Hitachi C 10FL Instruction Manual And Safety Instructions

ADVERTENCIA

¡La utilización inapropiada e insegura de esta herramienta eléctrica puede resultar en lesiones

serias o en la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda

este manual antes de utiIizar la herramienta eléctrica. Guarde este manual para que puedan

leerlo otras personas antes de que utilicen la herramienta eléctrica.

MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD

AVERTISSEMENT

Une utilisation incorrecte et dangereuse de cet outil motorisé peut entraîner la mort ou de

sérieuses blessures corporelles!

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.

Prière de lire et d’assimiler ce mode d’emploi avant d’utiliser l’outil motorisé. Garder ce mode

d’emploi à la disponibilité des autres utilisateurs avant qu’ils utilisent I'outil motorisé.

MODE D'EMPLOI ET INSTRUCTIONS DE SECURITE

WARNING

Improper and unsafe use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand

this manual before operating the power tool. Please keep this manual available for others before

they use the power tool.

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS

C 10FL

Model Stationary Table Saw

Modèle Scie sur table

Modelo Sierra de mesa fija

— 2 —

TABLE DES MATIERES

Français

SECTION PAGE

Spécifications produit ...........................................................27

Consignes de sécurité relatives aux outils électriques ......28

Consignes de sécurité relatives à la scie sur table .............29

Exigences électriques et sécurité .........................................30

Accessoires ............................................................................31

Outils nécessaires pour le montage ....................................31

Contenu de l’emballage ........................................................32

SECTION PAGE

Connaitre votre scie sur table stationnaire .........................34

Glossaire des termes ............................................................35

Montage et réglages .............................................................36

Utilisation ...............................................................................43

Entretien .................................................................................47

Guide de dépannage .............................................................49

Liste des pièces .....................................................................76

SECCIÓNPÁGINA

Conozca su sierra de mesa fija ............................................58

Glosario se términos .............................................................59

Montaje y ajustes ..................................................................60

Funcionamiento ....................................................................67

Mantenimiento ......................................................................71

Guía de solución de problemas ...........................................73

Lista de piezas .......................................................................76

ÍNDICE

Español

SECCIÓNPÁGINA

Especificaciones del producto .............................................51

Seguridad de la herramienta eléctrica ................................52

Seguridad de la sierra de mesa ...........................................53

Requisitos eléctricos y seguridad ........................................54

Accesorios .............................................................................55

Herramientas necesarias para el montaje ..........................55

Contenido de la caja .............................................................56

HITACHI AUTHORIZED SERVICE CENTERS

Service under this warranty is available from Hitachi Koki U.S.A., Ltd. at :

IN THE U.S.A.

3950 Steve Reynolds Blvd. Norcross, GA 30093

9409 Owensmouth Ave. Chatsworth, CA 91311

OR CALL: (800) 546-1666 for a service center nearest you.

IN CANADA

6395 Kestrel Road Mississauga, ON L5T 1Z5

OR CALL: (800) 970-2299 for a service center nearest you.

CENTRES TECHNIQUES HITACHI AGREES

La réparation est réalisée dans le cadre de cette garantie par Hitachi Koki U.S.A., Ltd. :

AUX ETATS-UNIS

3950 Steve Reynolds Blvd. Norcross, GA 30093

9409 Owensmouth Ave. Chatsworth, CA 91311

OU APPELEZ LE: (800) 546-1666 pour connaître le centre

technique le plus proche de chez vous.

AU CANADA

6395 Kestrel Road Mississauga, ON L5T 1Z5

OU APPELEZ LE: (800) 970-2299 pour connaître le centre

technique le plus proche de chez vous.

CENTROS DE SERVICIO AUTORIZADOS DE HITACHI

Hitachi Koki U.S.A. Ltd. proporciona un servicio de reparaciones bajo esta garantía en:

EN EE.UU.

3950 Steve Reynolds Blvd. Norcross, GA 30093

9409 Owensmouth Ave. Chatsworth, CA 91311

O LLAME AL: (800) 546-1666 para informarse del centro de

reparaciones más cercano.

EN CANADA

6395 Kestrel Road Mississauga, ON L5T 1Z5

O LLAME AL: (800) 970-2299 para informarse del centro de

reparaciones más cercano.

SECTION PAGE

Know Your Stationaly Table Saw ........................................10

Glossary of terms ..................................................................11

Assembly and Adjustments .................................................12

Operation ...............................................................................19

Maintenance ..........................................................................23

Troubleshooting Guide .........................................................25

Push Stick Pattern .................................................................26

Parts List ................................................................................76

CONTENTS

English

SECTION PAGE

Product Specifications ............................................................3

Power Tool Safety ...................................................................4

Table Saw Safety ....................................................................5

Electrical Requirements and Safety ...................................... 6

Accessories and Attachments ............................................... 7

Tools Needed For Assembly ..................................................7

Carton Contents ..................................................................... 8

— 3 —

English

WARNING

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals

known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these

chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to

these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are

specially designed to filter out microscopic particles.

PRODUCT SPECIFICATIONS

SAW

Table Size ....................................... 27-1/8” x 20-1/8”

Table Extensions ........................... Left & Right

Extension Fence Capacity ............. 24” Left & Right

Blade Size....................................... 10”

Rip Scale ........................................ YES

Rip Fence........................................ YES

Miter Gauge ................................... YES

Maximum Cut Depth @ 90°.......... 3-3/8”

Maximum Cut Depth @ 45°.......... 2-1/4”

Maximum Dado Cut Width ........... 13/16”

Net Weight ..................................... 264.5 LBS

WARNING

To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection.

This table saw is wired at the factory for 110-120/220-240 Volt operation. It must be connected to a 110-120 Volt / 15

Ampere or 220-240 Volt / 7.5 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord

immediately if it is worn, cut or damaged in any way.

Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these rules

could result in serious injury to you or damage to the table saw.

MOTOR

HP (Maximum developed) ............ 3.0

Type ................................................ Induction

Amps .............................................. 15 / 7.5

Voltage ........................................... 120 / 240

Hz .................................................... 60

RPM (no load) ................................ 3450

Overload Protection ...................... YES

— 4 —

English

POWER TOOL SAFETY

WARNING

Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these rules

could result in serious injury or damage to the table saw.

Good safety practices are a combination of common

sense, staying alert and understanding how to use your

power tool. To avoid mistakes that could cause serious

injury, do not plug in your power tool until you have read

and understood the following safety rules:

1. READ and become familiar with this entire Operator’s

Manual. LEARN the tool’s applications, limitations and

possible hazards.

2.

WARNING

Look for this symbol that identifies important safety

precautions. It means CAUTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

3. NEVER OPERATE THIS MACHINE WITHOUT THE

SAFETY GUARD IN PLACE FOR ALL THROUGH

SAWING OPERATIONS.

4. DO NOT USE IN A DANGEROUS ENVIRONMENT

such as damp or wet locations or exposure to rain.

Keep work area well lighted.

5. DO NOT use power tools in the presence of flammable

liquids or gases.

6. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

7. KEEP CHILDREN AWAY. All visitors should be kept at

a safe distance from the work area.

8. DO NOT FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Don’t force the tool or

attachment to do a job for which it is not designed.

10. WEAR PROPER APPAREL. DO NOT wear loose

clothing, gloves, neckties, rings, bracelets or other

jewelry that may get caught in moving parts. Non-slip

footwear is recommended. Wear protective hair

covering to contain long hair.

11. WEAR A FACE MASK OR DUST MASK. Sawing,

cutting and sanding operations produce dust.

12. DISCONNECT TOOLS before servicing and when

changing accessories such as blades, cutters, etc.

13. REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure the switch is in the OFF position before

plugging into the power supply.

14. USE ONLY RECOMMENDED ACCESSORIES.

Consult the Operator’s Manual for recommended

accessories. The use of improper accessories may

cause injury to you or damage to the tool.

15. REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool before

turning ON.

16. NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN THE POWER “OFF”. Do not leave the tool

before it comes to a complete stop.

17. NEVER STAND ON TOOL. Serious injury could occur if

the tool is tipped or if the cutting tool is

unintentionally contacted.

18. DO NOT OVERREACH. Keep proper footing and

balance at all times.

19. MAINTAIN TOOLS WITH CARE. Keep tools sharp and

clean for most efficient and safest performance.

Follow instructions for lubricating and changing

accessories.

20. CHECK FOR DAMAGED OR LOOSE PARTS.

Before further use of the tool, a guard or other part

that is damaged should be carefully checked to ensure

it will operate properly and perform its intended

function. Check for alignment of moving parts, loose

binding of moving parts, mounting and any other

conditions that may affect its safe operation. A guard

or other part that is loose or damaged should be

properly adjusted repaired or replaced.

21. MAKE WORKSHOP CHILD PROOF with padlocks,

master switches or by removing starter keys.

22. DO NOT operate the tool if you are under the

influence of any drugs, alcohol or medication that

could impair your ability to use the tool safely.

23. USE DUST COLLECTION SYSTEM wherever possible.

Dust generated from certain materials can be

hazardous to your health and in some cases, a fire

hazard. Always operate the power tool in a well-

ventilated area with adequate dust removal.

24. ALWAYS WEAR EYE PROTECTION. Any power tool

can throw foreign objects into your eyes that could

cause permanent eye damage. ALWAYS wear safety

goggles (not glasses) that comply with ANSI safety

standard Z87.1. Everyday glasses have only impact

resistant lenses. They ARE NOT safety glasses.

NOTE: Glasses or goggles not in compliance with

ANSI Z87.1 could cause serious injury when they

break.

25. DIRECTION OF FEED. Feed work into a blade or cutter

against the direction of rotation of the blade or cutter

only.

— 5 —

English

TABLE SAW SAFETY

1. ALWAYS USE SAW BLADE GUARD, splitter and anti-

kickback pawls for every operation for which they can

be used, including through sawing. Through sawing

operations are those in which the blade cuts

completely through the workpiece when ripping or

crosscutting.

2. ALWAYS HOLD WORK FIRMLY against the miter

gauge or rip fence.

3. USE A PUSH STICK when required. Always use a

push stick especially when ripping narrow stock. Refer

to ripping instructions in this Operator’s Manual

where the push stick is covered in detail. A pattern for

making your own push stick is included on page 26.

4. NEVER PERFORM ANY OPERATION “FREE HAND”,

which means using only your hands to support or

guide the workpiece. Always use either the fence or

the miter gauge to position and guide the work.

WARNING: FREEHAND CUTTING IS THE MAJOR

CAUSE OF KICK-BACK & FINGER/HAND

AMPUTATIONS.

5. NEVER STAND or have any part of your body in line

with the path of the saw blade. Keep your hands out

of the saw blade path.

6. NEVER REACH behind or over the cutting tool for any

reason.

7. REMOVE the rip fence when crosscutting.

8. DO NOT USE a molding head with this saw.

9. FEED WORK INTO THE BLADE against the direction of

rotation only.

10. NEVER use the rip fence as a cut-off gauge when

crosscutting.

11. NEVER ATTEMPT TO FREE A STALLED SAW BLADE

without first turning the saw OFF. Turn power switch

OFF immediately to prevent motor damage.

12. PROVIDE ADEQUATE SUPPORT to the rear and the

sides of the saw table for long or wide workpieces.

13. AVOID KICKBACKS (work thrown back towards you)

by keeping the blade sharp, the rip fence parallel to

the saw blade and by keeping the splitter, anti-

kickback pawls and guards in place, aligned and

functioning. Do not release work before it has passed

all the way past the saw blade. Do not rip work that is

twisted, warped or does not have a straight edge to

guide it along the fence.

14. AVOID AWKWARD OPERATIONS and hand positions

where a sudden slip could cause your hand to move

into the saw blade.

15. NEVER USE SOLVENTS to clean plastic parts.

Solvents could possibly dissolve or otherwise damage

the material. Only a soft damp cloth should be used to

clean plastic parts.

16. MOUNT your table saw on a bench or stand before

performing any cutting operations. Refer to

ASSEMBLY AND ADJUSTMENTS on page 12.

17. NEVER CUT METALS or materials which may make

hazardous dust.

18. ALWAYS USE IN WELL-VENTILATED AREA.

Remove sawdust frequently. Clean out sawdust from

the interior of the saw to prevent a potential fire

hazard. Attach a vacuum to the dust port for

additional sawdust removal.

19. NEVER LEAVE THE SAW running unattended. Do not

leave the saw until it comes to a complete stop.

20. For proper operation follow the instructions in this

Operator’s Manual entitled ASSEMBLY AND

ADJUSTMENTS (Page 12). Failure to provide sawdust

fall-through and removal hole will allow sawdust to

build up in the motor area resulting in a fire hazard

and potential motor damage.

— 6 —

English

ELECTRICAL REQUIREMENTS AND SAFETY

POWER SUPPLY REQUIREMENTS

WARNING

To avoid electrical hazards, fire hazards or damage to the

table saw, use proper circuit protection. Always use a

separate electrical circuit for your tools. This power tool

is wired at the factory for 120V operation. Connect it to a

120V, 15 Amp circuit and use a 15 Amp time delay fuse or

circuit breaker. To avoid shock or fire, replace the cord

immediately if it is worn, cut or damaged in any way.

EXTENSION CORD REQUIREMENTS

WARNING

Any extension cord must be GROUNDED for safe

operation.

MINIMUM GAUGE FOR EXTENSION CORDS

(AWG type / 120 Volt only)

Ampere Rating Total length in feet

Not

25’ 50’ 100’ 150’

More Than More Than

AWG

0 6 18 16 16 14

6 10 18161412

10 12 16 16 14 12

12 16 14 12 Not Applicable

GUIDELINES FOR EXTENSION CORDS

Any extension cord used for power tools MUST be

grounded (3-wire with two flat prongs and one round

ground prong).

Make sure the extension cord is in good condition. When

using an extension cord, make sure you use one heavy

enough to carry the current the tool will draw. An

undersized cord will cause a drop in line voltage resulting

in loss of power and overheating. The table above shows

the correct size to use according to extension cord length

and nameplate ampere rating. If in doubt, use the next

heavier gauge cord. The smaller the gauge number the

heavier the cord.

NOTE: The 12 to 16 Amp rating is correct for this tool. It is

highlighted in the table above.

Be sure your extension cord is properly wired and in good

condition. Always replace a damaged extension cord or

have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects,

excessive heat and damp or wet areas.

Before connecting the saw to the extension cord, make

sure the saw switch is turned OFF.

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,

grounding provides a path of least resistance for electric

current and reduces the risk of electric shock. This saw is

equipped with an electric cord that has an equipment

grounding conductor and a grounding plug. The plug

MUST be plugged into a matching receptacle that is

properly installed and grounded in accordance with ALL

local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the

receptacle, have the proper receptacle installed by a

qualified electrician.

IMPROPER CONNECTION of the equipment grounding

conductor can result in risk of electric shock. The

conductor (wire) with the green insulation (with or without

yellow stripes) is the equipment grounding conductor. If

repair or replacement of the electric cord or plug is

necessary, DO NOT connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or service personnel if

you do not completely understand the grounding

instructions, or if you are not sure the saw is properly

grounded.

Use only 3-wire extension cords that have 3-prong

grounding plugs and 3-pole grounding receptacles that

accept the saw’s plug. Repair or replace damaged or

worn cords immediately.

3-Prong Plug

Grounding Prong

Properly Grounded

3-Prong Receptacle

2-Prong

Receptacle

Adapter

Grounding Lug

Make Sure This

is Connected to a

Known Ground

— 7 —

English

ACCESSORIES AND ATTACHMENTS

RECOMMENDED ACCESSORIES

WARNING

Visit your Hardware Department or see the Power and

Hand Tools Catalog to purchase recommended

accessories for this power tool.

TOOLS NEEDED FOR ASSEMBLY

TOOLS NEEDED

Medium screwdriver

#2 Philips screwdriver

Straight edge

Adjustable wrench

Combination square

4mm Hex wrench

17mm Hex wrench

5mm Hex wrench

WARNING

To avoid the risk of personal injury:

䢇 Do not use a dado with a diameter larger than 8”.

䢇 Maximum dado width is 13/16”. DO NOT USE WIDER

COMBINATIONS.

䢇 Do not use molding head set with this saw.

䢇 Do not modify this power tool or use accessories not

recommended by Store.

— 8 —

English

TABLE OF LOOSE PARTS

ITEM DESCRIPTION QUANTITY

A. Table saw assembly 1

B. Table extension wing 2

C. Rear table extension rail 2

D. Front table extension rail 2

E. Rail cover 6

F. Blade guard and splitter 1 each

G. Adhesive washer 3

H. Rip fence 1

I. Miter gauge 1

J. Dust chute 1

K. Blade wrench 1

L. Push stick 1

M. Dodo table insert 1

N. Blade 1

O. Handwheel handle & nuts 1 each

P. Handwheel and handle 1

Q Table extension hardware

Square nut 6

Hex hd. bolt M8x1.25-16 2

Hex hd. bolt M8x1.25-20 4

Hex.socket hd.cap bolt M8x1.25-16 6

Hex hd. bolt & washer M10x1.5-25 6

STAND

V. Top leg bracket 1

W. Bottom leg bracket 1

X. Leg 4

Y. Leg front bracket 1

Z. R & L leg bracket 1 each

AA. Foot and hardware 1 set

BB. Storage bracket & foot hardware 1 set

CC. Caster assemblies A 2

DD. Caster assemblies B 2

EE. Stand & caster mounting hardware 36

NOTE: To make assembly easier, keep contents of box

together. Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean dry cloth. This will

reduce friction when pushing the workpiece.

CARTON CONTENTS

UNPACKING AND CHECKING CONTENTS

WARNING

Separate all parts from packing materials. Check each part

with the illustration on the next page and the “Table of

Loose Parts” to make certain all items are accounted for,

before discarding any packing material.

WARNING

If any part is missing or damaged, do not attempt to

assemble the table saw, plug in the power cord, or turn

the switch ON until the missing or damaged part is

obtained and is installed correctly.

— — 9

UNPACKING YOUR STATIONARY TABLE SAW

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

VW X Y Z

AA

BB

CC

DD

EE

English

— 10

Miter Gauge

Blade Guard

Rip Fence

ON/OFF Switch

with key

Leg Stand

Table Extension

(Right)

Table Extension

(Left)

Blade Tilt Scale

Blade Tilting

Handwheel

Blade Elevation

Handwheel

Caster

Miter Gauge

Storage

Rip Fence

Storage

Splitter

Table Insert

Table

—

English

KNOW YOUR STATIONARY TABLE SAW

— 11 —

English

GLOSSARY OF TERMS

HITACHI PROFESSIONAL

TABLE SAW TERMS

MITER GAUGE – A guide used for crosscutting operations

that slides in the tabletop channels located on either side

of the blade. It helps make accurate straight or angle cuts.

RIP FENCE – A guide used for rip cutting that clamps to

the tabletop. It allows the workpiece to be straight.

TABLE INSERT – Provides access to the blade arbor for

changing blades.

OVERLOAD RESET SWITCH – Resets the thermocouple

and provides a way to restart the saw motor if it overheats

or overloads.

BLADE BEVEL SCALE – Measures the angle the blade is

tilted when set for a bevel cut.

TABLE SCALE – Measures the distance the rip fence is set

from the blade, allowing quick setups.

ANTI-KICKBACK PAWLS – Prevents the workpiece from

being kicked upward or back toward the front of the table

saw by the spinning blade.

SPLITTER – Keeps the workpiece spread apart after being

cut, to prevent binding on the blade and workpiece.

BLADE ELEVATION HANDWHEEL – Raises and lowers the

blade.

BLADE TILTING HANDWHEEL – Tilts the blade to any

angle between 0° to 45° for bevel cuts.

WOODWORKING TERMS

ARBOR – The shaft on which a blade is mounted.

BEVEL CUT – An angle cut made through the face of the

workpiece.

COMPOUND CUT – A simultaneous bevel and miter cut.

CROSSCUT – A cut made across the width of the

workpiece.

FREEHAND – Performing a cut without using a fence

(guide), hold down or other proper device to prevent the

workpiece from twisting during the cutting operation.

GUM – A sticky sap from wood products.

HEEL – Misalignment of the blade.

KERF – The amount of material removed by a blade cut.

MITER CUT – An angle cut made across the width of the

workpiece.

RESIN – A sticky sap that has hardened.

REVOLUTIONS PER MINUTE (RPM) – The number of turns

completed by a spinning object in one minute.

SAW BLADE PATH – The area of the workpiece or table

top directly in line with the travel of the blade or the part

of the workpiece that will be cut.

SET – The distance between two saw blade tips, bent

outward in opposite directions to each other. The further

apart the tips are, the greater the set.

WORKPIECE – The item being cut. The surfaces of a

workpiece are commonly referred to as faces, ends and

edges.

Leading Edge

Sawblada Path

Trailing Edge

Surface

Kerf

Workpiece

— — 12

ASSEMBLY AND ADJUSTMENTS

ASSEMBLE TABLE SAW TO STAND (Fig. A, B)

1. Place protective corrugated cardboard or old blanket

on floor to protect the saw table surface.

2. Place the saw up-side down on the protective material

(Fig. B).

3. Position the recessed-side dust chute and the stand

up-side down on the saw base.

NOTE: Make sure front of stand and front of saw are

facing the same direction.

4. Line up four holes in saw base, dust chute and stand.

5. Fasten saw to dust chute and stand using four bolts,

washers and nuts.

NOTE: Place washer on each bolt before inserting into

saw base and through the support. Nut must be flush

against the bracket.

6. Tighten all four nuts.

NOTE: Do not overtighten the locknuts mounting the

base to the stand (you may damage the base).

7. Carefully set the saw in its upright position on a clean

level surface.

8. Push down on the lever of right wheel assemblies to

unlock. Push up on the lever of right wheel assemblies

to lock.

NOTE: You will need assistance form another person.

Fig. B

Leg set

mounting

hole

Saw base

hole

Dust chute

mounting

hole

ASSEMBLE STAND (Fig. A)

1. Unpack all parts and group by type and size (Fig. A).

Refer to parts list for quantities.

2. Attach one support (4) to leg (1) using one square

neck bolt (2) and nut (3).

NOTE: Do not tighten bolts until stand is properly

aligned (see step # 7).

3. Attach other end of support to another leg using one

square neck bolt and nut.

4. Join front frame assemblies using support (5) square

neck bolts and nuts.

5. Join rear frame assemblies using short upper support

(6) and short bottom support (7), square neck bolts

and nuts.

6. Place three rubber feet (8) onto three leg and the

adjustable foot (9) and nut (10) onto the bracket of the

other leg.

7. Attach the hooks (11) and power cord storage (12) to

the frame as desired. The hooks are used to hold the

fence.

8. Place stand on level surface and adjust so all legs are

contacting the floor and are at similar angles to the

floor.Tighten all bolts.

NOTE: Stand should not rock after all bolts are

tightened.

9. Mounting a caster (13) on each leg by tightening three

bolts (14) and nuts (15). Four casters.

NOTE: Two casters marked "A" are used for the Front-

Right & Rear-Left legs, two casters marked "B" are

used for the Front-Left & Rear-Right legs.

Fig. A

1

6

1

4

12

8

14

15

5

3

9

10

3

2

7

11

13

1

ESTIMATED ASSEMBLY TIME 50~70 MINUTES (2 PEOPLE)

English

— — 13

ASSEMBLY THE TABLE EXTENSION (Fig. C)

1. Place the left table extension next to the saw table,

aligning the mounting holes (1).

2. Place bolts (2) and thread in mounting holes.

3. Place a straight edge or combination square on the

saw table, across the table extension.

4. Adjust the mounting bolts (2) until the extension is

flush with the saw table. Tighten.

5. Repeat these procedures for the right extension table.

Fig. C

ASSEMBLY THE FRONT AND REAR TABLE RAIL

(Fig. D, E)

NOTE: Front of table rails assemblies are different.

Assembly the front rail (Fig. D)

1. Attach the right front side cover (1) into right front

table rail (2). Repeat for the left front rail.

2. Place the hex. bolts M8-20 (3), hex bolts M8-16 (4)

through the holes at the front table edge. Screw the

square nuts (5) onto each bolts.

NOTE: Keep the bolts and square nuts loosened

before front rail fixed.

3. Attach the right front rail onto proper location by

having the square nuts pass through the slot of the

front rail. Repeat for the left front rail.

4. Attach the middle plug (6) to connect the two half

front rail. (Fig. E)

5. When the blade was installed, use the rip fence and

gauge to adjust the front rail to proper location. When

the front rail is level with table, then fix the front rail

by tightening the six bolts.

Fig. D

1

2

3

4

5

6

Assembly the rear table rail (Fig. E)

6. Attach the side covers (1) and middle plug (2) to the

rear table rails (3).

7. Place the rear table rails on the saw table, aligning

with the holes in each rail.

8. Place the bolts (4) and tread in the holes; tighten the

bolts and check the alignment again.

Fig. E

BLADE RAISING HANDWHEEL (Fig. F)

Thread the blade handwheel handle (1) into blade raising

handwheel (2) and tighten.

BLADE TILTING HANDWHEEL (Fig. F)

1. Attach the blade tilting handwheel (3) to the elevation

screw at the front of the saw.

2. Attach and tighten the dome nut (4) at the end of the

shaft.

Fig. F

1

2

4

3

BLADE GUARD ASSEMBLY (Fig. G, H)

WARNING

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

 When installing the blade guard, cover the blade teeth

with a piece of folded cardboard to protect yourself

from possible injury.

 Never operate this machine without the safety guard

in place for all through sawing operations.

1

2

1

4

2

3

English

— — 14

Installing the blade guard assembly (Fig. G)

1. Remove the table insert.

2. Unlock the blade bevel lock knob (1).

3 With the blade evevation handwheel (2), raise the

blade to the maximum height.

4. Using the blade tilting handwheel, tilt the blade to

45 on the bevel scale.

5. Lock the blade tilt locking knob.

6. Locate the splitter assembly mounting bracket in

back of the blade.

7. Cover the blade teeth with a folded cardboard or

position the plastic blade guard over the blade to

protect your hands.

8. Place the two kickback pawls (5) toward the rear of the

table, and align the splitter mounting holes to the

holes in the bracket.

9. Place the steel flat washers (6) on the two bolts (7) and

tread the bolts into the holes.

10. Tighten the bolts with the angled wrench.

Note: Make sure the "anti-kick back pawls" do not get

caught between the insert and the guard, but rest on top

of the insert.

Fig. G

5

Removing the blade guard assembly (Fig. H)

WARNING

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

1. Remove the table insert.

2. With the blade elevation handwheel (1), raise the

blade to the maximum height.

3. Loosen blade lock handle (2) and move the handwheel

(1) to 45 on the bevel scale.

4. Tighten the bevel lock handle.

5. Cover the blade teeth with a piece of folded cardboard

or position the plastic blade guard over the blade to

protect your hands.

6. Loosen the knob (5) and remove the blade guard

assembly, then retighten the knob.

7. Return the blade to 90 and replace the table insert.

Note: Make sure the "anti-kick back pawls" do not get

caught between the insert and the guard, but rest on top

of the insert.

ALIGNING THE BLADE GUARD SPLITTER (Fig. H)

WARNING

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

 When installing the blade guard, cover the blade teeth

with a piece of folded cardboard to protect yourself

from possible injury.

 Never operate this machine without the safety guard

in place for all through sawing operations.

IMPORTANT: The splitter must always be correctly

aligned with the blade so the cut workpiece will pass on

either side without binding or twisting.

1. Remove the table insert and raise the blade to the

maximum height by turning the blade elevation

handwheel clockwise.

2. Lift the blade guard and position it toward the rear of

the table.

3. Adjust the blade to the 90 vertical position by

unlocking the blade tilting lock knob and turning the

bevel tilting handwheel counterclockwise, and then

lock into position.

4. To see if the blade (1) and splitter (2) are correctly

aligned, lay a combination square along the side of

the blade and against the splitter (making sure the

square is between the teeth of the blade).

5. Tilt the blade to the 45 position and check the

alignment again.

6 If the blade and splitter are not correctly aligned:

a. Remove the blade guard by removing the wing

bolt that locks the guard in place.

b. Loosen and remove the two bolts (3) from the

mounting bracket (7).

7. Place two adhesive washers (5) on the guard

mounting bracket (attached to the saw). Position

them over the corresponding mounting bolt holes

(refer to step 6-b) after removing the adhesive backing

affixed to the washers.

8. Replace the two guard mounting bolts (3) and tighten

securely. Also reattach the blade guard assembly,

affixing it to the machine by its corresponding wing

bolt.

9. Check the splitter and blade alignment again at both

90 and 45 .

10. Add or remove the adhesive washers until the

alignment is correct.

11. Replace the table insert.

Fig. H

1

2

7

5

2

3

1

2

6

7

English

— — 15

REMOVING THE BLADE (Fig. I)

WARNING

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

1. Remove the table insert and raise the blade to the

maximum height by turning the blade elevation

handwheel clockwise.

2. Lift the blade guard and position it toward the rear of

the table.

3. Adjust the blade to the 90 vertical position by

unlocking the blade tilting lock knob and turning the

bevel tilting handwheel counterclockwise, and then

lock into position.

4. Pull the motor locking lever (1) toward the front of the

machine while spinning the blade until the latch locks

into place and the blade will no longer turn.

5. Place the blade wrench (3) on the arbor nut (4).

6. Loosen and remove the arbor nut and the flange by

pulling the wrench toward the front of the machine

(5).

7. Then remove the blade (6). Clean but do not remove

the inner blade flange (5) before reassembling the

blade.

Fig. I

INSTALLING A BLADE (Fig. I)

WARNING

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

1. Place the blade onto the arbor with the blade teeth

pointing forward to the front of the saw.

2. Make sure the blade fits flush against the inner flange.

3. Clean the outer blade flange and install it onto the

arbor and against the blade.

4. Thread the arbor nut onto the arbor, making sure the

flat side of the nut is against the blade, then hand-

tighten.

5. Pull the motor locking lever (1) toward the front of the

machine while spinning the blade until the latch locks

into place and the blade will no longer turn.

6. Place the wrench on the arbor nut and turn clockwise

(toward the rear of the saw table).

7. Replace the table insert and blade guard assembly.

Verify that the blade and blade guard splitter are

aligned. If they are not, refer to page 14, Aligning The

Blade Guard Splitter.

IMPORTANT: Do not operate this saw until the blade and

blade guard splitter are aligned and in working order.

ADJUSTING THE 90 AND 45 POSITIVE STOPS

(Fig. J, K)

Your saw has positive stops that will quickly position the

saw blade at 90 and 45to the table. Make adjustments

necessary.

90 Stop

1

3

4

6

5

1. Disconnect the saw from the power source.

2. Turn the blade tilting handwheel until the blade tilting

scale is at 90.

3. Turn the blade elevation handwheel and raise the

blade to the maximum elevation.

4. Place a combination square on the table and against

the blade to check if the blade is 90to the table.

5. If the blade is not 90to the table. R emove the back

cover (2) of the base by removing the screw(1), three

for each side.

6. Adjust the bevel tilting handwheel to make an

adequate distance between the anchor block (3) and

bevel gear (4).

7. Loosen the two set screws(5) of the anchor block

(3) with 3mm allen key.

8. Separate the anchor block(3) from the worm(6).

When the bevel angle is more than 90, turn the

anchor block(3) to A direction in adequate degree until

the bevel angle and bevel scale is the same.

When the bevel angle is less than 90, tur n the

anchor block to B direction in adequate degree until

the bevel angle and bevel scale is the same.

9. When completing the above adjustment, replace the

set screws(5) and tighten them.

10. Replace the back cover (2) and then tighten the

screws(1), three for each side.

Fig. J

Fig. K

1

2

A

B

4

3

5

6

only if

English

— 16

Fig. K-1

BLADE TILTING INDICATOR (Fig. L)

1. When the blade is positioned at 90, adjust the blade

tilt pointer to read 0 on the scale.

2. Remove the magnifier, position the pointer over 0

and replace the magnifier.

NOTE: Make a trial cut on scrap wood before making

critical cuts. Measure for accuracy.

Fig. L

0



5



10



BLADE PARALLEL TO THE MITER GAUGE GROOVE (Fig. M)

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is disconnected

from the power source outlet.

This adjustment was made at the factory, but it should be

rechecked and adjusted if necessary.

This adjustment must be correct or kickback could result

in a serious injury and accurate cuts cannot be made.

1. Remove the yellow switch key and unplug the saw.

2. Raise the blade guard away from the blade.

3. Raise the blade to the maximum height and set the

belel angle at 0 .

4. Select and mark with a felt tip marker, one blade tooth

with a right set angle and position this tooth at the

front of the saw approximately 1/2 above the table.

5. Place the combination square base (1) into the right

side miter gauge groove (2) flush against the inside of

the miter gauge groove. (Fig. M)

6. Adjust the ruler so it touches the front marked tooth

and lock ruler so it holds its position in the square

assembly.

7. Rotate the blade to the rear of the saw bringing the

marked tooth approximately 1/2 above the blade.

8. Carefully slide the combination square to the rear until

the ruler touches the marked tooth.

9. If the ruler touches the marked tooth at the front and

rear position, no adjustment is needed at this time. If

not, perform adjustment procedure described in next

section.

Fig. M

1

2

45 Stop (Fig.K-1)

""

"

A

B

3

4

5

6

—

1. Turn the blade tilting handwheel until the blade tilting

scale is 45.

2. Turn the blade elevation handwheel and raise the

blade to the maximum elevation.

3. Place a combination square on the table and against

the blade to check if the blade is 45to the table.

4. If the blade is not 45to the table. R emove the back

cover (2) of the base by removing the screw(1), three

for each side.

5. Adjust the bevel tilting handwheel to make an

adequate distance between the anchor block (3) and

bevel gear (4).

6. Loosen the two set screws(5) of the anchor block(3)

with 3mm allen key.

7. Separate the anchor block(3) from the worm(6).

When the bevel angle is more than 45, turn the

anchor block(3) to A direction in adequate degree until

the bevel angle and bevel scale is the same.

When the bevel angle is less than 45, tur n the

anchor block to B direction in adequate degree until

the bevel angle and bevel scale is the same.

8. When completing the above adjustment, replace the

set screws(5) and tighten them.

9. Replace the back cover (2) and then tighten the

screws(1), three for each side.

English

— — 17

INSTALLING THE TABLE INSERT (Fig. N)

The table insert has been previously installed on your

unit. However, you must verify that the table insert is

flush with the table top surface on all four corners of the

insert.

If the table insert is not flush with the table, adjust the four

bolts (1) with a 4mm hex. wrench until it is parallel with

the table.

Note: To raise the insert, turn the hex screws

counterclockwise, to lower the insert, turn the hex screws

clockwise.

Fig. N

1

STORAGE (Fig. O, P)

Rip fence and miter gauge (Fig. O)

Storage brackets for the rip fence (2) and miter gauge (1)

are located on the right side of the saw housing and frame

of leg.

Fig. O

2

3

1

4

1

Power Cord (Fig. P)

For convenience and to prevent damage to the power

cord when the table saw is not in use or is being

transported, the frame of leg has two brackets (1) on the

side for cord atorage.

Fig. P

1

MITRE GAUGE ADJUSTMENT (Fig. Q)

1. Make sure that the mitre gauge bar (1) will slide freely

through the table top grooves.

2. Loosen the lock knob handle (2) and turn the gauge

body (3) to set the pointer (4) at 0 on the scale.

3. Make a 90 cut in a scrap piece of wood. Check the cut

to see if it is 90. If not, loosen the lock knob handle (2)

and move the mitre gauge body until it is square to the

miter gauge bar by using a combination square.

MITRE GAUGE OPERATION (Fig. Q)

The mitre gage is accurately construted with index stops

at 0 , 15 , 30 , 45 , 60 both right and left side.

The operate the mitre gage, simply loosen the lock handle

(2) and move the body of the mitre gauge to the desired

angle. The mitre gauge body will stop at 0 , 15 , 30 , 45 ,

60 both right and left side.

Fig. Q

English

— 18 —

English

RIP FENCE ADJUSTMENT (Fig. R)

1. For adjustments, position the fence to the right of the

blade, parallel with the miter gauge groove.

2. Place the rear clamp (1) of the fence on the back rail of

the table, and lower the front end over the front rail

(2). Push the handle (3) down to lock.

3. To change the position of the fence, lift up on the

handle to unlock, and slide the fence to the desired

position, then push the handle down to lock.

Fig. R

2

3

If the fence is loose when the handle is in the locked

position: (Fig. S)

1. Move the handle upward to the unlocked position.

Turn the adjusting screw (4) clockwise until the rear

clamp is snug.

2. DO NOT turn the adjusting screw more than 1/4 turn

at a time.

3. Over-tightening the screw will cause the rip fence to

come out of alignment.

WARNING

Failure to properly align the fence can cause “kickback”

and serious injury could occur.

Fig. S

41

RIP FENCE INDICATOR (Fig. T)

NOTE: The rip fence indicator points to the scale on the

front of the table saw. Measurement shown by the

indicator will provide the user with accuracy up to 1/16 of

an inch. Measurement shown is the distance from the

blade to the side of the fence closest to the blade.

1. To check the accuracy, measure the actual distance to

the side of the rip fence. If there is a difference

between the measurement and the indicator, adjust

the indicator as shown next.

2. Loosen the indicator screws (1). Slide the indicator to

the correct measurement position on the scale, then

retighten the indicator screws (1).

Fig. T

11

2

RIP FENCE OPERATION

The rip fence moves to either side of saw blade. The right

side is the most common position. Front and rear guide

the fence. Calibrations on the front guide rail show

distance between fence and saw blade.

To adjust rip fence, raise clamp lever to maximun height,

push fence desired distance from saw blade, and turning

micro-set knob (2) left or right.

— 19 —

English

OPERATION

Fig. V

1

2

3

OVERLOAD PROTECTION

This saw has an overload relay button that resets the

motor after it shuts off due to overloading or low voltage.

If the motor stops during operation, turn the ON / OFF

switch to the OFF position. Wait about five minutes for the

motor to cool, push in on the reset button and turn the

switch to the ON position.

CUTTING OPERATIONS

There are two basic types of cuts: ripping and

crosscutting. Ripping is cutting along the length and the

grain of the workpiece. Crosscutting is cutting either

across the width or across the grain of the workpiece.

Neither ripping nor crosscutting may be done safely

freehand. Ripping requires the use of the rip fence, and

crosscutting requires the miter gauge.

WARNING

Before using the saw each and every time, check the

following:

1. The blade is tightened to the arbor.

2. The bevel angle lock knob is tight.

3. If ripping, the fence is locked into position & is parallel

to the miter gauge groove.

4. The blade guard is in place and working properly.

5. Safety glasses are being worn.

The failure to adhere to these common safety rules, and

those printed in the front of this manual, can greatly

increase the likelihood of injury.

BASIC SAW OPERATIONS

RAISE THE BLADE (Fig. U)

To raise or lower the blade, turn the blade elevation

handwheel (1) to the desired blade height, and then

tighten the bevel lock handle (2) to maintain the desired

blade angle.

Fig. U

1

2

3

TILTING THE BLADE

1. To tilt the saw blade for bevel cutting, loosen the lock

knob (2) and turn the tilting handwheel (3).

2. Tighten the lock knobs (2) to secure.

ON / OFF SWITCH (Fig. V)

The ON / OFF switch has a removal key. With the key

removed from the switch, unauthorized and hazardous

use by children and others is minimized.

1. To turn the saw ON, lift switch cover (1) and insert the

safety switch key (2) into the slot in the switch. Move

the switch (3) upward to the ON position.

2. To turn the saw OFF, move the switch downward.

3. To lock the switch in the OFF position, grasp the end

(or yellow part) of the safety switch key, and pull it

out.

4. With the safety switch key removed, the switch will

not operate.

5. If the safety switch key is removed while the saw is

running, it can be turned OFF but cannot be restarted

without inserting the safety switch key.

— 20 —

English

RIPPING (Fig. W, X)

WARNING

To prevent serious injury:

䢇 Never use a miter gauge when ripping.

䢇 Do not allow familiarity or frequent use of your table

saw to cause careless mistakes. Remember that even

a careless fraction of a second is enough to cause a

severe injury.

䢇 Keep both hands away from the blade and clear from

the path of the blade.

䢇 The workpiece must have a straight edge against the

fence and must not be warped, twisted, or bowed

when ripping.

1. Remove the miter gauge and store it in the “storage”

compartment in the base of the saw.

2. Secure the rip fence to the table.

3. Raise the blade so it is about 1/8” higher than the top

of the workpiece.

4. Place the workpiece flat on the table and against the

fence. Keep the workpiece away from the blade.

5. Turn the saw ON and wait for the blade to come to

full speed.

6. Slowly feed the workpiece into the blade by pushing

forward only on the workpiece section (1) that will

pass between the blade and the fence. (Fig. W)

WARNING

AVOID KICKBACK by pushing forward on the section of

the workpiece that passes between the blade and the

fence. Never perform any freehand operations.

Fig. W

1

NOTE: Always use a push stick. When width of the rip is

narrower than 2” the push stick cannot be used because

the guard will interfere…therefore, use the auxiliary fence

so the push stick can be used as shown on page 26.

7. Keep your thumbs off the table top. When both of

your thumbs touch the front edge of the table (2),

finish the cut with a push stick. To make an additional

push stick, use the pattern on page 26.

8. The push stick (3) should always be used. (Fig. X)

9. Continue pushing the workpiece with the push stick

(3) until it passes through the blade guard and clears

the rear of the table.

10. Never pull the piece back when the blade is turning.

Turn the switch OFF. When the blade completely

stops, you can then remove the workpiece.

Fig. X

1

3

2

BEVEL RIPPING

This cut is the same as ripping except the blade bevel

angle is set to an angle other than “0°”.

RIPPING SMALL PIECES

To avoid injury from the blade contact, never make cuts

narrower than 1/2” wide.

1. It is unsafe to rip small pieces. Instead, rip a larger

piece to obtain the size of the desired piece.

2. When a small width is to be ripped and your hand

cannot be safely press between the blade and the

rip fence, use one or more push sticks to move the

workpiece. Always use a push stick during ripping

operations.

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Hitachi C 10FL Instruction Manual And Safety Instructions

Hitachi C 10FL Instruction Manual And Safety Instructions

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