Bercomac 700478-3 Manuel utilisateur

1

BERCO

Northeast Two Stage 44" & 48’’ Snowblower

for electric lift

FITS ON LAWN, YARD & GARDEN TRACTORS

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

110094_EN

* ASSEMBLY * REPAIR PARTS

* OPERATION * MAINTENANCE

*110094*

OWNER’S MANUAL

Model Number

700474-3 Snowblower 44’’

700478-3 Snowblower 48’’

R-04082021

2

LIMITED WARRANTY

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory

manufactured by BERCOMAC and found in the reasonable

judgment of BERCOMAC to be defective in material and or

workmanship will be repaired or replaced by an authorized

dealer without charge up to our maximum labor rates and pre-

established times. For replacement parts only standard ground

freight services are covered. This warranty extends to the

original retail purchaser only and is not transferable to any

subsequent purchasers. This warranty applies to the products

bought and used in North America.

Warranty Period

(from date of the original retail purchase)

• Residential use: 1 year

• Semi-commercial, professional or rental use: 90 days

Exceptions Noted Below; the following items are guaranteed

by the original manufacturer and have their own warranty,

conditions and limited time:

• Tire Chains: 90 days

• Engines: Will vary as per the manufacturer

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

• Pick-up or delivery charges or in-home services fees.

• Any damage or deterioration of the unit, parts and or finish

of these due to normal use, wear and tear, or exposure.

• Cost of regular use or maintenance service or parts, such as

gas, oil, lubricants, tune-up parts, and adjustments.

• Any part or accessory which has been altered, modified,

misused, neglected, accidentally damaged or not properly

installed, maintained, stored or repaired not in accordance

with the instructions in the owner’s manual.

• Repair due to normal wear and or any wear items such as

shear pins, bolts, belts, etc.

• Expedited freight fee services for replacement parts.

• Shear bolts and shear pins are to be considered as a

preventive measure not as an assured protection, any

damages resulting from the lack of shear bolts breakage are

not covered.

• Damages due to product being installed on a vehicle other

than stipulated in owner’s manual.

NOTE: All warranty work must be performed by an authorized

dealer using original (manufacturer) replacement parts.

Owner’s Responsibilities:

BERCOMAC’s defective equipment or part must be returned

to an authorized dealer within the warranty period for repairs.

In the event that defective merchandise must be returned to

manufacturer for repairs, freight fees are prepaid and a written

authorization from BERCOMAC must be obtained by dealer

prior to the shipment. This warranty extends only to

equipment operated under normal conditions. To validate a

warranty claim, it is the user’s responsibility to maintain and

service the unit as specified in the owner’s manual or to have

the unit serviced at their dealer at their expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty

shall be strictly and exclusively repair and replacement as

mentioned herein. BERCOMAC shall not have any liability for

any other costs, loss or damage, including but not limited to,

any incidental or consequential loss or damage.

Taking advantage of the warranty does not in any way extend

the length or renewal of the warranty.

In particular, without being limited to, BERCOMAC shall have

no liability or responsibility for:

• Travel time, overtime, after hours time or other

extraordinary repair charges or relating to repairs and or

replacements outside of normal business hours.

• Rental of like or similar replacement equipment during the

period of any, repair or replacement work.

• Any communicating or travel charges.

• Loss or damage to person or property other than that

covered by the terms of this warranty.

• Any claims for lost revenue, lost profit or any similar costs

as a result of damage or repair.

• Attorney’s fees.

BERCOMAC’s responsibility in respect to claims is limited to

making the required repairs or replacement without charge up

to our maximum labor rates and pre-established times and no

claim of breach of warranty shall be cause for cancellation or

rescission of the contract of sale of any product or accessory.

In no event recovery of any kind be greater than the amount of

the purchase price of the product sold.

This warranty gives you specific legal rights. You may also

have other rights, which vary from state to state.

NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify

any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership. Requests for

warranty claims must be carried out through the same distribution network used to purchase the product.. Don't forget to bring your proof

of purchase (sales receipt) to the BERCOMAC dealer.

1

TABLE OF CONTENTS

INTRODUCTION ...................................................................................................................................................... 2

SAFETY PRECAUTIONS ........................................................................................................................................ 3

SAFETY DECALS .................................................................................................................................................... 5

ASSEMBLY

Tools Required ........................................................................................................................................... 6

Step 1: Snowblower Preparation ............................................................................................................... 6

Step 2: Subframe Preparation ................................................................................................................... 7

Step 3: Snowblower Installation ................................................................................................................ 8

OPERATION

Snowblower Operation ............................................................................................................................... 9

Controls ....................................................................................................................................................... 9

Clearing a Clogged Discharge Chute ....................................................................................................... 9

Verify Tire Pressure .................................................................................................................................... 9

Adjust Skid Shoes ...................................................................................................................................... 9

MAINTENANCE

Adjustments ................................................................................................................................................ 10

Lubrication ................................................................................................................................................... 10

Cutting Edge Maintenance ........................................................................................................................ 10

Augers and Fan Shear Bolt Replacement ................................................................................................ 10

Belt Installation, Adjustment and Replacement ........................................................................................ 11

Replacement of one or two sections of the auger and / or gear box ............................................ 12

DISMOUNTING & STORAGE

Snowblower Dismounting .......................................................................................................................... 13

Storage ........................................................................................................................................................ 13

TROUBLESHOOTING ............................................................................................................................................. 14

PARTS BREAKDOWN AND PARTS LIST

Snowblower ................................................................................................................................................ 19

TORQUE SPECIFICATION TABLE ....................................................................................................................... 30

OPTIONS & ATTACHMENTS ................................................................................................................................. 31

PAGE

2

INTRODUCTION

TO THE PURCHASER

This new accessory was carefully designed to give years of dependable service. This manual has been provided to

assist in the safe operation and servicing of your attachment.

NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but

are intended for reference only and are based on the latest product information available at the time of publication.

Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to

use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will

use this attachment.

THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS

MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH.

DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF

HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.

DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions

are not followed.

WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are

not followed.

CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are

not followed.

Record your attachment serial number and purchase date in the section reserved below (there is no serial number on

the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement

parts. Use only genuine parts when replacements are required.

If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer

for warranty service.

This manual should be kept for future reference.

Please check if you have received all the parts for your kit with the list of the

bag and the list of the box.

SERIAL NUMBER : ___________________________

(IF APPLICABLE)

MODEL NUMBER: ___________________________

PURCHASE DATE : ___________________________

3

SAFETY PRECAUTIONS

Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle

and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury. All operators, no matter how experienced they may be,

should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal

obligation to instruct all operators in safe operation of the accessory.

GLOSSARY:

In this manual, right and left sides are determined by

sitting on the seat of the vehicle facing forward.

In this manual, "accessories" means attachments

(snowblower, rotary broom, blade etc.) that you install

on the vehicle (lawn tractors, A.T.V. s etc).

TRAINING:

This symbol, "Safety Alert Symbol", is used

throughout this manual and on the

accessory’s safety labels to warn of the

possibility of serious injury. Please take

special care in reading and understanding

the safety precautions before operating the

vehicle and accessory.

1. Read this owner's manual carefully. Be thoroughly

familiar with the controls and proper use of the

vehicle and accessory. Know how to stop the unit

and disengage the controls quickly.

2. Never allow children to operate the vehicle nor the

accessory. Never allow adults to operate the vehicle

nor the accessory without proper instructions.

3. No one should operate the vehicle nor the

accessory while intoxicated or while taking

medication that impairs the senses or reactions.

4. Keep the area of operation clear of all people,

particularly small children and pets.

5. Never start or operate the accessories except from

the operator’s station on the power unit except if

this is impossible.

PREPARATION:

1. Thoroughly inspect the area where the accessory

is to be used and remove door mats, all foreign

objects and the like.

2. For motorized accessories, disengage all clutches

and shift into neutral before starting engine.

3. Do not operate the accessory without wearing

adequate winter outer garments. Avoid loose fitting

clothing that can get caught in moving parts. Wear

footwear that will improve footing on slippery

surfaces.

4. Handle fuel with care, it is highly flammable.

a) Use approved fuel container.

b) Never add fuel to a running engine or hot engine.

c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

d) Never fill containers inside a vehicle, or on a

truck or a trailer bed with a plastic liner. Always

place containers on the ground, away from your

vehicle, before filling.

e) When practical, remove gas-powered

equipment from the truck or trailer and refuel it

on the ground. If this is not possible, then refuel

such equipment on a trailer with a portable

container, rather than from a gasoline

dispenser nozzle.

f) Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times, until

refueling is complete. Do not use a nozzle lock-

open device.

g) Replace fuel cap securely and wipe up spilled

fuel.

h) If fuel is spilled on clothing, change clothing

immediately.

5. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by manufacturer).

6. Let the vehicle and accessory adjust to outdoor

temperatures before using.

7. Never use an accessory without proper guards,

plates, or other safety protective devices in place

8. Always make sure to wear the appropriate safety

equipment required (glasses, muffs, mask…) for

each type of product. See operation section.

9. Always make sure of having safe traction on the

vehicle by using the recommended accessories

(chains, A.T.V. tracks, counterweights…). See

operation section.

10. Always make sure all components are correctly

installed. (driveline securely attached and locked at

both ends, belts properly installed…)

11. If applicable, always handle the winch cable with

thick leather gloves.

12. Never modify the accessory or any part without

the written consent from the manufacturer.

4

OPERATION:

1. Do not put hands or feet near, under or inside rotating

parts.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks or roads. Stay alert for

hidden hazards or traffic. Do not carry passengers.

3. After striking a foreign object, stop the engine (motor),

disconnect the wire from the spark plug(s) and keep

wire away to prevent accidental starting. Thoroughly

inspect the accessory for any damage and repair

damage before restarting and using the accessory.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

5. Take all possible precautions when leaving the

vehicle unattended. Disengage the power take-off,

lower the attachment, place the transmission into

neutral, set the parking brake, stop the engine and

remove the ignition key.

6. Do not run the engine indoors, except when starting

the engine and for transporting in or out of the

building. Do not operate or let motor run in a storage

area without ventilation because gas contains

carbon monoxide which is odorless, colorless and

can cause death.

7. Never use the accessories across the face of

slopes, go from top to bottom. Exercise extreme

caution when using equipment on slopes. Do not

attempt to clear a steep slope.

8. Never tolerate bystanders in the working zone.

Never use an accessory in the direction of

bystanders, it might throw gravel or debris that can

hurt people or damage property.

9. Never operate the accessory at high transport

speeds on slippery surfaces. Use care when

backing up.

10. Do not carry passengers.

11. Disengage power to the accessory when it is

transported or not in use.

12. Never operate the accessory without good visibility

or light.

13. Keep the accessory away from heat sources or

flames.

14. If applicable, never handle the winch cable or hook

while in tension.

MAINTENANCE AND STORAGE

1. When cleaning, repairing or inspecting the vehicle

and accessory: stop the engine, set brake, remove

ignition key, and wait that all moving parts have

stopped. For gasoline engine, disconnect wire from

the spark plug(s) and keep wire away to prevent

accidental starting.

2. Check all the bolts and components at frequent

intervals to make sure that they are properly

tightened.

3. Never store a motorized accessory with fuel in the

fuel tank inside a building where ignition sources are

present such as hot water and space heaters,

clothes dryers, and the like. Allow the engine to cool

before storing in any enclosure.

4. Always refer to the owner’s manual when you store

the accessory and vehicle for a prolonged or an

unspecified length of time.

5. Maintain or replace safety and instruction labels, as

necessary.

6 For winter accessories, (if applicable), let the engine

run for a few minutes after clearing snow in order to

prevent the rotary parts from freezing.

7. Inspect the vehicle’s and accessory’s air filter (if

applicable) every day. Clean it or replace it as

necessary. Change the oil more often when working

in dusty conditions. See the vehicle’s and

accessory's owner’s manual.

TRANSPORT

1. Review Transport Safety instructions in vehicle

manual before moving.

2. Check with local authorities regarding transport on

public roads. Obey all applicable laws and

regulations.

3. Make sure all lights and reflectors that are required

by the local highway and transport authorities

(exemple : SMV (Slow Moving Vehicle)) are in

place, are clean, and can be seen clearly by all

overtaking and oncoming traffic.

4. Never have the equipment in operation during

transport.

5. Always travel at a safe speed.

SAFETY PRECAUTIONS

5

SAFETY DECALS

REPLACE IF DECALS ARE DAMAGED

SEE PARTS BREAKDOWN FOR DECAL LOCATION

To avoid serious injury:

Keep hands, feet & clothing away from rotating auger

while engine is running.

To avoid serious injury:

Keep hands out of this discharge chute while engine

is running.

To avoid injury from drive belt:

Keep hands, feet & clothing away.

Do not attempt to install or remove drive belt without

reading owner’s manual.

DECAL #105126

DECAL #105128

DECAL #105127

DECAL #105131

Refer to owner’s manual about wearing safety

glasses, ear muffs and mask.

Refer to owner’s manual for use of counter weights,

cat tracks and tire chains.

DECAL #105130

Before installing or using:

Locate, read and make sure to understand all of the

owner’s manual.

6

ASSEMBLY

STEP 1

SNOWBLOWER PREPARATION:

Refer to parts breakdown section for parts

identification.

Install the chute (item 4).

Item # Description Action

1 Flange nut

(qty2) Loosen to last threads.

2 Rotation ring Place over the opening.

3 Rotation ring Install over opening.

4 Chute Place as shown, turn to

lock into place.

TOOLS REQUIRED:

1 Wrench, 1/4’’

Install chute

Prepare handle( item 4).

Item # Description Action

1 Hand grip Install on handle.

2 Hook Install on handle.

3 Hair pin 2.5mm Secure hook on

handle.

Store these parts safely until you install the

snowblower. Prepare handle

Bolt the rotation ring

Bolt the rotation ring (item 1) on the chute.

# Item Description Action

1 Rotation ring Align with the base of

the chute.

2 Hex bolt 1/4’’ x 3/4’’ Insert into the holes

as shown

3 Thin nylon insert lock

nut 1/4’’ Tighten the nuts.

Tighten the flange nuts (item 4) firmly.

7

ASSEMBLY

STEP 2

SUBFRAME PREPARATION:

You must install the subframe and the drive

mechanism before continuing the installation of

the snowblower.

Step B :

Install the winch on the female hitch using the bolts 5/16” x 1-1/4” GR8 as illus-

trated (1).

Install the hitch plate as illustrated (2).

Insert the nylon lock nuts 5/16” as illustrated (3), tighten firmly.

Step B:

Close the pulley assembly (1) around the cable using the shackle (2).

Step A:

Pass the cable (1) through the pulley assembly

(2) as illustrated.

Attach the chain link of the cable (1) to the at-

taching plate (3) and secure it with the hair pin

(4) as illustrated.

Step A :

Remove the bolts and nuts holding the winch to the female hitch assembly.

(item 1)

Installation of the hitch plate :

This step is not necessary if the subframe is already equipped with a hitch plate.

Installation of the pulley :

8

INSTALLATION

STEP 3

SNOWBLOWER INSTALLATION:

Snowblower installation on the subframe:

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

Attach the snowblower to the subframe as shown.

Make sure the snowblower is pushed in until locked

into place by the lock (item 1).

Install belts.

Belts installation:

See the belt installation instructions in the

Maintenance section.

Lift cable installation:

After installing the belt, hook the shackle (item 1) to

the hook (item 2) and secure with a 2.5mm hair pin

(item 3).

NOTE: Make sure the head of the shackle pin is down

to prevent any contact with the pulley.

Familiarize yourself with the winch control and make

sure the cable stays wrapped from the bottom of the

drum of the winch. See picture of the winch in the

subframe’s owner manual.

Lift and lower the snowblower using the switch.

When lowering the accessory, release the switch of

the winch control as soon as the accessory touches

the ground.

CAUTION

The belt tension arm & needs to be held firmly while

displacing to prevent injury. CAUTION

Never use the snowblower without the belt guard.

Insert the snowblower in the lock.

Install handle (item 2).

Item # Description Action

1 Hair pin Remove from

handle.

2 Handle Insert in handle

support.

3 Hook Insert in handle and

secure with hair pin. Install handle

1 2

3

Install cable

AVERTISSEMENT

TO AVOID SERIOUS INJURY:

It is recommended to wear safety gloves when

handling winch cable.

9

OPERATION

SNOWBLOWER OPERATION

a) Make sure the snowblower is clear of snow

before engaging the snowblower.

b) Make sure that the auger and impeller operate

freely.

c) Start the tractor engine.

d) Before engaging the snowblower drive, always

have the engine running at medium R.P.M.

e) When removing snow, do not use the snowblower

as a dozer blade to push snow. Allow snowblower

to ingest snow at its own speed. If the speed of

your tractor is too fast, the snowblower may

become overloaded and plug.

IMPORTANT: USE FULL ENGINE R.P.M. WHEN

REMOVING WET OR STICKY SNOW. LOW R.P.M.

WILL TEND TO PLUG THE CHUTE.

WARNING

Read the tractor Owner’s Manual carefully. Be

thoroughly familiar with the controls & proper

use of the attachment. Know how to stop the

attachment quickly.

CONTROLS

CHUTE ROTATION

The chute rotation handle is located to the left of

steering wheel. Turning the handle in a clockwise

direction, the discharge chute will turn in a clockwise

direction or vice versa.

CHUTE DEFLECTOR

Set the angle of the deflector according to the distance

the snow must be thrown. To change the deflector

angle, loosen the two deflector knobs & adjust the

deflector to the appropriate angle.

WARNING

TO PREVENT INJURIES AND FOR MORE

TRACTION WHEN USING AN ATTACHMENT:

-Rear counterweight of 100 lbs. minimum is

required to counterbalance the attachment’s

weight.

-Manufacturer approved tire chains are required.

-Do not operate on a slope greater than 10°.

-When dismounting the attachment remove rear

counterweights.

-Ear muffs and safety glasses are recommended.

CLEARING A CLOGGED DISCHARGE

CHUTE:

WARNING

Hand contact with the rotating impeller inside the

discharge chute is the most common cause of

injury associated with snowblowers. Never use

your hand to clean out the discharge chute.

-Do not attempt to clear plugged chute, auger or

fan of snow while the snowblower's engine is

running.

-Disengage snowblower.

-Lower snowblower to the ground and set

parking brake.

-SHUT THE ENGINE OFF & REMOVE KEY!

-Wait 10 seconds to be sure that all moving parts

such as the impeller blades have stopped

moving.

-Disconnect wire from the spark plug(s) and keep

wire away to prevent accidental starting.

-Always use the clean-out tool (chute shovel)

supplied with this snowblower, NOT YOUR

HANDS

VERIFY SKID SHOE ADJUSTMENT:

LEVEL PAVED SURFACE: Adjust skid shoes to allow

3/16" to 1/4" or 5mm to 7mm clearance (A) between

cutting edge and surface.

UNEVEN OR GRAVEL SURFACE: Adjust skid shoes

to allow 1/2" to 5/8" or 13mm to 16mm clearance (A)

between cutting edge and surface.

VERIFY TIRE PRESSURE:

Tire pressure must be even on both sides of tractor

according to the owner’s manual of the vehicle.

Adjust skid shoes

10

MAINTENANCE

Refer to parts breakdown section for parts

identification.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

CAUTION

TO PREVENT INJURIES:

-Check mounting bolts at frequent intervals for

proper tightness in order to prevent costly repairs.

-Make sure your snowblower is in safe working

condition.

-Provide adequate blocking before working under

snowblower when in raised position.

AUGERS AND FAN SHEAR BOLT

REPLACEMENT

Shear bolts are to be considered a preventive

measure and not an assured protection. Operator

vigilance is required. Thoroughly inspect the areas

where the snowblower is to be used and remove all

foreign objects.

To avoid damage to the snowblower:

Use only the original shear bolts (grooved bolts).

#104000 in bags of 10 for the augers.

#103999 in bags of 10 for the fan.

The use of any other shear bolt will not insure any

protection and may void the warranty.

IMPORTANT: IT IS VERY IMPORTANT TO REPLACE

THE AUGERS IN THE SAME POSITION AS SHOWN

IN THE DRAWING BEFORE INSTALLING THE

SHEAR BOLTS.

MAINTENANCE

SKID SHOE ADJUSTMENT:

LEVEL PAVED SURFACE: Adjust skid shoes to allow

3/16" to 1/4" or 5mm to 7mm clearance (A) between

cutting edge and surface.

UNEVEN OR GRAVEL SURFACE: Adjust skid shoes

to allow 1/2" to 5/8" or 13mm to 16mm clearance (A)

between cutting edge and surface.

CUTTING EDGE MAINTENANCE

Verify from time to time the wearing on the cutting

edge to make sure you do not wear out the base of

the snowblower’s chassis. This cutting edge is

reversible.

SNOWBLOWER PULLEY REPLACEMENT

or ALIGNMENT:

Clean the parts before aligning or replacing the pulley.

Apply some "Loctite" 2760 on the key and the set

screws. Tighten firmly. (Use heat to soften the "loctite’’

when removing the set screws).

LUBRICATION

Apply oil at all pivot points.

Chute Rotation System: Oil chute base, rotation worm

every sixteen hours of operation.

Gear box:

Check the oil annually. If necessary, add AGMA 5 EP or

SAE 90 oil.

The gear box should have a total of 275ml of oil or filled

to the rim of the bolt hole when installed on the

snowblower. (see figure)

11

MAINTENANCE

BELT INSTALLATION, ADJUSTMENT,

AND REPLACEMENT:

WARNING

The belt tension arm is spring loaded & needs to be

held firmly while displacing to prevent injury.

SNOWBLOWER BELT:

a) Lower the snowblower to the ground.

b) Remove the belt guard.

c) Remove tension on the belt by lowering the

tension arm (item 1)

d) Loosen the knob (item 2) on the bracket that holds

the bearing (item 3).

e) Install the belt as shown.

f)) Adjust the bracket by pushing on the bearing (item

3) to apply a slight pressure on the back of the belt

(just enough to hold the belt in place). It is normal

that the bearing is off centre (towards the vehicle)

on the pulley. Just make sure that it does not

come into contact with the wall of the pulley.

g) Tighten firmly with the knob.

h) Apply tension on the belt by pulling up the tension

arm (item 1). To obtain the proper tension, the

distance between the coils of the spring (item 6)

should be .25’’ (1/4’’) approx.

If not, remove the bolt, sleeve and the spring from

the original hole and reinstall them in the second

hole (item 5). This will apply more tension on the

belt helping to prevent it from slipping in the

pulleys.

i) Engage the snowblower for a few seconds under

supervision. Stop the engine. Inspect the belt to

make sure it does not interfere with any parts; that

it is well inserted in the pulleys and that it has not

flipped on it’s side while still on the pulleys. The V

of the belt must be in the V of the pulleys. The

back of the belt must rest on the flat pulleys (D)

as shown.

j) Reinstall the belt guard.

k) Use genuine belts only, they are specifically

fabricated for this application.

NOTE: There must be a good tension on the belt at

all times. If spring is damaged or stretched, you must

replace it.

DRIVE MECHANISM BELT:

See subframe manual for belt replacement

instructions.

Top view

Position of the bearing

Distance between coils

Belt Insertion

CAUTION

Never use the snowblower without the belt guard.

Position of the belts

12

For belt part numbers, refer to snowblower parts

breakdown section for parts identification

Snowblower must be detached & disconnected

from the tractor to replace the auger or the gear

box.

a) Remove the belt guard.

b) Remove the belt. See manual.

c) Turn the snowblower face down (optional).

d) Loosen the 2 set screws (item 1) on the pulley (it

may be necessary to heat the set screw and

center of pulley to soften the ‘’loctite’’).

e) Remove the pulley.

f) Loosen the 2 set screws (item 2) on the bearing

behind the snowblower (it may be necessary to

heat the set screw to soften the ‘’loctite’’).

g) Remove all the bolts (item 3) and the nuts that

support the gear box and its support.

h) Remove the assembly (gear box, its support, the

fan and augers) from the snowblower and save the

nylon bushings and bearings.

i) Replace the appropriate parts. Insert the shaft and

the key into the new gear box (if required).

j) Install the new auger or augers on their respective

side in the position shown with the same nylon

bushings on the shaft of the new gear box as

shown.

k) Re-install parts by repeating steps backwards.

IMPORTANT: You must clean the parts and apply

some "Loctite" 2760 on the key of the pulley and

the set screws of the bearing and pulley. Tighten

firmly.

Follow the instructions in the belt replacement

and adjustments sections.

REPLACEMENT OF ONE OR TWO SECTIONS OF THE AUGER

AND / OR GEAR BOX

13

STORAGE

a) Clean snowblower thoroughly and repaint all

parts from which paint has worn.

b) List the replacement parts that will be needed to

be replaced before the next season.

c) Follow the instructions in the Lubrication section.

d) Store the snowblower in a dry place.

WARNING

Never use the snowblower without the belt guard.

SNOWBLOWER DISMOUNTING

a) Remove the hair pin and the handle from the chute

rotation.

b) Remove the belt guard.

c) Unhook the winch cable from the snowblower.

d) Release the tension on the belt by displacing the

tension arm backwards. Remove the belt from the

engine pulley under the tractor.

e) Remove the snowblower by activating the latch of

the female hitch.

f) Reinstall the belt guard.

CAUTION

The belt tension is spring loaded & needs to be

held firmly while displacing to prevent injury.

DISMOUNTING & STORAGE

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brakes.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

14

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

One section or both sections of the

auger stops turning. Shear bolts are probably broken. Replace shear bolts.

Fan stops turning. Shear bolt is probably broken. Replace shear bolts.

Snowblower stops turning. One of the two belts is probably

damaged or broken. Check both belts and replace

damaged belt(s).

Belt snapping, shredding, burning or

worn in a specific place. Lack of tension on belt. Adjust manual clutch cable or

replace springs if stretched.

Snowblower engaged when

plugged. Make sure the auger & the fan are

not frozen or plugged before

engaging.

Not original belts. Always use original belts.

Worn belt. Belt may be worn

causing a slack. Inspect the belt. Replace if required.

Not original shear bolts. Use original shear bolts

Imperfections in pulleys. Verify if the pulleys are damaged.

Verify that pulleys are smooth,

without rust spots. Sand down the

pulleys or replace them.

Interference. Make sure that belt does not come

into contact with any other part,

bolts, guides etc... when engaged.

Belt has flipped on its side. When installing new belt, have

snowblower run between 20 to 40

seconds. Turn everything off and

verify that belt has not turned on its

side. If so, remove belt and re-install

in opposite fashion to rectify the bad

twist the belt has taken.

Drive belt from engine pulley to

drive mechanism seems to be to

long and lack of power to

snowblower or rotary broom.

Wrong routing of the drive belt. Make sure the drive belt is routed

on the left side of the idler pulley of

drive mechanism. (See routing of

the belt in assembly section of

subframe manual).

Chute plugs easily. Tractor engine turning too slowly. Run engine at full throttle during

snow blowing operation.

Advancing too quickly with tractor. Allow snowblower to ingest snow at

its own speed.

Chute rotation is difficult. Dirt or ice may be underneath

chute. Dismount chute. Clean the base of

chute and the rotation ring.

Lubricate & re-install.

Snowblower digs into ground. Ground is not frozen or too soft. Adjust skid shoes lower so they

may better support the snowblower.

If problem persists, change skid

shoes for heavy duty skid shoes

(option #700243) which cover more

surface and prevents snowblower

from digging.

15

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Snowblower does not raise evenly. Tire pressure uneven from one side

to another. Tire pressure must be even on both

sides of tractor according to the

owner’s manual of the vehicle.

Left and Right subframe side

supports are not tighten level on

tractor frame.

Raise the snowblower and put a

block underneath the lowest side of

the snowblower and lower it on the

block. Loosen subframe support

nuts and bolts on both sides and

retighten nuts and bolts. Raise the

snowblower and remove the block.

Snowblower vibrates or is

abnormally noisy. Damaged pulley. Replace pulley.

Damaged bearing. Replace bearing.

Damaged fan. Dismount & repair or replace fan.

Damaged auger or wrong

positioning Replace auger or reposition auger.

Snowblower bouncing up & down

when ingesting snow. Improper auger position. Make sure the ends of the 2 augers

are positioned 180 degrees from

one and other when replacing shear

bolts. (See auger & fan shear bolt

replacement section in owner’s

manual)

16

MAINTENANCE

* Please refer to parts breakdown section in subframe manual for parts identification.

TROUBLESHOOTING - ELECTRIC LIFT

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Winch runs backwards or stays Winch wires reversed. Recheck wiring.

stuck in up position. Switch wires reversed. Recheck wiring.

Switch installed incorrectly. Check switch installation.

Battery wires reversed. Recheck wiring.

Winch cable is not winded up from

the bottom of spool. Wind winch cable from the bottom

of the spool. (see assembly section

in subframe manual)

Winch will not operate or runs in one

direction only. Vehicle’s ignition switch is at OFF

position. Turn vehicle’s ignition switch at ON

position.

Broken wires or bad connection. Check for poor connections.

Control switch is inoperative. Replace control switch.

Relay or breaker is damaged. Replace the relay or breaker.

Limit switch is damaged or wires

disconnected from limit switch. Replace limit switch or verify wire

connections on limit switch.

Winch is damaged. Replace or repair winch.

Winch runs but with insufficient power

or line speed. Weak battery. Recharge or replace battery.

Check charging system

Poor battery connection. Check battery terminals for

corrosion. Clean when required.

Winch is damaged. Replace or repair winch.

Winch cable breaking prematurely. Frequently stopping the winch when

accessory is going down. Doing complete up and down cycles

and avoid stopping midway.

Cable tangling up. Release the control switch as soon

as the accessory touches the

ground.

Winch drum and cable wearing

prematurely. Insufficient lubrication of winch drum

and cable. Lubricate winch drum and cable

periodically with grease.

Winch does not hold the accessory in

up position. Winch is damaged. Replace or repair winch.

17

* Please refer to parts breakdown section in subframe manual for parts identification.

TROUBLESHOOTING - ELECTRIC LIFT

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

The shackle between the

accessory and the lifting

pulley is broken or the back

of the snowblower is

deformed.

Excessive repeated impacts. Replace shackle and / or straighten the

back of the snowblower. After repairs,

drive slowly crossing obstacles, to avoid

putting excessive tension on the

shackle.

Excessive high lifting overload.Lifting

too high when snowblower is covered in

snow.

Replace shackle and / or straighten the

back of the snowblower. After repairs,

take care to lift the snowblower when it

is free to move (not covered in ice, ...),

and not covered with snow.

The shackle between the

accessory and the pulley lift

is slightly distorted.

Impacts Use shackle as it is, if you need to

replace the cable or remove the pulley,

remove the bolt from the pulley.

Drive slowly over obstacles.

Lifting when overloaded with snow. Use shackle as it is, if you need to

replace the cable or remove the pulley,

remove the bolt from the pulley.

Be sure to lift the snowblower when it is

free to move (not covered in ice, ...) and

not covered with snow.

Limit switch broken Use shackle as it is, if you need to

replace the cable or remove the pulley,

remove the bolt from the pulley.

See the troubleshooting section for this

problem on the next page.

Cable wound up in reverse, therefore

the limit switch did not stop the winch

when lifting procedure was complete.

Use shackle as it is, if you need to

replace the cable or remove the pulley,

remove the bolt from the pulley.

See the troubleshooting section for this

problem on the next page.

18

TROUBLESHOOTING

HOW TO KNOW POINTS TO CHECK

Poor connections. Recheck wiring with the owner's manual

HI/LOW voltage tester does not work. Connect it on battery posts (+ and -) of a functional battery.

If there is no light, the tester is damaged.

The control switch inoperative. Test both connectors with HI/LOW voltage tester.

If light comes ON or the relay is clicking in both positions (UP &

DOWN), the control switch is operative.

Relay is damaged If there is voltage on battery wire posts 1 & 2 on the relay and no

voltage on posts 3 & 4 when control switch is activated and relay is

clicking in both directions, the relay is defective. (see relay assembly

section in owner’s manual for relay post identification). Check

connections with HI/LOW voltage tester.

Winch is damaged The ultimate test is to connect the winch directly to the battery and

reverse the wires to test both directions. If the winch doesn't work, it is

damaged.

The limit switch is damaged. When the limit switch is pushed or stuck inside, the winch can't raise

the accessory, only lower it. If not working properly replace it.

The breaker is damaged. Place clip of the HI / LOW voltage tester on negative (-) post of the

battery. Check the voltage with the tip of the tester on both terminals

of the breaker. If voltage only on 1 terminal replace the breaker.

(sometimes it could take a few minutes for the breaker to

automatically reset itself)

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