, CLW-50 Shelf Requirements

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING AND CLEARANCES 13

3”

(76mm)

MIN

0” (0mm)

MIN

18”

(457mm)

MIN

16”

(406mm)

MIN

22”

(559mm)

MAX

88”

(2235mm)

MIN

0” (0mm)

MIN

18”

(457mm)

MIN

16”

(406mm)

0” (0mm) MIN

88”

(2235mm)

MIN

BHM-44

Grille

Enclosure Top

Enclosure Floor

Ceiling

Enclosure Floor

Grille

Figure 2.8, BHM-44 Shelf Requirements

2.3.2 BHM-44 Requirements

14 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

3.0 FACING AND FINISHING

3.1 Non-combustible Requirements

21½”

(545mm)

66”

(1676mm)

6

⁄”

(161mm)

48

¾”

(1238mm)

53

½”

(1359mm)

16

¾”

(425mm)

10

½”

(267mm)

Combustible Material Allowed

Non-Combustible Material Only

Steel Framing Required

Lower Cover Panel

Combustible Material Allowed

Non-combustible

material only

Combustible material

allowed

Combustible material allowed

see image below for acceptable

screw locations

CLW-50

3¾”

(95mm)

13”

(330mm)

9

¾”

(248mm)

1

½”

(38mm)

13”

(330mm)

3

¾”

(95mm)

No Screws Allowed

Non-Combustible Material Only

SCREW PATTERN LOCATIONS

Figure 3.1, CLW-50 Minimum Non-combustible Finishing Dimensions

Figure 3.2, Minimum Non-combustible Finishing Dimensions Screw Locations

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 15

Figure 3.3, BHM-44 Minimum Non-combustible Finishing Dimensions

2½”

(63mm)

44

½”

(1130mm)

24

⁄”

(633mm)

1

½”

(38mm)

45

⁄”

(1148mm)

8

⁄”

(205mm)

60

⁄”

(1540mm)

Combustible material allowed

Non-combustible material only

BHM-44

Combustible material allowedNon-combustible material only

16 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

3.2 Combustible Finish

NOTE: If you desire to run nishing material up to edge of the discharge

opening, see drawing below. Finishing material must not block the air

discharge grille and must be run evenly along the plenum opening.

WARNING! RISK OF OVERHEATING AND FIRE! Ensure the KZK duct

system is installed in accordance to this manual AND the convection

bae is removed when using these combustible clearances.

3.2.1 Drywall Finish

IMPORTANT: Additional 1" (25mm) combustible trim on top of

existing materials is NOT allowed inside the side shelf enclosure

(Section 2.3 Shelf Requirements on page 12.)

1" (25mm) combustible material goes on top of any required non-

combustible material required on the replace as shown in Figures

3.1 and 3.2 on page 10 for CLW-50 and Figure 3.3 on page 11 for

BHM-44.

Figure 3.4, #KZK-1510A Drywall Finish and Combustible Finishing Material up to 1" Thick

15½”

(368mm)

7

¼” (184mm)

15

⁄”

(403mm)

11

⁄”

(301mm)

11

⁄”

(301mm)

NOT ALLOWED INSIDE MINIMUM SHELF ENCLOSURE

Drywall stops at edge of air discharge opening.

Air grille discharge will overlap edges of drywall.

Up to 1” (25mm) thick combustible material up to edge of the air discharge grille.

1” combustible material cannot go closer to discharge opening.

1” combustible material goes on top of any required non-combustible material required on replace.

Combustible

Material up to

1” (25mm) thick

Discharge Grille

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 17

½

” (13mm) clearance

around pipe

Combustible wall nish

up to 1” (25mm) thick

may be installed over

cement board

Finishing Edge

Fireplace Enclosure Floor

Non-combustible zone

Steel

Framing

CLW-50

Non-combustible

material

3.2.2 CLW-50 Combustible Wall Finish

• Figure 3.5 shows installation of combustible wall nish up to 1"

thick. This combustible material goes on any required non-

combustible materials as shown in Figure 3.1 on page 14.

• This 1" (25mm) combustible material is able to go down to the

replace nishing edge.

• See Figure 3.4 on page 16 for up to 1" (25mm) thick

combustible material installation around the KZK air discharge

grille.

Figure 3.5, #KZK-1510A Combustible Wall Finish for CLW-50

18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

Non-combustible zone

BHM-44

Non-combustible

material

Top nishing edge

Combustible wall nish

up to 1” (25mm) thick

may be installed up to

the top nishing edge

and the bottom of the

air discharge opening

3.2.3 BHM-44 Combustible Wall Finish

• Figure 3.6 shows installation of combustible wall nish up to 1"

thick. This combustible material goes on any required non-

combustible materials as shown in Figure 3.3 on page 15.

• This 1" (25mm) combustible material is able to go down to the

replace nishing edge.

• See Figure 3.4 on page 16 for up to 1" (25mm) thick

combustible material installation around the KZK air discharge

grille.

Figure 3.6, #KZK-1510A Combustible Wall Finish for BHM-44

Komfort Zone Kit #KZK-1510A R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19

3.3 Hearth and Mantel Clearances

The following drawings show the hearth and mantel clearances

allowed for the CLW-50 and BHM-44 with no surround or optional

surrounds installed (if applicable). Follow the drawings for the

minimum distance needed between the hearth and mantel when

installing an optional surround to allow for proper servicing

clearances.

3.3.1 CLW-50 Finishing Guidelines

for Optional Surrounds

• Figure 3.7 shows where to end nishing materials, when

measuring from the nishing edge, to allow installation of any

optional surround. Most nishing material will not t behind the

optional surround(s) when it is installed.

• Measurement 'A' shows the space to leave on each side.

• Measurement 'B' shows the space to leave on the top and the

bottom.

Figure 3.7, Finishing Guidelines for Optional Surrounds

Surround A B

CW50-RS 3/4" (19mm) 1-1/2" (38mm)

CW50-RS4 2-5/8" (66mm) 2-5/8" (66mm)

CW50-GS 6" (152mm) 2-1/2" (64mm)

CW50-FS 3-1/8" (79mm) 3-1/8" (79mm)

B

A

Finishing Trim Edge

Surround Edge

Steel

Framing

Non-Combustible Zone

16¾”

(425mm)

26

½”

(673mm)

9

¾”

(248mm)

12” (305mm)

9” (229mm)

6” (152mm)

12” (305mm)

9” (229mm)

6” (152mm)

Combustible wall nish

may be installed over cement

board and butt up to the nshing

edge around the opening

Each square represents

1” (25mm)

of mantel projection

Finishing Edge

Fireplace Enclosure Floor

Finishing Edge

½” (13mm) clearance

around pipe

No Surround

Non-combustible

material

CLW-50

Figure 3.8, Hearth and Mantel Clearances for No Surround

20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510A R.4

Figure 3.9, BHM-44 Hearth and Mantel Clearances

25”

(635mm)

27

½”

(699mm)

2

½”

(64mm)

12” (305mm)

9” (229mm)

6” (152mm)

14” (356mm)

BHM-44

Each square represents

1” of projection

Combustible wall nish up to 1”

may be installed over cement

board and butt up to the nishing

edge around the opening

Non-combustible

material

Combustible oor

Top nishing edge

Bottom

nishing edge

Non-combustible zone

3.3.2 BHM-44 Mantel and Hearth Requirements

The BHM-44 is equipped only with a safety screen that ts inside the

nishing edge. Finishing material may butt up against the nishing

edge.

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